IMC CRONOSflex Getting Started

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imc CRONOS

flex

Getting Started

Version 1.8 - 08.01.2014

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Table Of Contents

imc CRONOSflex

1.1 imc CRONOSflex Description of the system

1.1.1 Building Block Principle Maximizes Flexibility

1.1.2 System bus

1.1.3 Modular components "click" together

1.1.4 Distributed measurement system

1.2 Device supply

1.2.1 Networking and power supply

1.2.2 Main switch

1.2.3 PoE - Power over EtherCAT

1.2.4 Saving data in case of power outage

1.2.5 Stabilized device supply and UPS (Power Handle)

1.3 Isolation and grounding concept

1.3.1 Isolation

1.3.2 Grounding concept

1.4 Power supply options

1.4.1 Overview of power supply options

1.4.2 Possible supply configurations

1.4.3 Directly stacked modules

1.4.4 Overall system consisting of multiple blocks

1.4.5 Supplemental device power supply (Power Handle)

1.4.6 Overview of available operation and remote control modes

1.4.7 Charging the internal battery of a Power-Handle having UPS-functionality

1.4.8 PoE (Power over EtherCAT) operation

1.4.9 Operation with multiple (varying) supply voltages

Table Of Contents

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1.1.4.1 System structure and components

1.1.4.2 Use with imc CRONOScompact

1.1.4.3 Deployment in 3rd party EtherCAT systems

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1.2.2.1 Remote control of the main switch

1.2.2.2 REMOTE plug

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1.3.2.1 Isolated power inputs avoids ground loops in distributed topologies

1.3.2.2 Forced grounding via the AC/DC adapter's safety ground

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Getting started

2.1 Internal system-bus: Network cables

2.2 Overview of imc CRONOSflex Modules

2.3 Overview power consumption

2.4 imc CRONOSflex Module attachment mechanism

2.5 Installation - Software

2.6 Connecting via LAN in four steps

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2.5.1 System requirements

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2.6.1 Step 1: Determining the PC's IP-address

2.6.2 Step 2: Connecting the measurement device

2.6.3 Step 3: IP-configuration via imc DEVICES Interface Configuration

2.6.4 Step 4: Integrating a device into an experiment

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3Table Of Contents

2.7 Ethernet Interface

2.8 Firmware-Update

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2.7.1 Software requirements Ethernet-Interface

2.7.2 Network connection (cabeling)

2.7.3 TCP/IP network protocol

2.7.4 Assign the IP address

2.8.1 Enable / Disable

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Connection with connectors

3.1 Connecting DSUB-15 adapter plug

3.2 Metal connector

3.3 DSUB-15 Pin configuration

3.4 DSUB-9 plugs

3.5 DSUB-26 Pin configuration (High Density)

3.6 REMOTE plug

3.7 Modules with LEMO plugs

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3.1.1 Overview of the modules and connectors

3.3.1 Standard and Universal connector

3.3.2 Special connector

3.3.3 TEDS connector

3.4.1 Pin configuration of the field busses

3.4.2 Pin configuration Display, Modem, GPS

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3.4.1.1 CAN-Bus (DSUB-9)

3.4.1.2 J1587-Bus (DSUB-9 option)

3.4.1.3 LIN-Bus (DSUB-9 option)

3.4.1.4 FlexRay-Bus (DSUB-9 option)

3.4.1.5 MVB-Bus (DSUB-9)

3.4.1.6 ARINC-Bus (DSUB-15)

3.4.1.7 PROFIBUS (DSUB-9 option)

3.4.2.1 Display

3.4.2.2 Modem (external)

3.4.2.3 GPS receiver

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Last Changes

4.1 Product improvement

4.2 Error remedies in version 1.8

4.3 Changes in version 1.7

4.4 Error remedies in version 1.6

4.5 Error remedies, what is new in this version 1.5

4.6 Error remedies in version 1.4

4.7 Error remedies in version 1.3

4.8 Changes in version 1.2

4.9 Error remedies in version 1.1

4.10 Error remedies in version 1.0

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Attachment

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Table Of Contents

5.1 Precautions for operation

5.2 imc Customer Support - Hotline

5.3 Guidelines

5.4 Transporting and storage

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5.3.1 Certificates and Quality Management

5.3.2 imc Guarantee

5.3.3 ElektroG, RoHS, WEEE

5.3.4 Important notes

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5.3.4.1 Remarks Concerning EMC

5.3.4.2 FCC-Note

5.3.4.3 Cables

5.3.4.4 Industrial Safety

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5.4.1 After unpacking...

5.4.2 Transporting imc CRONOSflex

5.4.3 Cleaning

5.4.4 Safety

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5.4.4.1 Responsibility of the user

5.4.4.2 Operating personnel

5.4.4.3 Special dangers

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Index

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imc CRONOSflex

To look for WHAT?

Where?

Description

Before starting

building block principle networking and power supply main switch saving data in case of power outage isolation and grounding concept power supply options supplemental device power supply

Getting started "Click"-Mechanism

attachment mechanism overview of the available modules installation of the software firmware update

Terminal connection

DSUB-15 DSUB-26 LEMO connector DSUB-9

Service

Hotline imc Guarantee www.imc-berlin.com -> imc CRONOSflex

The imc CRONOSflex is a modular system providing an unprecedented degree of flexibility in configuring an integrated measurement and control solution. The system does not require any mounting rack or mainframe: both the base unit and the measurement modules (amplifiers or signal conditioners) are self contained, but are easily stacked together by means of a robust “click"-mechanism. To complete the portable system or even to expand the input supply options of the system handles can be stacked to the modules by means of the mechanism.

flexible, expandable and

decentralized measurement systems

41 52

Alternatively, the modules can be connected through standard commercial network cables, allowing a spatially distributed system topology with up to 100 m between individual modules.

With signal bandwidths of up to 48 kHz per channel, and an aggregate sampling rate of up to 2 MSample/s, imc CRONOSflex covers the frequency range of virtually all physical, mechanical, and electromechanical signals. Amplifiers with integrated signal conditioning are available for all common sensor types.

