IMI Cornelius, Inc. IMD 300-15 Part Manual

ILLUSTRATED PARTS LIST
COUNTERTOP ICEMAKER IMD SERIES
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
IMD Series 1 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
1
5
89
7
Telephone 1-800-238-3600
www.cornelius.com
2
3
10
4
6
IMD 300-15 CABINET PARTS ASSEMBLY AND PARTS LIST
Item
No.
Part No. Name
1 638032724 Panel Left Side 7 638032822 Ice Chute 2 638032731 Panel Top 8 638038588 Cover Dispense Switch, Push Button 3 638032721 Panel Right Side 9 638038589 Switch Dispense, Push Button
638032768-002
4
638032768-003 638032715-007
5
638832715-006 638032766
638032765
6
638032729 638032725
Splash Panel Asmb Push Button Splash Panel Asmb Lever
Front Panel Push Button Front Panel Lever
Drain Tray Kit (Tray, Grill & Skirt) Drain Tray Assembly Grill Drain Tray Drain Tray Skirt
* Not Shown
Item
No.
Part No. Name
10 638032785 Switch Rocker
* 638032818 Wire Harness Front Cover
Manual Part No.: 638085277IPL 2 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
2
1
5
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
3
4
8910
7
6
11
IMD 300-30 AND IMD 600-30 CABINET PARTS ASSEMBLY AND PARTS LIST
Item
No.
Part No. Name
1 638032037 Panel Left Side 9 638031162 Boot Switch Lever Actuated 2 638032038 Panel Top 10 638009627 Plate Dispense Lever Actuated 3 638032036 Panel Right Side * 638032049 Label “Push & Hold for Ice”
638032030-002
4
638032145-006 638032025-001
5
638032025-002 638032050
638032043
6
638032044 638032041
Splash Panel Lever Actuated Splash Panel Push Button
Front Panel Lever Actuated Front Panel Push Button
Drain Tray Kit (Tray, Grill & Skirt) Drain Tray Assembly Grill Drain Tray
Drain Tray Skirt 7 638006529 Cover Switch Lever Actuated * 638011643 Cable Asm. Lever Actuated 8 638008315 Switch Dispense Lever Actuated 1 1 638032039 Ice Chute
* Not Shown
Item
No.
Part No. Name
* 638038589 Switch Dispense, Push Button * 638011601
Wire Asm. Switch Dispense (Push But­ton Actuated)
* 638038588 Cover Dispense Switch, Push Button
IMD Series 3 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
Telephone 1-800-238-3600
www.cornelius.com
1
2
3
5
9
8
7
4
10
6
IMD 600-90 CABINET PARTS ASSEMBLY AND PARTS LIST
Item
No.
1 638032539 Panel Left Side 7 638038588 Cover Dispense Switch Push Button 2 638032537 Panel Top * 638006529 Cover Switch, Lever Actuated 3 638032538 Panel Right Side 8 638038589 Switch Dispense Push Button
4 638032040-006 Panel Splash Asm. - Push Button 9
* 638032541-001 Panel Splash Asm. Lever Actuated 10 638032287 Ice Chute
5 638032536-002 Front Cover, Push Button *
* 638032536-001 Front Panel Lever Actuated *
6
Part No. Name
638032548 638059270 638058805 638032531 638033508 638033509 638032531-001
Drain Tray Kit (Tray, Grill & Skirt) Drain Tray Assembly Grill Drain Tray Drain Tray Skirt Drain Tray, 8 Valve Drink Front Grill Drain Tray, 8 Valve Drink Front Drain Tray Skirt, 8 Valve Drink Front
* Not Shown
Manual Part No.: 638085277IPL 4 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
Item
No.
Part No. Name
638011601 638008315 638011643 638031162 638009627
WIre Asm Dispense Push Button Switch Dispense Lever Actuated Cable Asm Lever Actuated Boot Switch, Lever Actuated Plate Dispense, Lever Actuated
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
9
10
14
8
13
15
16
7
3
22
12
23
4
18
21
20
19
2
1
17
6
REFRIGERATION AND FRAME ASSEMBLY IMD 300-15
IMD Series 5 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
REFRIGERATION AND FRAME ASSEMBLY IMD300-15
Telephone 1-800-238-3600
www.cornelius.com
Item
No.
