Immergas CAESAR 14 3 E, Super CAESAR 17 3 E Instruction Booklet And Warning

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CAESAR 14 3 E
Super CAESAR 17 3 E
*1.032004IE*
Instruction booklet and
warning
IE
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INSTALLATORUSERTECHNICIAN
Dear Client,
Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas customer you can also count on a qualied aer-sales service, prepared and updated to guarantee constant eciency of your water heater. Read the following pages carefully: you will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will conrm
your satisfaction for the Immergas product. For any interventions or routine maintenance contact Immergas Authorised Centres: these have original spare parts and boast of specic preparation directly
from the manufacturer.
General recommendations
e instruction book is an integral and essential part of the product and must be consigned to the new user also in the case of transfer or succession of owne rship. It must be kept well and consulted carefully, as all of the warnings supply important indications for safety in the installation, use and maintenance stages. Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer's instructions and by professionally qualied sta, intending sta with specic technical skills in the plant sector, as envisioned by the Law. Incorrect installation can cause injury to persons and animals and damage to objects, for which the manufacturer is not liable. Maintenance must be carried out by skilled technical sta. e Immergas Authorised Aer-sales Service represents a guarantee of qualications and professionalism. e appliance must only be destined for the use for which it has been expressly declared. Any other use will be considered improper and therefore potentially dangerous. If errors occur during installation, running and maintenance, due to the non compliance of technical laws in force, standards or instructions contained in this book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for any damages and the appliance warranty is invalidated. For further information regarding legislative and statutory provisions relative to the installation of gas heat generators, consult the Immergas site at the following address: www.immergas.com
DECLARATION OF CONFORMITY
For the purpose and eect of the 2009/142/CE Gas Appliance Directive, 2004/108/CE EMC Directive and 2006/95/CE Low Voltage Directive. e Manufacturer: Immergas S.p.A. v. Cisa Ligure n° 95 42041 Brescello (RE)
DECLARES THAT: the Immergas water heaters model:
Caesar 14 3 E and Super Caesar 17 3 E
is in compliance with the same European Community Directives
Mauro Guareschi
Research & Development Director
Signature:
INDEX
USER page
Immergas S.p.A. declines all liability due to printing or transcription errors, reserving the right to make any modications to its technical and commercial documents without forewarning.
INSTALLER page TECHNICIAN page
1 Water heater installation ..........................4
1.1 Installation recommendations. ................4
1.2 Main dimensions. .....................................4
1.3 Anti-freeze protection. .............................5
1.4 Connections. ..............................................5
1.5 Immergas ue systems. ............................6
1.6 Outdoor installation in partially protected
area. ............................................................. 6
1.7 Indoor installation. ...................................9
1.8 Flue exhaust to ue/chimney. ................ 12
1.9 Ducting of ues or technical
slots. ..........................................................12
1.10 Flues, chimneys and chimney caps. ...... 12
1.11 Gas system start-up. ................................12
1.12 Water heater start up (ignition). ............12
1.13 Kits available on request. ........................12
1.14 Water heater components. .....................13
2 Instructions for use and maintenance. . 14
2.1 Cleaning and maintenance. ...................14
2.2 General warnings. ...................................14
2.3 Control panel. .......................................... 14
2.4 Use of the water heater. ..........................15
2.5 Troubleshooting. .....................................15
2.6 Information menu. .................................. 15
2.7 Switch-o of the water heater. .............. 15
2.8 Emptying the water heater. ....................15
2.9 Anti-freeze protection (optional). .........15
2.10 Case cleaning. ..........................................15
2.11 Decommissioning. ..................................15
3 Controls and maintenance. ....................16
3.1 Hydraulic diagram. ................................. 16
3.2 Wiring diagram. ...................................... 17
3.3 Troubleshooting. .....................................17
3.4 Converting the water heater to other
types of gas. ..............................................17
3.5 Checks following conversion to another
type of gas. ................................................17
3.6 Possible adjustments ...............................18
3.7 Programming the P.C.B. .........................18
3.8 Automatic slow ignition function with
timed ramp delivery. ...............................18
3.9 Solar function. .........................................19
3.10 Solar panels coupling function. .............19
3.11 Yearly appliance check and maintenance. 19
3.12 Casing removal. .......................................20
3.13 Variable heat output. ............................... 21
3.14 Combustion parameters. ........................22
3.15 Technical data. .........................................23
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1
WATER HEATER
INSTALLATION
1.1 INSTALLATION RECOMMENDATIONS.
e water heaters have been designed for wall installation only; they must be used for the production of domestic hot water and similar purposes. In the case of wall installation the wall surface must be smooth, without any protrusions or recesses enabling access to the rear part. ey have NOT been designed to be installed on plinths or oors (Fig. 1-1). By varying the type of installation the classification of the water heater also varies, precisely:
- Water heater type B
22 if installed without the
2 intake caps and with the top cover kit
-
Type C water heater if installed using concentric pipes or other types of pipes envisioned for the sealed chamber water heaters for intake of air and expulsion of ue gases.
Only professionally qualified heating/ plumbing technicians are authorised to install Immergas gas appliances. Installation must be carried out according to the standards, current legislation and in compliance with local technical regulations and the required technical procedures. Installation of the water heater when powered by LPG must comply with the rules regarding gases with a greater density than air (remember, as an example, that it is prohibited to install systems powered with the above-mentioned gas in rooms where the oor is at a lower quota that the average external country one). Before installing the appliance, ensure that it is delivered in perfect condition; if in doubt, contact the supplier immediately. Packing materials (staples, nails, plastic bags, polystyrene foam, etc.) constitute a hazard and must be kept out of the reach of children. If the appliance is installed inside or between cabinets, ensure sufficient space for normal servicing; therefore it is advisable to leave clearance of at least 3 cm between the water heater casing and the vertical sides of the cabinet. Leave adequate space above the water heater for possible water and ue removal connections. Keep all flammable objects away from the appliance (paper, rags, plastic, polystyrene, etc.). It is recommended not to position household appliances under the water heater because they could undergo damage in the case of leaks from the hydraulic ttings. If this is not the case, the manufacturer cannot be considered liable for any damage caused to the household appliances. In the event of malfunctions, faults or incorrect operation, turn the appliance o immediately
and contact a qualified technician (e.g. the Immergas Technical Aer-Sales Centre, which has specically trained sta and original spare parts). Do not attempt to modify or repair the appliance alone. Failure to comply with the above implies personal responsibility and invalidates the warranty.
• Installation regulations:
- this water heater can be installed outside in a partially protected area. A partially protected location is one in which the water heater is not exposed to the direct action of the weather (rain, snow, hail, etc..).
- Installation in places with a fire risk is prohibited (for example: garages, box), gas appliances and relative ue ducts, ue exhaust pipes and combustion air intake pipes.
- Installation is prohibited on the vertical projection of the cooking surface.
- Installation is also prohibited in places/ environments that constitute common parts of oce condominiums such as stairs, cellars, entrance halls, attics, los, escape routes, etc. if they are not located inside technical compartments under the responsibility of each individual building and only accessible to the user (for the features of the technical compartments, see the Reference Standard).
Important: Wall mounting of the water heater must guarantee stable and ecient support for
1.2 MAIN DIMENSIONS.
the generator.
e plugs (standard supply) are to be used only in conjunction with the mounting brackets or xing template to x the water heater to the wall; they
only ensure adequate support if inserted correctly (according to technical standards) in walls made of solid or semi-hollow brick or block. In the case of walls made from hollow brick or block, partitions with limited static properties, or in any case walls other than those indicated, a static test must be carried out to ensure adequate support.
N.B.: the hex head screws supplied in the blister pack are to be used exclusively to x the relative mounting bracket to the wall.
ese appliances are used to heat water to below boiling temperature in atmospheric pressure. ey must be connected to a DHW distribution network suited to their performance and power.
