Imed Gemini PC-1 Service manual (2000)

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ALAR1S

MEDICAL

SYSTEMS

imecl®

VOLUMETRIC

r

INFUSION

MAINTENANCE

PUMP/CONTROLLER

Gemini

pc-i

MANUAL

Cut

into

on

spine

binder

and

label

insert

holder

of

PC-1

#*N

PC-1

WARNINGS,

CAUTIONS

CAUTION: FEDERAL (USA) LAW

OR

ON

THE

USE

ONLY

PROPER

ACHIEVED

GRADE".

DANGER:

WARNING:

CAUTION:

ORDER

HOSPITAL

GROUNDING.

BY

EXPLOSION

FLAMMABLE

TO

FLO-STOP

TO

REMOVE

QUALIFIED

OFAPHYSICIAN.

GRADE

GROUNDING

CONNECTION

PREVENT

REDUCE

COVER

TOARECEPTACLE

HAZARD,

ANESTHETICS.

UNRESTRICTED

IS

OPEN.

RISK

SERVICE

AND

NOTICES

RESTRICTS

POWER

RELIABILITY

DO

OF

ELECTRICAL

OR

BACK.

PERSONNEL.

SUPPLY

NOT

REFER

THIS DEVICETO

CORD

USEINTHE

FLOW,

TO

CAN

ONLY

MARKED

CLOSE

SHOCK,

SERVICING

INSURE

"HOSPITAL

PRESENCE

CLAMP

DO

SALE

BE

NOT

TO

BY

OF

WHEN

#^

TO

MAXIMIZE

THAT

THIS

INSTRUMENT

TEMPERATURE

WARNING:

CAUTION:

THE

SERVICE

CONTROLLED

BE

REPLACE

BEFORE

LIFE

OF

STORED

BETWEEN

FUSE

CONNECTING

NOTE

THE

INSTALLED

AND

OPERATED

68°F

WARNING

AS

(20°C)

MARKED.

"REFER

BATTERY,

IN

AN

AND

77°F

TO

MANUAL"

IT IS

RECOMMENDED

ENVIRONMENT

(25°C).

THAT

IS

IN

THE

EVENT

BIOMEDICAL

THE

INSTRUMENTISDROPPED

TECHNICIAN

PRIOR

TO

USE

FOR

AT

ANY

PATIENT

TIME, IT

CARE.

MUST

BE

CHECKED

BY

A

PC-1

WARNING

AND

CAUTION

NOTICES

WARNING: TO PREVENT UNRESTRICTED FLOW,CLOSE ROLLER CLAMP WHEN FLO-STOP1

MECHANISM

CLASS

1

r\j

IS

OPEN.

CAUTION:

TYPECF(Equipment

ALTERNATING

REPLACE

EQUIPOTENTIAL

REFER

CURRENT

FUSE

ONLY

GROUND

TO

MANUAL

useable

WITH

for

direct

SAME

POINT:IFTHE

cardiac

TYPE

EARTH CONNECTION OR HOSPITAL EARTH

THE

INSTRUMENT

USING

INTERNAL

BATTERY

applications)

AND

RATING

INTEGRITY

SYSTEM

POWER.

OF

THE

EQUIPOTENTIAL

IS IN QUESTION,

OPERATE

IPX1

DRIP

PROOF

If

the

PC-1

pump/controllerisdroppedatany

instrument

ONLY

checked

equipment

that

by

the

has

shouldbeconnectedtothe

Port and

personnel.

Only

the

systems

connection should ONLYbeperformedbyqualified

that

have

been

shouldbeconnectedtothe

connectorand

qualified

the

personnel.

connection should ONLYbeperformed

WARNING

Biomedical

CAUTION

been

qualifiedtoIEC 601-1

PC-1

CAUTION

Department

pump/controller's RS-232-C Data

qualifiedtoIEC 601-1

PC-1

pump/controller's

time,

have

the

priortofurther

standards

Nurse

Call

by

IV

NOTICE

PC-1

f*

Product design and/or specifications are subject to

change

in

This

Systems,™

data

personnel

without notice.

this

manualiscurrent

publication

Inc.

provided solely for

in repairing

The

contains

("ALARIS

the

ALARIS

information contained

asofthe

ALARIS

Medical")

use

of technical

dateofissue.

Medical

proprietary

Medical infusion

pump/controllers.

Noneofthe

duplicated nor

other

than

ALARIS component

the

information

mayitbe

for

the

Medical infusion pump/controllers and

parts thereof.

contained

usertosubstantial

repair

liability.=

contained

utilized in

and

maintenance

Any

unauthorized

herein

herein any

may

manner

of

subject

use

the

be

the

of

This

manual

written

consentofALARIS

ALARIS

Medical

I022I Wateridge

(858)458-7000

San

Diego.CA92I2I

may

not,inwholeorin

Systems,

Circle

USA

Medical

Inc.

part,becopied,

Systems,

Inc.

cCopyright

PrintedinUSA

US.

4.954.046; 4.859,927;5,219,330;

601.664;607,112;622,088;604,477. CA 1.235,033; 1,258,212; 1.300,977; 1,280,647; 1,296,791;2,020,926;

1,238,832.AT0,225,158. BE0225,158. FR 0.225,158; 283,614; 315.312; 0,431,726; 0,238,277. GB 0.225,158;

283,614; 315.312; 0,431,726; 0,238,277.NL0,225.158; 283,614.IT0,225,158; 283,614. SE 0,225,158; 283,614. CH 0.225,158. DE P3686558.3; P3772,556.9;

jp«9*SM 7

4§S*«1 9 6 7

OtherUS

IMED®,

Systems™.

photocopied,

Patents4,617,014; 4,689.043; 4,690,673; 4.725,205; 4,728,265; 4,836,752; 4,909,710; 4,920,336;

reproduced,

2000

ALARIS

54470^,»»»1

16

and

Foreign

Gemini

PC-I®,

translated,orconvertedtoany

Medical

Systems,

Inc.

D305.I5I;

8^;«W«1

Patents

Issued

Flo-Stop®,

8

7 9 3

and

Pending.

VersaTaper®,

electronicormachine-readable

All

Rights

Reserved

D308.946; D3I2.879. AU 646,216; 580,184; 586,594; 590.179;

16

8 7

11

9#;«W«M

AutoTaper®,

387I72IT2;

2#;»!*SM

P6908208; P3774598.TWUM5272I.

90238

7 3 0 3 9

are

registered

trademarksofALARIS

5#.

7f;

form

without

Medical

prior

PC-1

This manual contains operation

instructions for the

IMED8

VolumetricInfusionPump/Controller (aPC-1").

The information provided herein is intended for

use bytechnical personnel responsible for

servicingthis product. The material is divided into

six sections

and

is presentedasfollows:Section

1 - Descriptive Information; Section 2 -

Preparationfor Use; Section 3 - Operating

Instructions; Section 4 - Functional Description

and

Schematic

Maintenance

Diagrams; Section 5 -

Instructions;

and Assembly Drawings; Section 7 - Calibration

and

Preventive

Maintenance.

and

GEMINI

Section

PC-1®

6 -

PREFACE

maintenance

Parts

Lists

This

manual

Manuals

1310-9261-00

Addendum

The

features

supersedes

1310-9251-00

and

PC-1

P/N1310-9028-00.

of

the

220V

PC-1 Maintenance

and

1310-9261-00

International

modelofthe

PC-1

and

pump/controllerhave been incorporated into this

manual. Text or graphics that

exclusivelyto the 220V model

a

CEEfr

symbol.

In addition,

model of

some

features

the

PC-1 pump/controller only

are

identifiedwith

for

the

110V

and

are

identified with a GEE) symbol.

Additionalcopies of this manual maybeobtained

bycontacting

ALARIS

Medical's Customer

Service Department.