1 638000784 Condenser * 638004393 Drier 2 638000872 Shroud Fan *14
3 638001007 Fan Blade *15 4 638003599 Bracket Fan Mounting *16
*5 630900548 Water Level Control 17 638032714 Air Filter
6 7
8 630000717 Storage Bin Asmb. 20 638032778 1/4 Hose Barb X 1/4 MPT 9
10
*11 638031763-002 Drain Receptacle Asm. 23 638006070 Tube Vinyl
12 13
Part No. Name
638000525 638010016
638031108 638031108-01
638032770 638032770-002
638032776 638032776-002
638032739 638032845
Fan Motor 115V Fan Motor 220V
Dispense Mechanism (115V) Dispense Mechanism (220V)
Ice Level Control (115V) Ice Level Control (220V)
Electrical Box Asm. (1 15V) Electrical Box Asm. (220V)
See Diagram on Page 17 & Chart on Page 18
Compressor 1/3hp R-134a (115V) Compressor 1/3hp R-134a (220V)
Item
No.
18 19 638032777
21 638007373 22 638032815 Water Dispense Tube
Part No. Name
638030732 638032845001
638030733 638032845002
638030734 638032845-003
638032762 638032762-002
Overload 115V Overload 220V
Relay 115V Relay 220V
Start Capacitor 115V Start Capacitor 220V
Water Valve (115V) Water Valve (220V)
Valve Needle 1/4 X 1/4 Female Pipe
Connector 1/4 ML X 1/4 FPT Brass
* Not Shown
Manual Part No.: 638085277IPL 6 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
9
8
11
7
6
2
1
10
4
3
5
10
REFRIGERATION AND FRAME ASSEMBLY IMD 300-30 AND IMD 600-30
IMD Series 7 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
REFRIGERATION AND FRAME ASSEMBLY IMD 300-30 AND IMD 600-30
Item
No.
1
2 638004285 Shroud Fan 7
3 638004387 Fan Blade 8 4 638004391 Bracket Fan Mounting 9
* 630900547 Water Level Control * 638031763-002 Drain Receptacle Asm.
5
* 638008943 Exhaust Fan (Water Cooled Units) * 638009755 Pressure Switch (Water Cooled) * 638033058 Mounting Bracket Exhaust Fan * 638004393 Drier
Part No. Name
638004204 638036383 638036272
638008646 638008886-001
Condenser Air Cooled Condenser IMD 300 Water Cooled Condenser IMD 600 Water Cooled
Fan Motor (115V) Fan Motor (220V)
Item
No.
6 638011480-01 Cable Assembly
10
* 164980002
Part No. Name
638031108 638031496-001 638031108-01
630000716 630000715 638031494-001 638031494-002
Dispense Mechanism (115V) Dispense Mechanism (208V) Dispense Mechanism (220V)
Storage Bin 300-30 Storage Bin 600-30 Ice Level Control (115V) Ice Level Control (220V)
See Diagram on Page 17 & Chart on Page 18
Valve Water Regulating (Water Cooled)
* Not Shown
Item No. 300-30 302-30 600-30 602-30 Description
11 631500016 631500017 631500018 631500019 Compressor Kit
* 638090121 638090131 638090221 162964041 Compressor
* 161998008 161998011 161998009 161998015 Start Relay
* 161165007 161165010 161165008 25335 Start Capacitor
* 638090123 161192004 Run Capacitor
* 638090221-001 Overload
NOTE: Compressor kit includes compressor, start components, and drier.
Manual Part No.: 638085277IPL 8 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
3
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
5
4
6
7
9
1
2
8
REFRIGERATION AND FRAME ASSEMBLY IMD 600-90
IMD Series 9 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
REFRIGERATION AND FRAME ASSEMBLY IMD 600-90
Telephone 1-800-238-3600
www.cornelius.com
Item
No.