Height
(mm)
Width (mm)
(L)
Depth
(mm)
630
Caesar 14 3 E = 375
Super Caesar 17 3 E = 420
250
CONNECTIONS
GAS DOMESTIC HOT WATER
GACAF
3/4” 1/2” 1/2”
Key: AC - Domestic hot water outlet AF - Domestic hot water inlet G - Gas supply V - Electrical connection
YES NO
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1.3 ANTIFREEZE PROTECTION. Minimum temperature -15°C. If the water heater
is installed in a place where the temperature falls below 0°C and in the event there is no gas (or the water heater goes into ignition block), the appliance can freeze.
To prevent the risk of freezing follow the instructions below:
- Protect the condensate drain trap and circuit board against freezing by using an accessory that is supplied on request (anti-freeze kit) comprising two electric heating elements, the relevant cables and a control thermostat (carefully read the installation instructions contained in the accessory kit pack).
Water heater anti-freeze protection is thus ensured only if:
- the water heater is correctly connected to electricity power supply circuits;
- main switch is inserted;
- the anti-freeze kit components are ecient.
In these conditions the water heater is protected against freezing to temperature of -15°C.
The warranty does not cover damage due to interruption of the electrical power supply and failure to comply with that stated on the previous page.
N.B.: if the water heater is installed in places where the temperature falls below 0°C, the heating attachment pipes must be insulated.
1.4 ATTACHMENTS.
Gas connection (Appliance category II
2H3+
).
Our water heaters are designed to operate with methane gas (G20) and LPG. Supply pipes must be the same as or larger than the 3/4”G water heater tting. Before connecting the gas line, carefully clean inside all the fuel feed system pipes to remove any residue that could impair water heater eciency. Also make sure the gas corresponds to that for which the water heater is prepared (see water heater data-plate). If dierent, the water heater must be converted for operation with the other type of gas (see converting appliance for other gas types). e dynamic gas supply (methane or LPG) pressure must also be checked according to the type used in the water heater, as insucient levels can reduce generator output and cause malfunctions. Ensure correct gas cock connection. The gas supply pipe must be suitably dimensioned according to current regulations in order to guarantee correct gas ow to the burner even in conditions of maximum generator output and to guarantee appliance eciency (technical specifications). The coupling system must conform to standards.
Fuel gas quality. e appliance has been designed to operate with gas free of impurities; otherwise it is advisable to t special lters upstream from the appliance to restore the purity of the gas.
Storage tanks (in case of supply from LPG depot).
- New LPG storage tanks may contain residual inert gases (nitrogen) that degrade the mixture delivered to the appliance casing functioning anomalies.
- Due to the composition of the LPG mixture, layering of the mixture components may occur during the period of storage in the tanks. is can cause a variation in the heating power of the mixture delivered to the appliance, with subsequent change in its performance.
Hydraulic connection Important: before connecting the water heater
and so as not to make the warranty null and void on the DHW heat exchanger, wash the system thoroughly (piping, etc.) in a way to remove any residues that could compromise the good functioning of the water heater.
Water connections must be made in a rational way using the couplings on the water heater template.
Important: to preserve the duration of appliance eciency features, in the presence of water whose features can lead to the deposit of lime scale, installation of the “polyphosphate dispenser” kit is recommended . On the basis of the Standards in force, it is mandatory to treat the supply water with temporary water hardness over or equal to 25 French degrees in the heating circuit and over than or equal to 15 French degrees for DHW, using conditioning chemicals for powers ≤ 100 kW or with soeners for powers > 100 kW
Electrical connection: e “Caesar” water heater has an IPX5D protection rating for the entire appliance. Electrical safety of the appliance is reached only when it is correctly connected to an ecient earthing system as specied by current safety standards.
Important: Immergas S.p.A. declines any responsibility for damage or physical injury caused by failure to connect the water heater to an ecient earth system or failure to comply with the reference standards.
Also ensure that the electrical installation corresponds to maximum absorbed power specications as shown on the water heater data­plate. Water heaters are supplied complete with an “X” type power cable without plug. e power supply cable must be connected to a 230V ±10% / 50Hz mains supply respecting L-N polarity and earth connection
is network must also have an omnipolar circuit breaker with class III over-voltage category. When replacing the power supply cable, contact a qualied technician (e.g. the Immergas Aer-Sales Technical Assistance Service). e power cable must be laid as shown (Fig. 1-3). In the event of mains fuses replacement on the connection board, use a 3.15A quick-blow fuses. For the main power supply to the appliance,
never use adapters, multiple sockets or extension leads.
N.B.: all water heater pipes must never be used to earth the electric or telephone lines. Ensure elimination of this risk before making the water heater electrical connections.
Power supply cable
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1.6 OUTDOOR INSTALLATION IN
PARTIALLY PROTECTED AREA.
N.B.: a partially protected area is one in which the
appliance is not exposed to the direct action of the weather (rain, snow, hail, etc..)..
• Conguration type B, open chamber and
forced draught.
Using the relevant cover kit direct air intake is possible (Fig. 1-7) and ue gases are exhausted into a single ue or directly to the outside. In this conguration it is possible to install the water heater in a partially protected place. In this conguration the water heater is classied as type B
22
.
With this conguration:
- air intake takes place directly from the room
in which the appliance is installed (outdoor);
- the ue exhaust must be connected to its own
individual ue or channelled directly into the external atmosphere.
The technical regulations in force must be respected.
• Cover kit assembly (Fig. 1-6). Remove the
two plugs and the gaskets present from the two lateral holes with respect to the central one.
Position the diaphragm on the discharge hole:
Caesar 14 3 E: Ø 45 present inn the water
heater.
Super Caesar 17 3 E: Ø 44 present in the
thermoformed kit.
Install the Ø 80 outlet ange on the central
hole of the water heater, taking care to insert the gasket supplied with the kit and tighten by means of the screws provided. Install the upper cover, xing it using the screws and relevant gaskets present in the kit. Fit the 90° Ø 80 curve with the male side (smooth) into the female side (with lip seals) of the Ø 80 ange, up to stop.Cut the gasket in the relevant groove at the desired diameter (Ø 80), run it along the curve and x it using the sheet steel plate. Fit the male end (smooth) of the exhaust terminal into the the female end of the bend 90° Ø 80, making sure that the relevant wall sealing plate is already tted; this will ensure hold and joining of the elements making up the kit.
Coupling of extension pipes. To install push-
tting extensions with other elements of the flue extraction elements assembly, proceed as follows: Couple the pipe or elbow with the male side (smooth) in the female side (with lip seal) to the end stop on the previously installed element. is will ensure sealing eciency of
the coupling.
Max. length of exhaust duct. The flue pipe (vertical or horizontal) can be extended to a max. length of 12 straight metres (Fig. 1-21). To prevent problems of ue gas condensate in the exhaust pipe Ø 80, due to ue gas cooling through the wall,the length of the pipe (not insulated) must
be limited to just 5 m.
Example of installation with direct vertical terminal in partially protected location. When
the vertical terminal for direct discharge of combustion products is used, a minimum gap of 300 mm must be le between the terminal and the balcony above. e height X+Y+Z+W evaluated with respect to the balcony above, must be equal to or more than 2000 mm. (Fig. 1-8). e term W must only be considered if the balcony above has closed balustrade (W=0 if the balustrade is open).
• Conguration without cover kit (water heater type C).
By leaving the side plugs tted, it is possible to install the appliance externally, in partially covered places, without the cover kit. Installation takes place using the Ø60/100 and Ø80/125 concentric horizontal intake/ exhaust kits. Refer to the paragraph relative to indoor installation. In this conguration the upper cover kit guarantees additional protection for the water heater. It is recommended but not compulsory.
1.5 IMMERGAS FLUE SYSTEMS.
Immergas supplies various solutions separately from the water heaters regarding the installation of air intake terminals and ue extraction, which are fundamental for water heater operation.
Important: the water heater must only be installed together with an original Immergas air intake and ue gas exhaust system. is system can be identied by an identication mark and special distinctive marking bearing the note: “not for condensing boilers”.
e ue exhaust pipes must not be in contact with or be near to ammable materials. Moreover, they must not pass through buildings or walls made of ammable material.