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1.1 imc CRONOSflex Description of the system

1.1.1 Building Block Principle Maximizes Flexibility

The inherently modular construction of imc CRONOSflex eliminates the constraints of a predefined

system size or configuration , found in usual data acquisition systems. Integrated modules free the

user to design – and redesign – their system as required: small and compact one day; a large number of channels, of different sensor types with tailored signal conditioning the next. Today a centralized bench top system; tomorrow a decentralized system with satellite modules each assigned to a remote measurement site. The flexibility of imc CRONOSflex allows the reuse of system components to build the optimal solution in a matter of seconds; the system’s scalable and expandable architecture eliminates the need for exact planning when purchasing equipment for a specific application. Based on EtherCAT, the system bus to connect the central base unit with measurement modules, it is possible to both

connect the measurement modules directly to a central unit, and/or to set up a spatially distributed system by means of standard Ethernet network cables (RJ45, CAT5). The resulting measurement system can be managed from a PC (also connected via an Ethernet LAN or WLAN) which serves as the configuration tool and repository for measured data.

However, the system can also work autonomously without a control PC: either starting immediately upon being powered, or automatically at a specified time according to a pre-set autostart configuration. In either case, the recorded data may be saved to the device’s storage (hard drive, flash card or USB media), or to a network drive. Data can be retrieved from a remote device directly (removable storage media), or via the network if there is a (temporary) outside connection.

1.1.2 System bus

The selection of EtherCAT as the system bus provides the user with the advantage of being able to set up a distributed measurement system with standard CAT 5 network cables, including those in an existing Ethernet infrastructure. EtherCAT’s software protocol is an established industry standard which supports deterministic transfers and synchronization mechanisms, guaranteeing precisely synchronized measurements throughout the network. The fact that the measurement module networking is compatible with the EtherCAT standard is not generally important in itself to most users, since this only affects the system bus administered internally between the base unit and the measurement modules, and not the connection with the control PC. However, being an industrial standard, the choice of EtherCAT opens up a whole new dimension for large automation customers and 3rd party system integrators: imc CRONOSflex Modules can be operated without the imc CRONOSflex Base Unit when used as components within an EtherCAT-based automation system . There they function as EtherCAT

Slaves with full CANopen over EtherCAT (CoE) support.

1.1.3 Modular components "click" together

The individual modules are constructed to form a tight mechanical connection "with a click", while being electrically connected to the imc CRONOSflex data bus and, if desired, power. When added or removed, hardware modules are also automatically included/excluded by the imc STUDIO software. An optional powered handle unit can be attached to the stack in the same manner as imc CRONOSflex Modules, optionally containing a stabilized 50 V system power supply unit with buffered uninterruptible power supply (UPS). When “clicking together (connecting the components)” modules in this way, you create a portable, centralized measurement system which can subsequently be customized both in terms of the module types and quantity.

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imc CRONOSflex Description of the system 7

1.1.4 Distributed measurement system

For even more flexibility, the EtherCAT based imc CRONOSflex system can be physically distributed using standard cables (RJ45, CAT5). Additional measurement modules can be connected, individually and as local blocks of modules which are locally clicked together, but remote from the base unit. The combination of these two connection techniques, centralized “clicked” stacks and distributed cable connected modules and substacks, allows any imaginable topology of measurement locations to be joined together into a logically integrated, centrally controlled, data acquisition and control system.

The spatial distribution of such a measurement system can extend to distances of 100 m between any two components. This makes it possible to place measurement modules in close proximity to local measurement sites and sensors, in many cases drastically reducing the amount of wiring required.

Consider as well that long signal cables, especially carrying weak analog measurement signals, are generally much more sensitive to electrical interference problems than the error-tolerant network connections used by imc CRONOSflex. Consequently, a distributed system topology can benefit from a more flexible and cost effective setup, with improved signal quality.

1.1.4.1 System structure and components

A complete system always consists of a central imc CRONOSflex Base Unit and a flexible amount of imc CRONOSflex Modules. The imc CRONOSflex Base Unit is available as a variety of models. With either one or two field-bus interfaces (each with two nodes), as well as an optional Multi-IO extension, which provides digital inputs and outputs plus incremental counter measurement channels and analog outputs.

imc CRONOSflex as a decentralized, distributed measurement system

1.1.4.2 Use with imc CRONOScompact

One additional use for the flex-series’ signal conditioning modules is in conjunction with an imc CRONOScompact system: in contrast to CRONOSflex system, CRONOScompact is a “rack”-based series of devices, which can accommodate several conditioners as plug-in modules in a device frame. These “CRC-plug-in modules” do not have either their own housing nor their own power supply, and are not spatially distributed. The imc CRONOScompact system can be equipped with an EtherCAT-Master interface via which the system can be expanded with additional external imc CRONOSflex Modules, to achieve both an increased system throughput and a distributed system topology.

As with the CRONOSflex system, in this environment, too, the “external” signal conditioners are fully supported by and integrated into operating software (imc STUDIO / imc DEVICES). There are no appreciable differences between operation and administration of “internal” CRC plug-in modules and

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Expanding an imc CRONOScompact system with decentralized imc CRONOSflex Modules

“external”, distributed imc CRONOSflex Modules. EtherCAT as the system bus is only internally relevant, and do not require the user to be concerned with the mechanisms and protocols used.

1.1.4.3 Deployment in 3rd party EtherCAT systems

The imc CRONOSflex Modules can additionally be deployed as subscribers in any kind of EtherCAT bus system. In such a system, which is not controlled by the imc CRONOSflex Base Unit, but rather by a Bus Master (EtherCAT Master) from a different supplier, the modules are treated as slave subscribers. All modules can be controlled and configured via CoE (CANopen over EtherCAT) and FoE (File Access over EtherCAT), ensuring that they are universally deployable. Due to the ability to save multiple configurations, the efforts in setting up operations is dramatically reduced.

