IMI NORGREN L64C, L64M Installation & Maintenance Instructions Manual

ADJUSTMENT
1. Turn on system pressure.
2. Adjust lubricator drip rate only when there is a constant rate of air flow through the lubricator. Monitor drip rate through sight feed dome (3).
3. Oil-Fog Lubricators - Determine the average rate of flow through the lubricator. Turn green knob (3) to obtain one drop per minute for each 5 dm
3
/s (10 scfm). For
example, if the average flow is 19 dm
3
/s (40 scfm), set the drip rate at 4 drops per minute. Turn knob counterclockwise to increase and clockwise to decrease the drip rate. The oil feed setting can be locked by pushing the lock ring down, this must be released before adjustment by pulling up.
4. Micro-Fog Lubricators - Oil drip rate is adjusted by the
red knob above the sight-feed dome, counterclockwise to increase and clockwise to decrease the drip rate. The rate changes automatically to compensate for flow variations. The oil feed setting can be locked by pushing the lock ring down, this must be released before adjustment by pulling up. See Drip Rate Chart. Turn knob counterclockwise to increase and clockwise to decrease the drip rate.
Drip Rate Chart for Micro-Fog Lubricators
Flow - dm
3
/s (scfm) Drops per Minute 2,4 (5) 10 5 (10) 11 9 (20) 13 14 (30) 15 19 (40) 17 24 (50) 19 28 (60) 22 34 (70) 24 38 (80) 26 43 (90) 28 48 (100) 30
5. Monitor the device being lubricated for a few days following initial adjustment. Adjust the drip rate if the oil delivery at the device appears either excessive or low.
DISASSEMBLY
1. Shut off inlet pressure. Reduce pressure in inlet and outlet lines to zero. Loosen fill plug (1).
2. Remove reservoir - push into body and turn counterclockwise.
3. Disassemble in general accordance with the item numbers on exploded view. Do not remove the manual drain unless replacement is necessary. Remove and replace drain assembly only if drain malfunctions. Do not remove syphon tube (53). Remove and replace items 54 through 59 only if lubricator malfunctions.
CLEANING
1. Clean plastic reservoir with warm water only. Clean other parts using warm water and soap.
2. Dry parts. Blow out internal passages in body with clean, dry compressed air.
3. Inspect parts. Replace parts found to be damaged. If plastic reservoir shows signs of cracking or cloudiness, replace with a metal reservoir.
ASSEMBLY
1. Lubricate o-rings, the portion of the manual drain body (19, 33) that contacts the bowl, and the hole in the manual drain body that accommodates the stem of drain valve (20, 34) with o-ring grease.
2. Assemble lubricator as shown on exploded view.
3. Assemble the 1 litre (1 quart) liquid indicator parts (69 through 74) to reservoir. Apply a 0,9 to 1,8 kg (2 to 4 pound) clamping force to upper and lower sight glass brackets (70). Tighten screws (69).
3. Torque Table N-m (Inch-Pounds) 3 (Dome) 2,3 to 2,8 (20 to 25) 43 (Screw) 1,7 to 2,3 (15 to 20) 55 (Screw) 1,1 to 1,6 (10 to 14) 69 (Screw) 0,9 to 1,1 (8 to 10)
4. Push reservoir, or reservoir with guard, into body and turn fully clockwise.
TECHNICAL DATA
Fluid: Compressed air Maximum pressure:
Guarded transparent bowl: 10 bar (150 psig) Metal bowl: 17 bar (250 psig)
Operating temperature*:
Transparent bowl: –20° to +50°C (0° to +125°F) Metal bowl: –20° to +80°C (0° to +175°F)
* Air supply must be dry enough to avoid ice formation at
temperatures below +2°C (+35°F).