1 2 638090635 Shroud Condenser * 164980002
3
4 5 638090009 Bracket Fan Motor * 638031832 Bracket Exhaust Fan Water Cooled
6 638096723 Fan Blade * 638031763-00 Drain Receptacle Assembly 7 630900548 Water Level Control Asm.
Part No. Name
638036273 638036272
638090630 638090630-001 638090630-002
638090236 638090234 638090233
Condenser Air Cooled Condenser Water Cooled
Front End Asm. (115V) Front End Asm. (208V) Front End Asm. (220V)
Fan Motor (115V) Fan Motor (208V) Fan Motor (220V)
Item
No.
8
* 638009755 Pressure Switch Water Cooled
* 638008943 Fan Exhaust (115V) Water Cooled
Part No. Name
638090625 638090625-002
Electrical Box Asm. (115V) Electrical Box Asm. (220V)
Valve Water Regulating Water Cooled
* Not Shown
Item No. 600-90 602-90 Description
9 631500018 631500019 Compressor Kit
* 638090221 162964041 Compressor
* 161998009 161998015 Start Relay
* 161165008 25335 Start Capacitor
* 161192004 Run Capacitor
* 638090221-001 Overload
NOTE: Compressor kit includes compressor, start components, and drier.
Manual Part No.: 638085277IPL 10 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
IMI CORNELIUS INC.
Telephone 1-800-238-3600
ILLUSTRATED PARTS LIST
WATER CONTROL ASSEMBLY AND PARTS LIST IMD 300-15
1
2
www.cornelius.com
3
Item
No.
1 630900548 Water Level Control Assy. 2 638008483-06 Reed Switch Assy. 3 638030024 Brkt - Water Level
Part No. Name
IMD Series 11 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
WATER CONTROL ASSEMBLY AND PARTS LIST IMD 300-30 & IMD 600-30
1
2
3
Item
No.
1 630900547 Water Level Control Assy. 2 638004717 Brkt - Water Level 3 638008483-01 Reed Switch Assy. 4 638008097 Clamp - Reed Switch 5 161168017 Screw - 6-32
Part No. Name
4
5 (
X2)
Manual Part No.: 638085277IPL 12 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
IMI CORNELIUS INC.
Telephone 1-800-238-3600
ILLUSTRATED PARTS LIST
WATER CONTROL ASSEMBLY AND PARTS LIST IMD 600-90
1
2
www.cornelius.com
3
Item
No.
1 630900548 Water Level Control Assy. 2 638008483-03 Reed Switch Assy. 3 638030024 Brkt - Water Level
Part No. Name
IMD Series 13 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
ICE LEVEL CONTROL ASSEMBLY IMD 300-15
Telephone 1-800-238-3600
www.cornelius.com
Ground
8
7
2
4
3
6
9
10
11
13
1
12
5
Top View
24
21
14
23
22
20
19
17
18
16
4
15
Side View
Manual Part No.: 638085277IPL 14 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
ICE LEVEL CONTROL ASSEMBLY IMD 300-15
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
Item
No.
1 2 638032759 Spacer Eyelet 14 638032747 R od Actuator 3 638007051-08
4 638007204-06 5 638032748 Cable Gear Motor 17 638032713 Push On Ring 1” Dia.
6 638003924 Switch 18 638007301-18 Washer Plain Flat 7 638032745 Switch Bracket 19 27103 Screw 1/4-20 X 1/2” Long 8 638007002-12 Screw No.6-32 X 1” Long 20 638032719 Agitator Arm 9 638007341-10 Strain Relief 21 638032718 U pper Agitator Plate
10 638032771 Cable Ice Level Control 22 638032761 Ag itator Shaft
11 638007009-02 Screw No.6 X 3/8” Long 23 638007345-07 Roll Pin .125 Dia. X 3/4” Long
12 638004001 Cover Switch 24 638036645
Part No. Name
638032760 638032760-002
Gear Motor Dispense (115V) Gear Motor Dispense (220V)
Screw No.10-32 X 5/8” Long BHMS
Nut No.10-32 Keps Stainless Steel
Item
No.
