IMI SENSORS Echo CS670A01, 66103PPZ2 Installation And Operating Manual
Model CS670A01
Echo® Wireless Vibration Sensor, Intrinsically Safe
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-959-4464
24-hour SensorLine: 716-684-0001
Fax: 716-684-3823
E-mail: imi@pcb.com
Web: www.imi-sensors.com
Service, Repair, and Return
Policies and Instructions
The information contained in this document supersedes all similar information that
may be found elsewhere in this manual.
Service – Due to the sophisticated
nature of the sensors and associated
instrumentation provided by PCB
Piezotronics, user servicing or repair is
not recommended and, if attempted,
may void the factory warranty. Routine
maintenance, such as the cleaning of
electrical connectors, housings, and
mounting surfaces with solutions and
techniques that will not harm the
physical material of construction, is
acceptable. Caution should be observed
to ensure that liquids are not permitted
to migrate into devices that are not
hermetically sealed. Such devices
should only be wiped with a dampened
cloth and never submerged or have
liquids poured upon them.
Repair – In the event that equipment
becomes damaged or ceases to
operate, arrangements should be made
to return the equipment to PCB
Piezotronics for repair. User servicing or
repair is not recommended and, if
attempted, may void the factory
warranty.
Calibration – Routine calibration of
sensors and associated instrumentation
is recommended as this helps build
confidence in measurement accuracy
and acquired data. Equipment
calibration cycles are typically
established by the users own quality
regimen. When in doubt about a
calibration cycle, a good “rule of thumb”
is to recalibrate on an annual basis. It is
also good practice to recalibrate after
exposure to any severe temperature
extreme, shock, load, or other
environmental influence, or prior to any
critical test.
PCB Piezotronics maintains an ISO9001 certified metrology laboratory and
offers calibration services, which are
accredited by A2LA to ISO/IEC 17025,
with full traceability to SI through
N.I.S.T. In addition to the normally
supplied calibration, special testing is
also available, such as: sensitivity at
elevated or cryogenic temperatures,
phase response, extended high or low
frequency response, extended range,
leak testing, hydrostatic pressure
testing, and others. For information on
standard recalibration services or
special testing, contact your local PCB
Piezotronics distributor, sales
representative, or factory customer
service representative.
Returning Equipment – Following
these procedures will ensure that your
returned materials are handled in the
most expedient manner. Before
returning any equipment to PCB
Piezotronics, contact your local
distributor, sales representative, or
factory customer service representative
to obtain a Return Warranty, Service,
Repair, and Return Policies and
Instructions Materials Authorization
(RMA) Number. This RMA number
should be clearly marked on the outside
of all package(s) and on the packing
list(s) accompanying the shipment. A
detailed account of the nature of the
problem(s) being experienced with the
equipment should also be included
inside the package(s) containing any
returned materials.
A Purchase Order, included with the
returned materials, will expedite the
turn-around of serviced equipment. It is
recommended to include authorization
on the Purchase Order for PCB to
proceed with any repairs, as long as
they do not exceed 50% of the
replacement cost of the returned
item(s). PCB will provide a price
quotation or replacement
recommendation for any item whose
repair costs would exceed 50% of
replacement cost, or any item that is not
economically feasible to repair. For
routine calibration services, the
Purchase Order should include
authorization to proceed and return at
current pricing, which can be obtained
from a factory customer service
representative.
Contact Information – International
customers should direct all inquiries to
their local distributor or sales office. A
complete list of distributors and offices
can be found at www.pcb.com.
Customers within the United States may
contact their local sales representative
or a factory customer service
representative. A complete list of sales
representatives can be found at
www.pcb.com. Toll-free telephone
numbers for a factory customer service
representative, in the division
responsible for this product, can be
found on the title page at the front of this
manual. Our ship to address and
general contact numbers are:
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: (800) 828-8840
24-hour SensorLineSM: (716) 684-0001
Website: www.pcb.com
E-mail: info@pcb.com
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅 (Pb)
汞
(Hg)
镉
(Cd)
六价铬 (Cr(VI))
多溴联苯 (PBB)
多溴二苯醚 (PBDE)
住房
O O O
O O O
PCB板
X O O
O O O
电气连接器
O O O
O O O
压电晶体
X O O
O O O
环氧
O O O
O O O
铁氟龙
O O O
O O O
电子
O O O
O O O
厚膜基板
O O X
O O O
电线
O O O
O O O
电缆
X O O
O O O
塑料
O O O
O O O
焊接
X O O
O O O
铜合金/黄铜
X O O
O O O
本表格依据 SJ/T 11364 的规定编制。
O： 表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X： 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE
Component Name
Hazardous Substances
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls
(PBB)
Polybrominated
Diphenyl
Ethers (PBDE)
Housing O O O O O O
PCB Board
X O O O O
O
Electrical
Connectors
O O O O O
O
Piezoelectric
Crystals
X O O O O
O
Epoxy O O O O O O
Teflon O O O O O O
Electronics
O O O O O
O
Thick Film
Substrate
O O X O O
O
Wires O O O O O O
Cables X O O O O O
Plastic O O O O O O
Solder X O O O O O
Copper Alloy/Brass
X O O O O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above
the limit requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.