Positioning of double lip seals. For correct positioning of lip seals on elbows and extensions, follow the direction of assembly given in gure (Fig. 1-4).
• Resistance factors and equivalent lengths. Each ue extraction system component has a Resistance Factor based on experimental tests and specified in the table below. The resistance factor for individual components is independent from the type of water heater on which it is installed or the actual dimensions. It is, however, conditioned by the temperature of the uids that pass through the pipe and therefore varies according to applications for air intake or flue exhaust. Each individual component has a resistance corresponding to a certain length in metres of pipe of the same diameter; the so-called equivalent length, obtained from the ratio between the relative Resistance Factors. All water heaters have an
experimentally obtainable maximum Resistance Factor equal to 100.e maximum Resistance
Factor allowed corresponds to the resistance encountered with the maximum allowed pipe length for each type of Terminal Kit. This information enables calculations to verify the possibility of various congurations of ue extraction systems.
Diaphragm installation. For correct functioning of the water heater, a Ø 45 diaphragm must be installed on the outlet of the sealed chamber and before the intake and exhaust pipe for the “Caesar 14 3 E” model and a diaphragm of Ø 46 for the “Super Caesar 17 3 E” model (Fig. 1-9).
N.B.: the diaphragm is supplied as per standard with the water heater.
Upper lid
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e terminal kit includes: N° 1 - Gasket N° 1 - Exhaust ange Ø 80 N° 1 - Bend 90° Ø 80 N° 1 - Exhaust pipe Ø 80 N° 1 - Wall sealing plate
e cover kit includes: N° 1 - Heat moulded cover N° 1 - Ø 44 discharge diaphragm N°1 - Gasket clamping plate N° 1 - Gasket
* e values for maximum length are considered
with 1 metre of exhaust pipe and the remaining on intake.
* e values for maximum length are considered
with 1 metre of exhaust pipe and the remaining on intake.
Diaphragm
Extension in meters
pipe Ø 60/100 horizontal
Ø 46 From 0 to 1
NONE Exceeding 1
Diaphragm
Extension in meters
pipe Ø 60/100 horizontal
Ø 45 From 0 to 1
NONE Exceeding 1
Diaphragm
Pipe extension in metres Ø
60/100 vertical
Ø 46 From 0 to 2.2
NONE Exceeding 2.2
Diaphragm
Pipe extension in metres Ø
60/100 vertical
Ø 45 From 0 to 2.7
NONE Exceeding 2.7
Diaphragm
*Extension in metres
vertical pipe Ø 80
without bends
Ø 46 From 0 to 22
NONE Exceeding 22
Diaphragm
*Extension in metres
vertical pipe Ø 80
without bends
Ø 45 From 0 to 25
NONE Exceeding 25
Diaphragm
*Extension in meters
horizontal pipe Ø 80 with
two bends
Ø 46 From 0 to 17
NONE Exceeding 17
Diaphragm
*Extension in meters
horizontal pipe Ø 80 with
two bends
Ø 45 From 0 to 20
NONE Exceeding 20
Caesar 14 3 E discharge diaphragm. Caesar 17 3 E Super discharge diaphragm.
INTAKE COVER KIT
VERTICAL TERMINAL KIT FOR DIRECT DRAINING
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Tables of Resistance Factors and Equivalent Lengths.
DUCT TYPE
Resistance
Factor
(R)
Equivalent
length in m of concentric pipe
Ø 60/100
Equivalent
length
in m of pipe
Ø 80
Concentric pipe Ø 60/100 m 1
Intake and
Exhaust 16.5
m 1
Intake m 7.1
Exhaust m 5.5
Concentric bend 90° Ø 60/100
Intake and
Exhaust 21
m 1.3
Intake m 9..1
Exhaust m 7.0
Concentric bend 45° Ø 60/100
Intake and
Exhaust 16.5
m 1
Intake m 7.1
Exhaust m 5.5
Terminal complete with concentric horizontal intake-exhaust Ø 60/100
Intake and Exhaust 46
m 2.8
Intake m 20
Exhaust m 15
Concentric horizontal intake- exhaust terminal Ø 60/100
Intake and Exhaust 32
m 1.9
Intake m 14
Exhaust m 10.6
Concentric vertical intake-exhaust terminal Ø 60/100
Intake and
Exhaust 41.7
m 2.5
Intake m 18
Exhaust 14
Pipe Ø 80 m 1 (with and without insulation)
Intake 2.3 m 0.1 Intake m 1.0
Exhaust 3 m 0.2 Exhaust m 1.0
Complete air intake terminal Ø 80 m 1 (with or without insulation)
Intake 5 m 0.3 Intake m 2.2
Intake terminal Ø 80 Exhaust terminal Ø 80
Intake 3 m 0.2 Intake m 1.3
Exhaust 2.5 m 0.1 Exhaust m 0.8
Bend 90° Ø 80
Intake 5 m 0.3 Intake m 2.2
Exhaust 6.5 m 0.4 Exhaust m 2.1
Bend 45° Ø 80
Intake 3 m 0.2 Intake m 1.3
Exhaust 4 m 0.2 Exhaust m 1.3
Split parallel Ø 80
from Ø 60/100 to Ø 80/80
Intake and
Exhaust 8.8
m 0.5
Intake m 3.8
Exhaust m 2.9
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1.7 INDOOR INSTALLATION.
• Type C conguration, sealed chamber and fan assisted.
Horizontal intake - exhaust kit Ø60/100. Kit
assembly (Fig. 1-10): install the bend with ange (2) onto the central hole of the water heater inserting the gasket (1) and tighten using the screws in the kit. Couple the terminal pipe (3) with the male end (smooth) into the female end of the bend (with lip seals) up to the stop; making sure that the internal wall sealing plate and external wall sealing plate have been tted, this will ensure sealing and joining of the elements making up the kit.
Note: when the water heater is installed in areas where very rigid temperatures can be reached, a special anti-freeze kit is available that can be installed as an alternative to the standard kit.
• Coupling extension pipes and concentric elbows Ø 60/100. To snap-t extensions with other elements of the ue gas extraction elements, operate as follows Install the concentric pipe or elbow with the male side (smooth) on the female section (with lip seal) to the end stop on the previously installed element. is will ensure the sealing and joining of the elements correctly.
e Ø 60/100 horizontal intake/exhaust kit can be installed with the rear, right side, le side and front outlet.
• Application with rear outlet (Fig. 1-11). e 788 mm pipe length enables routing through a wall with maximum thickness of 788 mm. Normally the terminal must be shortened. Calculate the distance by adding the following values: Part thickness + internal projection + external projection. The minimum indispensable projection values are given in the gure.
• Application with lateral output (Fig. 1-12); Only using the horizontal intake-exhaust kit, without the relevant extensions, permits to pass through a wall with thickness of 715.5 mm with the Caesar 14 3 E and of 705 mm with the Super Caesar 17 3 E (height “X”), both with le and right lateral output.
• Extensions for horizontal kit. e horizontal intake-exhaust kit Ø 60/100 can be extended up to a max. horizontal distance of 3000 mm including the terminal with grid and excluding the concentric bend leaving the water heater. is conguration corresponds to a resistance factor of 100. In these cases the special extensions must be requested.
Connection with N°1 extension (Fig. 1-13).
Max. distance between vertical water heater axis and external wall is 1855mm.
Connection with N°2 extensions (Fig. 1-14).
Max. distance between vertical water heater axis and external wall is 2805mm.
e kit includes: N°1 - Gasket (1) N°1 - Concentric bend 90° (2) N°1 - Intake/exhaust concentric pipe
Ø60/100 (3) N°1 - Internal white wall sealing plate (4) N°1 - External grey wall sealing plate (5)
• External grill. N.B.: for safety purposes, do
not even temporarily obstruct the water heater intake-exhaust terminal.
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Vertical kit with aluminium tile Ø 60/100.