13 638007026-16 Screw No.8-32 X 1-1/2” Long
15 638032750 I ce Level Plate 16 638032754 Spacer
Part No. Name
Gasket Strip 4 pieces at 10-3/8” Long
IMD Series 15 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
2
Telephone 1-800-238-3600
www.cornelius.com
1
21
8
20
24
TOP VIEW ICE LEVEL CONTROL ASSEMBLY IMD 300-30 AND 600-30
PART NUMBER 638031494-001 (115V) AND 638031494-002 (220V)
6
5
25
19
23
7
3
9
17
12
10
11
4
16
13
22
14
15
18
SIDE VIEW ICE LEVEL CONTROL ASSEMBLY IMD 300-30 AND 600-30
PART NUMBER 638031494-001 (115V) AND 638031494-002 (220V)
Manual Part No.: 638085277IPL 16 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
ICE CONTROL LEVEL ASSEMBLY IMD 300-30 AND IMD 600-30
Item
No.
1 638031075 Top Cover Outside 14 638031147 Ice Level Plate 2 3 638031077 Switch Mounting Bracket 16 638031076 Top Cover Inside
4 638031011 Switch Bracket 17 638007264-02 Nut Tinnerman Twin 5 638031156 Ice Level Switch 18 638031078 Agitator Arm 6 638011396 Bin Control Cable 19 27103 Screw 1/4-20 X 1/2” Long 7 638007308-01 Washer Fibre 20 638007002-03 Screw No.6-32 X 3/8” Long 8 638007009-10 Screw No.6-32 X 1-1/4” Long 21 07313 Strain Relief
9 638031010 Rod Actuator 22 70910 Screw No.10-32 X 1-1/4” Long 10 638031014 Spring Return 23 638007301-18 Washer 11 638007337-02 E-Ring 24 07051-07 Screw No.10-32 X 3/8” Long 12 638031146 Motor Mounting Bracket 25 638031159 Upper Agitator Arm 13 638031150 Diaphram * 638011620 Main Power Cable
Part No. Name
638031493-001 638031493-002
Dispense Motor Asm. (115V) Dispense Motor Asm. (220V)
Item
No.
15 638031100-06 Rivnut F astener
Part No. Name
* Not Shown
IMD Series 17 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
Telephone 1-800-238-3600
www.cornelius.com
1
2
20
19
5
8
6
7
11
12
9
10 12
11
13
11
10
14
11
15
14
11
13
TOP VIEW ICE LEVEL CONTROL ASSEMBLY IMD 600-90
16
6
7
8
20
2
26
27
28
3
29
8
30
17
18
19
24
23
25
22
33
37
34
35
21
36
38
39
19
SIDE VIEW ICE LEVEL CONTROL ASSEMBLY IMD 600-90
31
32
Manual Part No.: 638085277IPL 18 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
ICE LEVEL CONTROL ASSEMBLY IMD 600-90
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
Item
No.
