IMI Cornelius, Inc. IDC 2XX Installation Manual

Page 1
DESCRIPTION
The IDC series of dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1–1/4 inch in size), cubelets, and compressed (not flaked). In addition, the units include beverage faucets, a cold plate, an internal carbonator tank and an external pump for the carbonator, and are designed to be supplied direct from syrup tanks with no additional cooling required.
SPECIFICATION
IDC Installation Manual
INSTALLATION MANUAL
IDC 2XX with Cold Carbonation
Model Descriptions: IDC 215
B=Beverage C=Coldplate H=Internal Carb Z=No Drip Tray
Ice Storage: 215 Pounds 255 Pounds
Maximum Number of Faucets Available:
Built–in Cold Plate: Yes Yes
Electrical: 120/1/60,
Dimensions: Width 30 inch
10 10
9.3 Amps of Total Unit Draw
220/1/50,
4.7 Amps of Total Unit Draw
Deep 30-11/16 inch High 36 inch (to top of bin) 36-3/4 inch (to top of lid)
Z-Models
Width 30 inch Deep 23-1/16 inch High 36 inch (to top of bin) 36-3/4 inch (to top of lid)
IDC 255
B=Beverage C=Coldplate H=Internal Carb Z=No Drip Tray
30 inch 30-11/16 inch 39 inch (to top of bin) 39-3/4 inch (to top of lid)
30 inch 23-1/16 inch 39 inch (to top of bin) 39-3/4 inch (to top of lid)
CO
2 Operating Pressure 75-psig (max) 75-psig (max)
Ambient Operational Temperature
Revision Date: August 20, 2009 Revision: F
© 2005-2009, IMI Cornelius Inc. - 1 - Publication Number: 621057403INS
65 to 95
o
F. (18.3 to 35o C.) 65 to 95o F. (18.3 to 35o C.)
Page 2
IDC Installation Manual
SAFETY INSTRUCTIONS
Read and Follow all Safety Instructions
Read and follow all safety instructions in this manual and on the machine (decals, labels, and laminated cards).
Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regulations before operating the machine.
Recognize Safety Alerts
This is the safety alert symbol. When you see it in this manual or on the machine be alert to the potential of personal injury or damage to the machine.
Different Types of Alerts
There are 3 types of safety alerts:
DANGER — Indicates an immediate hazardous situation which if not avoided WILL result in seri-
ous injury, death, or equipment damage.
WARNING — Indicates a potentially hazardous situation which, if not avoided, COULD result in
serious injury, death, or equipment damage.
CAUTION — Indicates a potentially hazardous situation which, if not avoided, MAY result in
minor or moderate injury or equipment damage.
Safety Tips
• Carefully read all safety messages in this manual and safety signs on the machine.
• Keep safety signs in good condition and replace missing or damaged safety signs.
• Learn how to operate the machine and how to use the controls properly.
• Do not let anyone operate the machine without proper training. This appliance is not intended for use by very young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.
• Keep your machine in proper working condition and do not allow unauthorized modifications to the machine.
Qualified Service Personnel
CAUTION — Only trained and certified electrical, plumbing and refrigeration technicians should
service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES.
CO2 (Carbon Dioxide) Warning
WARNING — CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of
CO2 gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO2 gas will experience tremors which are followed rapidly by loss of consciousness.
Shipping And Storage
CAUTION — Before shipping, storing, or relocating the Unit, syrup systems must be sanitized
and all sanitizing solution must be purged from the syrup systems. All liquids, after sanitizing, must be purged from the unit. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the Unit to freeze resulting in damage to the internal components.
Publication Number: 621057403INS - 2 - © 2005-2009, IMI Cornelius Inc.
Page 3
INSTALLATION
IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2– 1979; or an approved vacuum breaker or other such method as proved effective by test.
Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local laws.
1. Locate the dispenser indoors on a level counter top. A. LEG OPTION
Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The installer must provide flexibility in the product and utility supply to permit shifting the position of the dispenser sufficiently to clean the area beneath it. The dispenser MUST be placed in a horizontal position.
B. COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The template drawing (see Figure 2) indicates where openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings. Cut openings in the counter.
Apply a continuous bead of 4-inch inside of the unit outline dimensions and around all openings. Then, position the unit on the counter within the outline dimensions. All excess sealant must be wiped away immediately.
2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the unit. See the MOUNTING TEMPLATE (Figure 2) for locating the required clearance opening in the counter for these utility lines.