Kit assembly (Fig. 1-16): install the concentric ange (2) on the central hole of the water heater inserting the gasket (1) and tighten using the screws in the kit. Imitation aluminium tile installation. Replace the tile with the aluminium sheet (4), shaping it to ensure that rainwater runs o. Position the xed half-shell (6) and insert the intake-exhaust pipe (5). Fit the Ø 60/100 concentric terminal pipe with the male end (5) (smooth) to the female end of the ange (2) (with lip gasket) up to the stop; making sure that the wall sealing plate (3) has been tted, this will ensure sealing and joining of the elements making up the kit.
• Coupling extension pipes and concentric elbows. To install push-fitting extensions with other elements of the flue extraction elements assembly, proceed as follows: Install the concentric pipe or elbow with the male side (smooth) on the female section (with lip seal) to the end stop on the previously installed element. is will ensure sealing and joining of the elements correctly.
Important: if the exhaust terminal and/or extension concentric pipe needs shortening, consider that the internal duct must always protrude by 5 mm with respect to the external duct.
is specic terminal enables ue exhaust and air intake, necessary for combustion, in a vertical direction.
N.B.: the Ø 60/100 vertical kit with aluminium tile enables installation on terraces and roofs with a maximum slope of 45% (25°) and the height between the terminal cap and half-shell (374 mm) must always be respected.
e vertical kit with this conguration can be extended up to a maximum of 4700 mm vertical rectilinear, with the terminal included (Fig. 1-17). is conguration corresponds to a resistance factor of 100. In this case the special extensions must be requested.
Separator kit Ø 80/80. e Ø 80/80 separator kit, allows separation of the exhaust ues and air intake pipes according to the diagram shown in the gure.
Combustion products are expelled from pipe (S). Air is taken in through pipe (A) for combustion. e intake pipe (A) can be installed either on the right or le hand side of the central exhaust pipe (S). Both ducts can be routed in any direction.
• Kit assembly (Fig. 1-18): install ange (4) on the central hole of the water heater, tting gasket (1) and tighten with the at-tipped hex screws included in the kit. Remove the at ange present in the lateral hole with respect to the central one (according to needs) and replace it with the ange (3), positioning the gasket (2) already present in the water heater and tighten using the supplied self-threading screws. Fit the male end (smooth) to the bends (5) in the female end of the anges (3 and 4). Fit the intake terminal (6) with the male section (smooth) in the female section of the bend (5) up to the stop, ensuring that the internal and external wall sealing plates are tted. Fit the exhaust pipe (9) with the male end (smooth) to the female end of the bend (5) up to the stop; making sure that the internal wall sealing plate has been tted, this will ensure sealing and joining of the elements making up the kit.
• Coupling of extension pipes and elbows. To install push-fitting extensions with other elements of the flue extraction elements assembly, proceed as follows: Install the pipe or elbow with the male side (smooth) on the
female section (with lip seal) to the end stop on the previously installed element. is will ensure sealing and joining of the elements correctly.
• Installation clearances. Figure 1-19 gives the min. installation space dimensions of the Ø 80/80 separator terminal kit in limited conditions.
• Figure 1-20 shows the configuration with vertical exhaust and horizontal intake.
• Extensions for the separator kit Ø 80/80. The max. vertical straight length (without bends) that can be used for Ø 80 intake and exhaust pipes is 41 metres of which 40 intake and 1 exhaust. e total length corresponds to a resistance factor of 100. e total usable length obtained by adding the length of the intake and exhaust pipes Ø 80, must not exceed the values stated in the following table. If mixed accessories or components are used, t he maximum extension can be calculated by using a resistance factor for each component or its equivalent length. e sum of these resistance factors must not exceed 100.
e kit includes: N°1 - Gasket (1) N°1 - Female concentric
ange (2) (sold sepa-
rately) N°1 - Wall sealing plate (3) N°1 - Aluminium tile (4) N°1 - Int./exhaust concentric
pipe Ø 60/100 (5) N°1 - Fixed half-shell (6) N°1 - Mobile half-shell (7)
MAXIMUM LENGTH 4700 mm
Page 11
C82
1-18
C42
C52
1-19
1-21
C82
A
S
7
6
8
3
2
5
1
4
4
9
1-20
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INSTALLATORUSERTECHNICIAN
e kit includes: N°1 - Exhaust gasket (1) N°1 - Female intake ange (3) N°1 - Flange gasket (2) N°1 - Female exhaust ange (4) N°2 - 90° bend Ø 80 (5) N°1 - Intake terminal Ø 80 (6) N°2 - Internal white wall sealing plates (7) N°1 - External grey wall sealing plate (8) N°1 - Exhaust pipe Ø 80 (9)
Important: if the installation requests a development of the flue to the discharge that exceeds the recommended 12 m, due consideration must be given to the formation of condensate that could take place inside the pipe and Immergas insulated “Blue Series” ue kits must be used.
• Conguration type B, open chamber and forced draught.
When using type B installation conguration indoors, it is compulsory to install the relative upper cover kit along with the ue gas discharge kit. e air intake comes directly from the area where the water heater is installed and from the ue exhaust in each single ue or directly from outdoors.
e water heater in this conguration, following the assembly instructions stated in the par. 1.6 is classied as type B
22
.
With this conguration:
- air intake takes place directly from the environment in which the boiler is installed and only functions in permanently ventilated rooms;
- the ue exhaust must be connected to its own individual ue or channelled directly into the external atmosphere.
- type B open chamber water heaters must not be installed in places where commercial, artisan or industrial activities take place, which use products that may develop volatile vapours or substances (e.g. acid vapours, glues, paints, solvents, combustibles, etc.), as well as dusts (e.g. dust deriving from the working of wood, coal
nes, cement, etc.). ese may be damaging for the components of the appliance and jeopardise functioning.
- in type B
22
conguration, the water heaters must
not be installed in bedrooms or bathrooms.
On installation indoors in type B conguration it is mandatory to install the relevant top cover kit along with the ue gas exhaust kit. The technical regulations in force must be respected.
Maximum usable lengths
(including intake terminal with grill and two 90° bends)
NON-INSULATED PIPE INSULATED PIPE
Drain (metres) Intake (metres) Drain (metres) Intake (metres)
1 36.0* 6 29.5*
2 34.5* 7 28.0*
3 33.0* 8 26.5*
4 32.0* 9 25.5*
5 30.5* 10 24.0*
* e air intake pipe can be increased to 2.5 metres if the exhaust bend
is eliminated. 2 metres if the air intake bend is eliminated. 4.5 metres eliminating both bends.
11 22.5*
12 21.5*
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1.8 FLUE EXHAUST TO FLUE/CHIMNEY.
Flue exhaust does not necessarily have to be connected to a branched type traditional ue. e discharge of ue gases, just for the water heaters installed in configuration C, can be connected to a particular LAS type collective ue. For B
22
congurations, discharge is only allowed into individual ue or directly into the outside atmosphere by the relevant terminal. Multiple and combined ues must be specially designed according to the calculation method and requirements of the standards, by professionally qualied technical sta. Chimney or ue sections for connection of the exhaust pipe must comply with requisites of technical standards in force.
1.9 DUCTING OF FLUES OR
TECHNICAL SLOTS.
With a specic “ducting system” it is possible to reuse existing ues, chimneys and existing or new technical slots to discharge the water heater ue gases. Ducting requires the use of ducts declared to be suitable for the purpose by the manufacturer. Follow the installation and user instructions provided by the manufacturer and the requirements of standards.
1.10 FLUES, CHIMNEYS AND CHIMNEY
CAPS.
e ues, chimneys and chimney caps for the evacuation of combustion products must be in compliance with applicable standards.
Positioning the exhaust terminals. e exhaust terminals must:
- be installed on external perimeter walls of the
building;
- be positioned according to the minimum
distances specified in current technical standards.
Combustion products exhaust of natural or fan assisted appliances in open-top closed environments. In spaces closed on all sides
with open tops (ventilation pits, courtyards etc.), direct ue gas exhaust is allowed for natural or forced draught gas appliances with a heating power range from 4 to 35 kW, provided the conditions as per the current technical standards are respected.
