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®
Operator’s Manual
ENDURO ICE/BEVERAGE DISPENSER
Model: ED-250 BCP
Release Date: June 7, 1999
Publication Number: 620916502OPR
Revision Date: August 3, 2010
Revision: C
Visit the IMI Cornelius web site at www.cornelius.com
for all your Literature needs.
Page 2
The products, technical information, and instructions contained in this manual are subject to change
without notice. These instructions are not intended to cover all details or variations of the equipment,
nor to provide for every possible contingency in the installation, operation or maintenance of this
equipment. This manual assumes that the person(s) working on the equipment have been trained
and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is
assumed that appropriate safety precautions are taken and that all local safety and construction
requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or
damage resulting from any of the following occurrences, including but not limited to, (1) other than
normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or
repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or
maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible
with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.
Printed in U.S.A.
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TABLE OF CONTENTS
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 1
Read and Follow ALL Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Different Types of Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Qualified Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shipping And Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CO2 (Carbon Dioxide) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting in or on a Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Start-up and Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 4
Ice Drink Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Controls and Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Portion Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Portion Control Panel Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ice Portion Control Set Up and Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CLEANING AND MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 8
Daily Cleaning: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Daily Maintenance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Weekly Cleaning: (In addition to daily procedures). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Monthly Cleaning: (In addition to daily and weekly procedures) . . . . . . . . . . . . . . . . . . . . . . . 9
Yearly Maintenance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cleaning Interior Surfaces (Monthly Cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cold Plate (Yearly Maintenance) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dispensing Valves: ( Daily Cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Tubing (Monthly Cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sanitize Pre-Mix And Post–Mix Tank System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sanitize syrup lines, B–I–B Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Replenishing CO2 Supply (As Required):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 12
Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Probable Cause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Enduro Ice/Beverage Dispenser Operator’s Manual
!
DANGER:
!
WARNING:
CAUTION:
!
!
WARNING:
!
SAFETY INSTRUCTIONS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Safety Overview
• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards).
• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit.
Recognition
Recognize Safety Alerts
This is the safety alert symbol. When you see it in this manual or on the unit,
be alert to the potential of personal injury or damage to the unit.
DIFFERENT TYPES OF ALERTS
Indicates an immediate hazardous situation which if not avoided WILL result in serious injury, death or equipment
damage.
Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment
damage.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or
equipment damage.
SAFETY TIPS
• Carefully read and follow all safety messages in this manual and safety signs on the unit.
• Keep safety signs in good condition and replace missing or damaged items.
• Learn how to operate the unit and how to use the controls properly.
• Do not let anyone operate the unit without proper training. This appliance is not intended for use by very young children or
infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.
• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.
QUALIFIED SERVICE PERSONNEL
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING
AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD
RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
© 2002-2010, IMI Cornelius Inc. - 1 - Publication Number: 620916502OPR
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Enduro Ice/Beverage Dispenser Operator’s Manual
!
WARNING:
CAUTION:
!
CAUTION:
!
!
DANGER:
!
WARNING:
SAFETY PRECAUTIONS
This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following:
Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify
all of the power is off to the unit before any work is performed.
Failure to disconnect the power could result in serious injury, death or equipment damage.
Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in
injury or equipment damage.
SHIPPING AND STORAGE
Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained
from the system. A freezing ambient environment will cause residual sanitizing solution or water remaining inside
the unit to freeze resulting in damage to internal components.
CO2 (CARBON DIOXIDE) WARNING
CO2 displaces oxygen. Strict attention MUST be observed in the prevention of CO2 gas leaks in the entire CO2 and
soft drink system. If a CO
contaminated area before attempting to repair the leak. Personnel exposed to high concentrations of CO
experience tremors which are followed rapidly by loss of consciousness and DEATH.
2 gas leak is suspected, particularly in a small area, IMMEDIATELY ventilate the
2 gas
MOUNTING IN OR ON A COUNTER
When installing the unit in or on a counter top, the counter must be able to support a weight in excess of 250 lbs. to
insure adequate support for the unit. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR
EQUIPMENT DAMAGE.