3. DRIP TRAY DRAIN ASSEMBLY (see Figure 3): Route the drain tube to an open drain with the end of the tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the Dispenser to assemble the drain. The completed drain line continuously downward and contain no “traps” or improper drainage will result.
IDC Installation Manual
NSF International (NSF) silastic sealant (Dow 732 or equal) approximately 1/
must pitch
NOTE: This equipment must be installed with adequate backflow protection to comply with federal, state, and local codes.
NOTE: IMI Cornelius Inc. recommends that a water shutoff valve and water filter be installed in the plain water inlet supply line. A Cornelius Water Filter (P/N 313860000) and QUICK DISCONNECT SET (P/N 313867000) are recommended.
CAUTION: Check the minimum flow rate and the maximum pressure of the plain water inlet supply line. MINIMUM FLOW RATE MUST BE AT LEAST 125-GALLONS PER HOUR. If flow rate is less than 125-gallons per hour, starving off the carbonator water pump will occur. Starving will allow the carbonator water pump to overheat causing the safety thermostat on the pump outlet to stop the water pump motor. Overheating could occur if the plain water supply line flow rate drops below 125­gallons per hour. INCOMING PLAIN WATER INLET SUPPLY LINE WATER TO PUMP PRESSURE MUST REMAIN A MINIMUM OF 10 psi BELOW THE CARBONATED CO PRESSURE. (Example: Carbonator CO2 operating pressure is 75 psi and the maximum water pressure can be no more than 65 psi, etc.). Water over pressure (higher CO2 operating pressure) can cause carbonator flooding, malfunction, and leakage through the carbonator relief valve. If water is exceeding maximum pressure specifications, a Water Pressure Regulator Kit must be installed in the plain water inlet supply line. If fitting connector is not available, tap into the plain water supply line with a 3/8 flare saddle valve.
4. Locate the carbonator pump assembly and connect to power cord from the Ice/Drink Unit to the pump. The cord is connected to the unit’s electrical box and has an electrical connector on the end that plugs into a receptacle in the junction box at the carbonator pump assembly. Connect inlet water to pump and pump outlet to Ice/Drink Unit using 3/8-inch food-grade tubing. Disable the pump
2 OPERATING
© 2005-2009, IMI Cornelius Inc. - 3 - Publication Number: 621057403INS
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IDC Installation Manual
from operating by switching the switch in the carbonator pump assembly junction box to the OFF position.
5. Connect the beverage system product tubes as indicated in applicable Flow Diagram Figure 4 or Figure 5. This work should be done by a qualified service person.
NOTE: See applicable Flow Diagram (see Figure 4 or Figure 5) or Decal on the lower front of the unit for the location of syrup and water connections.
6. Clean the hopper interior (see CLEANING INSTRUCTIONS in Owner’s Manual).
7. Connect the unit power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle. For 220-240 Volt International Units, a 3-wire power cord is provided. An adapter plug for the particular country will need to be provided by the Installer.
ADJUST CARBONATOR CO2 REGULATOR AND TURN WATER INLET SUPPLY LINE ON
CAUTION: Before connecting the CO2 regulator assembly to a CO2 cylinder, turn the regulator adjusting screw to the left (counterclockwise) until all tension is relieved from the adjusting screw spring.
1. Open (counterclockwise) CO the valve fully to back-seat the valve. (Back-seating the valve prevents leakage around the valve shaft).
2. The carbonator CO
3. Open one of the post-mix dispensing valves to exhaust trapped air inside the carbonator tank.
CAUTION: Never operate the carbonator pump with the water inlet supply line shutoff valve closed. “Dry running” the water pump will burn out the pump. A pump damaged in this manner is not covered by warranty.
4. Open the water inlet supply line shutoff valve.
UNIT OPERATION
WARNING: The unit must be electrically grounded to avoid possible fatal electrical shock or serious injury to the operator. The unit power cord is equipped with a three-prong plug. If a three-hole (grounded) electrical outlet is not available, use an approved method to ground the unit.
1. Connect electrical power to the Unit.
2. Check for water and CO
3. Enable the carbonator pump by turning the switch ON. The switch is located on the junction box of the carbonator pump. The water pump will start and fill the carbonator tank with carbonated water. The water pump will stop when the carbonator tank is full. The carbonator pump will now cycle on whenever a drink is dispensed and the liquid level in the carbonator tank drops below the low level probe (approximately 22 oz).