/^sk

VI

PC-1

•f^

^

SECTION

1.1

1 -

DESCRIPTION

Introduction

TABLE

OF

CONTENTS

1.2 Operating Characteristics 1-1

1.3

1.4

Operating

User

Interface

Condition 1-2

1.5 Physical Description 1-4

1.6

1.7

1.8

SECTION

2.1

2.2

2.3

2.3.1

2.3.2

Product

Operating

Accessories

2 -

PREPARATION

Introduction

Pre-Operational

Operational

Pre-operational

2.3.2.1 Electrical

2.3.2.2

2.3.3

2.3.3.1

2.3.3.2

Electrical

Abbreviated

Test

History 1-4

Specifications

FOR

USE

Mechanical

Performance

Check

Electrical

Leakage

Ground

Operational

Test

Inspection

Check

Battery

Charge

Inspection

Performance

Test

Requirements

Procedures

1-1

1-3

1-5

2-1

2-3

2-4

SECTION

3.1

3.2

3 -

OPERATION

Introduction

Controls

and

Indicators

3.3 Operating Conditions 3-9

3.3.1 Normal

3.3.1.1

Pump

and

Computer

Controller

Operation 3-9

Modes

3.3.1.2 VersaTaper®/AutoTaper® ModeOperation 3-17

3.3.1.3 Battery Powered Operation 3-23

3.3.2 Maintenance/Diagnostic Mode 3-24

3.4

3.5 Audio Alert

SECTION

4.1

Operator

4 -

PRINCIPLES

Introduction

Information Display

System

OF

OPERATION

and

Alarm

Response

Procedures

4.2 Mechanical Operation 4-1

4.2.1 Physical Description 4-1

4.2.1.1 Pumping Mechanism 4-1

4.2.1.2 Strain

Beam

(Pressure

Transducer)

4.2.2 Functional Operation 4-1

4.2.2.1 Pumping Mechanism 4-1

4.2.2.2 Strain

Beam

(Pressure

Transducer) 4-5

4.3 Electrical/Electronic Operation 4-5

4.3.1 Functional Description 4-5

4.3.2 Functional Operation 4-8

3-1 3-1

3-9

3-25 3-25

4-1

VII

PC-1

4.3.2.1

4.3.2.2

4.3.2.3

4.3.2.3a

4.3.2.4

4.3.2.4a

4.3.2.5

4.3.2.5a

4.3.2.5b

4.3.2.6

4.3.2.7

4.3.2.8

4.3.2.9

4.3.2.10

4.3.2.11

4.3.2.12

4.3.2.13

4.3.2.14

4.3.2.15

4.3.2.16

4.3.2.17

4.3.2.17a

SECTION

Power

Auto 5 Volt 5V ±12

±8 Battery

Dual

System

Battery

On/PowerOff Subsystem

PowerOnSubsystem

Protected

Power

Volt DC

Charger

State

Reset

Depleted

Subsystem

Supply (-7023 Power Supply Board)

Power

Supply

Subsystem

Battery

Charger

Circuit

Subsystem

(Charger Adapter CCA)

(-7023 Power Supply Board)

Pumping Mechanism

Strain

Air-ln-Line

Slide

Door

Audio

Display

Communications Interface

Maintenance

Beam

Detector

Clamp

Sensor

Subsystem

Detector

Subsystem

Mode

and

Empty Container Detector (ECD) Empty Container Detector (Universal)

5 -

MAINTENANCE

Signal Definitions

All

except

V8.xx

All

except V8.xx

4-9

4-9 4-9 4-9

4-12

4-12 4-12 4-13

4-13

4-15 4-15

4-17

4-32

4-34

4-35

4-37

4-40

4-53 4-53

5.1

5.2

5.2.1

5.2.2

5.3

5.3.1 Maintenance/Diagnostics Mode Operation

5.3.1.1 Maintenance/Diagnostics Mode

5.3.2

5.4

5.5

5.5.1

5.5.2

Introduction Preventive

Cleaning

Maintenance

Instructions 5-1

Mechanical Inspection Maintenance/Diagnostics Mode

Maintenance

Troubleshooting

Mode

Test

Suite

Disassembly

Separating

Front

the

Case

(Figure 6-1)

Case

Disassembly (Figure 6-2b)

Test

Sequence

5-1

5-2 5-2 5-2

5-3

5-10

5-36

5.5.2.1 Circuit Card Removal and Disassembly (Figure 6-2b) 5-36

5.5.2.2 Pumping Mechanism Assembly Removal (Figure 6-2a) 5-37

5.5.2.3 Door

5.5.2.4

5.5.2.5

AIL/SCD

Transducer

Sensor

Assembly Removal (Figure 6-2a) 5-37

Assembly Removal and Disassembly (Figure 6-2a) 5-37

Assembly Removal (Figure 6-2a) 5-37

5.5.2.6 Anchor Bracket Assembly Removal (Figure 6-2b) 5-38

5.5.2.7 Door Assembly Removal and Disassembly (Figures 6-2c

5.5.2.8

5.5.2.9

Pump

Snap

Seal

Removal (Figure 6-2c)

Bracket Removal (Figure 6-2c) 5-38

and

6-3) 5-38

5-38

5.5.2.10 Keypad/ESD Shield Assembly Removal (Figure 6-2a) 5-38

5.5.3

5.5.3.1 Battery Removal (Figure 6-1a)

5.5.3.2 Battery Bracket Removal. (Figure 6-1a)

Rear

Case

Disassembly

5-38

5-39

5.5.3.3 Transformer Harness Assembly Removal (Figure 6-8) 5-39

5.5.3.4 AC Power Input ModuleAssembly Removal(Figure 6-8) 5-39

PC-1

5.5.3.4a ChargerAdapter CCA Removal (Instruments

Modification Kit installed) 5-39

5.5.3.5

5.5.3.6 Pole Clamp Assembly Removal

5.5.3.7 Removal of

5.5.3.8

5.6

SECTION

6.1

SECTION

7.1

7.2

7.3

7.3.1

7.3.1.1 Calibration

7.3.1.2

7.3.2

7.4

7.4.1 Electrical

7.4.1.1 Electrical

7.4.1.2

7.4.1.3

7.4.1.4

7.4.1.5 Battery

7.4.2

7.4.2.1

7.4.2.2

7.4.3

7.4.3.1

7.4.3.2 Initialization

7.4.3.3

Power

Supply

Grounding

Reassembly

6 -

ILLUSTRATED

Introduction

7 -

CALIBRATION

Introduction Preventive Calibration Strain

Calibration

AIL

Beam

Detector

Comprehensive

Electrical

Dielectric

Battery

Voltage

Care

Qualitative Operational

VTBI

Display

Quantitative

Equipment

Pump

Mode

Board Removal 5-39

and

Disassembly (Figure 6-1a) 5-40

the

Power Cord

Stud

Removal

PARTS

AND

Maintenance

Procedures

Calibration

Equipment

Procedures

Calibration

Operational

Strap

BREAKDOWN

PREVENTIVE

Requirements

Performance

(Figure 6-1c) 5-40

MAINTENANCE

Inspection

Leakage

Ground

Test

(Optional)

Check

and

Maintenance

Operational

Performance

Validity

Operational

Performance

Test

Check

Performance

Test

Requirements

Setup

Tests

Test

with

DualState Charger

5-40

6-1

7-1 7-1 7-1 7-1

7-1

7-2

7-3

7-4

7-5 7-5

7-5 7-5 7-5

7-5 7-7

WARRANTY

NOTES

SALES

TECHNICAL

AND

SERVICE

OFFICES

MANUAL

SUPPLEMENTS

IX

PC-1

LIST

OF

FIGURES

Figure

1-1

1-2

2-1 PC-1 Front 2-2

2-3

2-4 3-1

3-1

a

3-2

4-1 PC-1

4-2 4-2a

4-3

4-4 4-4a 4-5

4-6

Title

IMED®

Audio

Gemini

Characteristics

and

PC-1®

Rear

Volumetric

Operating

Infusion

Features

Pump/Controller

Communications Emulator Plug 2-4

Air-ln-Line

PC-1 PC-1

Simulator

Test

Data

Front

Panel

Titration

Rear

Panel

Pumping

Sheet

Controls

Front

Panel

Controls

Mechanism

and

Controls

and

Indicators

and

Indicators

Functional Block Diagram [v2.xx/5.xx/6.xx] Functional Block Diagram [v7.xx]

Cross

Section of Strain

Beam

Assembly

PC-1 Interconnect Diagram PC-1 (220V) Interconnect Diagram

MicroprocessorTiming Waveforms

Power

ON/OFF, Auto

PowerOnand

Sensor

Signal Functional

Schematic

[v2.xx/5.xx/6.xx]

4-7

4-8 4-8a 4-9 4-10 4-11 Relationship of 4-12 4-12a 4-12b 4-12b

4-12c Power Supply CCAwith Crowbar/Timer (PC-1CE V8.xx)

4-12c

4-13

4-14 Input Signal

4-15

4-16

4-17 4-18a

4-18b

4-18c

4-18d

4-19

4-20

4-20a

5 Volt

±12 Charger System Stator

Volt

Battery Battery Power Power

Power

Protected

Power

Circuit Functional

Schematic

[v2.xx/5.xx/6.xx] 4-11

Supply Functional Schematic [v2.xx/5.xx/6.xx]

Adapter Board Schematic (with Mod Kitinstalled)

Reset

Functional Schematic [v2.xx/5.xx/6.xx]

Polarity

Charger

Charger Supply CCA [v7.xx] Supply CCA [v7.xx]

Changeasa Function of

Stator

and

Rotor Teeth with

Phase

theAPhase Functional Schematic (without Dual Functional Schematic Pwr

(Sheet (Sheet

1)

2)