One very easy alternative way to set signal conditioner parameters without any need for programming is provided by the ability to use the operating software imc STUDIO / imc DEVICES to first make the settings and then to save them as an “autostart”-configuration. Subsequently, the modules can be used independently in 3rd party systems working in a “permanent” configuration and no longer requiring parameterization.

imc CRONOSflex Module integrated into an EtherCAT-based automation system

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imc CRONOSflex Description of the system 9

Even an entire CRONOSflex system, consisting of the base unit and multiple signal conditioners can be integrated into the 3rd party system having a “3rd-party” EtherCAT bus-master: For this purpose, the CRONOSflex Base Unit can be equipped with an EtherCAT device interface, making the entire device available as a data source in the sense of an EtherCAT slave device. The respective interface module (ECAT-IF) is available as one of multiple optional fieldbus expansions of the CRONOSflex Base Unit. To parameterize this sub-system in turn, the imc STUDIO operating software can be used.

imc CRONOSflex as complete slave subsystem within an EtherCAT-based 3rd party system

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Former plugs (female):

input power supply plug LEMO.1B (female) for a connection with 24 VDC power adapter (1 guide notch, LEMO.EGG.1B.302)

New plugs (female): CRFX Base Unit (CRFX-400, CRFX-2000) as of revision 5 and CRFX Module as of revision 7, see type label

input power supply plug LEMO.1B (female) for a connection with 48 VDC power adapter (2 guide notches, LEMO.EGE.1B.302)

plug-type (female):

LEMO.EGG.1B

LEMO.EGE.1B

1 coding notch

up to 8/2011

2 coding notches

as of 9/2011

connector-type (male):

power adapter:

LEMO.FGG.1B

1 coding key

15 V, 24 V

fit

LEMO.FGE.1B

2 coding keys

48 V

fits only with

ACC/FGG-ADAP-PHE

fit

1.2 Device supply

1.2.1 Networking and power supply

All of the system’s individual building blocks, both the imc CRONOSflex Base Unit and also each individual imc CRONOSflex measurement module, have their own LEMO plug for an ultra-wide 10 to 50 V range of DC power input; additionally, each have two RJ45 network jacks (IN/OUT) for connecting the EtherCAT system bus. Both lines have robust connection terminals which provide both mechanical attachment to modules (locking snap) and electrical connection without any additional cables. By this means, multiple directly attached modules can be jointly powered by a single DC source which is always connected at the

“far left” or “first” module . If multiple power sources are accidentally connected to the same block of

modules, then a latch circuit ensures that only the first module on the left receives the power. With the introduction of the 48 VDC power adapter for the imc CRONOSflex system (Base Unit and the

Input Modules), the power supply plug on the device has been changed so that the 48 VDC power adapter can only be used with imc CRONOSflex systems and not with other imc measurement devices with an input supply voltage of 10..32 VDC. You can identify the 48 VDC power adapter at the blue protective sleeve at the LEMO.1B plug (LEMO.PHG.1B.302). The 15 VDC or the 24 VDC power adapters are equipped with a black protective sleeve at the LEMO.1B plug and can also be used with imc CRONOSflex systems. The use of those power adapters with imc CRONOSflex is not recommended. The imc CRONOSflex system have an input supply voltage range of 10 .. 50 VDC.

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Device supply 11

Note

This adapter cable may only be used with imc CRONOSflex. For devices with the

10..32 VDC input voltage range (imc C-SERIES, imc SPARTAN, …), use of this adapter cable and the 48 VDC power unit can damage or destroy the devices.

power adapter 48 V up to 150 W

(with blue protective sleeve at the plug)

article number: 1350148

If the imc CRONOSflex Base Unit runs with 48 VDC power supply rather than the 24 VDC power supply, it is possible to operate a larger number of modules or a module with more power consumption directly with one power adapter. The power consumption of the modules can be as high as 148.8 W with a 48 VDC power supply. If you want to benefit of the PoE (Power over Ethernet) function a minimum

voltage of 42 VDC is necessary.

For all previously delivered imc CRONOSflex systems with the LEMO.EGG.1B power supply plug (with one guide notch), to be powered in future with 48 VDC, use the adapter cable "CRFX adapter cable for the supply LEMO.1B (article number: 1350151, order code: ACC/FGG-ADAP-PHE)" and the 48 VDC power adapter.

All imc CRONOSflex Base Units and Input Modules having the changed power supply plug can be continued to be powered with the 24 VDC power adapter (without adapter cable).

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LEMO

Signal

LEMO

Signal

ON / OFF

SWITCH

SWITCH1

n.c.3ON / OFF

n.c.

Function

Jumper between

Switch on and off „normal“

SWITCH and ON / OFF

Switch on when connected to main supply only jumpered main switch

SWITCH1 and ON / OFF

1.2.2 Main switch

The imc CRONOSflex Base Unit has a central main switch by which the complete block of directly clicked (stacked) modules is activated/deactivated. Independently powered, spatially distributed modules and

subsystems (blocks) are activated/deactivated directly via their power supply connections.

1.2.2.1 Remote control of the main switch

As an alternative to the manual main switch on the device's front panel, a remote-controllable electric contact can be used to switch the device on and off. The connector designated "REMOTE" provides this contact: connecting the signals "SWITCH" and "ON" switches the device on, connecting "SWITCH" to "OFF" switches the device off. Any switch or relay contact used for this purpose must be able to bear a current of approx. 50 mA at 10 max. The reference voltage for these signals is the primary voltage supply.

The signal "SWITCH1" serves to run the device with the switch permanently bridged: when "ON" and "SWITCH1" are connected, the device starts as soon as an external supply voltage is provided.

If this supply is interrupted, an internal buffer keeps the base unit activated for the appropriate buffer duration in order to close the measurement and files, and then the device deactivates itself. This type of operation is specially designed for use in a vehicle, permanently couples to the ignition and not requiring manual control.