1.11 GAS SYSTEM STARTUP.
To start up the system, make reference to the Standard: is divides the systems and therefore the start-up operations into three categories: new systems, modied systems, re-activated systems. In particular, for new gas systems:
- open windows and doors;
- avoid presence of sparks or naked ames;
- bleed all air from pipelines;
- check that the internal system is properly sealed according to specications.
1.12 WATER HEATER START UP
IGNITION.
For issue of the Declaration of Conformity provided for by Italian Law, the following must be performed for water heater start-up:
- check that the internal system is properly sealed according to specications;
- ensure that the type of gas used corresponds to water heater settings;
- switch the water heater on and ensure correct ignition;
- make sure that the gas ow rate and relevant pressure values comply with those given in the manual (par. 3.13);
- ensure that the safety device is engaged in the event of gas supply failure and check activation time;
- check activation of the main switch located upstream from the water heater;
- check that the concentric intake-exhaust terminal (if tted) is not blocked.
e water heater must not be started up even if only one of the checks should be negative.
N.B.: the water heater preliminary check must be carried out by a qualified technician. The conventional water heater warranty is valid as of the date of testing. e test certicate and warranty is issued to the user.
1.13 KITS AVAILABLE ON REQUEST.
• Polyphosphate dispenser kit. e polyphosphate dispenser reduces the formation of lime-scale and preserves the original heat exchange and domestic hot water production conditions. e water heater is prepared for application of the polyphosphate dispenser kit.
• Covering kit. For outdoor installations, in partially protected areas and with direct air intake, the top protection cover must be tted for a correct functioning of the water heater and to protect it from storms (Fig. 1-8). For indoor installations, type B conguration, a suitable top protection cover coupled with the ue exhaust kit must be tted.
• Anti freeze kit with resistance (on request). If the water heater is installed in a place where the temperature falls below 0°C and the appliance can freeze. To prevent freezing of the domestic hot water system, an anti freeze kit with an electrical resistance can be fitted from the relative cable and from a control thermostat.
• Bracket kit for Omni Container. If necessary, the water heater can be installed inside the Omni Container. For assembly, use the relevant support bracket contained in the kit.
e above-mentioned kits are supplied complete with instructions for assembly and use.
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1.14 WATER HEATER COMPONENTS.
Key: 1 - Sealed chamber 2 - Fan 3 - DHW heat exchanger 4 - Ignition/detection electrode 5 - Gas valve 6 - Flue pressure switch 7 - Safety thermostat 8 - Flue hood 9 - DHW probe (hot water output) 10 - Combustion chamber 11 - Burner 12 - Gas manifold 13 - Flow limiter 14 - One-way valve 15 - Flow rate meter 16 - Domestic water inlet cock 17 - DHW probe (cold water input)
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2
INSTRUCTIONS FOR USE
AND MAINTENANCE.
2.1 CLEANING AND MAINTENANCE.
e appliance must be serviced every year. is ensures that the optimal safety, performance and operation characteristics of the water heater remain unchanged over time.
2.2 GENERAL WARNINGS
Never expose the wall-mounted water heater to direct vapours from a cooking surface. Use of the water heater by unskilled persons or children is strictly prohibited. Do not touch the ue gas exhaust terminal (if present) due to the high temperatures it can reach; For safety purposes, check that the concentric air intake/flue exhaust terminal (if fitted), is not blocked. Whenever temporary deactivation of the water heater is decided, the electric, water and gas supplies must be interrupted. In the case of work or maintenance to structures located in the vicinity of ducting or devices for flue extraction and relative accessories, switch o the appliance and on completion of operations ensure that a qualied technician
checks eciency of the ducting or other devices. Never clean the appliance or connected parts with easily ammable substances. Never leave containers or ammable substances in the same environment as the appliance.
Important: the use of components involving
use of electrical power requires some fundamental rules to be observed:
- do not touch the appliance with wet or moist parts of the body; do not touch when barefoot;
- never pull electrical cables or leave the appliance exposed to atmospheric agents (rain, sunlight, etc.);
- the appliance power cable must not be replaced by the user;
- in the event of damage to the cable, switch o the appliance and contact exclusively qualied sta for replacement;
- if the appliance is not to be used for a certain period, disconnect the main power switch.
2.3 CONTROL PANEL.
Key: 1 - On/Stand-by/O Button 2 - Reset button 3 - Temperature selector 4 - Domestic hot water function 5 - Temperature and error code display 6 - Unit of measurement
7 - Not used on this model 8 - Not used on this model 9 - Not used on this model 10 - Output eciency 11 - Flame presence
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2.4 USE OF THE WATER HEATER. Ignition (Fig. 2-1). Before ignition, check that
the DHW inlet valve is open.
- Open the gas cock upstream from the water heater.
- Press the button (1) until the display switches on; pressing the button passes cyclically from the “off ”, “stand-by” and “on” state of the appliance.
- Regulate the DHW temperature according to requirements by turning the selector (3).
Turning in a clockwise direction the
temperature increases and in an anti-clockwise direction it decreases.
From this moment the water heater functions automatically. If there is no request for DHW, it goes to "Stand-by" which is equal to water heater powered without ame presence. e display shows the temperature of the water inside the water heater (5). Each time the burner ignites, the relative ame present symbol is displayed (11) with relative power scale (10). Moreover, the indication of the instant temperature supplied by the water heater is supplied.
“Stand-by” mode. Repeatedly press the button (1) until the (
) symbol appears. e water heater is inactive from this moment. e indication of any anomalies is however guaranteed.
N.B.: in these conditions the water heater is
considered still powered.
“O” mode. Press button (1) repeatedly until
the display switches o. In this way the water heater is o completely.
N.B.: in these conditions the water heater
is considered still live even if there are no functions active.
2.5 FAULT AND ANOMALY SIGNALS.
The water heater signals out anomalies by ashing on the display and relative error codes, listed on the table, are displayed.
Anomaly signalled
code displayed (ashing)
No ignition block 01
Over-heating (safety) thermo­stat block
02
Domestic hot water probe anomaly
06
Maximum N° of reset 08
Flue pressure switch failure 11
Domestic hot water inlet probe anomaly
12
Parasite ame 20
Push button control panel anomaly
24
Low power supply voltage 37
Ignition block. The water heater ignites automatically with each demand for hot water production. If this does not occur within 10 seconds, the water heater goes into ignition block (code 01). To eliminate “ignition block” the Reset button (2) must be pressed. On commissioning or aer extended inactivity it may be necessary to
eliminate the “ignition block”. If this phenomenon occurs frequently, contact a qualied technician for assistance (e.g. Immergas Aer-Sales Technical Assistance Service).
Overtemperature thermostat block. During normal functioning, if a fault causes excessive overheating internally, the water heater goes into overtemperature block (code 02). Aer allowing to cool, eliminate the "overtemperature block" by pressing the Reset key (2). If this phenomenon occurs frequently, contact a qualied technician for assistance (e.g. Immergas Aer-Sales Technical Assistance Service).
Domestic hot water probe anomaly. If the board detects an anomaly on the delivery probe (code
06), the water heater will not start; contact a qualied technician for assistance (e.g. Immergas Aer-Sales Technical Assistance Service).
Maximum N° of reset. To eliminate any “anomaly” the Reset button (2) must be pressed. e Anomaly can be reset 5 times consecutively, aer which the function in inhibited for at least one hour. One attempt is gained every hour for a maximum of 5 attempts.
Flue gas pressure switch failure. is occurs if the intake or exhaust pipes are blocked, in case of a fan fault or a fault on the ue gas pressure switch (code
11). If normal conditions are restored the water heater restarts without having to be reset. If this anomaly persists, contact a qualied technician for assistance (e.g. Immergas Aer-Sales Technical Assistance Service).
Domestic hot water inlet probe anomaly. If the board detects an anomaly on the domestic hot water NTC probe, the water heater signals the anomaly. In this case the water heater continues to produce domestic hot water but not with optimal performance. A qualified technician however must be called (e.g. Immergas Aer-Sales Service).