Sup

Excitation

State

Brd (Dual

Supply CCA with Crowbar/Timer (PC-1CE V8.xx)

Energized

Charger)

State

Charger)

(Sheet

1) 4-27

2) 4-29

Pumping Mechanism Functional Schematic [v2.xx/5.xx/6.xx] 4-31

Pulses

Strain

AIL

Slide

Beam

Detector

Clamp

Functional Schematic [v2.xx\5.xx\6.xx]

Cross

Detector

Hybrid AIL/SCD Board

AIL/SCD AIL/SCD

AIL/SCD

PC-1 Audio

PCB

Schematic

PCB

Subsystem

and

Section

Cross

Schematic

ChangeinPhase

Section

Schematic

[v2.xx/5.xx/6.xx]

Excitation of Unipolar Drive 4-32

Display CCA Schematic [v2.xx/v5.xx] 4-41

Display CCA Schematic [v6.xx] 4-43

4-20b Display CCA Schematic [v7.xx]

4-20c Display CCA Schematic [PC-1CE v8.xx] (Sheet 1) 4-47 4-20c Display CCA Schematic [PC-1CE

4-21

4-22

4-22a

Communicatons

ECD

Schematic

ECD (Universal)

Interface

Schematic

Functional

v8.xx]

(Sheet 2) 4-49

Schematic

Page

xiii

1-8

2-2

2-8

2-9 3-2

3-3 3-4

4-2

4-3 4-4

4-5

4-6 4-7 4-8

4-10

4-14 4-14 4-16 4-17 4-17

4-19

4-21 4-23 4-25

4-33

4-34

4-35 4-35

4-36 4-36

4-37

4-39

4-45

4-51

4-53

4-54

PC-1

4-23 4-23 4-23 4-24 4-24 4-24 4-24a 4-24a 4-24a

6-1

6-2a

6-2b 6-2c

6-3

6-4

6-5 6-6 6-7

6-8

6-9

6-10

7-1

7-2 7-3

Microprocessor Interface Schematic [v2.xx/5.xx/6.xx] (Sheet 1) 4-55 Microprocessor Interface Schematic [v2.xx/5.xx/6.xx] (Sheet 2) 4-57 Microprocessor Interface Schematic [v2.xx/5.xx/6.xx] (Sheet 3) 4-59

Logic CCA Schematic

Logic CCA Schematic [v7.xx](Sheet 2) 4-63 Logic CCA Schematic [v7.xx] (Sheet 3) 4-65

Logic/AnalogCCA Schematic

Logic/Analog CCA Schematic Logic/Analog CCA Schematic

a

b

c

Parts

Parts Parts

Parts

Parts Parts Parts

Parts

Parts Parts

Universal

Air-ln-Line

PC-1

Ident

Identi Identi

Ident

Identifi Identifi Ident

Ident

Ident Ident

Test

fi

cation PC-1 Final

cation PC-1 Final cation Front cation Front

cation Front cation Door cation Logic

cation Logic

cation Display Circuit Card

cation Display Circuit

cation

cation cation Power

Test

Station

Simulator

Data

Sheet

[v7.xx]

Rear

Power

Setup

(Sheet 1) 4-61

[PC-1CE

[PC-1CE [PC-1CE

v8.xx] (Sheet 1) 4-67

v8.xx] v8.xx]

(Sheet (Sheet

2) 4-69

3) 4-71

Assembly

Case

Assembly

Case

Assembly

Case

Assembly

CCA

[v7.xx]

CCA

[v8.13]

Case

Supply Supply

Assembly

CCA CCA

Assembly

[v7.xx] [v8.13]

[v7.xx]

[v8.13]

6-5

6-6

6-7 6-10 6-11

6-12 6-14 6-19

6-20

6-23

6-24

6-26

6-32 6-33

7-10

7-11

7-12

»

PC-1

LIST

OF

TABLES

Table

Title

Page

1-1 Product History 1-5

1-2 Operating Requirements 1-6

1-3 Performance Specifications 1-6

1-4 3-1

Accessories PC-1

Controls

and

Indicators

1-9

3-5

3-2 PC-1 Status/Alarm Displays 3-26

4-1 RS-232-C 5-1 Troubleshooting/Fault Isolation Guide 5-2 PC-1 Error Log 5-2a

PC-1 Error Log

5-2b PC-1 Error Log

5-2z

5-3 6-1 6-1a 6-2

6-3 6-4

6-5

6-6 6-7

PC-1

TableofTorque

Parts Parts Parts

Parts Parts

Parts

Parts Parts

Communications

Codes Codes Codes

Maintenance

(V2.xx, V5.xx, V6.xx, (V7.xx) 5-21 (V8.xx) 5-29

Mode

Values List - PC-1 Final List - PC-1 Final List - Front

List - Door

Assembly Assembly

Case

Assembly

List - Logic Circuit

List - Display Circuit

List -

Rear

Case

Assembly

List -

Power

Supply

Error

Card

Circuit

Data

Port Signal Definitions 4-32

and

V6.3x/4x) 5-14

Codes

Assembly

Assembly [v7.xx &

(v5.xx/v6.xx/v7.xx/v8.xx) 5-35

[v7.xx &

subsequent]

Card

Assembly

for [v7.xx &

subsequent]

5-10

5-41

6-2 6-3 6-8

6-13 6-15

6-21

6-25 6-27

/•*il|v

XII

PC-1

irned

COHTV3LLK

D

S o

Gemini

»uu»

Sl»«ai

000

S C

Integer

pc-

i

t

Keypad

I

imscl

«5UH

co"

0 c

YOV.UUI

•ATI

GernW

(ML/HR)

TO BE

Pit)

HJU»

«iFUtU

pc-i

I

•

BHnEI

a cr

C

s c

Fractional

Keypad

Figure 1-1

IMED®

imtad

COHTROU1K

Case

0000

a »

GEMINI

Gemini

• •

FIATU(L«_><R)

V<XtUC

TOBCHFUSEO

ET^

Titration

PC-1®

pc-i

«»»

Keypad

Volumetric Infusion Pump/Controller

XIII

PC-1

SECTION

1.1

INTRODUCTION

This section includes general operating

characteristics, physical description

specifications for the

IMED®GEMINI

and

PC-1®

operating

Volumetric Infusion Pump/Controller ("PC-1").

1.2

OPERATING

The

PC-1

instrument

infusion pump/controller

intravenous

of

be

operated

lockout

featureisincorporated

instrumenttobe

Controller.

Secondary

administered independentofthe

Container (All

except

the

entire

Detector

PC-1CE

contents

instrumentiscompatible operation

when

installed. An integral

CHARACTERISTICS

is a single

used

drugs

and

fluids.

as

eitheraPumporController. A

channel

for

the

The

administration

instrument

which allows

presetaseitheraPump

(piggyback) infusions

using infusion

parameters

Primary infusion. An Empty

(ECD) is available,asan

v8.xx

220V), to permit infusing

ofanIV

the

communication

maintenance

with

solution

remote

container.

computer

option is

mode

volumetric

the

or

can

option

is

incorporated to monitor instrument performance, identify assist

document

technical

personnel

instrument malfunctions

in troubleshooting

and

repair.

Fractional

Software

Keypad/Series

V5.xx&Subsequent

AVersaTaper® Mode is incorporatedto facilitate

administration of IVfluids

delivery (rate

and/or

medication. Twenty, manually input, steps

(rate

and

VTBI combinations)

set

up a

Titration

An

AutoTaper®

infusion

cyclic

tapered

Keypad/Series

setup

parenteral

infusion program.

Mode is incorporatedto automate

and

delivery of ramp-up/taper-down

nutrition applications.

VTBI)

that

require non-linear

during

the

independent

are

V7.xx&Sub.

period of

available to

Software

can

The

and

1 -

be

DESCRIPTION

The

PC-1

pumping peristaltic action to deliver a infusion

the

atapressure

head

(30 cm). In

fluid at a

(69 ±14 kPa; pressures,

Integer

Infusion

in 1 mL/hr

is

increments.

products

controller

height of

Keypad/Series

selectable

mode,

equaltothe

the

pump

pressure

517

the

instrument

rateisselectable

increments.

between

When

instrument automatically

of1mL/hr.

Fractional

Infusion

selected

Keypad/Series

rate

and

instrument

or Universal. Available

MICRO(mic) -

99.9

mL/hrin0.1

selectable

increments.

Rateisselectable

between

MACRO(mac) -

999

mL/hr in 1

between1and

mL/hr

9999

UNIVERSAL(mic/mac) -

mL/hr

increments

ml/hr

increments

is

selectable

999.9,

1

mL

increments

when

in

the

0.1

Whenaninfusion is

automatically switches to a

delivery delivery rate for

rates;>1 mL/hr or a rate

rates

mechanism

reliably,

the

instrument

IVsolution

mode,

employs

continuous

accurately

pressure

container

the

instrument

linear

flow of

and

safely. In

will

deliver

createdbythe

±12

delivers

up to a maximum of10±2 psi

±103

mmHg). Above

will

occlude.

