NEVER: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator
rotation occurs automatically when dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the
the agitator motor and damage to the hopper. If bagged ice is used, it must be carefully
completely
Disconnect power to the dispenser before servicing or cleaning.
following:
ALWAYS: Be sure removable lid is properly installed to prevent unauthorized
access to the hopper interior and possible contamination of the ice.
ALWAYS:
ALWAYS:
CAUTION: Dispenser cannot be used with crushed or flaked ice. Use of bagged ice that has
frozen into large chunks can void warranty
ice crusher. Use of large chunks of ice that “ jam up” inside the hopper will cause failure of
broken into small, cube-sized pieces before filling into the dispenser hopper.
Be sure the upper and lower front panels are securely fastened.
Keep area around the dispenser clean of ice cubes.
. The dispenser agitator is not designed to be an
and
DESCRIPTION
The D45 or D90 ice dispensers solve your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice.
Table 1. Specifications
Model:D45
Ice Storage:45 pounds
Electrical:120/1/60, 3 Amps
Drain Connection:3/4? FPT
Electrical Connection:6’ , 3--Wire Cord with 3--Prong Ground Type Plug
Dimensions:16? W x 22? D x 26--1/2? H
Model:D90
Ice Storage:90 pounds
Electrical:120/1/60, 3 Amps
Drain Connection:3/4? FPT
Electrical Connection:6’ , 3--Wire Cord with 3--Prong Ground Type Plug
Dimensions:22? W x 28? D x 30? H
191561
INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the
threaded holes provided in the bottom of the unit.
2. Connect the 3/4? IPS (or equal) drain line to the 3/4? threaded drain connections at the lower rear of the
unit. This line must pitch downward to an open drain and must contain no traps, or improper drainage will
result.
3. Clean the hopper interior. (See Cleaning Instructions on page 3.)
4. Connect the power cord to a 120 volt, 60 hertz, 3--wire grounded receptacle. All electrical wiring must conform to national and local electrical codes.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic
material.
DISPENSER
1. Clean the ice dispenser interior at least once a month.
2. Lift off agitator assembly and wash and rinse it thoroughly.
3. Wash down the inside of the hopper and top cover with a mild
remove all traces of detergent.
4. Replace the agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of
water.
6. Remove ice chute cover as follows:
A.Flex sides outward to disengage lower pins.
B.Lift ice chute cover to disengage upper pins.
C.Lower ice chute cover down out of unit. NOTE: It may be helpful to twist cover slightly.
7. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
8. Sanitize as described in Step 5.
detergent solution and rinse thoroughly to
9. Reverse steps above to reassemble ice chute.
291561
OPERATING INSTRUCTIONS
Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute.
Ice flow will continue until the lever is released. If ice does not dispense, see the TROUBLESHOOTING GUIDE
to find the cause.
NOTE: Use caution to avoid spilling ice when filling dispenser. Immediately clean up any spilled ice
from filling or operating the unit. To prevent contamination of ice, the lid must be installed on the unit
at all times.
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
CLEANING
DAILY (OR AS REQUIRED)
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY (OR AS REQUIRED)
Clean the vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior. (See CLEANING INSTRUCTIONS.)
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power is being
supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.
After checking the above, refer to the TROUBLESHOOTING GUIDE for possible problem causes and
corrective action.
391561
TROUBLESHOOTING GUIDE
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice.
If the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating
the defect.
TroubleProbable CauseRemedy
BLOWN FUSE OR CIRCUIT
BREAKER.
GATE DOES NOT OPEN.
AGITATOR DOES NOT TURN.
GATE DOES NOT OPEN OR
IS SLUGGISH. AGITATOR
TURNS.
FIGURE 3. SOLENOID ASSEMBLY -- EXPLODED VIEW AND PARTS LIST
Index
No.
1214931Solenoid Mounting Plate
2#315511Solenoid Service Kit
37017128--32 x 3/8 Phil Tr HD Screw
4701212No. 8 Lockwasher
5507523Isolator
6*507892Bumper Assembly
7*704231Cotter Pin
8*100801Gate Lift Rod
9100811Gate Lift Rod Bushing
10507541Gate Arm Bearing
11214921Gate Lift Arm
12700431Flatwasher
13*704221Spring
147026311/4-20 x 3/4 Hex Hd Screw
157004811/4 Lockwasher
167006611/4 Flatwasher
17100771Pivot Bearing
183022711/4 Quick Connect Tab
1950305----Lubricant
20*215921Solenoid Linkage Pin
21*704332Retainer Ring
2251088----Loctite
----*70438----Rebuilding Kit
Part No.Qty.Name
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
791561
CUP ACTIVATED
10
3
PUSH LEVER
4
8
2
8
10
7
7
5
FIGURE 4. DISPENSING LEVERS AND SWITCHES
891561
PARTS LIST
ItemDescriptionPart No. D45Part No. D90
1Gate Slide214910214910
2Depressor, Cup Activated215150215150
3Depressor Retainer (for 21515)2264422644
4Depressor Push Lever2712627126
5Depressor Retainer (for 27126)2710727107
6Agitator2151721629
7Dispense Switch3089530895
8Switch Boot3100731007
9Switch Spacer7084770847
10Foam Shield2306223062
11Agitator Motor31106--131112--1
12Motor Shaft Seal5045450454
13Motor Gasket5048150481
14Lid5074850791
15Sink5075050793
16Ice Chute, Back Section5301553015
17Ice Chute Cover5301653016
18Gate Gasket5189151891
19Sink Grill7042670441
20Leg7041970419
21Cleaning Label9029590295
22Wiring Diagram9061590788
23Front Label9155991560
24Capacitor-------- --30774
25Solenoid Assembly (see page 7)3109331093
26Rebuilding Kit (see page 7)7043870438
991561
IMI CORNELIUS INC.
ONE CORNELIUS PLACE
ANOKA, MN. 55303--6234
TELEPHONE (800) 238 --3600
FACSIMILE (612) 422-- 3232
WARRANTY
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country,
please write, Fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
AUSTRIA D AM LANGEN FELDE 32 D A-1222 DVIE NNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 DFAX (32) 3 665 2307
BRAZIL D RUA I TAOCARA 97 D TOMAS COELHO DRIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE DPARIS, FRANCE D (33) 1 34 28 6200 DFAX (33) 1 34 28 6201
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
GREECE D 488 MESSOGION AVENUE DAGIA PARASKEVI D 153 42 D ATHENS, GREECE D(30) 1 600 1073 D FAX (30) 1 601 2491
HONG KONG D1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222
ITALY D VIA PELLIZZARI 11 D 1-20059 DVIMARCATE, ITALY D(39) 39 608 0817 D FAX (39) 39 608 0814
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NE W ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361
SINGAPORE D 16 TUAS STREET DSI NGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LL OBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
USA D ONE CORNELIUS PLACE DANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
9156110
CORPORATE HEADQUARTERS:
Remcor Incorporated
500 Regency Drive
Glendale Heights, IL 60139
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