LEMO.1B.306 plug

1.2.2.2 REMOTE plug

Possible configurations:

1.2.3 PoE - Power over EtherCAT

imc CRONOSflex Modules are compatible with “Power-over-EtherCAT” (PoE), meaning they can receive power completely from the EtherCAT connection cable and consequently no longer need their own power supply line. This is especially attractive for decentralized satellite modules positioned somewhere remote and inaccessible, and having no other outside line than the CAT5 cable. Thus, centrally remotecontrolled activation/deactivation of these satellites is achievable by means of PoE.

The PoE specifications determine the maximum power deliverable by the network cable. It may be sufficient for multiple modules, depending on their types. PoE is supported for single modules each connected by patch cables, but not for substacks of modules.

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Device supply 13

In case of an outage or interruption of the system’s DC power supply, an internal buffer battery in the base unit ensures that any running measurement is ended in a controlled manner, that all measured data are safely transferred to the internal data storage and that the associated files are correctly closed. This procedure can take up to several seconds. Subsequently, the system shuts down automatically.

The standard-equipped system’s internal supply buffering extends to the base unit, not the imc CRONOSflex Modules which are either directly stacked or connected by cable, and is provided for the purpose of preserving the data integrity under any conceivable operating circumstances.

CRFX-400 with

CAN-Bus Interface

Comprehensive systems with correspondingly high performance requirements can, in conjunction with low supply voltage and thus a high resulting current (e.g. 12 V in a vehicle), exceed the amperage capacity of the module terminal connections (max. 3.1 A). For this reason the possibility is provided to equip the left carrying handle with an optional supply unit, which generates a constant high system supply voltage of 50 V at max. 100 W from the 10 V to 50 V wide range supply voltage.

Power Handle

This not only makes it possible to reliably supply very large systems, but also to use the measurement modules’ PoE capabilities across the entire wide voltage supply range: according to PoE specs, for PoE functionality a minimum supply voltage of 42 V on the network line is required. This is provided by the supply unit in the handle for the entire 10 V to 50 V range.

Reference

The optional handle can additionally be equipped with a UPS function to ensure the device’s operation even during a power outage. UPS units are available with a choice of either lead or Li-ion batteries.

1.2.4 Saving data in case of power outage

Additional buffering for the entire system, including the imc CRONOSflex Modules, so as to ensure uninterrupted measurement operation even during phases of power failure, is also possible in conjunction with the optional UPS supply module which comes with the carrying handle. This makes mobile battery operation possible, or even bridge over power during vehicle starting processes. With UPS operation of this type, it is possible to set a so-called “buffer time”: this time period specifies after how long a continuing power outage is no longer to be backed up, and thus when closure of the measurement and automatic deactivation are to be initiated.

1.2.5 Stabilized device supply and UPS (Power Handle)

1.3 Isolation and grounding concept

1.3.1 Isolation

The imc CRONOSflex Modules’ supply inputs are each isolated from the frame (CHASSIS) and measurement electronics. This ensures in particular that in spatially distributed systems, where no common CHASSIS or ground voltage for all subsystems can be assumed, neither uncontrolled ground loops nor compensation currents occur. Neither the base unit’s supply input, nor the voltage it supplies to the measurement modules, is isolated. In a distributed system, therefore, the base-system’s housing (CHASSIS), and the directly connected amplifiers, as well as their supply voltage level are to be seen as the central reference voltage (neutral point), to which the distributed satellites and their respective

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frames and supply voltages may each have a voltage differential. For the purpose of controlled grounding, each of the imc CRONOSflex Modules has a dedicated grounding contact on the lower part of its front panel.

Since the various housing frames and their reference grounds have a connection to the network cables via the shielding, it may be necessary to use network cables whose shielding has contact on only one side. In especially demanding applications, such as installation on board rail vehicles, where high static as well as dynamic ground differentials can exist across the various wagons, it is also possible to use fiber optic network converters for a pure optic EtherCAT system bus connection. Appropriate mechanically integrated converter modules for CRONOSflex are in preparation.

Concerning the isolation of imc CRONOSflex Measurement Modules’ electronics from their respective frames, there are different options: modules both with isolated measurement inputs (e.g. ISO2-8) and without isolated measurement inputs (e.g. UNI2-8) are available.

1.3.2 Grounding concept

1.3.2.1 Isolated power inputs avoids ground loops in distributed topologies

With stationary installations and the use of (already isolated) AC/DC adapters, any system ground differentials between the device and the central or local power supplies may not be relevant. The big issue in such a case, in contrast to mobile, in-vehicle applications, is from where to obtain a reliable ground voltage. Since it is convenient to use the AC power supply’s protection ground line as the ground voltage, the LEMO-terminated AC/DC adapters for imc CRONOS measurement devices are designed so that the protection ground line is connected all the way through to the LEMO connector’s housing, thus securing the device’s voltage level to protection ground. Additionally, in the AC/DC-adapter’s LEMOterminal (not the device’s LEMO-socket!), the reference ground of the power adapter is connected with the housing’s (CHASSIS) protection ground: Since the AC/DC power adapter is already isolating, as is the power input, this supply voltage’s reference would not initially be defined and can be set arbitrarily. In particular for reasons of suppressing HF (high-frequency) interference signals stemming from the AC/DC switching power adapter, direct grounding is normally advisable.