V2.xx

Software

between

Volumetobe

1

and

9999

an

infusion is

complete,

switchestothe

V5.xx&Sub.

VTBI

are

dependentonthe

operating

mode

parameters

mL/hr

increments;

0.1

and

999.9

Rateisselectable

increments;

mL

in 1

mL

these

1

and

999

infused

mL

in 1

mL

the

KVO

Software

- Micro, Macro

areasfollows:

between

VTBI is

mLin0.1

0.1

between1and

VTBI is

increments.

selectable

Rateisselectable

between

mL

Rate

between1and

complete,

0.1

and

100

and

increments

is fractional,

the

KVO

99.9

and

999

mL/hr; VTBI

between

and

otherwise

9999

mL.

instrument

rate of 1 mL/hrfor

equaltothe

<1.0

ml_/hr.

fluid

inches

mL/hr

(VTBI)

rate

and

mL

in 0.1

in 1

0.1

and

set

in

1-1

PC-1

This version of

incorporates a

be

preset

Universal (mic/mac)

Rate

Titration

The

Rate

increased or

0.01 mL/hr (MICRO mode) with

O orO

new

control,

rate.

pressing

until

the

desired

to

accept

The

PC-1 pump/controller

operational warm up. An internally

provides normal enable external

use

in either

Titration

decreased

Greater

and

holding

the

new

when

power

the

PC-1 pump/controller

feature

Keypad/Series

that

allows

the

Micro (mic), Macro (mac) or

mode.

feature

allows

1 mL/hr (MACRO

then

press

START

rate

changes

the

appropriate

rateisobtained,

rate.

does

operation

AC

source

for a limited

powerisnot

is interrupted.

v7.xx

each

canbeachieved

not require

the

instrument to

the

ratetobe

mode)

pressofthe

toaccept the

© ©

controls

then

press

START

any

mounted

availableorthe

battery

period

to

or

by

pre

1.3

OPERATING

The

PC-1 pump/controller

independently (Normal Operation) or,

configured with a

computer

Normal modes

controlled

operation

plus

operation includes

Control

NORMAL

SETUP

The

modes.

OPERATION

MODE

Titration

Mode (refer to Section 2.3.3.2) to configure

CONDITION

communication

includes

the

Maintenance

the

V7.xx

keypad

canbeoperated

data

device

(Computer Operation).

the

Controller

mode.

Monitor

and

Computer

subsequent

instruments utilize

when

port,asa

and

Computer

software

the

Setup

the

Pump

instrument for specific infusion regimes, language

selection

parameters.

and

communication

(serial port)

The

PC-1 pump/controller's

of a front

panel

tactile keypad

Audio Control potentiometer.

operation is provided through

utilize a

change

instructions

instrument

prescribed

infusion

are

printed on

case.

key

parameters.

Functional control is provided by a

16 bit microprocessor using a

includes a diagnostic routine

performance, provides audio

ensure

initiates

hardware

Sufficient

provide

proper

an

alarminthe

malfunction

disposable

the

user

sequencing

configurations

with a full

combinations (see Section 1.7). The

the

GEMINI

prevents free flow in

administration

the

user

interface

and

Tamper

the

press

sequencetoenter

Basic operating

the

right

stored

that and

of normal

eventasoftware

is

detected.

rangeofset-up

set's

pumping

event

the

rear

resistant

requirement

sideofthe

program

monitors visual

signals

operations

or

are

available

Flo-Stop®

segment

tubing

set

removed from the instrument following initial

installation.

operator

perform a gravity infusion in

instructions provided in

Free

action, is

flow,asa

possible

the

resultofdeliberate

when

using

the

accordance

set

package.

with

consists

panel

to

that

pump

to

and

on

is

set

to

the

or

to

CONTROLLER

In

the

CONTROLLER

pump/controller is

infusion of a

instrument

and

patient-side

specific

senses

gravity infusion. measures

container tubing in-line

exceeds

condition

delivery container

and

pressure. tolerance is

the

and

pump

exists

pressure

height;

decreasing

Controller

±12

hydrostatic

compares

pressure.

input

the

container height.

pressure

seconds

condition which

pressureisabove

transients

longer

required to

excess

alarm.

above

duration

above

than60seconds

compensate

of30minutes

MODE

mode,

programmed

volume

and

pressure

The

instrument's

the

of IVsolution.

responds

in a

manner

pressure

that

pressure

When

in-line

PC-1

to control

to container height

similarto a

pressure

from

against distal

pressure

pressure,anocclusion

and

an

alarmisinitiated.

is directly proportional to

increasing

height

mode

inches

Transient

the

occlusion

will

produce

stops

the

occlusion threshold for periods

container

reduces

occlusion

height

occlusion

pressure

(30.54 cm) from

surges

in patient-side

thresholdof<60

a LOW FLOW

the

infusion while

occlusion

durationorcumulative

threshold.

the

for volumetric deficiency in

will

initiate

an

occlusion

the

The

sensor

the

Actual

the

Pressure

^ik

fluid

raises

fluid

time

1-2

PC-1

f

PUMP

Inthe PUMP mode of operation,

employs a

psi (69 ±14 kPa;

nominal container height of24inches a delivery rate >30 mL/hr. mL/hr,

ensure

transient generate

Software

These

independent

mode

occlusion

Software

These

independent mode. This

increased

MAINTENANCE/DIAGNOSTIC

Integer/Fractional

The by biomedical

maintenance

when patient.

biomedical

loop

pumping

by

conditions. Specific the configuring and

detailed

MODE

the

instrument

preset

occlusion

517

±103 mmHg) predicated on a

pressure

limitof 10 ±2

(61 cm)

For

the

occlusion

delivery

pressureisrate-dependent

rates

timely detection of occlusion conditions. Any

distal in-line

a patient-side

Release

instruments

(10

will

result in significantly

for

rates

Release

instruments

(517 mmHg)

mode

time-to-occlusion

Maintenance

pressure

occlusion

V6.xx

can

psi)

and

be

locked

occlusion

Subsequent

increased

<30

mL/hr.

v8.13

only

can

be

locked

occlusion

will

result in significantly

for

Keypad

Instruments

modeisintended

above

alarm.

intoarate-

pressure

intoarate-

pressure

rates

<30

MODE

solely

this

mode.

time-to-

mL/hr.

technicianstoperform servicing

the

PC-1 pump/controller is

The

service

diagnostic

mechanismtobe

stoppages

maintenance

the

computer

actions

maintenance

resulting from

operation

and

must

NEVER

be

connectedtoa

mode

provides

personnel

test

routines

sub-routines

test

sequencetopermit

accesstothe

and

allows

operated

alarm

and

are

the

unencumbered

malfunction

incorporated

instrument for non-English

(see

Section

5.3

for

operation).

and

<30

to

limit will

This

for

use

and

used

closed

language

in

COMPUTER

Fractional/Titration

Release

MONITOR

The

Monitor

monitor

performance.

V6.xx

MODE

mode

infusion

OPERATION

Keypads

and

Subsequent

allows a host

status

Monitor

and

instrument

modeisenabled

computerisconnectedtothe

through

and

COMPUTER

The

once host

operationisselected

CONTROL/MONITOR

has

operation is confirmed by

indicator steady

1.4

The

tactile

infusion. Delivery

Volumetobe

the

Communications

the

Monitor

CONTROL

Computer

set

computer

been

Control

up,tobe

installation.

established.

presentation

illumination.

USER

INTERFACE

front Control

keypad

for

Infused

indicatorisilluminated.

mode

controlled

Computer

by actuating

switch

Computer

the

changing from flashing to a

and

Display panel incorporates a

operator

mode

use

(ifnot locked),

are

each

infusions. A SEC/PIGGYBACK

permits

a are volume control allows

resumedorstopped. parameters displayed operator

independent

sequential

provided to

infused quantities.

for

digitally in

information display

selection of Rate

secondary

accumulate

infusion.

Total

The

an

infusion to be "paused"

Rate

and

the

Primary or

the

respective displays.

presents

with

Software

ONLY

computer

to

when

a host

PC-1 pump/controller

Data Port (RS-232-C)

allowsaninfusion,

and

monitored by a

controlled

the

COMPUTER

after

Monitor

mode

controlled

computercontrol

in programming

Rate

selected

for Primary

(Secondary)

and

Separate

and

Secondary

an

and

key

VTBI

registers

PAUSE/STOP

and

then

VTBI

infusion

Secondary

are

The

visual

for

prompts, advisories, alarms and/or malfunctions

Titration

The

personnel

Keypad

Diagnostic

accesstothe

routines, allows operated

uninterrupted by

alarm conditions

recent

error

codes

operation).