4. Dispense a drink until the carbonator pump cycles on. The refill time should be about 5 - 7 seconds.
5. If the carbonator pump appears to be short-cycling where the refill time is 1 - 2 seconds, refer to the Troubleshooting section.
2 cylinder valve slightly to allow lines to slowly fill with gas, then open
2 regulator is fixed at a nominal 75 psi.
2 leaks and tighten any loose connections.
NOTE: The dispenser is not designed for a wash down environment and must not be placed in an area where a water jet could be used.
Publication Number: 621057403INS - 4 - © 2005-2009, IMI Cornelius Inc.
Page 5
GATE RESTRICTOR PLATE AND ADJUSTMENT
The rate at which ice is dispensed can be adjusted by varying the opening of the gate restrictor plate as illustrated in Figure 1. Reducing the dispense rate of ice is especially desirable when using glasses or other containers with small openings. To adjust the gate restrictor plate, loosen the (4) nuts that hold the ice chute assembly to the bin. The restrictor plate can now be moved up or down. When the restrictor plate is fully up, the ice gate opening is 2-1/2” in height, and the maximum rate of ice dispense is available (approximately 3 oz/sec). Retighten the (4) nuts to set the desired restrictor plate opening. DO NOT EXCEED 50 IN-LB of torque.
DISCONNECT POWER BEFORE INSTALLING,
!
REMOVING, OR ADJUSTING RESTRICTOR.
INSTALL PLATE
ON STUDS AS
IDC Installation Manual
SHOWN
ADJUSTMENT
4X
MAX TORQUE
50 in.-lb.
Figure 1. Gate Restrictor Plate
NOTE: Tighten (4) nuts for fastening lower ice chute in place to 50 in-lbs (max). Draw all four nuts tight uniformly.
© 2005-2009, IMI Cornelius Inc. - 5 - Publication Number: 621057403INS
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IDC Installation Manual
15/16
7/16 DIA.
30
26 3/81 13/16
12
ZStyle
18 5/8
31/2
91/2
9
11
23
REMOVABLE SINK
RECOMMENDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES A ND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHIN SHADED AREA.
21 1/4
30
31 1/2
23 1/16
Figure 2. IDC 2XX Mounting Template
Publication Number: 621057403INS - 6 - © 2005-2009, IMI Cornelius Inc.
Page 7
HOSE CLAMP
DRAIN LINE 1" I.D. PLASTIC TUBING (6') WITH INSULATION
IDC Installation Manual
Figure 3. Drip Tray Drain Assembly
© 2005-2009, IMI Cornelius Inc. - 7 - Publication Number: 621057403INS
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IDC Installation Manual
THIS EQUIPMENT MUST BE INSTALLED WITH ADEQUATE BACKFLOW PROTECTION TO COMPLY WITH APPLICABLE FEDERAL, STATE AND LOCAL CODES.
INCLUDED WITH UNIT
2
1
34
VALVES
56 7
8
PW= PLAIN WATER
CW= CARBONATED WATER
S1
CW
PW
PLAIN WTR IN
CARB WTR IN
W2W1
S2
S3
TOTAL FLEX MANIFOLD
1
S4
CW
PW
2
S5
W3
4
S6
S7
W2
S8
3
4
COLDPLATE
3
2
ICE
CHUTE
8
1
SECONDARY REGULATOR
SYRUP BIB'S 60 PSIG
CW
PW
TOTAL FLEX MANIFOLD
5
6
7
PRIMARY REGULATOR
7
5
8
6
CARB TANK OUT
CARB TANK IN
IN
CW
PW
W3
W2
OUT
CARB TANK
W3
W1
PUMP & MOTOR ASY
PRESSURE
CO2 CYLINDE
REGULATOR OR BOOSTER
PUMP MAY BE
REQUIRED
CITY WATER
WATER FILTER
Figure 4. Flow Diagram - Eight Flavor Unit
IMPORTANT: THIS EQUIPMENT MUST BE INSTALLED WITH ADEQUATE BACKFLOW PROTECTION
TO COMPLY WITH APPLICABLE FEDERAL, STATE AND LOCAL CODES.