NOTE: Many units incorporate the use of additional equipment such as icemakers. When any addition equipment
is used you must check with the equipment manufacturer to determine the additional weight the counter will need
to support to ensure a safe installation.
Publication Number: 620916502OPR - 2 - © 2002-2010, IMI Cornelius Inc.
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Enduro Ice/Beverage Dispenser Operator’s Manual
© 2002-2010, IMI Cornelius Inc. - 3 - Publication Number: 620916502OPR
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Enduro Ice/Beverage Dispenser Operator’s Manual
CAUTION:
!
!
WARNING:
START-UP AND OPERATING INSTRUCTIONS
ICE DRINK DISPENSER
The ice drink dispenser shall be installed by qualified personnel following instruction given in the Installation manual
part number 620916502INS. Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30
seconds total dispensing time) to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill,
then replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the
dispenser has run out of ice. Start up the beverage system and adjust faucets to the proper brix. Contact your local
syrup distributor for complete information on the beverage system.
The ice drink dispenser is designed to operate in ambient temperatures ranging from 40 to 105
o
unit to be stored or operated in conditions below 32
Dispenser cannot be used with crushed or flaked ice. Use of bagged ice which has frozen into large chunks can
void warranty. The dispenser agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam
up” inside the hopper will cause failure if the agitator motor and damage to the hopper. If bagged ice is used, it
must be carefully and completely broken into small, cube-sized pieces and left to “temper” or warm up for a
minimum of 20 minutes in room temperature before loading into the dispenser hopper
In normal operation, pushing the ice dispenser mechanism will cause ice to flow from the ice chute. Ice flow will continue until the dispenser mechanism is released. Dispensing of any faucet will provide beverage of the appropriate flavor.
F. This could cause damage to the unit.
o
F. Do not allow the
Use caution to avoid spilling ice when filling dispenser. Clean up immediately any spilled ice from filling or operating
the unit. To prevent contamination of ice, the lid must be installed on the unit at all times. FAILURE TO CLEAN UP
SPILLS COULD RESULT IN SERIOUS INJURY OR DEATH
If the dispenser fails to dispense ice or beverage, refer to the troubleshooting section in the Installation Manual part number 620916502INS.
NOTE: The dispenser is not designed for a wash-down environment and MUST NOT be placed in an area where a water jet could be used.
NOTE: This appliance is not intended for use by personnel (including children) with reduced physical, sensory or
mental capabilities or lack of experience and knowledge, unless given supervision or instruction concerning use
of the appliance by a person responsible for safety.
Publication Number: 620916502OPR - 4 - © 2002-2010, IMI Cornelius Inc.
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Enduro Ice/Beverage Dispenser Operator’s Manual
CONTROLS AND ELECTRICAL
Portion Control Panel
The portion control panel on the Pro ED Fast Gate has several functions including dispensing 4 programmed ice
portions for 4 cup sizes, programming, and cleaning. The portion control panel and its functionality are described
in the following illustration:
© 2002-2010, IMI Cornelius Inc. - 5 - Publication Number: 620916502OPR
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Enduro Ice/Beverage Dispenser Operator’s Manual
PORTION CONTROL PANEL OPERATIONS
Light Color Explanation Actions That Can Be Taken
Green
Normal Operation
Press any CUP SIZE for portioned ice.
— or —
Press INCREASE and then CUP SIZE for
extra ice.
Green flashing
Red then Yellow
Normal Operation Chute
Refilling
Clean Mode
Wait until chute has refilled and press desired CUP SIZE again.
To enter Clean Mode simultaneously press INCREASE and DECREASE.
Press any CUP SIZE to empty chute, then remove chute for cleaning.
When chute is replaced, unit will automatically return to normal operation after one
minute, or INCREASE and DECREASE can
simultaneously pressed 3 times.
ICE PORTION CONTROL SET UP AND ADJUSTMENT PROCEDURE
Light Color Explanation Actions That Can Be Taken
To enter Agitation Adjustment Mode simultaneously press INCREASE and
DECREASE three times then press and
hold INCREASE and DECREASE for 3
seconds.
