IMI NORGREN F68H, F68C Installation & Maintenance Instructions Manual

F68C, F68H Oil removal filter
Installation & Maintenance Instructions
Option selector
Bowl
C Standard H High flow
Port
4* 1/2” 6 3/4“ 8 1“ N No yoke
* Only available with the F68C standard filter. ** See Norgren publication IM-900.920 for specifications and electrical wire connections of the optional electric service indicator.
Thread
A PTF B ISO Rc tapered G ISO G parallel N No yoke
Options
D With mechanical service life indicator E With electrical service life indicator* N No service life indicator
F68˙˙˙˙˙˙˙
Drain
A Automatic E Closed bottom M Manual, spindle type Q Manual, 1/4 turn
Bowl
C 1 litre (1 quart) no liquid indicator M 0,5 litre (1 pint) no liquid indicator R 0,5 litre (1 pint) with liquid indicator U 1 litre (1 quart) With liquid indicator
Technical features
Technical Data Fluid: Compressed air Maximum pressure: 17 bar (250 psig) Operating temperature*:
-20° ... +65°C (0° ... +150°F) * Air supply must be dry enough to avoid ice formation at temperatures below +2°C (+35°F). Partical removal: 0,01 µm Air quality: Within ISO 8573-1, Class 1 (particulates) and Class 2 (oil content). Maximum remaining oil content: 0,01 mg/m3 at +20°C (+70°F) with an inlet concentration of 17 mg/m3. Maximum flow at 6,3 bar (90 psig) inlet pressure to maintain stated oil removal performance: 1/2” ports: 35 dm3/s (74 scfm) 3/4” ports: 35 dm3/s (74 scfm) 1” ports: 60 dm3/s (127 scfm) 1/4 turn manual drain connection: 1/8” pipe thread Automatic drain connection: 1/8” pipe thread Automatic drain operating conditions (float operated) Bowl pressure required to close drain: Greater than 0,3 bar (5 psig) Bowl pressure required to open drain: Less than 0,2 bar (3 psig) Minimum air flow required to close drain: 1 dm3/s (2 scfm) Manual operation: Depress pin inside drain outlet to drain bowl Nominal bowl size: 0,5 litre (1 pint U.S.) 1 litre (1 quart U.S.) Materials: Body: Aluminium Yoke: Aluminium Bowl: Aluminium Liquid level indicator: Pyrex Element: Synthetic fibre and polyurethane foam Elastomers: Synthetic rubber Service life indicator: Body: Transparent nylon Internal parts: Acetal Spring: Stainless steel Elastomers NBR
Replacement Items
Service kit (items circled on exploded view) 4380-301
0.5 litre bowl liquid level lens (19 thru 27) 4380-060 1 litre bowl liquid level lens (30 thru 38) 4380-061 Filter element, standard, short (53) 5351-08 Filter element, high flow, long (53) 5351-03 Automatic drain, G1/8 outlet (49) 3000-97 Automatic drain, 1/8 PTF outlet (49) 3000-10
Manual drain, spindle type (44) 684-84 Manual drain, 1/4 turn (40) 619-50 Mechanical service life indicator (1) 5797-50 Electrical service life indicator (6) 4020-51R
Installation
1. Install yoke in air line -
• with air ow in direction of arrow on top of
yoke,
• upstream of regulators, lubricators, and cycling valves,
• as close as possible to the air supply when
filter is used as a main line filter,
• as close as possible to the device being serviced when filter is used as a final filter.
2. Connect piping to yoke ports using pipe thread sealant on male threads only.
3. Lubricate o-rings (15) with a light coat of o-ring grease, then place o-rings in grooves in body (14).
4. Place clamp ring under lugs on top of yoke.
5. Make sure arrows on yoke and filter point in same direction, then plug filter into yoke and tighten clamp ring hand tight.
6. Turn bowl into body until arrowhead on bowl is aligned with or to the right of the arrowhead on the body.
7. Flexible tube with 3mm (0.125”) minimum I.D. can be connected to the automatic drain. Avoid restrictions in the tube.
8. Install a Norgren general purpose filter with a 5 µm element upstream of the oil removal filter to obtain maximum element service life.