INCLUDED WITH UNIT
PW = PLAIN WATER
CW = CARBONATED WATER
1
2
TOTAL FLEX MANIFOLD
1
4
W2W1
S1
2
S3
S2
S4
4
3
CW
5
3
S5
W3
S7
S6
VALVES
5
CW
PW
CHUTE
PW
COLDPLATE
W2
5
2
43
S8
S9
6
8
7
ICE
TOTAL FLEX MANIFOLD
7
PRIMARY
REGULATOR
110 PSIG
CO2
8
9
10
9
87
6
6
SECONDARY REGULATOR
60 PSIG
1
10
S10
CYLINDER
SYRUP BIB's 60 PSIG
9
CW
W3
PRESSURE REGULATOR ORBOOSTER
MAYBE
REQUIRED
10
CW
PW
TOBE POST-CHILLED
PRE-CHILLEDWATER
PW
W2
WATER
PUMP
PUMP & MOTOR ASY
FILTER
W3
W1
CITY
WATER
Figure 5. Flow Diagram - Ten Flavor Unit
Publication Number: 621057403INS - 8 - © 2005-2009, IMI Cornelius Inc.
Page 9
ICE AGIT. MOTOR
HEATER
IDC Installation Manual
BLK
GRN/YLW
(N)
GRN
WHT
(L)
BRN
BLK
BLK
ELECTRICAL
JUNCTION BOX
CARB. MOTOR PUMP ASY
CORD
POWER
ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
!
MAIN ELECTRICAL BOX
WHT
BLK
GRN/YLW
GRN
RED
BLU
BRN
BRN
BLK
WHT
BLK
WHT
WHT
BLK
WHT
BLK
GRN
WHT
LOW LIQUID LEVEL PROBE
BLK
RED
CARB. TANK
WHT
YEL
BLK
YEL
HI LIQUID LEVEL PROBE
BLK
WHT
BLK
BLK
BRN
BLU
J4
BLK
WHT
CAPACITOR
YEL YEL
TRANSFORMER
YEL
BALLAST
WHT
WHT
BLK
BLK
J3
BLK
BLK
RED
YEL YEL
BLK
LIGHT
SOCKET
STARTER
WHT
ICE
GATE
SWITCH
BLK
LIGHT
SOCKET
VALVES
TRANSFORMER
YEL
YEL
YEL
YEL
YEL
YEL
YEL
YEL
WHT
YEL
BLK
BLK
RED
BLK
RED
KEY
SWITCH
Figure 6. Wiring Diagram - 120V Unit
© 2005-2009, IMI Cornelius Inc. - 9 - Publication Number: 621057403INS
Page 10
IDC Installation Manual
ICE
HEATER
AGIT.
MOTOR
BRN
BLU
GRN/YLW
RED
BLU
GRN
GRN
BRN
EARTH
CARB MTR
EARTH_IN
AGIT
EARTH
L2_AGIT
AGIT
CARB.
PUMP
MOTOR
BLU
CARB MOTR L2
ON
BRN
TIME
WHT
BLK
WHT
RED
LIQUID LEVEL
(CARB. TANK)
CONTROL PROBES
BRN
BALLAST
BLK
BLU
BRN
BLU
WHT
STARTER
POWER
SWITCH
BLK
LIGHT
SOCKET
ASY
GRN
BLK
BLK
HEATR
L2
L1
CARB MOTR
OFF
TIME
CORD
POWER
BLU
GRN
BLU
BRN
WHT
BLU
BRN
BLK
BLU
BRN
XFORMR
L2_IN
L2_
BALST
L2_
L1
HEATR
J4
WHT
L1_IN
XFORMR
L1_BALST
J7
J3
BLK
BLK
BLK
RED
BRN
SWITCH
BRN
ICE GATE
CAPACITOR
LIGHT
BRN
SOCKET
WIRING DIAGRAM 230V IDC2XXX
RED
WHT
WHT
WHT
RED
BLK
BLK
BLK
KEY
SWITCH
TOTAL FLEX
LEFT & RIGHT
SOLENOID BLOCKS
BLU
BLU
BRN
BLU
BRN
YEL
ORN
TRANSFORMER
ELECTRIC SHOCK HAZARD
620410555 REV 1
DISCONNECT POWER
BEFORE SERVICING UNIT
Figure 7. Wiring Diagram - 230V Unit
Publication Number: 621057403INS - 10 - © 2005-2009, IMI Cornelius Inc.