Parasi te ame. is occ urs in case of a leak on the detection circuit or anomaly in the ame control unit.(code 20), try to reset the water heater. If the anomaly continues contact a qualied technician (e.g. Immergas Aer-Sales Technical Assistance Service).
Push button control panel anomaly. is occurs when the circuit board detects an anomaly on the push button control panel. If normal conditions are restored the water heater restarts without having to be reset. If this anomaly persists, contact a qualied technician for assistance (e.g. Immergas Aer-Sales Technical Assistance Service).
Low power supply voltage is occurs when the power supply voltage is lower than the allowed limits for the correct functioning of the water heater. If normal conditions are restored the water heater restarts without having to be reset. If this phenomenon occurs frequently, contact a qualied technician for assistance (e.g. Immergas Aer-Sales Technical Assistance Service).
2.6 INFORMATION MENU.
Pressing the button (2) for 8 seconds, the “Information menu” is activated, which allows to display some water heater functioning parameters. To scroll the various parameters, press the button (2), to exit the menu, press the button (1) or wait for 15 minutes.
List of parameters.
parameter
Description
d1
Displays the instant DHW ow rate (l/min)
d2
Displays the temperature of the inlet water on the water heater.
d3
Displays the temperature of the outlet water from the water heater.
d4
Displays the temperature set on the water heater via the temperature selector (3)
2.7 SWITCHOFF OF THE WATER HEATER.
Press the button (1 Fig. 2-1) (
) until the
display is switched o completely.
N.B.: in these conditions the water heater is considered still powered.
Disconnect the external omnipolar water heater switch and close the gas cock upstream of the appliance. Never leave the water heater switched on if le unused for prolonged periods.
2.8 EMPTYING THE WATER HEATER.
To empty the water heater, close the cold water inlet valve and open the hot water valve lower down in the water network in the room.
2.9 ANTIFREEZE PROTECTION OPTIONAL.
The water heater can be equipped with an optional anti-freeze kit, which protects it from freezing to outdoor temperatures of -15°C. For correct installation of the kit and especially to guarantee appropriate functioning, the instructions supplied with the kit itself must be followed.
2.10 CASE CLEANING.
Use damp cloths and neutral detergent to clean the water heater casing. Never use abrasive or powder detergents.
2.11 DECOMMISSIONING.
In the event of permanent shutdown of the water heater, contact professional staff for the procedures and ensure that the electrical, water and gas supply lines are shut off and disconnected.
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3
CONTROL AND MAINTENANCE
3.1 HYDRAULIC DIAGRAM.
Key: 1 - Fan 2 - Sealed chamber 3 - Safety thermostat 4 - Primary heat exchanger 5 - DHW probe (hot water output) 6 - Burner 7 - Gas valve 8 - Flue pressure switch
9 - Flue hood 10 - One-way valve 11 - Flow limiter 12 - Flow rate meter 13 - DHW probe (cold water input) 14 - Domestic hot water inlet valve
AC - Domestic hot water outlet AF - Domestic cold water inlet G - Gas supply
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3.2 WIRING DIAGRAM.
3.3 TROUBLESHOOTING
N.B.: maintenance interventions must be carried
out by a qualified technician (e.g. Immergas Aer-Sales Technical Assistance Service).
- Smell of gas. Caused by leakage from gas circuit pipelines. Check sealing eciency of gas intake circuit.
- e fan works but ignition discharge does not occur on the burner ramp. e fan may start but the safety air pressure switch does not switch the contact over. Make sure:
1) 1) the intake-exhaust duct is not too long
(over allowed length).
2) 2) the intake-exhaust pipe is not partially
blocked (on the exhaust or intake side).
3) the diaphragm of the flue gas exhaust is
adequate for the length of the intake-exhaust duct.
4) that the sealed chamber is kept in good
conditions.
5) the fan power supply voltage is not less than
196 V.
- Irregular combustion (red or yellow ame). is may be caused by: dirty burner, incorrect combustion parameters, intake - exhaust terminal not correctly installed. Clean the above components and ensure correct installation of the terminal.
- Frequent activation of the overheating temperature or safety thermostat. It can depend on an anomaly on the water heater P.C.B. or and anomaly of the regulation NTC probe.
- Ignition block see par. 2.6 and 1.4 (electric connection).
- Low water ow: if, as a result of lime scale (calcium and magnesium), the domestic hot water system does not work properly contact a qualied technician for descaling e.g. Immergas
Aer-Sales Technical Service according to good practice. To preserve integrity and eciency of the heat exchanger, a non corrosive descaler must be used. Cleaning must be carried out without the use of tools which can damage the heat exchanger.
3.4 CONVERTING THE WATER HEATER TO OTHER TYPES OF GAS.
If the boiler has to be converted to a dierent gas type to that specied on the data plate, request the relative conversion kit for quick and easy conversion. Boiler conversion must be carried out by a qualied technician (e.g. Immergas Aer-Sales Technical Assistance Service). To convert to another type of gas the following operations are required:
- remove the voltage from the appliance;
- replace the main burner injectors, making sure
to insert the special seal rings supplied in the kit, between the gas manifold and the injectors;
- apply voltage to the appliance;
- Use the push button control panel to select the
gas parameter type (P2) and then select (nG) in case of Methane supply or (LG) in the case of LPG;
- adjust the water heater nominal heat output;
- adjust the water heater minimum heat output;
- seal the gas ow rate devices (if adjusted);
- aer completing conversion, apply the sticker,
present in the conversion kit, near the data­plate. Using an indelible marker pen, cancel the data relative to the old type of gas.
ese adjustments must be made with reference to the type of gas used, following that given in the table (Par. 3.13).
3.5 CHECKS FOLLOWING CONVERSION TO ANOTHER TYPE OF GAS.
Aer making sure that conversion was carried out with a nozzle of suitable diameter for the type of gas used and the settings are made at the correct pressure, check that:
- there is no ame in the combustion chamber
- the burner ame is not too high or low and that
it is stable (does not detach from burner)
- the pressure testers used for calibration are
perfectly closed and there are no leaks from the gas circuit.
N.B.: all water heater adjustment operations must be carried out by a qualied technician (e.g. Immergas Aer-Sales Technical Assistance). Burner adjustment must be carried out using a dierential "U" or digital type pressure gauge, connected to a Y-shaped pipes to be placed on the small silicone pipe that goes from the gas valve to the sealed chamber and to the gas valve outlet pressure point (part. 4 g. 3-3), keeping to the pressure value given in the table par. 3.13 according to the type of gas for which the water heater is prepared.
Key: B2 - Domestic hot water probe B6 - Domestic hot water ow meter B9 - DHW inlet probe DS1 - Display E3 - Ignition/detection electrodes F1 - Phase fuse F2 - Neutral fuse M20 - Fan R5 - Domestic hot water temperature selector S2 - Stand-by - On Button S3 - Reset button S6 - Flue pressure switch T2 - Ignition transformer Y1 - Gas valve Y2 - Gas valve modulator
230 Vac
50 Hz
Power supply
Blue
Blue
Blue
Brown
Brown
Brown
Black
Black
Black
Black
Black
Red
Condenser
Red
Red
White
Grey
Grey
White
White
White
Yellow/Green
THE X6 CONNECTOR IS USED FOR AUTOMATIC INSPECTION
N.B. THE USER INTERFACE IS ON THE WELDING SIDE OF THE BOILER BOARD
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SIT 845 Gas Valve
Key: 1 - Coil 2 - Minimum power adjustment screws 3 - Maximum power adjustment screw 4 - Gas valve outlet pressure point 5 - Gas valve inlet pressure point 6 - Protection hood
3.6 POSSIBLE ADJUSTMENTS
• Adjustment of nominal heat output (Fig. 3-3).
- Turn the hot water selector knob (3 Fig. 2-1) to the maximum functioning position;
- Open the domestic hot water cock in order to prevent modulation intervention.