1 638031893 Insulated Bin Cover Asm. 22 70910 Screw No.10-32 X 1-1/4” Long 2 638036605 Sprocket 24T 23 638007201-10 Nut No.10-32 3 638036645 Gasket (underside of bin cover) 24 638047377-001 Collar Shaft .75 I.D. 4 638009062-02 Chain 25 638004001 Switch Cover 5 638036604 Sprocket 20T 26 638007009-10 Screw No.6 X 1-1/8” Long 6 01470 No.10 Lock Washer 27 638003924 Switch 7 638007052-02 Screw No.10-32 X 1/2” Long 28 638001662 Switch Insulator 8 638000845 No.10 Flat Washer 29 638007337-0 3 E-Ring
9
10 638005633 Special Screw 1/4-20 X 9/16” Long 31 638032571 Switch Mounting Bracket
1 1 00885 Washer 1/4 External Tooth 32 638032567 Actuating Pin Ice Level 12 168833003 Flat Washer 33 638036910 Hub-Agitator Shaft 13 638007206-07 Jam Nut 1/4-20 34 638 007301-039 Flat Washer 14 638007088-06 Screw 1/4-20 X 3/4” Long 35 638040033 Retaining Ring 15 638036651 Tension Bracket Motor 36 638033798 Shaft, Agitator 16 638036577 Hinge Ice Control 37 638036923 Agitator Blade Assembly 17 638007108-01 Canoe Clip 38 27103 Screw 1/4-20 X 1/2” Long 18 164005001 Pop Rivet 39 638007301-18 Flat Washer 19 638036938 Plate Ice Control * 163424000 Strain Relief 20 638036123 Key Square Drive * 638011665 Jumper Wire Ice Level Switch 21 638036603 Spacer Hub
Part No. Name
638036587-01 638031849 638031849
Dispense Motor Asm (115V) Dispense Motor Asm. (208V) Dispense Motor Asm. (220V)
Item
No.
30 638007264-02 Tinnerman Nut Twin
Part No. Name
IMD Series 19 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
Telephone 1-800-238-3600
www.cornelius.com
13 12
11 10
BIN AND FRONT END ASSEMBLY IMD 300-15, IMD 300-30, AND 600-30
Manual Part No.: 638085277IPL 20 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
BIN AND FRONT END ASSEMBLY IMD 300-15, IMD 300-30 & IMD 600-30
Item
No.
1 630000717 630000716 630000715 Storage Bin Assembly
638031108
2
638031108-01 3 638032513 638032039 63803 2039 Ice Chute, Upper 4 638007201-03 638007201-03 638007201-03 Nut No.8-3 2 ESNA 5 638032741 638032034 6 38032034 Clip Retainer 6 630900769 630900769 630900765 Retainer Ring 7 161179001 161179001 161179001 Screw 1/4-20 X 3/4” Long HHMS
638090001 8
630900531
630900422
* 638032797 638011645 638011645 Cable Assembly, Gearmotor 115V * N/A N/A 638011649 Cable Assembly, Gearmotor 208V * 638032797-001 638011647 638011647 Cable Assembly, Gearmotor 220V
9 N/A N/A 638090215 Shaft Seal Mount
10 N/A N/A 638031027 O-Ring 3/16 X 1-1/2” 11 638090051 638090051 638090051 Seal Shaft Mechanism 12 N/A N/A 638007301-030 Washer Lower 13 638090053 638090053 638090053 E-Ring 14 638090116 6 38090116 638090216 Shaft Seal Seat 15 168833000 168833000 168833000 Washer Lock 1/4 Split 16 63807088-06 638007088-06 638007088-06 Screw 1/4-20 X 3/4” Long 17 630000633 630000633 630000650 Evaporator Assembly 18 638032758-001 638090126 638090226 Expansion Valve 19 630900766 630900766 630900764 Gasket, Hopper/Evaporator 20 638090113 6 38090113 638090213 Auger D-Drive 21 638090111-002 638090111-002 638090211-002 Auger Nut 22 638090119 638090119 638090219 Bearing Nylon 23 630900609 630900609 638090217 Extruding Head Assembly 24 N/A N/A 6380995111 ISO-Pad 25 N/A N/A 638004442 Spacer 26 638032723 638031511 63803 1517 Bracket, Front End Assembly 27 N/A N/A 638007972-03 Screw No.10 X 3/4” Long Type B 28 N/A N/A 638000845 Washer Flat 30 638007504 638007504 N/A Vibration Mount, 5/16-18 Stud 31 6380K1008 6380K1008 N/A Grommet 32 638007204-07 638007204-07 N/A Nut-Keps 5/16-18 35 638090120 638090120 638090220 Bearing-Delrin
300-15
Part No.
300-30
Part No.
638031108 638031108-01
638090001 630900531 630900422
600-30
Part No.