Press any CUP SIZE to select a preset agitation time (small=shortest time, XLarge=longest time, ect)
To exit Agitation Refill Time Adjustment Mode simultaneously press INCREASE and DECREASE.
NOTE: Once in a mode the light will blink to
indicate the refill time: 1 blink for the shortest refill time-4 blinks for the longest refill.
The factory recommendation is 2 blinks.
NOTE: Larger ice portions require more time to refill.
Step 1. Fill the Ice Chute
Yellow Flashing
Chute Agitation Refill
Time
Publication Number: 620916502OPR - 6 - © 2002-2010, IMI Cornelius Inc.
Page 10
Step 2. Set portion level for each size cup
Step 3. If
desired, set
the extra ice
portion adjustment
Enduro Ice/Beverage Dispenser Operator’s Manual
Light Color Explanation Actions That Can Be Taken
To enter Portion Adjustment Mode simultaneously press INCREASE and
DECREASE twice.
Press and hold CUP SIZE to be adjusted
and while pressing INCREASE or
DECREASE to change portion size
(5 millisecond per pulse).
Yellow
Ice Portion Adjustment
NOTE: Make sure the light blinks as the
buttons are pressed.
The light will flash green for 5 seconds.
While the green light is flashing the ice portion can be tested by pressing the CUP
SIZE again.
To exit Portion Adjustment Mode simultaneously press INCREASE and DECREASE
two times.
To enter Extra Ice Adjustment Mode simultaneously press INCREASE and
DECREASE three times.
Press and hold the CUP SIZE to be
adjusted and press INCREASE or
DECREASE to change portion size
(5 millisecond per pulse).
NOTE: Make sure the light blinks as the
Red
Extra Ice Portion Adjustment
buttons are pressed.
To exit Extra Ice Portion Adjustment Mode simultaneously press INCREASE and DECREASE.
NOTE: Consult store manager on desired ice level in each size cup.
CAUTION: The gate closes immediately when the toggle switch is moved to the auto position. Do not
place fingers or foreign objects into the ice chute when operating the toggle switch.
© 2002-2010, IMI Cornelius Inc. - 7 - Publication Number: 620916502OPR
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Enduro Ice/Beverage Dispenser Operator’s Manual
!
WARNING:
CAUTION:
!
CLEANING AND MAINTENANCE INSTRUCTIONS
These instructions are used on all Cornelius ice drink dispensers. Some models may have additional
cleaning requirements. Those models will have addition procedures listed later in the manual.
Disconnect power to the unit before cleaning or servicing following all lock out / tag out procedures established by
the user. Verify all of the power is off to the unit before performing any work.
Failure to comply could result in serious injury, death or damage to the equipment.
Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover, agitator disc or
exterior surfaces as damage to the unit may result. Do not use solvents or other cleaning agents as they may
attack the material resulting in damage to the unit.
Soap solution – Use a mixture of mild detergent and warm (100° F ) potable water.
Sanitizing Solution – Dissolve 2 packets (4 oz) of Stera Sheen Green Label into 2 gallons of warm (80 – 100° F)
potable water to ensure 200 ppm of chlorine.
Daily Cleaning:
1. Remove cup rest from drip tray and clean with warm soapy water, rinse with clean water and allow to air
dry.
2. Wipe down the exterior of the unit with warm soapy water, rinse with clean water and allow to air dry.
3. Remove valve nozzles and diffusers and wash in warm soapy water, rinse in clean water and allow to air
dry.
4. Clean the interior of the ice chute using the brush provided with the unit with warm soapy water, rinse
with clean water and allow to air dry.
5. Spray the ice chute inside and out with sanitizer and allow to air dry.
6. Pour warm soapy water down the drains to keep them clean and flowing smoothly.
7. Spray the nozzles and diffusers inside and outside with approved sanitizing solution, reinstall them on the
valves and allow to air dry.