Page 11
IDC Installation Manual
L1 L2
EARTH
L1_IN
L1_BALLAST
L1_HEATER
CARB MOTOR
CARB MOTR
CARB EARTH
AGITATOR MOTOR
AGITATOR AGITATOR_L2
AGITATOR EARTH
OPTIONAL LIGHTING
BALLAST
FLOURESCENT LIGHT
STARTER
HEATER
CARB MOTR_L2
BALLAST_L2
HEATER_L2
L2_IN
E-BOARD
XFORMER_L1 L2_XFORMER
VALVES
VALVES
KEY LOCK
KEY LOCK
120V Pri
XFRMR1
24V Sec
120V Pri
XFRMR2
24V Sec
80 VA
VALVES
80 VA
VALVES
E-BOARD
J3
J4
ICE GATE SWITCH
HIGH LEVEL PROBE LOW LEVEL PROBE GROUND
CARB TANK
Figure 8. Wiring Schematic
E-BOARD
© 2005-2009, IMI Cornelius Inc. - 11 - Publication Number: 621057403INS
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IDC Installation Manual
TROUBLESHOOTING
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.
WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO
pressure before proceeding. If repairs are to be made to the refrigeration system, make sure electrical power is disconnected from the unit.
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.
Symptom Cause Remedy
system, stop dispensing, shut off the CO2 supply, then relieve the system
2
Dispenser Troubleshooting
Blown fuse or circuit breaker
Agitator does not turn
Short circuit in electrical wiring Repair Wiring
Inoperable agitator motor (shorted motor)
No power Restore power or plug in unit
Improperly installed upper ice chute assembly (Reed switch is not being activated)
Inoperable reed switch Replace reed switch
Electrical board driver circuit is defective
Gear motor has open circuit Replace gear motor
Reed switch is not activated Improper assembly of upper ice chute to lower chute.
Broken wire in the 2-wire harness leading to the reed switch
Replace gear motor
Check the upper ice chute assembly for proper assembly and operation
Replace main control board
Check to make sure tongue of upper chute engages into the back of the lower chute, ensure upper chute engages outside the lower chute, and snap front of chute into place.
Repair of replace 2-wire harness
Bad connection at main control board, J3, pins 2 &3
Ice dispenses continuously
Slushy ice or water in hopper
Publication Number: 621057403INS - 12 - © 2005-2009, IMI Cornelius Inc.
Ice gate mechanism is stuck in open position
Stuck or bent ice lever (does not allow gate to close and open reed switch)
Blocked drains in cold plate Remove access covers in cold plate
Repair connection or replace 2-wire harness
Inspect gasket for proper position. Examine gate plate to see if it slides freely behind the lower ice chute.
Examine ice dispense lever to see if it is bent.
cover & inspect/clean drains
Page 13
IDC Installation Manual
Beverage does not dispense
Beverage is too sweet
Unit will not dispense carbonated drinks. Dispenses syrup only.
Poor ice quality due to water quality or
Correct water quality or repair ice maker
ice maker problems
No 24VAC to valves Restore 24 VAC to valves
No CO2 pressure Restore CO2 pressure
Valve brix requires adjustment Adjust valve brix
Carbonator is not operating Repair carbonator
No CO
City water pressure supply low or inconsistent
CO high.
in carbonator Restore CO2 pressure in carbonator
2
Booster pump must be used if dynamic water pressure drops below 40 psig.
pressure in carbonator tank is too
2
Check CO2 pressure regulator setting. 75 psig recommended. Relieve
pressure from carbonator tank.
Water valve will not open Check electrical connection to water
valve. Check resistance of coil (should be 9 ohms). Check for voltage at coil when brand button is depressed.
Unit will not dispense carbonated drinks. Spurts CO
and
2
syrup only.
Carbonator tank is empty, because tank was emptied while power was applied to unit. 5 minute time-out of carbonator pump/motor occurred, and carbonator pump is locked off.
Note that this can occur while the water filter system is serviced or water supply is shutoff. If drinks are drawn from the dispenser while water pressure is shutoff, the carbonator pump starts and runs continuously, then shuts off on the 5 minute timeout.
Carbonated drinks are flat (low on
CO
is out Replace CO
2
carbonation)
Carbonator tank is 100% filled because the city water pressure exceeds the carbonator tank CO2 pressure regulator
setting.
Low water pressure Could be caused by excessively long
runs (over 40 ft.) of 3/8” water supply line.
Unplug the unit and reconnect the unit. Main control board will reset, ice agitation will occur, and carbonator tank will refill to normal level.