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Isolation and grounding concept 15

1.3.2.2 Forced grounding via the AC/DC adapter's safety ground

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(1)

via the imc CRONOSflex Base Unit

for modules directly attached to the Base Unit multiple measurement modules operable at one base unit activation/deactivation via central main switch on the base unit in particular with low supply voltage and (12 V) and high resulting current, the connectors’ maximum current carrying capacity (3.1 A) must be taken into account, which can limit the maximum size of a module block powered in common: max. 37.2 W (12 V) an optional supply module in the leftmost carrying handle ensures a common power supply for any size of blocks by providing a constant voltage of 50 V at max. 100 W for any input voltage between 10 to 50 V

(2)

individual power supply

for modules which are connected by CAT5 network cables across a wide area 10 V to 50 V DC via LEMO.1B socket activation/deactivation by connection of the power supply

(3)

joint supply of a module substack

a block can consist of: a Base Unit with signal conditioners, a block of purely signal conditioners and/or a block with a power supply module (the Power Handle) The power supply for stacked modules must always come via the LEMO-socket through the outer left module (looking at the conditioner terminals, the display and model plaque are on the left), the LEMO terminals of the other modules are then disconnected. A module’s LEMOsocket is always deactivated whenever its neighbor to the left is directly connected via a module’s plug-in connector. For the supply of the leftmost module within a block, the actual voltage is the higher of either the voltage applied to the LEMO or the voltage passing through the previous block’s patch cable (PoE-voltage). activation/deactivation by connection of the power supply The maximum block-size depends on how high the supply voltage is (see above).

1.4 Power supply options

1.4.1 Overview of power supply options

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Power supply options 17

(4)

via the Ethernet network cable

according PoE (Power over EtherCAT) PoE – supply is also supported for multiple modules each connected via CAT5 network cables, however not for module substacks Maximum: 350 mA, corresponding to PoE power: 16.8 W (48 V) or 17.5 W (50 V) activation/deactivation via power supplying module, e.g. central main switch on Base Unit minimum supply voltage of the module fed via network cable (base unit or measurement module): 42 V DC (e.g. optional AC/DC power adapter with 48 V) An optional supply module in the left handle provides a constant voltage of 50 V adequate for PoE, for any input voltages of 10 V to 50 V. Standard 230 V AC adapter for PoE can be used

1.4.2 Possible supply configurations

For the supply of imc CRONOSflex Modules via the LEMO plug, the modules’ plug-in (clicking) connectors, or via PoE, the following rules apply:

current limit of module plug-in connectors: 3.1 A current limit for PoE via network cable: 350 mA The PoE supply lines are conducted via RJ45, but not via the module connector. The local supply for a stacked block of directly connected imc CRONOSflex Modules always comes from the leftmost module’s LEMO plug: pin-encoding on the module connector distinguishes which neighboring module is connected “on the left” and blocks the module’s own LEMO supply connection. A block’s leftmost module obtains its power either from its LEMO terminal (which is connected in all cases) or from the voltage at the network cable’s (RJ45 network cable’s) PoE line, whichever voltage is greater.

As a result, there are a number of different typical application topologies, presented below. The diagrams used employ the following symbols:

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Note

Make sure that the overall power consumption does not pass the available power consumption.

1.4.3 Directly stacked modules

imc CRONOSflex Modules can be stacked directly using a click-mechanism, thus not requiring extra power supply or cabling. Any signal conditioning modules directly connected to a base unit are jointly activated/deactivated by the base units main switch.

Directly connected imc CRONOSflex Modules with extra device power supply: stacked by “click”-mechanism

The current-carrying limit on the Module connector also limits the amount of signal conditioning modules which can be stacked directly. The higher the supply voltage is set, the less this limit matters, since the modules’ (constant) power consumption leads to correspondingly low currents. The optional supplemental supply unit will convert the 10 V to 50 V input voltage to a fixed intermediate circuit voltage of 50 V at max. 100 W.

Thus, using the supplemental supply unit is the recommended configuration, especially in applications where only low voltage power supply is available (12 V vehicle) and extensive, primarily centrallyconcentrated systems are set up.

If the supplemental supply is not used, then the wide-range (10 V to 50 V) rated supply voltage is used to power the modules, which means that at low voltages and correspondingly high currents there may be a maximum size for directly stacked module blocks to observe. However, this constraint by no means applies to the overall system, only to stacked blocks!

A distributed system of multiple, separately powered module blocks connected to each other by network cable is an easy way to circumvent any block-size limitation.

Directly connected imc CRONOSflex Modules without extra device power supply: stacked by “click”-mechanism

Example: For 24 V, the maximum size of a block is 6 to 11 modules, depending on the module type. For a

supply voltage of 12 V (vehicle battery), the limit is about 3 to 5. For each satellite block consisting only

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of signal conditioners without a base unit, one additional module is allowed, since the first connection carried by the plug-in connector is to the second module.

1.4.4 Overall system consisting of multiple blocks

For various reasons, it may be desirable or necessary to divide up a large block into multiple smaller blocks or even individual modules:

widely spaced placement in remote locations splitting up an unwieldy block into multiple (for instance, stacked) blocks at one central location the module connector’s current limit (3.1 A) for a contiguous block has been reached, especially in the case of low DC supply voltage (e.g. 12 V in a car) the power limit of a DC supply source, for instance, a 60 W AC/DC adapter has been reached

Distributed, separately supplied blocks of imc CRONOSflex Modules

Separately powered individual signal conditioners or conditioner blocks are activated/deactivated by connecting their respective supply voltage. They are not coupled to the base unit’s global main switch.

The exact power data for the various conditioner types, and their resulting maximum count of directly stacked modules, appear in the detailed technical specs or in overview table below . Otherwise, a

convenient, interactive “Configurator” based on MS Excel is available, with which it is easily possible to check the supply needs and limits of any system topology.

The current at the module connector is prevented from exceeding the current limit by fuses (PTC). The trigger threshold for these fuses is temperature-dependent, and designed that even at maximum temperature, the rated current can be delivered reliably. For this reason, the trigger thresholds at lower temperatures or before the system is fully warmed up are typically higher. In case of overload, any directly connected conditioners are electrically disconnected, but not the base unit providing power, since its supply current is not carried by the module connectors.

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Note

Make sure that the overall power consumption does not pass the available power consumption.

1.4.5 Supplemental device power supply (Power Handle)

In order to provide adequate reserve power for any new modules attached, as well as sufficiently high voltage for PoE operation, the optional power supply module Power Handle is available. As a DC/DC converter, it generates from an input voltage of 10 to 50V a constant, stabilized 50V supply able to power a large block of modules or a complete system.