- Adjust the water heater nominal power on the brass nut (3), keeping to the maximum pressure values stated in the tables (Par. 3.13) depending on the type of gas.
- By turning in a clockwise direction the heating potential increases and in an anti-clockwise direction it decreases.
• Adjustment of minimum heat output (Fig. 3-3).
N.B.: only proceed aer having calibrated the
nominal pressure.
Adjustment of the minimum thermal input
is obtained by operating on the cross plastic screws (2) on the gas valve maintaining the brass nut blocked (3);
- disconnect the power supply to the modulating coil (just disconnect a faston); By turning the screw in a clockwise direction, the pressure increases, in an anti-clockwise direction it decreases. On completion of calibration, re­apply the power supply to the modulating coil. e pressure to which the water heater minimum power must be adjusted, must not be lower than that stated in the table (Par. 3.13) depending on the type of gas.
N.B.: to adjust the gas valve, remove the plastic cap (6); aer adjusting, ret the cap.
3.7 PROGRAMMING THE P.C.B.
The water heater is prepared for possible programming of several operation parameters. By modifying these parameters as described below, the water heater can be adapted according to specic needs.
To access the programming phase, proceed as follows:
- press keys (1) and (2) at the same time for approximately 10 seconds, keeping the selector (3) at minimum;
- using key (2), select the parameter to be changed indicated in the following table:
List of
param-
eters
Description
P1 Solar delay timing
P2 Gas type selection
P3 Ignition power value
P4 Display lighting
- adjust the corresponding value consulting the following tables by turning the selector (3);
- conrm the value set by pressing the Reset button (2) for about 3 seconds.
e value ashes when it is memorised.
N.B.: aer a period of time, without touching
any keys, the operation cancels automatically.
Solar delay timing.e water heater is set to switch-on immediately aer a request for DHW In the case of coupling with a solar storage tank positioned upstream from the water heater, it is possible to compensate the distance between the storage tank and the water heater in order to allow the water to reach the water heater. Set the time necessary to verify that the water is hot enough (see par. Solar panels coupling)
Solar delay timing
Range of values which can be set
Parameter
From 0 to 60 sec. (0 Standard setting)
P1
Gas type selection. e setting of this function is used to adjust the water heater in order to function with LPG gas or Methane gas.
Gas type selection
Range of values which can be set
Parameter
G Town gas (rst family gas) LG (LPG) or nG (Methane)
(nG Standard setting)
P2
Ignition power value. The water heater has electronic modulation that adapts the ignition power according to requirement.
Ignition power value
Range of values which can be set
Parameter
from 0 % to 50 % (35 % Stand- ard setting)
P3
Display lighting. Establishes the display lighting mode.
0 O: the display is always o. 1 Automatic: the display lights up when the water heater is used. 2 On: e display is always lit up.
Display lighting
Range of values which can be set
Parameter
0 - 1 - 2 (1 Standard setting) P4
3.8 AUTOMATIC SLOW IGNITION FUNCTION WITH TIMED RAMP DELIVERY.
In the ignition phase, the burner ignites at the "ignition power value" set (P3), aer which, on the basis of the DHW withdrawal it carries out a gas supply increasing ramp (with pressure values that depend on the type of gas selected) with a pre-dened duration. is prevents every calibration or precision adjustment of the water heater ignition phase in any conditions of use.
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3.9 SOLAR FUNCTION.
e solar function is always active. During a request for DHW, if the inlet temperature is the same as or higher than -3°C with respect to the value set, the water heater does not switch-on. Functioning is however shown on the display by the ashing of the relevant signal (4).
3.10 SOLAR PANELS COUPLING FUNCTION.
e water heater is set-up to receive pre-heated water from a system of solar panels up to a maximum temperature of 65°C. In all cases, it is always necessary to install a mixing vale on the hydraulic circuit upstream from the water heater on the cold water inlet.
Note: for good functioning of the water heater; the temperature selected on the mixing valve must be 5 °C greater with respect to the temperature selected on the water heater control panel.
In this condition, parameter P1 (solar delay timing) must be set at a temperature sucient to receive water from a storage tank situated upstream from the water heater. e greater the distance from the storage tank, the longer the stand-by time to be set. When these regulations have been performed, when the water heater inlet water is at the same or greater temperature with respect to that set by the DHW selector switch, the water heater does not switch on.
3.11 YEARLY APPLIANCE CHECK AND
MAINTENANCE.
e following checks and maintenance should be performed at least once a year.
- Clean the ue side of the heat exchanger.
- Clean the main burner.
- Visually check the ue hood for deterioration
or corrosion.
- Check correct lighting and operation.
- Check correct burner calibration.
- Check correct operation of control and
adjustment devices and in particular:
- the intervention of the functioning selector
positioned on the water heater control panel;
- domestic hot water control thermostat
intervention.
- Check that the internal system is properly
sealed according to specications.
- Check the intervention of the device against no
gas ionisation ame control. Intervention time must be less than 10 seconds.
- Visually check for water leaks or oxidation
from/on connections.
- Check visually that the safety and control
devices have not been tampered with and/or
shorted, in particular:
- temperature safety thermostat;
- air pressure switch
- Check the condition and integrity of the electrical system and in particular:
- electrical power cables must be inside the
whipping;
- there must be no traces of blackening or
burning.
Page 20
3-5
c
4
4
d
d
2
a
3
1
a
a
1
1
1
b
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3.12 CASING REMOVAL.
To facilitate water heating maintenance the casing can be completely removed as follows: (Fig. 3-5):
1) Loosen the lower screws (a) that x the lower protection grid (b) and the casing (c).
2) Widen the casing (c) pulling the sides slightly outwards.
3) Pull the casing towards yourself in the lower side.
4) Push the casing upwards in a way to be able to extract it from the upper hooks (d).
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3.13 VARIABLE HEAT POWER.
N.B.: the pressures indicated in the table
represent the dierence in existing pressures between the gas valve outlet and the combustion chamber. e adjustments should therefore,be
carried out using a differential manometer (small "U"-shaped column or digital manometer) with the probes inserted in the pressure test gas valve outlet and on the sealed chamber positive pressure test. e power data in the table has been
obtained with intake-exhaust pipe measuring 0.5 m in length. Gas ow rates refer to heating power below a temperature of 15°C and at a pressure of 1013 mbar. Burner pressure values refer to use of gas at 15°C.
Caesar 14 3 E.
METHANE (G20) BUTANE (G30) PROPANE (G31)
HEAT
OUTPUT
HEAT
OUTPUT
BURNER
GAS FLOW RATE
BURNER NOZZLES
PRESSURE
BURNER
GAS FLOW RATE
BURNER NOZZLES
PRESSURE
BURNER
GAS FLOW RATE
BURNER NOZZLES
PRESSURE
(kW) (kcal/h) (m3/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O)
24.4 20984 2.92 13,20 134,6 2.18 28.70 292.7 2.14 36.40 371.2
24.0 20640 2.87 12,84 130,9 2.15 28.04 286.0 2.11 35.49 361.9
23.0 19780 2.77 11,96 122,0 2.06 26.42 269.4 2.03 33.26 339.1
22.0 18920 2.66 11,12 113,4 1.98 24.83 253.2 1.95 31.09 317.0
21.0 18060 2.55 10,30 105,0 1.90 23.28 237.4 1.87 28.98 295.5
20.0 17200 2.44 9,51 96,9 1.82 21.75 221.8 1.79 26.94 274.7
19.0 16340 2.33 8,74 89,1 1.74 20.24 206.4 1.71 24.95 254.4
18.0 15480 2.22 8,00 81,6 1.66 18.76 191.3 1.63 23.01 234.6
17.0 14620 2.11 7,29 74,3 1.58 17.31 176.5 1.55 21.13 215.5
16.0 13760 2.00 6,60 67,3 1.49 15.87 161.8 1.47 19.30 196.8
15.0 12900 1.89 5,94 60,5 1.41 14.46 147.4 1.39 17.52 178.6
14.0 12040 1.78 5,30 54,0 1.33 13.06 133.2 1.31 15.79 161.0
13.0 11180 1.67 4,68 47,7 1.24 11.68 119.1 1.22 14.11 143.9
12.0 10320 1.55 4,09 41,7 1.16 10.32 105.3 1.14 12.47 127.2
11.0 9460 1.44 3,52 35,9 1.07 8.98 91.5 1.05 10.89 111.0
10.0 8600 1.32 2,98 30,3 0.98 7.65 78.0 0.97 9.35 95.4
9.0 7740 1.20 2,46 25,1 0.89 6.33 64.5 0.88 7.86 80.2
8.0 6880 1.08 1,97 20,0 0.80 5.03 51.3 0.79 6.43 65.5
7.0 6020 0.95 1,50 15,3 0.71 3.74 38.1 0.70 5.04 51.4
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3.14 COMBUSTION PARAMETERS.