DOCUMENT NUMBER: 21354
DOCUMENT REVISION: D
ECN: 46162
Echo® Wireless Vibration Sensor
User’s Manual
Models: 670A01, RV670A01 and CS670A01
41967
Rev C
ECO#: 43669
2
Table of Contents
FCC NOTICE ..................................................................................................................... 3
INDUSTRY CANADA (IC) NOTICE ............................................................................... 3
HAZARDOUS AREA USE ............................................................................................... 3
Introduction ......................................................................................................................... 4
Proper Handling .................................................................................................................. 4
Cap Material and Chemical Compatibility ......................................................................... 5
Magnet Switch and LED Status Indicator .......................................................................... 6
LED Status Messages ..................................................................................................... 6
Programming the Echo® Wireless Vibration Sensor .......................................................... 7
Programming................................................................................................................... 7
Connect the Echo® Programming Cable ........................................................................ 7
Connect to the Sensor with the Echo® Monitoring Software ........................................ 8
Click on Configuration on the menu bar. You should see a screen similar to the
following, and then click on Echo® EchoPlus® Sensors. .............................................. 8
Factory Defaults ............................................................................................................ 12
Explanation of Echo® Wireless Sensor Parameters ..................................................... 12
Parameters can be changed by using the up and down arrows or by typing the values in
the appropriate box. Click on the Set button by the parameter to actually program the
sensor. ........................................................................................................................... 12
Sensor ID ...................................................................................................................... 12
Transmission Interval.................................................................................................... 12
RVL (Residual Vibration Level) .................................................................................. 12
CF Report Threshold..................................................................................................... 12
Transmission Power ...................................................................................................... 13
Transmission Band........................................................................................................ 13
Saving Changes to the Echo® Sensor............................................................................ 13
Updating the Database to Match Sensor Programming ................................................ 14
RV (Raw Vibration) Option.............................................................................................. 15
Mounting ........................................................................................................................... 16
Outline Drawing (See Attachment) ..................................................................................
Preparing the Surface .................................................................................................... 17
Battery Pack ...................................................................................................................... 18
Battery Replacement Instructions ..................................................................................... 19
Echo® Wireless Vibration Sensor Manual
Version 1.2, 2011-12-07
3
FCC NOTICE
FCC ID: ZOC-IMI670A01
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.
Changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment in
a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
INDUSTRY CANADA (IC) NOTICE
IC: 9732A-IMI670A01
Operation is subject to the following two conditions: (1) this device may not cause
interference, and (2) this device must accept any interference, including interference that
may cause undesired operation of the device.
HAZARDOUS AREA USE
Warning- Explosion Hazard- Do Not Disconnect or connect while circuit is live unless
area is known to be non-hazardous. Batteries must not be changed unless area is known
to be Non-Hazardous. Do not open when an explosive atmosphere may be present.
Substitution of components may impair suitability for Class I, Div 2.
Advertissment- Risque D’explosion – Ne pas debrancher ou brancher tant que le
circuitest sous tension. A moins qu’il ne s’agisse d’un emplacement non dangereux. Les
piles ne doivent pas etre remplacees a moins qu’il ne s’agisse d’un emplacement non
dangereux. N'ouvrez pas lorsqu'une atmosphère explosive peut être présente.
Remplacement de composants peut nuire à la conformité de Classe I Div 2.
Echo® Wireless Vibration Sensor Manual
Version 1.2, 2011-12-07
4
Introduction
The Echo® Wireless Vibration Sensor, Model 670A01, is a stand alone, battery powered,
wireless, industrial vibration sensor. Its primary function is to monitor the vibration of
machinery in condition monitoring and predictive maintenance applications. The sensor’s
measurements are optimized to be sensitive to most common machinery faults such as:
unbalance, misalignment, looseness, bearing faults and gear faults.
Echo® contains a one-way wireless transmitter that is designed to “wake up” at
preprogrammed intervals, make a series of overall vibration measurements, transmit them
to a receiver for processing, and go back to sleep to conserve battery power. The sensor is
activated or deactivated using a magnet to operate a magnetic switch in the unit. When
activated, the sensor immediately makes and transmits a measurement set and then goes
to sleep until its next transmission time. The default transmission interval is 8-hours (3
times per day). An LED in the unit provides visual feedback on the state of the sensor: off,
on but in sleep mode, measuring, transmitting and changing states.
The transmitted data is received by an Echo® Receiver, decoded, and sent via Ethernet to
a computer or server running the Echo® Monitoring Software. For additional information
on the Echo® Receiver and the Echo® Monitoring Software, please refer to their
respective manuals.
The Model RV670A01 Echo® Wireless Vibration Sensor with RV (Raw Vibration)
Output operates identically to the standard model and additionally, provides the raw
vibration signal for detailed diagnostic analysis. The unit has a connector on the side and
can be used with an optional Model 070A86 Echo® RV Output Cable for analysis. See
the “RV (Raw Vibration) Option” section of this manual for additional information.
Proper Handling
Proper handling of the Echo® Wireless Vibration Sensor is critical to preventing damage.
The following should be avoided:
Dropping the unit.
Submersing the units in fluids of any kind.
Mounting the sensor by twisting the housing.
Exposing the unit to temperatures above 158° F.
Exposing the cap to any reactive chemicals.
Caution - The sensor cap is easily cross threaded. To avoid cross threading, press down
lightly on the cap to compress the battery securing foam. Turn the cap counter-clockwise
until a click is heard to line up the threads. Turn the cap slowly and carefully clockwise
until the cap contacts the housing. If the cap does not thread easily, do not force it.
Echo® Wireless Vibration Sensor Manual
Version 1.2, 2011-12-07
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