8. Reinstall the cup rest into the drip tray.
9. Pour all remaining sanitizer solution down the drains to help keep the drain clear.
Daily Maintenance:
1. Check the temperature, smell and taste of the product.
2. Check the water pressure coming to the unit using the pressure gauges on the back room package.
3. Check carbonation of the drink
4. Check level of CO2 supply to the system.
5. Check the date on all of the BIB’s (bags in boxes).
Weekly Cleaning: (In addition to daily procedures)
Remove the ice chute cover and clean it along with the back half with warm soapy using the brush provided with
the unit. Rinse with clean water and reinstall on the unit. Spray the ice chute assembly with approved sanitizer
allowing it to air dry.
Publication Number: 620916502OPR - 8 - © 2002-2010, IMI Cornelius Inc.
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Enduro Ice/Beverage Dispenser Operator’s Manual
CAUTION:
!
Monthly Cleaning: (In addition to daily and weekly procedures)
1. Flush and sanitize all syrup lines as well as all of the syrup connectors. (See the sanitize syrup lines
section shown later in this manual).
2. Remove ice from hopper and clean and sanitize the hopper. (See the Cleaning the interior surfaces
section shown later in this manual).
3. While cleaning the hopper use the brush provided with the unit to clean the cold plate surface. To
accomplish this, the brush needs to be extended through the opening in the bottom of the hopper.
Yearly Maintenance:
Have the water pump and check valve inspected and cleaned by a qualified service technician.
Have the CO2 gas check valve inspected and cleaned by a qualified service technician.
Remove the unit’s splash and cold plate cover to clean and sanitize the cold plate surface. (See the cleaning the
cold plate section shown later in this manual).
Cleaning Interior Surfaces (Monthly Cleaning)
When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per minute. Pouring more liquid into the
hopper could result in an overflow situation may result in injury or damage to the equipment.
1. Remove agitator assembly.
2. Using a nylon bristle brush or sponge, clean the interior of the hopper, top cover and agitator assembly
with soap solution. Thoroughly rinse the hopper, cover and agitator surfaces with clean potable water.
3. Reassemble agitator assembly. Take special care to ensure that the thumbscrew is tight.
4. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior and agitator
assembly. Allow to air dry.
5. Remove merchandiser and ice chute cover from unit.
6. With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket, and cover with soap solution and rinse thoroughly to remove all traces of detergent.
7. Reassemble ice chute assembly.
8. Using a mechanical spray bottle filled with sanitizing solution, spray the inside of the ice chute. Allow to
air dry.
9. Reinstall merchandiser.
Cold Plate (Yearly Maintenance)
1. Remove splash panel.
2. Remove or move the plastic cold plate cover to expose the cold plate.
3. Locate and remove any debris from the drain trough. Check that the drain holes are not clogged.
4. Pour small amount of soap solution through cold plate openings in hopper.
5. Using a cloth, wash down the surfaces of the cold plate and plastic cover with soap solution.
6. Install and properly position the access covers on the cold plate.
7. Install the splash panel in the reverse order it was removed.
8. Rinse cold plate surface by pouring potable water through hopper openings.
© 2002-2010, IMI Cornelius Inc. - 9 - Publication Number: 620916502OPR
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Enduro Ice/Beverage Dispenser Operator’s Manual
Dispensing Valves: ( Daily Cleaning)
Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the
unit.
Product Tubing (Monthly Cleaning)
IMPORTANT: Only trained and qualified persons should perform these cleaning and sanitizing procedures.
Sanitize Pre-Mix And Post–Mix Tank System
1. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution.
2. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle
brush. (Do not use a wire brush). Rinse with clean water.
3. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects.
Allow to air dry.
4. Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution. Rinse the tank disconnects
with approximately 9 oz. of the
5. Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and potable
o
water (120
6. Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank. Operate the appropriate valve until liquid dispensed is free of any syrup.
7. Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO
8. Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet. Flush at least
two (2) cups of liquid to ensure that the sanitizing solution has filled the entire length of the syrup tubing.