Instruments

mode

provides biomedical

closed

the

pumping

stoppages

and

maintains

(see

Section

service

loop

diagnostic

mechanismtobe

resulting from

a log of

5.3

the24most

for

detailed

messagesasappropriate to

programming

Fractional

The

0.1,10,100,

and

operating

Keypad/Series

VTBI, VI,PCand

CLEAR/SILENCE keys have a secondaryfunction

during instrument

power

assist

the

instrument.

V5.xx&Sub.

up to

enableorclear

the operation in

Software

1-3

PC-1

discrete

these

Titration

The

(S)

decrease

feature

implemented using

Tamper

The

administration door

flow," inhibits

prohibits

Open

pump

delivery

versionsofthe

Keypad/Series

keypad

which

enablethe user to

the

is

enabled

Resistance

requirement

will

close

mode

selections

PC-1 pump/controller.

addsthe rate

rate

parameter.Atamper

in

the

push

Control on

to properly install

set's

integral Flo-Stop

and

latch

premature

useofan

and

Air-in-Line

unauthorized

sensors

operationifeitherofthese

available on

V7.xx

SETUP

titration

quickly

&

Sub.

controls

increaseor

mode

actuation of

the

rear

the

before

prevents

inadvertent "free

operationofthe

set.

The

are

provided to

conditions

Software

tQj

and

resistance

and

the

Audio/

panel.

the

pump

Door

stop

occur

and

duringaninfusion. A strain relief fitting is provided

in

the

instrument's

kinking of

The

rear

panelofthe

the

configured with

ECD

connection

PC-1CEv8.xx 220V). A

connector

board

Software

the

PC-1 pump/controller for

operation.

IMED®

sets

is incorporated on

for

the

releases

GEMINI

are

required

Infusion Pump/Controllers. Sufficient

available to and

configurations.

1.5

PHYSICAL

The

PC-1

characteristics:

Height:

Width:

Depth:

supportabroad

instrument

10.8

8.4

6.5

Weight: 11.1

The

PC-1 instrument

assemblies:

handle

supporttoprevent

proximal tubing.

PC-1 pump/controller is

an

audio

(ECD

Fractional

V6.xx

volume

connection

RS-232-C

Keypad

and

control

- All data

the

power

instruments.

subsequent

computer

except

port

supply

controlled

Series disposable administration

for

use

with

the

GEMINI family of

set

DESCRIPTION

inches

pounds

the

front

range

has

the

(27.5 cm)

(21.3

cm)

(16.5

cm)

(5.1 kg)

consistsoftwo

and

rear

of infusion

following physical

w/pole

clamp

major

case.

and

enable

types

an

are

types

FRONT

The

injection molded, plastic

an houses

door,

transducer

detectors,

front

REAR

The

aluminum shell which

ally

(with sonalert), ECD

v8.xx 220V),

232-C connector) exterior of

ECD

CASE

front

case

assembly

Electro-Static

and

supports

the

peristaltic pumping

(strain

the

multi-card

case

ESD

components.

CASE

rear

case

assembly

the

battery, transformer,

audio

and

the

rear

storage

fitting, power

consists

of a high-impact,

case/insert

Discharge

the

(ESD)

pumping

mechanism,

beam),

Air-in-line

assembly,

consists

mounts

of a

and

power

connector

control potentiometer

power

case

supports

entry

cord

(except

module.

the

retention

coating,

chamber

supports

supply

power cord retainer.

only.

The

exterior of

the

220V

AC

power

entry

equipotentiality grounding point. module includes

fuses

220V AC power interrupt switch

1.6

PRODUCT

The

initial

Pump/Controller

time a

release

Controller,itdelivers

increments

delivered

numberofchanges

PC-1 isan"Integer" Infusion

fluidinwhole

and incorporated

feeding

interface with

change

allows

algorithm.

incorporated "Rate Titration"

the

HISTORY

releaseofthe

wasinOctober

only.

The

"VersaTaper®"

Then

the

RS-232 bus.

usertoincrease/decrease

small increments with a minimum

the

rear

module

for both input

Gemini

have

fluids in

and

fractional

the

PC-1

whole

The

case

plus

The

(where

PC-1®

1988.

occurred.

an intravenous

was

number

presses. This modelalso incorporated

which is a predefined intravenous

algorithm. their keypads,

is

the

key

keysisthe

Table

These

The

"Integer" model.

isthe

"Fractional"

"Titration/Fractional"

1-1 for

product

instruments

Keypad without a fractional key

The

Keypad

model.

history.

feeding

canbeidentified by

with a fractional

The

Keypad

model.

assembly

pressure

and

slide

keypad

die-cast

board

PC-1CE

and

The

pole

clamp,

strap

supports

the

power

leads

applicable).

Infusion

Since

The

Pump/

number

PC-1

increments

updated

last

major

keys

which

the

rate

of key

AutoTaper®

with

Refer

with

which

access

clamp

and

intern

RS-

entry

and

that

by

to

/^Ik

and

a

initial

to

t4

1-4

1.7

OPERATING

The

PC-1

Operating

subordinated

Performance

Tables

1-2

SPECIFICATIONS

Specifications

into

Operating

Specifications

and

1-3, respectively.

are

Requirements

which

are

delineated

and

PC-1

1.8

ACCESSORIES

The

accessories

pump/controller

in

approved

are

listed in

for

Table

use

with

1-4.

the

PC-1

Model

Integer

Fractional

Titration/Fractional

PC-1

Initial

Fractional

RS-232

Rate

Configuration

Infused" key at

International

Revision

Revision Revision

Revision

PC-1

Matrix:

#

PC-1

A

B

C

D

E F

"A" -

Initial

Revision

"B"

- Software Upgrade for InternationalUnitsto enhance operation.

"C"

- Software Upgrade to change "PSI"to

UD"

- Mandatory Upgrade to incorporate "Crowbar" circuitfor 2.xx units. This circuit

battery is inanovercharge condition.

"E"-Not

used.

2.xx

X

This unit

version

PC-1

Revision"F- Mandatory Upgrade to incorporate

blow ifthe battery is in an overcharge condition.

Table

1-1.

Product

History

releaseofproduct

rate,

VersaTaper®

interface

Titration,

enhanced

Tampermodeand

Setup

Power

was

developedtomeet

8.xx.

5.xx

X X X X

X

PC-1

"mm/hg".

"Crowbar"

circuitfor 5.xx and 6.xx units. This circuit

Software

version

2.xx.

introduced Softwareversion 5.xx.

10psi

mode

introduced.

AutoTaper®

Mode

that

canbeaccessed

Up. Software version 7.xx.

international

6.xx

X

PC-1

Software

introduced.This unithas a

by holding

requirements.

7.xx

will

cause

will

the

Software

PC-1

line fuse to blow ifthe

cause

the line fuse to

version

"Volume

X

6.xx.

8.xx

j^

Note1: xx = a

Note2:

All

PC-1's have a Maintenance or Diagnostic

the

CAUTION:

number

associated

"Computer" button to

The

"Fractional"

with a particular software version, i.e., 2.xx could be

Mode.

To access this mode: holdinthe Computer key at Power

step

through; press the "Start" button to

and

"Integer" Pumping Mechanisms are not interchangeable.

1-5

access

each

2.09or2.13or2.16

function..

etc.

Up;

press

PC-1

Parameter

Power

Required:

Battery:

Operating

Operating Humidity Storage/Transport

Temperature

Range:

Temperature:

Range:

Storage/Transport Humidity:

Parameter

Table

1-2.

Operating

Requirements

Specification

Non-Dual

90-132 VAC, current draw

State

Charger

Instruments

0.2

Amps maximum (25 watts), 0.1 Amps

nominal (12 watts), fusedat0.4A, 50-60 Hz, 3 wire, Single 6

Dual

State

Charger

Instruments

90-132 VAC, current draw 0.3 Amps maximum (35 watts), 0.1 Amps

nominal (12 watts), fused

180-264V

Single

Sealed

AC

0.15

Amps

(J)

Lead-acid, 6 VDC,

at

0.5A,

nominal,

7.2

Amp-Hr

50-60

Hz, 3 wire single 6

Fusedat0.315A,50-60

40°F(5°C)to104oF(40oC)

Table

0%to95%

-40°F

0%to95%

1-3.