Servicing
1.Open manual drain to expel accumulated liquids. Keep liquids below element (53).
2. Replace filter element when pressure drop across element exceeds 0,7 bar (10 psig). The mechanical service life indicator shows approximately all red and the optional electrical service life indicator provides an electrical output when pressure drop across the element reaches 0,7 bar (10 psig)
Diassembly
1. Shut o inlet pressure. Reduce pressure in inlet and outlet lines to zero.
2. Unscrew the clamp ring and remove filter from yoke.
3. Disassemble in general accordance with the
item numbers on exploded view. Do not remove the drains or the service indicators unless replacement is necessary. Remove and replace only if they malfunction. Do not attempt to remove rod (54), as it is cemented to body.
15
14
54
53
18
21
20
19
22
24
25 26
22 23
20
19
40
43
42
41
28
21
47
48
45
46
27
Element
0 Coalescing
53
29
31
30
33
35
36 37
33 34
31
30
44
1
6
1112
32
51
52
50
2
4
3
5
7
8
9
13
10
38
39
32
49
Our policy is one of continued research and development. We therefore reserve the right to amend,
without notice, the specifications given in this document. (1999 - I&M8089d) © 2015 IMI International s.r.o.
7/15
I&M/en 8.260.105.01
F68C, F68H Oil removal filter Installation & Maintenance Instructions
Cleaning
1. Element (53) cannot be cleaned. Clean lens (3, 24, 35) with warm water only. Do not submerge electrical service indicator (6) in water. Clean indicator (6) with dry, clean cloth. Clean other parts with warm water and soap.
2. Rinse and dry parts. Blow out internal passages in body (14) with clean, dry compressed air.
3. Inspect parts. Replace those found to be damaged.
Assembly
1. Lubricate o-rings, the portion manual drain body (43) that contacts the bowl, and the hole in the manual drain body that accom modates the stem of drain valve (41) with o-ring grease.
2. Assemble the unit as shown on the exploded view.
3. Assemble the liquid indicator parts (19 thru 26, 30 thru 37) to reservoir. Apply a 0.9 to
1.8 kg (2 to 4 pound) clamping force to upper and lower sight glass brackets (20,
31). Tighten screws (19, 30).
4. Arrows on indicator (3, 8) and body (14) must point in same direction.
5. Torque Table Item Torque in N-m (Inch-Pounds) 2, 7 (Screw) 2,8 ... 3,9 (25 ... 34) 19, 30 (Screw) 1,8 ... 2,3 (16 ... 20) 45, 50 (Nut)0, 8 ... 1,2 (7 ... 10) 53 (Element) 5 ... 6,2 (44 ... 55)
6. Turn bowl into body until arrowhead on bowl is aligned with or to the right of the arrow head on the body.
Caution
Water vapor will pass through these units and could condense into liquid form downstream as air temperature drops. Install an air dryer if water condensation could have a detrimental eect on the application.
WARNING
These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under Technical Data. Before using these products with fluids other than air, for non industrial applications, or for life-support systems consult Norgren.
Use in potentially explosive atmospheres
Code of device according EC directive 94/9/EC Ex II 2 GD c TX
• Only non-ammable gasese to be used as a
medium.
• Surface temperature dependant on process
fluid temperature and ambient temperature
- must be below the ignition temperature of the flammable gas or dust.
• Earth unit and/or pipework to avoid electrostatic discharge.
• Precautions should be taken to prevent hazard
from adiabatic compression.
• Use wet cloth for cleaning.
• Protect the unit from object falling onto it.
• Avoid contact with corrosive environment.
• For servicing the unit it is recommended to
carry out this work outside of the danger zone.
• For details of ignition hazard assessment
contact Norgren.
15
14
54
53
18
27
31
21
20
19
22
24
25 26
22 23
20
21
19
40
43
42
41
30
33
35
28
33 34
44
47
48
45
46
1
6
53
1112
29
32
36 37
31
30
51
52
50
2
4
3
5
7
8
9
13
10
38
39
32
49
I&M/en 8.260.105.02
Our policy is one of continued research and development. We therefore reserve the right to amend,
without notice, the specifications given in this document. (1999 - I&M8089d) © 2015 IMI International s.r.o.
7/15
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