The central main switch of the connected base unit also indirectly controls the activation/deactivation of the supplemental supply power. The Power Handle does not have a separate pushbutton for activation/ deactivation, but instead it has a (LEMO) Remote terminal.

Remotely controlling the main switch of the system’s supplemental power supply

As an alternative to manual activation and deactivation by means of the directly attached base unit’s main switch, there is another controllable contact available for use at the terminal designated “REMOTE”. The Remote-Switch contacts respond similarly to the green push button on the base unit:Briefly connecting the signals“SWITCH” and “ON” activates the device, while connecting “SWITCH” with “OFF” deactivates it. Any button or relay contact used for this purpose must be able to conduct approx. 50 mA of current at max. 10 modules. The reference voltage for these signals is the primary power supply.

The signal “SWITCH1”serves to run the device with the switch continuously bridged: When “ON” and “SWITCH1” are connected, the device starts as soon as the external supply voltage is applied.If there is an outage of the supply voltage, the overall device’s internal buffering is active for the duration of the buffer time constant set, and then switches off automatically. This operation mode is particularly designed for in-vehicle use, with fixed coupling with the ignition, and without manual control.

The additional contact “MUTE” (6) serves the purpose of muting the internal buzzer if necessary, by bridging the voltage to the reference voltage (5). The buzzer beeps to indicate that the external main power supply has failed and that the system is currently running on the internal buffer battery. This is very helpful for monitoring purposes, but can cause annoyance if acoustics measurements are involved. The beeping only begins 10 sec before elapse of the buffer time constant, meaning “soon” before the impending forced deactivation and (as of Revision 2 of the modules) can be completely suppressed by means of the MUTE signal. Before that, or in cases when longer time constants are set, reflecting typical applications of independent battery power, the beeping is suppressed as a rule, since it is usually not desired (similarly to a battery-powered Notebook).

Supplemental device power supply (CRFX-HANDLE-POWER) for system power supply by means of 50 V intermediate circuit

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Pin 1

50 V

Pin 2

GND

Pin 3

reserved

Pin 4

reserved

Supplemental device power supply for remotely installed conditioner block

In conjunction with the supplemental power supply, a block only of conditioners can be activated not only by connecting the local power supply, but remote activation can be achieved by means of the connecting network cable. This means that this isolated island of modules can also be switched on/off by the base unit’s main switch. However, this only applies to contiguous blocks powered by the supplemental supply.

When the supplemental supply is used and a large block is subdivided into multiple smaller blocks which are each to be supplied separately, then it depends on the size of these blocks whether they can be directly run on lower supply voltage (smaller blocks), or whether (in the case of larger blocks) they require higher voltage. In such cases, multiple parallel 50 V output terminals on the supply unit makes it possible to use them to supply additional satellite blocks with five 4-pin LEMO plugs on the rear side of the handle to supply additional satellite blocks:

Supplemental device power supply can supply multiple blocks

1.4.6 Overview of available operation and remote control modes

The power supply module (Power Handle) does not have its own main switch, but can be switched on/ off in three ways:

Manual main switch of a connected base unit REMOTE-terminal on the Power-Handle A controlling PoEvoltage delivered from outside to the Power-Handle’s RJ45 jack “IN” (particularly

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for operating a blocks of dedicated conditioner modules, without a base unit!)

In conjunction with a connected base-unit, deactivation is not accomplished directly but instead always by means of a “Shutdown”-signal communicating with it. This provides both the ability to stop the measurement in a controlled way and reliable conclusion of data saving to the device, and thus total data integrity.

In consequence, the following possible scenarioslead to activation of the Power-Handle and the module block connected to it:

The base unit whose push button is pressed is connected (regardless of the base-unit’s Remote terminal!), a push button connected to the Power-Handle’s Remote terminal (“SWITCH”) is pressed, an external power supply (LEMO) is applied and a switch connected to the Remote terminal is closed (“SWITCH1”), anexternal power supply (LEMO) is applied, and additionally, a PoE voltage higher than 3V is applied at the Power-Handle’s EtherCAT terminal (“IN”).

The power supply module switches itself off under the following conditions:

The base unit is connected and after having been active it has been powered down and has deactivated itself. This in turn may be initiated in particular when, after an outage of the external power supply, the UPS buffer duration has elapsed and the base-unit has received a “Shutdown”command from the Power-Handle. No base-unit is connected but only conditioning modules, and the voltage level of a PoE voltage applied at the Power Handle’s EtherCAT terminal (“IN”) falls to below 2V. No base-unit is connected; sudden deactivation upon elapse of the UPS buffer duration in case of UPS operation, or in response to pressing the pushbutton or throwing the Remote-terminal’s switch. The Reset button on the front panel is pressed.

During operation, a base-unit connected to the power supply unit receives a Shutdown-command if:

a pushbutton connected with the module’s own Remote terminal is pressed, a switch connected with the module’s own Remote terminal is opened, or in case of UPS operation, the UPS-bufferduration has elapsed.

1.4.7 Charging the internal battery of a Power-Handle having UPS-functionality

System power supply units (Power Handles) having additional UPS functionality, i.e. an internal buffer battery, only charge up the battery if they are switched on. This is by intentional design, in particular for purposes of in-vehicle applications, in order to prevent accidental draining of a vehicle battery due to the considerable current draw for charging.

Therefore, if a Power-Handle having a UPS battery is to be charged separately from its measurement system, for instance in preparation for the buffer or in order to refresh it, by means of an AC/DC adapter, while the rest of the system remains in the vehicle, then this Power Handle module must be activated in “Stand Alone” mode. Since it doesn’t have its own manual main switch, this can be accomplished by means of its REMOTE-terminal’s remote control signals, for instance by bridging Pins 1 and 2.