Relative Humidity,

(-40°C) to

Relative Humidity,

Performance

158°F

(70°C)

Specifications

non-condensing

Specification

/«*§i||k

Hz, 3 wire,

Operating Principle:

Operating

Pump

Rate:

Volume-to-be-lnfused:

Range:

and

Controller

modes:

Keep Vein Open (KVO) Rate:

Fractional/Titration

Rate:

Volume-to-be-infused:

Linear

Integer

1-999

recommended

Peristaltic

Keypad/Series

mL/hr in 1 mL/hr

V2.xx

increments

rateis500

Software

1-9999 mL or ALL (with external ECD)

1

mL/hr

Keypad/Series

MICRO:

MACRO:

UNIVERSAL:

(CONTROLLER

MICRO:

MACRO:

UNIVERSAL:

V5.xx

0.1-99.9

1-999

mL/hr

0.1-99.9

mL/hr

in 1

Mode

0.1-999.9

1-9999

0.1-999.9

1

mL

increments

&

ml_/hrin0.1

mL/hrin0.1

maximum

mL

mL/hr)

Subsequent

in 1

mL/hr

increments

recommended

mLin0.1

in 1

mL

mL in

0.1

(CONTROLLER

Software

mL/hr

increments

increments;

rateis500

mL

increments

mL

increments;

Mode

maximum

100-999

mL/hr)

1000-9999

mL in

1-6

In

the

instrument

Universal

mode

will

the

operate

NOTE

Rate

parameter

with

fractionalorinteger

determines

PC-1

whether

values.

Keep Vein

Occlusion

Controller

Pump

Air-ln-Line

Pressure:

Mode:

Detection:

Open

(KVO) rate:

#** Secondary (Piggyback):

Communications

Visual

Messages:

Data

Port:

When

for

programmed

selecting VersaTaper®,

either

MicroorMacro

for

Step

parameters

01.

the

instrumentwill be configured

1 mL/hr ifdelivery rate is ^1 mL/hr,orset

±12

inches

10

±2 psi (69

mL/hr, occlusion

to

occlusion

Software

10

psi

Software

517

mmHg

Dual minutes-accumulated

Software

Accumulated air-in-line

Dual

EIA

Standard

connector

(30.48

±14

cm)

kPa;517

pressureistime

conditions.

Release

mode-occlusion

Release

Mode

Release

rate

programmable

V5.59,

v8.13

mode

- occlusion

Ultrasonic (nominal

v8.xx

RS-232-C.

from

nominal

±103

bottle

mmHg). At delivery

dependenttoensure

V6.xx

and

Subsequent

pressureis10±2psi for all

only

pressureis517±103

75uL-single

air)

detection

Requires

of 1 ml in

standard

depending

on

rate

value

delivery rate if <1.0 mL/hr.

height

Rates

below 30

rapid

response

rates.

mmHg for all rates.

boli; 1 ml within

any

15 min interval.

15

9 pin subminiature D

f*

PROMPTS:

ADVISORIES:

SELECT

P/C

MODE,

PRESS

START,

SET

RATE

and

SET

VTBI

PRIMARY, SECONDARY, MAINTENANCE [V2.XX/5.XX/6.XX], DIAGNOSTIC [V7.XX/V8.XX], PAUSE, INFUSION COMPLETE-KVO,

(All

LOW FLOW, EMPTY CONTAINER-KVO

except

220V), LOW BATTERY, TOTAL VOL INFUSED

INFUSED

Fractional

Additional

STEP:xx,

VERSATAPER,

Software

10

psi

Software

LOW

Software

517

mmHg

Keypad/Series

Advisories:

STEPS:xx,

Release

BATTERY...

Release

1-7

and

MICRO,

TOTAL

TIME

V6.xx

V6.3x

v8.13

V5.xx

&

MACRO,

VOLxxxx,

LEFT:hh:mm.

and

Subsequent

and

Subsequent

only

Subsequent

VERSATAPER:

DURATION:hh:mm,

PC-1CE v8.xx

and

SEC

Software

VOL

SETUP,

PC-1

ALARMS:

MALFUNCTIONS: HELP BATTERY, HELP INTERNAL

Delivery Mode/Operating Indicator:

Battery Operation: 5

CHECK

CLOSE CLOSE SIDE,

ECD

DOOR, DOOR,

PARTIAL

COMM TOUT

Flashes

hours

and

diminish

500 msec on, 500 msec off when instrument is infusing

to HELP BATTERYcondition with a new, fully

the

instrument operating at

over

(All

except

AIR IN LINE, OCCLUDED-PATIENT

OCCLUSION-FLUID

and

time

PC-1CEv8.xx

KVO,ACCUMULATED AIL(V8.xx)

dependent

Battery Charging-

Instruments

Instrument - Off: 4

hours

without

will

Dual

State

Chargers

recharge a new battery to battery operation specification

level (=90% capacity)

Instrument

mL/hr:

To

maximize

on

between

operatingat125

battery

life,

consecutive

recharge

battery

18

hours

condition

battery

operations.

recharge

for 10

NOTE

hours

will

with

restore a

the

power

220V),

OCCLUDED,

ERROR

125

mL/hr. Battery capacity

on

usage.

new

battery to a fully

offor24

SIDE,

"FLO-STOP"

KVO

CHECKIVSET,

OPEN

OCCLUDED-FLUID

COMM

and

(WATCHDOG)

hours

CABL, KVO

charged

with

the

will

power

/%sf$k

/

battery

Instruments

Instrument Offor Operating at 4 hours

125

mL/hr: level

Failuretofully recharge

the

battery

(*90%

10

hours

condition

between

with

Dual

State

Charger

will

recharge a new battery to battery operation specification

capacity)

recharge

NOTE

consecutive

will

restore a

new

battery to a fully

charged

battery operations will reduce battery life.

1-8

PC-1

J^S

Audio

Characteristics:

AUDIO

(1) MALFUNCTION

(2)

KEY

CUCK

(3) ALARM

(4)

PROMPT

(5)

ADVISORY

(6)

CHANGEOVER

TYPE

v2jo(&xx/6.xx

v7joc

v2jo/5jocff>jcx

v7ja

CONSTANT

nn

600

msec

600

msec

30

msec

n_n

600

msec

AUDIO

TONE

nn

ON.

ON,3sec

ON (Once)

ON, 3

PERIOD

nn

0.5

sec

OFF

n n n

sec

OFF

an

ri_ji_jLJT_JiJi_n_Ji_JLJ^

600

msec

ON, 1.5

sec

OFF

100

msec

ON, 2

sec

OFF

100

msec

ON,15sec

lUULUUL

100

msec

ON, 400

OFF

msec

OFF(6 beeps)

rui_

n—r^

VAR/FIXED

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

VOLUME

MAXIMUM

75db

FIXED

VARIABLE

SILENCE

YES/NO

NO

(v2.xx)

YES

(v3joc)

NO

YES

J?N

Part

No.

1303

Description

Communications

Test

Plug (optional)

1308 EmptyContainer Detector

v8.xx) 20-2370-7 3299-100

Syringe Calibrated

Holder

Tubing

(optional)

Figure 1-2.

Table

(for

use

with

Audio

Characteristics

1-4.

Accessories

Non-Universal

spike sets)

(dSD

and

prior to software

1-9

PC-1

2.1

This

initial inspection

the

Pump/Controller include a

INTRODUCTION

section

IMED®

GEMINI PC-1® Volumetric Infusion

mechanical

contains

and

(MPC-1").

information

pre-operational

These

inspection, electrical

inspection, pre-operational battery

performance

operates during pump/controller's

checktoensure

properly

and

has

shipmentorstorage.

operating

that

not

been

The

features

SECTION

relativetothe

checkout

procedures

charge

the

instrument

damaged

PC-1

are

2 -

of

and

a

identified

in Figure 2-1.

2.2

The PC-1 pump/controller

production control priorto shipment from

container

instrument

PRE-OPERATIONAL

INSPECTION

and

quality

the

has

been

designed

against

damage

MECHANICAL

has

undergone thorough

assurance

factory.

to protect

The

testing

shipping

the

under normal shipping

conditions; nevertheless, internal physical and/or

electronic

without leaving a visible

recommended procedurebeperformed instrument at

1. Carefully remove

2.

3. Inspect the amber and green tinted

4.

component

that

the

user's

from

the

shipping container. (It is

recommended

in

the

event

and

mustbereturned to

or

repair).

Inspect

holes,

the

cracks,

damaged

screws.

the

exterior

scratches,

controls, missing

windows covering

scratches

Ensure

flush with

or

the

cracks.

pumping

caseatthe

damage

signature.

could

have

Therefore, it is

following inspection

upon receipt of

the

facility.

the

PC-1 pump/controller

shipping materialbesaved

instrument

case,

has

been

the

factory for service

front

and

rear, for

damaged

spalling, broken or

components

Lexan®

the

indicator displays for

chamber

access

top, bottom,

door

and

occurred

and/or

PREPARATION

5.

6. Inspect

7.

10.

11.

12.

13.

fits

FOR

USE

sides.

Check

operation

damage

attached

Inspect recess

Installanapproved

administration

assembly

and

Actuate

front

potentiometeronthe

proper

the

door

handle/cam

and

flush fit with

the

pumping

mechanism

andtoensure

to

the

front

case.

the

air-in-line

for

damageorobstructions.

