IMI SENSORS 683A111001, 683A101000 Installation And Operating Manual

Model 683A111001

Indicator/Controller (for use w/ ICP® sensors)

Installation and Operating Manual

For assistance with the operation of this product,

contact PCB Piezotronics, Inc.

Toll-free: 800-959-4464

24-hour SensorLine: 716-684-0001

Fax: [phone]

E-mail: [e-mail]

Web: www.imi-sensors.com

Service, Repair, and Return
Policies and Instructions

The information contained in this document supersedes all similar information that
may be found elsewhere in this manual.

Service – Due to the sophisticated
nature of the sensors and associated
instrumentation provided by PCB
Piezotronics, user servicing or repair is
not recommended and, if attempted,
may void the factory warranty. Routine
maintenance, such as the cleaning of
electrical connectors, housings, and
mounting surfaces with solutions and
techniques that will not harm the
physical material of construction, is
acceptable. Caution should be observed
to ensure that liquids are not permitted
to migrate into devices that are not
hermetically sealed. Such devices
should only be wiped with a dampened
cloth and never submerged or have
liquids poured upon them.

Repair – In the event that equipment
becomes damaged or ceases to
operate, arrangements should be made
to return the equipment to PCB
Piezotronics for repair. User servicing or
repair is not recommended and, if
attempted, may void the factory
warranty.

Calibration – Routine calibration of
sensors and associated instrumentation
is recommended as this helps build
confidence in measurement accuracy
and acquired data. Equipment
calibration cycles are typically
established by the users own quality
regimen. When in doubt about a
calibration cycle, a good “rule of thumb”
is to recalibrate on an annual basis. It is

also good practice to recalibrate after
exposure to any severe temperature
extreme, shock, load, or other
environmental influence, or prior to any
critical test.

PCB Piezotronics maintains an ISO­9001 certified metrology laboratory and
offers calibration services, which are
accredited by A2LA to ISO/IEC 17025,
with full traceability to SI through
N.I.S.T. In addition to the normally
supplied calibration, special testing is
also available, such as: sensitivity at
elevated or cryogenic temperatures,
phase response, extended high or low
frequency response, extended range,
leak testing, hydrostatic pressure
testing, and others. For information on
standard recalibration services or
special testing, contact your local PCB
Piezotronics distributor, sales
representative, or factory customer
service representative.

Returning Equipment – Following
these procedures will ensure that your
returned materials are handled in the
most expedient manner. Before

returning any equipment to PCB
Piezotronics, contact your local
distributor, sales representative, or
factory customer service representative
to obtain a Return Warranty, Service,

Repair, and Return Policies and
Instructions Materials Authorization

(RMA) Number. This RMA number
should be clearly marked on the outside
of all package(s) and on the packing

list(s) accompanying the shipment. A
detailed account of the nature of the
problem(s) being experienced with the
equipment should also be included
inside the package(s) containing any
returned materials.

A Purchase Order, included with the
returned materials, will expedite the
turn-around of serviced equipment. It is
recommended to include authorization
on the Purchase Order for PCB to
proceed with any repairs, as long as
they do not exceed 50% of the
replacement cost of the returned
item(s). PCB will provide a price
quotation or replacement
recommendation for any item whose
repair costs would exceed 50% of
replacement cost, or any item that is not
economically feasible to repair. For
routine calibration services, the
Purchase Order should include
authorization to proceed and return at
current pricing, which can be obtained
from a factory customer service
representative.

Contact Information – International
customers should direct all inquiries to
their local distributor or sales office. A

complete list of distributors and offices
can be found at www.pcb.com.
Customers within the United States may
contact their local sales representative
or a factory customer service
representative. A complete list of sales
representatives can be found at
www.pcb.com. Toll-free telephone
numbers for a factory customer service
representative, in the division
responsible for this product, can be
found on the title page at the front of this
manual. Our ship to address and
general contact numbers are:

PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLineSM: [phone]
Website: www.pcb.com

E-mail: [e-mail]

PCB工业监视和测量设备 - 中国RoHS2公布表

PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table

部件名称

有害物质

铅 (Pb)

汞
(Hg)

镉
(Cd)

六价铬 (Cr(VI))

多溴联苯 (PBB)

多溴二苯醚 (PBDE)

住房

O O O

O O O

PCB板

X O O

O O O

电气连接器

O O O

O O O

压电晶体

X O O

O O O

环氧

O O O

O O O

铁氟龙

O O O

O O O

电子

O O O

O O O

厚膜基板

O O X

O O O

电线

O O O

O O O

电缆

X O O

O O O

塑料

O O O

O O O

焊接

X O O

O O O

铜合金/黄铜

X O O

O O O

本表格依据 SJ/T 11364 的规定编制。

O： 表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

X： 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

Component Name

Hazardous Substances

Lead
(Pb)

Mercury
(Hg)

Cadmium
(Cd)

Chromium VI
Compounds
(Cr(VI))

Polybrominated
Biphenyls
(PBB)

Polybrominated
Diphenyl
Ethers (PBDE)

Housing O O O O O O

PCB Board

X O O O O

O

Electrical
Connectors

O O O O O

O

Piezoelectric
Crystals

X O O O O

O

Epoxy O O O O O O

Teflon O O O O O O

Electronics

O O O O O

O

Thick Film
Substrate

O O X O O

O

Wires O O O O O O

Cables X O O O O O

Plastic O O O O O O

Solder X O O O O O

Copper Alloy/Brass

X O O O O

O

This table is prepared in accordance with the provisions of SJ/T 11364.