638031108 638031496-001 638031108-01
638090001 630900531 630900422
Name
Dispense Mechanism (115V) Dispense Mechanism (208V/60HZ) Dispense Mechanism (220V/50HZ)
Gear Motor (115V) (see note) Gear Motor (208V/60Hz) (see note) Gear Motor (220V/50Hz) (see note)
NOTE: If gear motor needs replacement it is recommended to replace other items as well. The kit
numbers below describe what is included with the kits available from Cornelius.
Kit No. Includes
638090050-002 Gear Motor 638090001, items 11 & 13, item 14 shaft seal part no. 638090116 638090050-003 Gear Motor 630900531, items 11 & 13, item 14 shaft seal part no. 638090116 638090050-005 Gear Motor 630900422, items 11 & 13, item 14 shaft seal part no. 638090116 638090050 Gear Motor 638090001, items 9, 10, 11, 12 & 13, item 14 shaft seal part no. 638090216 638090050-004 Gear Motor 630900531, items 9, 10, 11, 12 & 13, item 14 shaft seal part no. 638090216 638090050-006 Gear Motor 630900422, items 9, 10, 11, 12 & 13, item 14 shaft seal part no. 638090216
IMD Series 21 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
Telephone 1-800-238-3600
www.cornelius.com
21
22
28
12
17
18
19
20
16
15
11
10
9
8
14
5
7
4
3
1
24, 27
23
13
2
6
25, 26
BIN AND FRONT END ASSEMBLY IMD 600-90
Manual Part No.: 638085277IPL 22 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
BIN AND FRONT END ASSEMBLY IMD 600-90A
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
Item
No.
1
* 638011645 Cable Assembly Gearmotor 115V 15 630000714 Storage Bin Assembly * 638011647 Cable Assembly Gearmotor 208V 16 638032287 Ice Chute * 638011647 Cable Assembly Gearmotor 220V 17 638007201-03 Nut No.8-32
2 638090215 Shaft Seal Mount 18
3 638090051 Seal Shaft Mechanism 19 630900765 Retainer Ring Storage Bin 4 638007301-030 Washer Lower Bearing 20 638007088-06 Screw 1/4-20 X 7/8” Long 5 638090053 E-Ring 21 638090211-002 Auger Nut 6 638090216 Seat Shaft Seal 22 638090219 Bearing Nylon 7 168833000 Washer Lock 1/4 Split 23 638032514 Bracket Front End Assembly 8 638007088-06 Screw 1/4-20 X 1/2” Long 24 638007504 Vibration Mount 5/16-18 Stud 9 630000650 Evaporator Assembly 25 6380K1008 Grommet
10 630900764 Gasket Hopper/Evaporator 26 164083002 Nut-Keps No.10-32
11 638090213 Auger 2-1/2” D-Drive 27 638007204-07 Nut-Keps 5/16-18 12 630600608 Extruding Head Assembly 2-1/2” 28 638090220 Bearing Delrin 13 638031027 O-Ring 3/16 X 2” I.D.
Part No. Name
638090001 630900531 6380900422
Gearmotor (115V) see note Gearmotor (208V) see note Gearmotor (220V) see note
Item
No.
14 638090226 Valve Thermal Expansion
Part No. Name
638031108 638031496-001 638031108-01
Dispense Mechanism Ass’y (115V) Dispense Mechanism Ass’y (208V) Dispense Mechanism Ass’y (220V)
NOTE: If gear motor needs replacement , replacement of the other items in the kit is also recom-
mended. The kit numbers in the table below describe what is included in the kits available from Cornelius.
Kit No. Includes
638090050 Gear Motor 638090 001, items 2, 3, 4, 5, 6 & 13 638090050-004 Gear Motor 630900531, items 2, 3, 4, 5, 6 & 13 638090050-006 Gear Motor 630900422, items 2, 3, 4, 5, 6 & 13
IMD Series 23 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
LOW WATER
ICE LEVEL
RED
ANTI-FREEZE
BLK
BLK
IMD300-15
WHT
6
ORG
ELECTRICAL BOX
WHT
BLU
5
2
3
4
1
BLK
WHT
ORG
BRN
COMP.