Start point (minimum flow required for lubricator
operation) at 6,3 bar (90 psig) inlet pressure: 1,5 dm
3
/s (3.2 scfm)
Nominal bowl capacity: 0,2 litre (7 fluid oz), standard
1 litre (1 quart US), optional
Materials:
Body: Zinc Bowl:
Metal: Aluminium Transparent, optional: Polycarbonate
Metal bowl liquid level indicator lens,
standard: Grilamid
Metal bowl sight glass, optional (standard on
1 litre bowl): Pyrex Sight dome: Polycarbonate Elastomers: Synthetic rubber
REPLACEMENT ITEMS
Service kit, contains required items circled: ..........4382-200
Prismatic sight glass..............................................4380-042
Pyrex sight glass....................................................4380-041
Pyrex sight glass, 1 litre bowl..................................2273-22
Manual drain ..............................................................684-84
INSTALLATION
1. Install unit vertically in air line -
vertically (bowl down),
with air flow in direction of arrow on body,
upstream of cycling valves
as close as possible to the device being lubricated,
Oil-Fog Models - Not more than 5,2m (15 feet) from
the device being lubricated, and at the same height or
higher than the device.
2. Before assembling the basic unit into the yoke the port seal o-rings should be lightly smeared with o-ring grease.
3. Locate clamp ring under lugs on top of yoke, offer basic unit into yoke with directional arrows correctly aligned (an interference fit prevents assembly if misaligned) before engaging and fully tightening the clamp ring.
4. Turn bowl or bowl guard fully clockwise into body before pressurizing. Lock symbols on body and bowl guards must align.
………continued over
L64- ★★P- ★★N
Port
2.....1/4"
3.....3/8"
4.....1/2"
6.....3/4"
Thread
A ....PTF
B ....ISO Rctaper
G ....ISO G parallel
N ....No thread (basic unit)
Bowl/Reservoir
A ....optional 1 litre (1 quart US) metal
D ....Metal
P ....Transparent with guard
R ....Metal with Pyrex liquid level indicator
Operation
C ....Oil-Fog
M ...Micro-Fog
Drain
M ...Manual
E.....No drain (Closed bowl)
Q ....Manual 1/4 turn
R ....Remote fill
A
B
C
L64C, L64M - Lubricator
Installation & Maintenance Instructions
RECOMMENDED LUBRICANTS
Fill reservoir with a good quality, light, misting type oil
for comp
ressed air tools. See our publication
N/AL.8.900.935. Fill to maximum fill line on transparent
voirs. Oil level must always be visible in lens on metal
reser reservoirs. Do not overfill.
FILL RESERVOIR (OIL-FOG LUBRICATORS)
Remove fill plug (1), add oil, and reinstall fill plug. Fill plug can be removed and oil added without shutting off air pressure to the lubricator
FILL RESERVOIR (MICRO-FOG LUBRICATORS)
Shut off inlet air pressure and reduce pressure in reservoir to zero. Remove fill plug (1), add oil, and reinstall fill plug. Do not remove the fill plug when the reservoir is
pressurized, as oil will blow out the fill plug hole.
.
61
60
3
4
5
6
8
9
56
54
57
55
59
58
18
22
19
25
24
21 20
23
32
36
33
39
38
35 34
37
62
71
70
69
72
1
2
7
9
53
Early Plastic Bowl and Guard. No Longer Available Replaced by Item 18
Current Plastic Bowl
47
48
46
45
74
73
67
31
30
29
44
43
65
68
64
63
Our policy is one of continued research and development. We therefore reserve the right to amend, without notice,
the specifications given in this document. © 1999 Norgren, Inc.
IM-240.400
(7/99)
WARNING
These
products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under Technical Data.
Polycarbonate plastic bowls can be damaged and possibly burst if exposed to such substances as certain solvents, strong alkalies, compressor oils containing ester­based additives or synthetic oils. Fumes of these substances in contact with the polycarbonate bowl, externally or internally, can also result in damage. Clean with warm water only.
Use metal bowl in applications where a plastic bowl might be exposed to substances that are incompatible with polycarbonate.
Before using these products with fluids other than air, for non industrial applications, or for life-support systems consult IMI Precision Engineering.
L64C, L64M - Lubricator
Installation & Maintenance Instructions
Our policy
is one of continued research and development. We therefore reserve the right to amend, without notice,
the specifications given in this document. © 1999 Norgren, Inc.
IM-240.400
(7/99)
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