IMED GEMINI

settoensure

seats

correctly

latches

panel

properly.

eachofthe

and

operation

the

keypad

audio

(see

lock

for

ease

door

when

seal

they

are

properly

sensor

and

the

Flo-Stop

door

controlsonthe

volume

rear

paneltoensure

control

Figure 3-1 for location of

controls).

Inspect

prongsordeformed

Exercise

freedom

proper

unrestricted

the

of

only.

number

power

cord

for

connector.

pole

clamp

movement.

Inspect AC

and

Power

typeoffuses,

operationofthe

damage,

bent

mechanismtoensure

Input Module for

and

Power

Interrupt

switch (where applicable)aswellasfor physical

Point for

In

shows

notify

Do

the has

ALARIS

return

regardless

damage

only.

Inspect

damage

the

event

the

evidenceofshipping

the

carrier's

not

returnadamaged

factory

authorized

Medical

the

instrument

before

of

liability

repairs.

and/or

missing parts.

Equipotentiality

and

security.

NOTE

PC-1

pump/controller

agent

the

immediately.

instrument

carrier's

Contact

for

authorization

for

repair

for

repair

Ground

damage,

agent

to

costs.

of

latched.

for

closes

to

2-1

PC-1

UPPER

PUMPING

TUBING

FITMENT

DOOR

MECHANISM

(UPPER)

PLATEN

PUMPING

FLO-STOP*

AIR-IN-LINE

STRAIN

ECD

STRAIN

DOOR

MECHANISM

RELIEF

STORAGE ATTACHING

POLE

BEAM

LATCH

(LOWER)

RECESS

SENSOR

FITTING

POINT

CLAMP

FRONT

DOOR

MAGNET

DOOR

SLIDE

HANDLE

POWER

HANDLE

(DOOR

HANDLE

CLAMP

CORD

LOCK

SENSOR)

SEAR

STRAP

plus

ALL

AUDIO

TAMPER

EXCEPT

RS-232-C

CONTROL

RESISTANCE

ECD

CONNECTOR

PC-1CE

V8.XX

COMMUNICATIONS

DATA

[v2.xx/5.xx/6.xx]

[v7.xx/v8.xx]

AUDIO

OSCILLATOR

220V

PORT

Figure 2-1. PC-1 Front

and

2-2

Rear

Operating

Features

EQUIPOTENTIAL

GROUNDING

AC

POWER

INTERRUPT

(WHERE

FUSE

AC

POWER

POINT

SWITCH

APPLICABLE)

HOLDER

CONNECTOR

#T7jT&

CETilfr

PC-1

f^

2.3

Prior to the first operational

routine

OPERATIONAL

PERFORMANCE

use

maintenanceorservicing of

pump/controller, it is strongly operational

operational

phases;

check compliance with regulatory

and

an Operational

proper

2.3.1

The

battery is fully

post

manufacturing quality

However, between operational battery

Connect allow

2.3.2

The

pre-operational electrical inspection

an

electrical

check.

performance

checkbeperformed.

check

a Pre-operational Electrical Inspection to

the

electrical integrity of

agency

Performance

pump/controller

Pre-operational

operation.

Check

charged

upon completion of

assurance

since

considerable

manufacture

and

first

chargeisrecommended.

the

AC

power

the

batterytocharge

Pre-operational

leakage

cordtoan

Electrical

test

and

for24hours.

CHECK

and

following

the

recommended

consistsoftwo

the

instrument for

any

PC-1

that

requirements

Test

to verify

Battery

Charge

inspection.

time could

elapse

use,apre

AC

outlet

and

Inspection

includes

a ground continuity

an

The

the

2.3.2.2

Performanelectrical

measurementincompliance Care 125

between and

exceed

2.3.3

The

designedtoensure

Electrical

Equipment

for Risk

the

grounding

100

Abbreviated

Test

following

Ground

and/or

Class

2G

grounding

pointonthe

milliohms.

operational

eachofthe

ground

CSA

Equipment.

pin on

Operational

pump/controller's controls

functioning properly,

all

the

features

modes.

2.3.3.1

The

supplies performance

1. A GEMINI

Test

following

are

injection

Requirements

items

requiredtoconduct

tests:

site.

andtocheck

availableinthe

of laboratory equipment and

administration

(Example:

Test

impedance

with UL

Standard

The

the

power

rear

case

Performance

performance

PC-1

and

indicators is

the

normal operating

the

operational

set

withanupper

2210)

544

for Patient

C22.2 No.

impedance

cord plug

should not

test

is

operability of

0^

CAUTION

Someofthese hazardous.

property

conducting

performed

2.3.2.1 Electrical

Perform an electrical leakage current

tests

Safeguards

should

such

by

qualified

Leakage

are

be

employed

tests.

inherently

for

personnel

Tests

should

personnel.

Test

and

when

only

measurement

in compliance with Underwriters Laboratories (UL) 544

for Patient

Standards

125 for Risk

currents

aretobe

Care

Equipment

Association (CSA)

Class

2G Equipment. Leakage

less

than

and/or

Standard

100

microamperes.

Canadian

C22.2

No.

be

2.

IV

Solution

3.

Standard

4.

Communications

communications

2) [if

5.

Hemostat.

6. Empty fluid

7. Air-in-line

8. All

except

Container

Fractional

9.

Medical

ECD

or Medical

Pressure

P/N

[use

Fractional

P/N

Container.

IV

Pole.

Emulator plug

container.

simulator

PC-1 CE

Detector

Keypad

10-1904-1

with

Titration

Keypad

10-1904-1

gaugeofat

(see

option is installed].

(see

Figure 2-3).

V8.xx

"A"

[use

PC-1s

Installed]

PC-1s

installed].

least

220V. Empty

with

without

Keypad

with

0-20

psig capability.

Figure 2-

Integer or

ALARIS

or Universal

and

Integer

ALARIS

2-3

PC-1

Figure 2-2.

2.3.3.2

The

Test

following

presented

qualitative

INITIAL

1. Mount

in a

check

SETUP

pump

STD.9PIN

-D- CONNECTOR (MALE)

Communications

Procedures

tests

sequence

of instrument operability.

onIVpole

and

SUBMINIATURE

Emulator

associated

that

(leave

procedures

providesanefficient,

AC

unplugged).

2.

Fill

IVfluid

pole 24" (61

3.

Spike

4. Optional: Attach ECD chamber

until

5.

Press

container

cm)

above

and

prime administration

(do

not

connect

instructed).

POWER

ON

with

water

and

PC-1 pump/controller.

set.

sensortothe

to ECD

Control

and

receptacle

check:

• Battery Operation Indicator - Illuminated.

• RATE

• All LED

then operating indicator for selected

"0.0" VTBI

• "PC-1 Vx.xx"

the

version).

• A

•

once

followed by

and

VTBI

displays

indicators

extinguish,

illuminate

except

the

delivery

or"

" in

mode

the

units digit of

displays.

message

scrolls

Status/Alarm Display (x.xx =

single

"SELECT

(if

audio

P/C

the

P/C

Prompt

MODE"

Mode

sounds.

message

select

continuous

RATE"

Prompt

message.

audio

sounds.

After12seconds

show

momentarily

the

delivery

previously

and

either

is unlocked)

scroll of

Plug

power

hang

set

drip

("888.8").

mode/

"0"

Rate

once

across

software

scrolls

the

"SET

the

are

cord

on IV

or

and

Titration

Software

6.

Keypad/Series

Press

press

and

hold

POWER

the

ON

v7.xx

VOL INF

and

check:

&

subsequent

control,

• Battery Operation Indicator - Illuminated. and

• RATE

momentarily

• All

LED

VTBI Displays

then

indicators

extinguish.

and

illuminate momentarily

• A single

audio

Promptissounded.

• "setup PC-1 V7.xx (and

setup

control" scrolls continuously. (7.xx

and

subsequent)

= installed

show

dot-matrix

then

extinguish.

subsequent)

software

version).

7. Check or

a.

set

instrument configuration:

Press

VOL INF control - "tamper-resistant

mode" scrolls continuously

•

Press

START-"enabled"

displays

•

Use

either

statically.

the©or

(5)controltoselect

"disabled" setting.

b.

Press

VOL

INF

control-"P/C

continuously

•

Press

START-"locked"or"unlocked"

displays statically on

the

Operator

Information display.

Selected

•

indicator

•

Use

either

Delivery

illuminates.

the

mode/operating

"unlocked" setting.

c.

Press

VOL INF control - "10 psi

"517 mmHg mode" (v8.13 only) scrolls

continuously

•

Press

START-"enabled"

displays

•

Use

either

statically.

the

fo)or(o) controltoselect

"disabled" setting.

d.