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Power supply plug:

LEMO.EGE.1B.302 (female) multicoded, compatible to connectors: FGG.1B.302 (standard) FGE.1B.302 (E-coded)

Auxiliary output plug:

5x LEMO.1B.304 (rear side of the handle)

System bus (EtherCAT):

RJ45 sockets (EtherCAT IN)

Remote control plug:

LEMO.1B.306

Module connector:

20 pin (System bus and power supply)

CRFX/HANDLE-LI-IO-L (rear side)

The Power Handle is additionally available in versions which offer extra UPS functionality:

This ensures the functioning of the overall system including all conditioners even during a power outage, thanks to battery buffering. UPS buffering is available with either lead batteries (CRFXHANDLE-UPS-L) or Li-ion batteries as well as with extended battery capacity (CRFX-HANDLE-LI-IO-L). Both handles are equipped with a switch to set the buffer duration:

The supply module is protected by a non-resetable 20 A fuse at its input.

Position

Buffer duration

none11 sec22 sec35 sec410 sec

30 sec61 min72 min85 min

10 min

30 minB1 hC2 hD5 hE10 h

maximum

Note

The LED, designated "POWER" at the front of the Power Handle, is yellow in case of an operation in battery mode. If the Power Handle is connected to a Base Unit please make sure that the LEMO supply connector is connected with the Power Handle! The supply of a block of modules always comes from the leftmost module (first module).

Interconnections (Power Handles): (CRFX/HANDLE-POWER, CRFX/HANDLE-UPS-L, CRFX/HANDLE-LI-IO-L)

Power supply options 23

Short-circuit proof

Since theoretically any amount of imc CRONOSflex Modules could be connected to the supply module, the supply module comes with a power limiting circuit with long-term short-circuit protection. This circuit limits the power consumed to approx. 100 W. When this limit is surpassed, the output voltage is cut, and then is enabled again after about 4 seconds. If the overload or short-circuit has still not subsided by that time, the system wait another 4 seconds etc. During the "waiting period", the supply module’s Power-LED flashes at one-second intervals.

The LED, designated "LIMIT" at the front of the Power Handle, is yellow if the output power consumption is more than 80 W and the LED will be red if the power consumption is more than 95 W.

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1.4.8 PoE (Power over EtherCAT) operation

imc CRONOSflex Modules can also be powered just from the network cable (EtherCAT-system bus), without any separate supply source. For this purpose a minimum voltage of 42 V is required, with a maximum current of 350 mA to be delivered.

PoE – Supplying imc CRONOSflex Modules only via the network cable, without separate power source

Depending on the power consumption of the module type used, up to 3 imc CRONOSflex Modules can be powered jointly. The overview table below states the respective power consumption specs.

Since the PoE supply lines are only available with at the RJ45 sockets, but not at the module plug-in connectors, multiple PoE-powered modules must be mutually connected with network cables and not directly clicked together.

PoE - Supplying imc CRONOSflex Modules: instead of “snapping on”, connection via network cable

PoE-supply of one or more modules ensures indirect activation/deactivation through the supplying unit and thus, for example, remote switching by the base unit’s main switch.

Since a minimum voltage of 42 V is required for the use of PoE, the supplemental power supply can make this possible, if (for example on board a vehicle) the available voltage is insufficient, or if no 48 V AC/DC adapter can be used.

Supplemental device supply for use of PoE with low supply voltage

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1.4.9 Operation with multiple (varying) supply voltages

The minimum voltage requirement of 42 V for PoE pertains to the respective module or block which supplies the PoE module. This does not necessarily need to be the first block with the base unit, but it can be adequate for a purely signal-conditioning block as the PoE-module’s “predecessor” to deliver the voltage, or to be equipped with a 50 V supplemental supply.

PoE requires at least 42 V just at the PoE providing block

In operation with multiple supply voltages of various magnitude, a module’s “leftmost” module can be a special case: Here, the rule is that the first module supplies itself from the higher of the two voltage sources (LEMO or PoE on RJ45 patch cable). All of the block’s other modules are supplied from the LEMO terminal in any case, which must be connected to the first module since PoE supply cannot, as a matter of principle, be transmitted via direct click-together of modules. For the user, the significance is only that the block’s first module, along with all others to its left, counts toward the maximum amount of PoE modules supported.

PoE – “far left” module in each block is supplied with the highest available voltage

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Getting started

2.1 Internal system-bus: Network cables

For connecting the imc CRONOSflex Base Unit and multiple imc CRONOSflex Modules together to form a single imc CRONOSflex system, besides the power supply an internal system bus is necessary. It is based on standard network hardware and the real-time -Ethernet protocol “EtherCAT”. The bus has a lineshaped topology where each module has both an input and output terminal to the bus. For modules directly stacked by the click mechanism, the bus as well as the supply lines is connected by means of the modules’ plug-in connectors. Accordingly, for the EtherCAT bus the system features priority and blocking circuitry, which only enables the RJ45 network terminals provided for external cabling if no directly docked module is detected. Indicator lights on the network terminals support the wiring process and status diagnostics:

Network terminals and signal lights of the system bus (rear module panel)

Constant yellow lights on the terminals indicate the system expects connection of an external network or patch cables, where the bus line originating at the base unit is connected at “IN” terminals and the line leading outward to any further bus subscribers is connected to the “OUT” terminal. The last imc CRONOSflex Module in the system’s “OUT” terminal then stays unoccupied; the bus is not circuited as a ring.

Green flashing terminal lights indicate bus activity, not necessarily in the sense of actually proceeding measurement but also in the sense of previously started modules which have recognized the neighboring modules to which they are connected either via external cables or by direct module stacking. In this case, the respective green-blinking RJ45 sockets are empty, and no longer occupied by cables.

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2.2 Overview of imc CRONOSflex Modules

Note A maximum length of 85 cm of attached (clicked) modules should not be passed,example: a

standard base unit with 20 CRFX/ISO2-8 modules. Mounting elements can be used for more stability.

universal-, voltage- and bridge-amplifiers

Internal system-bus: Network cables 27

2.3 Overview power consumption

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Stacking of the imc CRONOSflex Modules

1. Hook tongue into the groove

2. Press modules together

You will here a "clicking" sound after successfully connecting the modules.