9. Allow sanitizer to remain in lines for fifteen (15) minutes.
10. Repeat the step above, applying a different product tube each time until all tubes are filled with the sanitizing solution.
11. Remove the nozzle and syrup diffuser and clean them in a mild soap solution.
Rinse with clean water and reassemble the nozzle and syrup diffuser on the valve.
12. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.
13. Discard the tank of sanitizing solution and reconnect the product syrup tanks. Operate the valves until all
sanitizer has been flushed from the system and only product syrup is flowing.
F).
sanitizing solution. Close the tank.
system.
2
Sanitize syrup lines, B–I–B Systems
1. Remove all the quick disconnects from all the B–I–B containers.
2. Fill a suitable pail or bucket with soap solution.
3. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle
brush. (Do not use a wire brush). Rinse with clean water.
4. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.
5. Rinse the B–I–B disconnects in the sanitizing solution.
6. Sanitizing fittings must be attached to each B–I–B disconnect. If these fittings are not available, the fittings from empty B–I–B bags can be cut from the bags and used. These fittings open the disconnect so
the sanitizing solution can be drawn through the disconnect.
7. Place all the B–I–B disconnects into the pail of sanitizing solution. Operate all the valves until the sanitizing solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen (15) minutes.
8. Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse with
clean water and reassemble the nozzle and syrup diffuser to the valve.
9. Remove the sanitizing fittings from the B–I–B disconnects and connect the disconnects to the appropriate
B–I–B container. Operate the valves until all sanitizer has been flushed from the system and syrup is
flowing freely.
Publication Number: 620916502OPR - 10 - © 2002-2010, IMI Cornelius Inc.
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Enduro Ice/Beverage Dispenser Operator’s Manual
!
WARNING:
Replenishing CO2 Supply (As Required)
NOTE:When indicator on the 1800-psi gage is in the shaded (“change CO2 cylinder”) portion of the dial, CO2 cylinder is almost empty and should be changed.
1. Fully close (clockwise) the CO
2. Slowly loosen the CO
regulator assembly coupling nut allowing CO2 pressure to escape, then remove
2
the regulator assembly from the empty CO
3. Unfasten safety chain and remove the empty CO2 cylinder
To avoid personnel injury and/or property damage, always secure the CO2 cylinder with a safety chain to prevent it
from falling over. Should the valve become accidently damaged or brokenoff, a CO
personnel injury or death could occur.
cylinder valve.
2
cylinder
2
.
regulator can cause serious
2
4. Position the full CO
5. Make sure gasket is in place inside the CO
assembly on the CO
6. Open (counterclockwise) the CO
cylinder and secure with a safety chain.
2
regulator assembly coupling nut, then install the regulator
2
cylinder.
2
cylinder valve slightly to allow the lines to slowly fill with gas, then open
2
the valve fully to back-seat the valve (back-seating the valve prevents gas leakage around the valve
shaft).
7. Check CO
connections for leaks. Tighten any loose connections.
2
© 2002-2010, IMI Cornelius Inc. - 11 - Publication Number: 620916502OPR
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Enduro Ice/Beverage Dispenser Operator’s Manual
!
WARNING:
TROUBLESHOOTING
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.
If repairs are to be made to the beverage system, remove quick disconnects from the applicable product tank, then
relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut
off the CO2 supply, then relieve the system pressure before proceeding. If repairs are to be made to the ice
dispensing system, make sure electrical power is disconnected from the unit.
TROUBLE PROBABLE CAUSE REMEDY
NOTE: Should your unit fail to operate properly, check that there is power to the unit and that the
hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptom(s) to aid in locating the defect.
BLOWN FUSE OR CIRCUIT BREAKER.
SLUSHY ICE. WATER IN HOPPER
BEVERAGES DO NOT DISPENSE.
BEVERAGES TOO SWEET. A. Carbonator not working. A. Check carbonator.
BEVERAGES NOT SWEET ENOUGH.
BEVERAGES NOT COLD (UNITS WITH BUILD-IN COLD PLATE).