Press

VOL

INF

control-"macro/micro

mode" scrolls continuously

•

Press

START-"macro",

"micro"

"mic/mac" displays statically.

•

Use

either

the

"mic/mac".

e.

Press

VOL INF control - "Primary

switchover

•

Press

displays

•

Use

"enabled".

alert

mode" scrolls

START-"enabled"

statically.

either

the

controlstoselect

then

"888.8"

elements

press

or

"disabled"

mode"

scrolls

mode"

or

"disabled"

or

continuously

or

"disabled"

or

2-4

PC-1

f.

Press

setup"

•

VOL

INF

scrolls

Press

START - "serial #"

control-"communications

continuously

displays

statically.

•

Use

controls

•

Press

displays

•

Use

baudrate

1,10,100

to input

PAUSE/STOP

statically.

either

and/or

the

(110,

300,

CLEAR/SILENCE

serial

number.

-

"baudrate"

600,1200,

4800or9600).

Press

•

PAUSE/STOP

- "parity" displays

statically.

•

Use

either

the0or

parity option (O [odd], E [even]orOFF)

•

Press

g.

PAUSE/STOP

displays

•

Use

stop

Press

statically.

either

the

(o)or(o)

bit option (1or2).

VOL INF control - "language

- "stopbits"

controlstoselect

selection" scrolls continuously

Press

•

language Use

• language

french, italian,

Press

h.

START - currently

either

displays

the©or

statically.

option (english,

Swedish,

VOL INF control "exit

selected

german,

Spanish).

setup"

continuously.

i.

Press infusion

•

STARTto exit

Setup

Battery

Rate

operation

and

VTBI

setup

Operation

LED

displays

and

flashes

show

enter

mode

2400,

select

scrolls

NORMAL

1.

2. Install

CONTROLLER

3.

4.

5.

MODE

Open

the

access

pumping

door.

is 24"

Press

Controller

mechanism

the

prepared

Ensure

above

the

P/C

mode:

• Controller

indicator

Press

RATE

•

Last

confirmed

rate

display.

"SET

• Use

mL/hr.

•

RATE" scrolls continuously.

data

entry

New

rate

OCCLUSION

door

and

homes.

GEMINI

that

the

fluid

the

height of

MODE

mode

illuminates.

control

controltoselect

delivery mode/operating

and

rateor"0"

controls to

flashesinrate

check:

• "SET VTBI" scrolls continuously.

6.

Press

VTBI

control

•

Last

confirmed

and

check:

VTBIor"0"

VTBI display.

7.

Use

data

entry controls to

8.

Press

START

•

Pumping

• Controller

flashes.

•

VTBI

mechanism

mode

value

control

and

operating indicator

decrements

TESTS

check

levelinthe

the

set

that

set

and

strain

flashes

rateto125

display.

flashes

set

VTBI to50mL.

check:

operates.

~2

mL/minute.

the

close

container

beam.

in

the

in

the

CHARGING

1.

Connect

power

•

INDICATION (with PC-1

AC

Power

source

Power

cordtoa

and

check:

Indicator-illuminates.

120or220

• Battery Operation Indicator - extinguishes.

2. Unplug AC

source

• AC

•

Six [V2.XX/5.XX/6.XXupto

•

Battery

[v2.xx/5.xx/6.xxupto flashes

3.

Reconnect

power

Power

and

check:

Power

Indicator - extinguishes.

pulsesofthe

operation

[v6.55/v7.xx

the

AC

source.

cord

audio

indicator

Power

from

the

Alarm -

6.55

and

subsequent].

cordtothe

ONLY].

- illuminates

ONLY] -

turned

AC

power

sound

AC

on)

VAC

2-5

9.

Use

the

hemostat

the

instrument

and

following conditions

upon

microprocessor

• "LOW FLOW" advisory -

• Audio

•

• Pumping

10.

Clear

and press

•

"OCCLUDED"

Alarm

Operating

Alarm

advisory-sounds

Pumping

mechanism-stops

audio-sounds

mechanism-stops

occlusion (remove

allow

pump

to "home",

START,

Pumping

then

mechanism-operates.

indicator -

audio-silences.

to pinch off

check

the

for

oneofthe

tubing

(responseisdependent

timing

sequence): scrolls

or

alarm

scrolls

hemostat),

close

open

door

check:

flashes.

above

door

and

PC-1

11.

Use

hemostattoclose

check*

• "LOW FLOW" advisory scrolls

• Advisory

• Pumping

12.

Within

advisory begins,

hemostat)

• Pumping mechanism -

• Operating indicator - flashes.

PUMP

13.

MODE

Press modetoPump:

•

Pump

14.

Press

•

Pump

15.

Use

the

tubing

•

"OCCLUDED-FLUID

•

Pump

•

Alarm

• Pumping

16.

Clear

press

• Pumping

• Operating indicator -

17.

Use

the

and

check:

•

"OCCLUDED-PATIENT

scrolls

• Pump mode

•

Alarm

•

Pumping

18.

Clear

press

•

Pumping

•

Operating

19.

Remove

NORMAL

20.

Install

pump.

fluid

levelisabove

Close

operate

isinthe

audio-sounds

mechanism-stops.

45

seconds

after

clear

and

verify:

P/C

MODE control

mode

operating LED - illuminates.

START

control

mode

operating indicator - flashes.

hemostattoclose

and

check:

mode

ALARM

audio-sounds

mechanism-stops.

occlusion (remove hemostat),

START

and

check:

mechanism-operates

hemostattoclose

ALARM

audio-sounds

mechanism-stops.

occlusion (remove hemostat),

START

and

check:

mechanism-operates

indicator -

the

set

installed in

MODE

the

fluid

Press

the

door

normally,

air-in-line

TESTS.

filled

syringe

and

then

detector

off distal tubing

"LOW

FLOW"

occlusion (remove

operates

and

change

and

check:

off

the

proximal

SIDE"

alarm-scrolls

indicator - flashes

flashes.

off

the

distal tubing

SIDE"

alarm

indicator - flashes

flashes.

step2under

air-in-line

simulator

plungertoensure

the

air-in-line

press

START.

detector.

Pump

extract plunger until air

and

check:

and

delivery

then

-

then

in

the

will

•

"AIRINLINE"

•

Pump

•

Alarm

•

Pumping

21. Upon

simulator

PUMP

1.

PRESSURE

Power

initialize

Diagnostic

COMPUTER

Then

2.

Connect

gauge.

3.

Press

switch to

4.

Press

5. Verify

6.

Press

operate

the

7.

Record

Resultant

Software subsequent

COMMUNICATIONS

1.

Connect

the

2. Initialize

mode

audio-sounds

test

completion,

and

down

instrument

Mode.

press

POWER

the

distal tubingtothe

COMPUTER

select

START

rate

setto125

START

foratleast30seconds

peak

pressure

the

highest

pressure

Release

the

RS-232-C

the

PC-1 pump/controller in

Maintenance/Diagnostic

procedure).

for

•

"Maintenance

and

subsequent",

STOP"

messages

software

3.

Press control6times

• "serial

COMPUTER

port

continuously.

4.

Press

START

• "echo"

message

alarm-scrolls

ALARM

indicator-flashes

mechanism-stops.

remove

re-install

TEST

the

set

PC-1

pump/controller

in

the

Press

CONTROL/MONITOR

the

removedinstep

Maintenance/

and

hold

ON.

pressure

CONTROL/MONITOR

"pump test".

control

twice.

mL/hr

and

allow

VTBI

the

and

stabilizes.

pressure

must

V6.xx

Instruments

Communications

Data

Port.

be

Mode

reading

*17

Emulator

(see

Vx.xx"or"Diagnostic Vx.xx

and

To

Exit

scroll, (x.xx = installed

release).

CONTROL/MONITOR

and

check:

test"

control

message

and

displays

scrolls

check:

statically

air-in-line

and

the

switch.

>25

pump

wait until

obtained.

psi.

&

Plug to

the

Section

Press

2.

re

mL.

to

5

2-6

PC-1

or

5.

6.

7.

•"««"-

displays statically in

information display

the

VTBI

display.

Press

COMPUTER

control

Vx.xx"

[v7.xx

Press

Maintenance

instrument.

Remove

from

twicetoreturntothe

[v2.xx/5.xx/6.xx]or"Diagnostic Vx.xx"

and

subsequent]

PAUSE/STOP

Mode

the

Communications

the

RS-232-C

the

and

"PLUG"

CONTROL/MONITOR

"Maintenance

appears

message.

controltoexit

and

power

the

down

Emulator Plug

Data

Port.

operator

in

the

2-7

PC-1

/^|s.

Figure

2-3.

Air-ln-Line Simulator

/^*v

2-8

Imed Gemini PC-1 Service manual (2000)

Specifications and Main Features

Frequently Asked Questions

User Manual