1
FAN
L
GRY
120VAC CUSTOMER HOOK-UP PER LOCAL CODE
SWITCH
SERVICE
GRN
BLK
WHT
RELAY
BLK
WHT
BLK
BRN
RED
BLU
WHT
1
3
BRN
GRN
BRN
YLW
GRN
YLW
YLW
OPTION
DRINKFRONT
WHT
BLK
GEAR MOTOR
NOT USED WITH
DRINK FRONT OPTION
WATER SELECT
2
1
4
LIGHT
BLK
SELECT
ICE
2
1
LIGHT
NOT USED WITH
DRINK FRONT OPTION
DRINK FRONT OPTION
SWITCH
DISP.
3
2
4
SOLENOID
DISPNSE
WHT
DISPENSE MOTOR
VALVE
WATER
BLK
WHT
PNK
WHT
BRN
YLW
YLW
BRN
PNK
BLK
Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
BLACK FROM SPLICE
WHITE FROM SPLICE WHITE FROM RED BLACK FROM BLUE
POWERC
DISPENSE SOLENOID TO BIN
YELLOW
ORD
BLACK FROM RED
RED
WHITE
BLUE
WHITE
GREEN TO GROUND SCREW
BLACK
BLACK
GREEN TO GROUNDSCREW
BROWN
YELLOW
9
BLUE FROM "B"
ORANGE
RED FROM "B"
WATER VALVE
BLACK
WHITE
ORANGE
BROWN
TO GROUND SCREW
SAFETY CIRCUIT
BROWN
GRN/YEL
GROUND SCREW
BLACK WHITE
"A"
(OPEN)
YELLOW
BROWN
TO GROUND SCREW
ON
4 WIRES TO
GRN/YEL
BROWN
OFF
RED BLUE WHITE BLACK
"B"
SPLICE & BLACK(2)
WHITE (3)
"A" & "B"& SPLICE
BLACK FROM "A"
1
6
3
4
2
5
(2)
8
7
4
2
(2)
ELECTRICAL BOX ASSEMBLY PART NO. 32776 IMD 300-15 AND 32776-002 IMD 302-15
Manual Part No.: 638085277IPL 24 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
IMI CORNELIUS INC.
Telephone 1-800-238-3600
ILLUSTRATED PARTS LIST
ELECTRICAL BOX ASSEMBLY IMD 300-15 AND IMD 302-15
www.cornelius.com
Item
No.
1 638032794 Electrical Box 7 638032798 Cable, Gearmotor 2 163529000 Bushing 8 638032820 Cable, Compressor 3 63800 4791 Switch Toggle * 638032820 Cable, Safety Circuit 4 638007051-06 Screw No.10-32 X 3/8” * 630300242 Main Wire Harness 115V 5 638007030-02 Screw No.8 X 5/8” * 630300294 Main Wire Harness 220V
6
Part No. Name
638004402 638010018
Relay 115V Relay 220V
Item
No.
Part No. Name
IMD Series 25 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
Telephone 1-800-238-3600
www.cornelius.com
7
6
10
12
11
5
1
9
2
3
4
8
ELECTRICAL BOX ASSEMBLY IMD 300-30, IMD 600-30, AND IMD 600-90 (ALL VOLTAGES)
13
Manual Part No.: 638085277IPL 26 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
Electrical Box Assembly IMD300-30, IMD600-30 and IMD600-90
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
Item
No.