1) low water pressure switch deactivates carbonator pump, 2) after 5 minutes reset and retry carbonator pump. If water supply is restored, the 5 minute timeout will not occur. Repeat reset a second time, but on a third time, then lockout carbonator pump, which will generate a service call.
2
CO
setting for the carbonator tank is
2
75 psig, max water pressure is 60 psig. If necessary, install a water pressure regulating valve.
Increase line size to 1/2”
Low water pressure Add water pressure booster pump
Plugged water filter. Change water filter
Water booster bladder has burst Replace water booster tank/bladder
© 2005-2009, IMI Cornelius Inc. - 13 - Publication Number: 621057403INS
Page 14
IDC Installation Manual
No Syrup or
Syrup supply is empty Replace BIB Watered down drink dispensed
BIB pump not working Replace BIB pump
No CO
BIB pump, or not enough pressure
or compressed air supply to
2
Check CO2 pressure regulator setting. 65 psig recommended. Replace CO tank or fix compressor.
Carbonator Troubleshooting
Symptom Cause Remedy
Carbonator pump does not start to fill tank
Power cord for the carbonator pump
motor is not connected.
Carbonator pump is powered off the main control board inside the electrical box of the unit. Check that the umbilical cord is connected from the unit to the pump motor terminal box.
Power cord is connected but carbonator pump
Carbonator pump motor is disabled. Check the enable/disable switch on the
carbonator pump terminal box and enable it, if necessary.
does not run.
Probes were dry, unit was powered up,
water was not turned on, and
carbonator did not fill.
This results in a 5 minute timeout. Unplugging the unit and plugging it in will reset the unit and start the carbonator pump.
2
Water service was interrupted for more
than 5 minutes.
Unplugging the unit and plugging it in will reset the unit and start the carbonator pump.
Carbonator pump is short cycling with every drink drawn
Carbonator tank overfills, overflows through relief valve,
Lower liquid level probe reads “dry”
while upper probe reads “wet”
A. Poor electrical connections between
carbonator tank and main control board
Check color of leads going to probes. Black should go to bottom probe and white to top probe. Reverse if incorrect.
A. Check connections at carbonator tank and at connector J4 on the main
control board. and pump shuts off after 5 minutes.
B. Broken wires between carbonator
B. Replace wire harness
tank and main control board
C. Defective liquid level probes C. Replace both liquid level probes
Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system.
Publication Number: 621057403INS - 14 - © 2005-2009, IMI Cornelius Inc.
Page 15
DIAGNOSTICS GUIDE FOR THE MAIN CONTROL BOARD
IDC Installation Manual
State
0 Flash rate 3
1 Flash rate
2 Flash rate
3 Flash rate
4 Flash rate 1
Observed State
of Red LED
seconds
1/2 second
1/2 second
1/2 second
second
Sensor Input Control Response Service Remedy
Both probes read “wet” Standby mode. Pump
= OFF
Pump is OFF and HIGH probe reads “dry” and LOW probe reads “wet”
Both HIGH and LOW probes read “dry”
Entered when HIGH probe does not detect liquid, and LOW probe does detect liquid, and pump is ON
Entered when HIGH probe reads “wet” and LOW probe reads “dry”
Waiting for level to drop below LOW probe. Pump = OFF
Normal mode. Pump = ON
Normal mode. Pump = ON
THIS IS AN ERROR CONDITION.
No service required
No service required
No service required
No service required
- Check electrical connections at the carbonator tank, and at connector J4 on the main control board
- Black wire should be connected to the LOW probe and also to Pin 4 of Connector J4
- Reverse the connections if incorrect
- Replace harness if necessary
5ON
continuously, but “flickers” every 3 seconds
6ON
continuously
Poor signal connection to the carbonator tank. May result in short cycling of the carbonator pump.
Entered when pump has run continuously for 5 minutes
Able to continue to function but carbonator pump short-cycles. Pump will come on each time a drink is drawn. THIS
SITUATION SHOULD BE CORRECTED.
THIS IS AN ERROR CONDITION.
Check the harness connections of the red signal wire at both ends:
1) at the carbonator ring terminal and
2) at Pin 5 of the J4 connector at the main control board
Unplug the unit and plug it back in. This will reset the unit's main control board and restart the carbonator pump.
© 2005-2009, IMI Cornelius Inc. - 15 - Publication Number: 621057403INS
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