NOTE: Contact your local syrup or beverage equipment distributor for additional information and trouble shooting of beverage system.
NO ICE DISPENSED FROM ICE PORTION CONTROLLER
A. Short circuit in wiring (115V
circuit). B. Defective agitator motor. B. Replace agitator motor. A. Blocked drain. A. Open-up/flush out drain.
B. Unit not level. B. Level unit.
C. Poor ice quality due to water
quality or ice maker prob-
lems.
D. Improper use of flaked ice. D. Replaced flaked ice with “cube
A. No 24 volt power to faucets. A. Check that beverage switch is
B. No CO2 pressure. B. Check CO2 regulator. Check
B. No CO2 pressure in carbon-
ator.
C. Faucet brix requires adjust-
ing. A. Empty syrup tank. A. Refill syrup tank.
B. Faucet Brix requires adjust-
ing.
A. Unit standing with no ice in
hopper - no ice in cold plate
cabinet.
A. Insufficient ice supply in ice
bin.
B. Ice in ice bin bridged (stuck
together).
C. No electrical power to dis-
penser.
A. Replace defective wiring.
C. Install water filter system. For
Icemaker problems, consult icemaker manual.
style ice (see page 2, Unit
Description).
“on”. Check 24V transformers.
CO2 tank pressure.
B. Check CO2 regulator. Check
CO2 tank pressure.
C. Brix Faucet.
B. Brix Faucet.
A. Refill hopper with ice.
A. Replenish ice supply as
required.
B. Gently tap on ice to break it
loose.
C. Plug in dispenser power cord, or
check fuse or circuit breaker.
Publication Number: 620916502OPR - 12 - © 2002-2010, IMI Cornelius Inc.
Page 16
TROUBLE PROBABLE CAUSE REMEDY
NO ICE DISPENSED FROM
ICE PORTION CONTROLLER (Continued)
NO ICE DISPENSED FROM MANUAL ICE DISPENSE PUSHBUTTON SWITCH
ICE DISPENSING DURING AUTOMATIC AGITATION
Enduro Ice/Beverage Dispenser Operator’s Manual
D. Insufficient or no CO2 sup-
ply to dispenser.
E. Ice chute cover not properly
installed.
F. Defective ice chute inter-
lock switch.
G. Defective interlock relay. G. Replace relay.
H. Defective 24V transformer. H. Replace transformer.
I. Defective portion controller. I. Replace controller.
J. Defective ice gate cylinder. J. Replace cylinder.
K. Defective ice gate solenoid
valve.
L. Agitation relay wiring incor-
rect.
M. Defective agitation relay. M. Replace relay.
N. Defective agitator motor
start capacitor or start relay.
A. Manual/Auto toggle switch
in “Auto” position.
B. Insufficient or no CO2 sup-
ply to dispenser.
C. Defective 24VAC trans-
former.
D. Defective manual override
solenoid valve.
E. Defective manual ice dis-
pense pushbutton switch.
F. Defective agitator motor or
start capacitor or start relay.
G. Defective ice gate cylinder. G. Replace cylinder.
A. Manual/Auto toggle switch
in “manual” position.
B. Defective ice gate cylinder. B. Replace cylinder.
C. Defective ice gate solenoid
valve.
D. Defective portion controller. D. Replace controller.
D. Restore CO2 supply to dis-
penser.
E. Make sure that cover is
“snapped” into place.
F. Replace interlock switch.
K. Replace solenoid valve.
L. Red wire should be connected to
“+” terminal (#3) of relay coil.
N. Replace defective component
A. Move toggle switch to “Manual”
position.
B. Restore CO2 supply to dis-
penser.
C. Replace Transformer.
D. Replace valve.
E. Replace switch.
F. Replace defective component.
A. Move toggle switch to “auto”
position.
C. Replace valve.
© 2002-2010, IMI Cornelius Inc. - 13 - Publication Number: 620916502OPR
Page 17
Page 18
IMI Cornelius Inc.
www.cornelius.com
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