1 638031001 Electrical Box
2
3 630200166 Bracket, Capacitor 4 07578 Screw No. 8-32 X 318"
5 6 630900111 Screw No. 8-32 X 314”
7 638004791 Switch Toggle 8
9
10 163424000 Strain Relief 1 1 638031129 Bracket, Strain Relief 12 164005001 Pop Rivet 13 630900209 Bushing
14
*
* 638031737 Side Cover * 638032146
Part No. Name
638035039 638031003 638031205
638090052 638090054
638031498 N/A
638031796 638031876
630300210 630300254
638031084 638031738
Capacitor Run (IMD600-90 & IMD602-90) Capacitor Run (IMD300-30 & IMD600-30) Capacitor Run (IMD301-30, IMD302-30, IMD601-30, & IMD602-30)
Contactor 3-Pole (115V/60Hz) Contactor 2-Pole (208V-220V)
Timer Auger Delay 60 Sec 1 15/60HZ N/A on 208V-220V
Cont. Timer Delay (115V/60Hz) Cont. Timer Delay (208V-220V)
Wire Harness (115V/60Hz) Wire Harness (208V-220V) Note: Wire Harness assemblies inclued ALL connectors, terminals and wires internal to the Electrical Box.
Front Cover Elect. Box (IMD300-30 & IMD600-30) Cover Elect. Box (IMD600-90)
Merchandiser Step Down Trans­former (230V only)
Item
No.
*
*
* 638011657 Cable Assem. Drink Fro nt * 638011708 Cable Assem. Merc. Jumpe r
Part No. Name
638011620
638011584
638011645 638011647
Cable Assem. Main Jumper (IMD300-30 Series, IMD600-30 Series) Cable Assembly Main Jumper (IMD600-90 Series)
Cable Assem. Trans 5 Wire (115V) Cable Assembly Trans 5 Wire (208V-220V)
* Not Shown.
Reference Cable Assembly Part Numbers External to Electrical Box
Item
No.
* 638011582
*
IMD Series 27 of 30 Manual Part No.: 638085277IPL
Part No. Name
Cable Assem. Ice Level (IMD600-90 Series Only)
638008483-01 638008483-03 63008008483-06
Sw. Reed Assem. (IMD300-30 Series, IMD600-30 Series) Sw. Reed Assem. (IMD600-90 Series) Sw. Reed Assem. (IMD600-90 Series)
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
4
15
1
7
9
Telephone 1-800-238-3600
www.cornelius.com
2
5
3
11
8
9
1
10
11
16
6
14
9
8
10
13
12
13
2
3
12
16
14
4
7
11
6
15
DISPENSE MECHANISM ASSEMBLY IMD300-15, IMD300-30, IMD600-30, AND IMD600-90
EXPLODED VIEW
Manual Part No.: 638085277IPL 28 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
IMI CORNELIUS INC.
Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
DISPENSE MECHANISM ASSEMBLY IMD 300-15, IMD 300-30, IMD 600-30
& IMD 600-90
Item
No.
1
2
3 638007051-02 Screw No. 10-32 X 3/8” 4 638031007 Pin Linkage 5 168833005 Washer SR SS 6 638004443 Spring Torsion Lower 7 638031006 Link Door Mechanism 8 638004416 Pin Pivot
9 638007338-01 Ring Retainer 10 638004417 Pin Drive 1 1 638007337-02 Retainer E-Ring 12 638031036-001 Door IMD 13 638031002 Gasket Door 14 638000981 Spacer 15 638004418 Spring Torsion Upper 16 50326 Insulation
Part No. Name
638031035 638031505
638010081 638031499-001 638010019
Bracket Solenoid Mounting (1 15V) Bracket Solenoid Mounting (208V)
Solenoid (115V) Solenoid (208V) Solenoid (220V)
IMD Series 29 of 30 Manual Part No.: 638085277IPL
Rev: D; October 14, 2009
© IMI Cornelius Inc., 2004-2009
ILLUSTRATED PARTS LIST
Telephone 1-800-238-3600
www.cornelius.com
GEAR MOTOR ASSEMBLY WIRE DIAGRAM (ALL VOLTAGES) EXPLODED VIEWGEAR MOTOR ASSEMBLY WIRE DIAGRAM (ALL VOLTAGES) EXPLODED VIEW
Manual Part No.: 638085277IPL 30 of 30 IMD Series Rev: D; October 14, 2009 © IMI Cornelius Inc., 2004-2009
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