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above
the limit requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

DOCUMENT NUMBER: 21354
DOCUMENT REVISION: D
ECN: 46162

SENS

ORS AND INSTRUMENTAT

ION FOR MACHINE COND

ITION MONITORING

Model 683A1 ICP® Process Indicator/Controller

Operating Guide with Enclosed Warranty Information

3425 Walden Avenue, Depew, New York 14043-2495
Phone [phone]
Fax [phone]
Toll Free Line 1-800-959-4IMI

MANUAL NUMBER: 19163
MANUAL REVISION: C
ECN NUMBER: 18874

PAGE 2

SENSORS AND INSTRUME
NTATION FOR MACHINE

CONDITION MONITORING

Table of Contents

Introduction………………………………………………………………………………………. Page 3

General Features, Software Features

Specifications……………………………………………………………………………………. Page 4
Controls and Indicators………………………………………………………………………… Page 5
Glossary of Programming Symbols…………………………………………………………… Page 6

Software Logic Tree…………………………………………………………………………….. Page 7
Programming the 683A1..……………………………………………………………………… Page 8
Wiring and Installation………………………………………………………………………… Page 13
Configuring the 683A1 ……………………………………………………………………….. Page 17
Accessories…………………………………………………………………………………….. Page 18
ESD Sensitivity………………………………………………………………………………… Page 20
Ordering Information………………………………………………………………………….. Page 21

Warranty/Servicing

Warranty, Service & Return Procedure.......................................................................... Page 22

Customer Service.......................................................................................................... Page 23

PAGE 3

SENSORS AND INSTRUME
NTATION FOR MACHINE

CONDITION MONITORING

Introduction

The Model 683A1 ICP

®

Process Indicator/Controller is an intelligent 4-digit modular panel meter with software

features for monitoring, measurement, and control applications complete with 0.56” LED in a 1/8 DIN 96x48 case.
The 683A1 operates from a single power supply and will supply 24Vdc/4mA excitation for sensor power. The
indicator/controller comes equipped with two 5 Amp Form A relays with independent setpoints and time delay.

General Features

 External transmitters, signal conditioners, or power supplies can be eliminated by direct connection of the

sensor to the indicator/controller.

 Optional isolated 16-bit analog output. User or factory scalable to 4 to 20 mA across any desired digital

span from ± one count to the full-scale range of – 1999 to 9999 (12000 counts).

 24Vdc/4mA excitation to power sensor.
 Standard Internal DIP switch selectable vibration ranges include:

Acceleration (g’s) Velocity (in/sec) Displacement (mils p-p)

5.000 0.500 25.0

10.00 1.000 50.0

20.00 2.000 100.0

 Two 5 Amp Form A relays, additionally two 5 Amp Form A or 10 Amp Form C relays are available.
 Programmable Time Delay to 9999 seconds.
 Internal DIP switch selection for Peak or RMS display.
 User specified, factory installed, High and Low pass 2-pole filtering.
 Analog output signal connection (RV) for conducting frequency analysis and machinery diagnostics.

Software Features

Three-button front panel programming of:

 Scale Factor and Offset
 Decimal point setting.
 Four-level brightness control of digital display.
 Peak and valley view and reset.
 Four programmable setpoints.
 Adjustable delay-on-make and delay-on-break time for setpoints 1 and 2.
 Relay activation can be selected to occur above (HI) or below (LO) each setpoint.

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SENSORS AND INSTRUME
NTATION FOR MACHINE

CONDITION MONITORING

Specifications

 Input Specs

: ...... 100mV/g

 ICP® Sensor Excitation: ...... 24Vdc/4mA, ±1Vdc/±1mA

 A/D Converter: ...... 14 bit single slope

 Accuracy: ...... ±2.0% of Scale Factor + 2 counts

 Frequency Response: 3Hz to 10Khz (Standard)

Acceleration: -3dB at 3Hz ±0.5Hz, -3dB at 10kHz ±0.5kHz
Velocity: -3dB at 3.5Hz ±0.5Hz, -3dB at 10kHz ±0.5kHz
Displacement: -3dB at 3.5Hz ±0.5Hz, 1000Hz max.

 Temp. Coeff.: ...... 100 ppm/°C (Typical)

 Warm up time: ...... 2 minutes

 Conversion Rate: ...... 5 conversions per second (Typical)

 Display: ...... 4 digit 0.56" Red LED display, Range –1999 to 9999 counts.

 Polarity: ...... Assumed positive. Displays – negative

 Decimal Selection: ...... Front panel button selectable, X•X•X•X•

 Positive Overrange: ...... Top segments of digital display flash

 Negative Overrange: ...... Bottom segment of digital display flash

 Relay Output

: ...... Two 5 A Form A (SPST) relays 230VAC/30VDC standard.

Additionally two 5 Amp Form A (SPST) or 10 Amp Form C (SPDT) relays.

 Optional Analog Output: ...... Isolated 16 bit user scalable 4-20mA retransmit @ 0 to 500 ohms max

loop resistance.

 Power Supply: ...... Auto sensing wide range supply 85-265 VAC / 95-370 VDC @ 2.5W max 3.5W

 Operating Temp.: ...... 0 to 60 °C

 Storage Temp: ...... –20 °C to 70 °C.



Relative Humidity: ...... <95% (non condensing)



Case Dimensions: ...... 1/8 DIN, Bezel: 96x48 mm (3.78”x1.89”)

Depth behind bezel 117 mm (4.61”)
Plus 11.8 mm (0.47”) for Right-angled connectors, or plus 20 mm (0.79”) for Straight-thru connectors.



Weight: ...... 6.5 oz., 8.5 oz when packed