Super Caesar 17 3 E.
METHANE (G20) BUTANE (G30) PROPANE (G31)
HEAT
OUTPUT
HEAT
OUTPUT
BURNER
GAS FLOW RATE
BURNER NOZZLES
PRESSURE
BURNER
GAS FLOW RATE
BURNER NOZZLES
PRESSURE
BURNER
GAS FLOW RATE
BURNER NOZZLES
PRESSURE
(kW) (kcal/h) (m3/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O)
29.8 25628 3.56 12,50 127,5 2.66 28.50 290.6 2.62 36.60 373.2
29.0 24940 3.47 11,86 121,0 2.59 27.08 276.2 2.55 34.83 355.2
28.0 24080 3.36 11,10 113,2 2.50 25.37 258.7 2.46 32.70 333.4
27.0 23220 3.24 10,36 105,7 2.42 23.73 242.0 2.38 30.64 312.4
26.0 22360 3.13 9,66 98,5 2.33 22.15 225.9 2.30 28.66 292.3
25.0 21500 3.01 8,99 91,6 2.25 20.64 210.5 2.21 26.75 272.8
24.0 20640 2.90 8,34 85,0 2.17 19.19 195.7 2.13 24.92 254.1
23.0 19780 2.79 7,72 78,7 2.08 17.80 181.5 2.05 23.15 236.1
22.0 18920 2.68 7,13 72,7 2.00 16.46 167.8 1.97 21.45 218.7
21.0 18060 2.57 6,56 66,9 1.92 15.18 154.7 1.88 19.81 202.0
20.0 17200 2.46 6,02 61,4 1.83 13.95 142.2 1.80 18.23 185.9
19.0 16340 2.34 5,50 56,1 1.75 12.77 130.2 1.72 16.71 170.4
18.0 15480 2.23 5,01 51,1 1.67 11.64 118.7 1.64 15.24 155.4
17.0 14620 2.12 4,54 46,3 1.58 10.56 107.7 1.56 13.84 141.1
16.0 13760 2.01 4,10 41,8 1.50 9.54 97.2 1.47 12.49 127.3
15.0 12900 1.89 3,67 37,5 1.41 8.56 87.3 1.39 11.19 114.1
14.0 12040 1.78 3,27 33,4 1.33 7.63 77.8 1.31 9.95 101.5
13.0 11180 1.66 2,90 29,5 1.24 6.74 68.8 1.22 8.77 89.4
12.0 10320 1.55 2,54 25,9 1.15 5.91 60.3 1.14 7.63 77.8
11.0 9460 1.43 2,21 22,6 1.07 5.13 52.3 1.05 6.56 66.9
10.0 8600 1.31 1,91 19,5 0.98 4.39 44.8 0.96 5.53 56.4
9.0 7740 1.19 1,63 16,6 0.89 3.71 37.8 0.87 4.57 46.6
8.0 6880 1.07 1,37 14,0 0.80 3.08 31.4 0.78 3.66 37.3
7.7 6622 1.03 1,30 13,3 0.77 2.90 29.6 0.76 3.40 34.7
G20 G30 G31
Caesar 14 3 E
Gas nozzle diameter mm 1.35 0.81 0.81
Supply pressure mbar (mm H
2
O) 20 (204) 29 (296) 37 (377)
Flue ow rate at nominal heat output kg/h 55 57 59
Flue ow rate at min heat output kg/h 58 58 58
CO
2
at Nom Q./Min. % 7,20 / 2,10 8,10 / 2,42 7,64 / 2,40
CO with 0% O
2
at Nom Q /Min. ppm 70 / 145 78 / 174 40 / 172
NO
X
with 0% O2 at Nom Q /Min. mg/kWh 177 / 109 200 / 60 220 / 75
Flue temperature at nominal output °C 171 171 163
Flue temperature at minimum output °C 113 113 113
Super Caesar 17 3 E
Gas nozzle diameter mm 1.35 0.80 0.80
Supply pressure mbar (mm H
2
O) 20 (204) 29 (296) 37 (377)
Flue ow rate at nominal heat output kg/h 71 69 71
Flue ow rate at min heat output kg/h 76 72 79
CO
2
at Nom Q./Min. % 6,80 / 1,70 8,11 / 2,10 7,85 / 1,91
CO with 0% O
2
at Nom Q /Min. ppm 40 / 190 75 / 234 54 / 223
NO
X
with 0% O2 at Nom Q /Min. mg/kWh 135 / 107 210 / 65 230 / 90
Flue temperature at nominal output °C 157 164 161
Flue temperature at minimum output °C 92 97 90
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- Flue temperature values refer to an air inlet
temperature of 15°C.
- The data relevant to domestic hot water
performance refer to a dynamic inlet pressure of 2 bar and an inlet temperature of 15°C; the values are measured directly at the water heater outlet considering that, to obtain the data declared, mixing with cold water is necessary.
- e max. sound level emitted during water
heater operation is < 55dBA. e sound level value is referred to semianechoic chamber tests with water heater operating at max. heat output, with extension of flue gas exhaust system according to product standards.
3.15 TECHNICAL DATA.
Caesar 14 3 E Super Caesar 17 3 E
Nominal heat input kW (kcal/h) 27.6 (23711) 33.7 (28958)
Minimum heat input kW (kcal/h) 9.0 (7748) 9.7 (8382)
Nominal heat output (useful) kW (kcal/h) 24.4 (20984) 29.8 (25628)
Minimum heat output (useful) kW (kcal/h) 7.0 (6020) 7.7 (6622)
Eciency at nominal heat output % 88.5 88.5
Heat loss at case with burner On % 2.0 2.4
Heat loss at ue with burner On % 9.5 9.1
Water content in generator l 1.0 1.0
Domestic hot water adjustable temperature °C 40 - 60 40 - 60
Domestic hot water circuit ow limiter at 2 bar l/min 9.5 10.0
Min. pressure (dynamic) burner ON (in ascent) bar 0.25 0.25
Min. pressure (dynamic) burner ON (in descent) bar 0.20 0.20
Min. ow rate (dynamic) burner ON (in ascent) l/min 2.5 2.5
Min. ow rate (dynamic) burner ON (in descent) l/min 2.0 2.0
Domestic hot water circuit max. working pressure bar 10.0 10.0
Withdrawal capacity in continuous service (ΔT 25 °C) in mixing mode l/min 14.0 17.0
Drawing capacity in continuous duty (ΔT 50 °C) l/min 7.0 8.5
Full water heater weight kg 23.0 23.0
Empty water heater weight kg 22.0 22.0
Electrical connection V/Hz 230 / 50 230 / 50
Power input A 0,40 0,55
Installed electric power W 50 70
Fan consumption W 29,2 54,5
Equipment electrical system protection - IPX5D IPX5D
Type of appliance C12 /C32 / C42 / C52 / C82 / B22 / B32
Category II2H3+
Page 24
immergas.com
Immergas S.p.A. 42041 Brescello (RE) - Italy T. +39.0522.689011 F. +39.0522.680617
is instruction booklet is made of ecological paper.
Cod. 1.032004IE rev. 15.034716/000 - 02/2011
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