The Click Mechanism and extruded aluminum case provide a firm mechanical and electrical connection. As a result, no mainframe or rack is needed.

Detaching modules from the stack

1. Detaching

2. Pull tongue out of groove

Note

A maximum length of 85 cm of attached (clicked) modules should not be passed, example: a standard base unit with 20 CRFX/ISO2-8 modules. Mounting elements can be used for more stability. The sizes (drawings) of all available modules are listed in a separate document (data sheet). The dimensions, the distances of the bore holes for available mounting elements are also stated in this separate document. Be aware that during a running measurement, modules should not be disconnected from the system (hot plug functionality is not supported during a running measurement).

2.4 imc CRONOSflex Module attachment mechanism

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2.5 Installation - Software

The associated measurement engineering software, the configuration and operating interface for all imc instruments, provides the devices with exceedingly versatile functionality. It achieves comprehensive total solutions for everything from laboratory tests through mobile data logger application all the way to complete industrial test stations.

Use of software requires a license, subject to the purchase order and configuration (see e.g. imc STUDIO manual product configuration / license).

In order to be able to install or uninstall imc STUDIO products, you must be registered with a user account possessing administrator rights to the PC. This applies to the overwhelming majority of all installations of Windows. However, if you are only logged on to your PC without administrator rights, log off and log back on with an administrator user account. If you do not possess an administrator user account, you will need the support or your system administrator or IT department.

You will find a detailed description to the installation of the software in the adequate manual or getting started (imc STUDIO / imc DEVICES). Please consider also the special references of Windows Vista and/or Windows 7.

2.5.1 System requirements

The minimum requirements of the PC, the recommended configuration for the PC, the supported operating system are mentioned in the datasheets and the adequate manual or getting started (imc STUDIO / imc DEVICES).

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"Network Connections" window -> "Local Area Connection"

2.6 Connecting via LAN in four steps

The most common case is described below: the PC and the device are connected via cable or hub. The device's IP-address must be set in the PC's address range. Subsequently, the device can be connected with the PC. If a connection has ever been established previously, the software knows the device's hardware configuration. In that case, experiment configurations can be prepared without any connection to the device.

2.6.1 Step 1: Determining the PC's IP-address

Before you start your device configuration, you should find your PC's IP-address (the following screen shots and texts are related to MS Windows XP).

To open the configuration dialog, use one of the following:

Open the Windows "Help and Support" function and search for the term "TCP/IP Settings", open the first search hit and click on "Network settings" Open the Windows Start menu, select "Run" and enter the following command in the edit box:

control netconnections

The "Network Connections" window appears:

Then right-click the mouse over the entry for your "Local Area Connection" and then select the item "Properties" in the context menu once again.

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Select Internet Protocol (TCP/IP)

Settings for TCP/IP

Result of the command "ipconfig"

Then the "Local Area Connection Properties" window appears. First click in the list on "Internet protocol (TCP/IP)" (1) und then on "Properties" (2). Please note the IP-

address (3) and your computer's subnet mask (4) as seen in the following example screen shots.

If "Obtain IP-address automatically" (DHCP) is selected, no IP address is displayed. In this case, you have to determine the current IP-address using the Command Prompt. Note, however, that automatically obtained IP-addresses might change the next time the operating system is started! Start the Command Prompt via the Windows Start menu by selecting Programs : Accessories: Command Prompt and then enter ipconfig or ipconfig /all for more detailed information:

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Display of measurement devices found and of the IP-address

Example for IP settings

Device

IP-address

10. 0. 0. 34

10. 0. 0. 45

Network mask

255.255.255. 0

2.6.2 Step 2: Connecting the measurement device

When you connect the imc measurement device directly to your PC, you must used a "crossed" network cable (included in package, black color). If the measurement device is connected to the network via a network hub or switch, or a patch box, use an uncrossed network cable (red color, included). Today network hubs are able to switch electronically. Hence you can use both cable types.

2.6.3 Step 3: IP-configuration via imc DEVICES Interface Configuration

Start imc DEVICES Interface Configuration from the Windows Start menu group imc. Click on the symbol next to your PC's name in order to start an automatic device search. Then all available devices appear in the tree diagram under your PC. Double-click over the device and select the item LAN.

If the option Use DHCP is checked, the IP-address is obtained automatically from the DHCP-server and there is impossibility of changing the settings. If there is a direct connection between the device and the PC with a crossed cable, you should deactivate the DHCP. If it is impossible to obtain any setting values via DHCP, the default values are used. These could lead to errors in the connection (different networks, same IP-addresses, etc.).

Without DHCP, you must set the IP-address manually. Please note that the device's and PC's IP-address must fit together, in other words that in the network mask only the portion representing the device is different (see example). Analogously, you can also make modem or PCMCIA card settings.

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Connecting via LAN in four steps 33

Accepting the network settings for the device

In order to apply the changes, click in the tree diagram on the device name and then on the button Accept. Wait for the device to restart and then close the program imc DEVICES Interface Configuration.

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Dialog Devices selection

2.6.4 Step 4: Integrating a device into an experiment

For imc STUDIO:

Now you are ready to add the device to the imc STUDIO experiment. Start the program imc STUDIO. If your device is unknown to the system, first perform the device search. Use the menu button Search for devices ( ). Select the desired device. Once you click in the checkbox Selected for the desired device, it is ready to use in the experiment (see

Device is known and Selected).

You can also select multiple devices for your experiment. Now the device is known. After the next program start it is available for selection. For further information, see the documentation on plug-in Setup.

For imc DEVICES:

Start the program imc DEVICES. Click in the menu on Select device....

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Add Device interface

Selection of TCP/IP or NetBEUI devices

Click on New. The Add Device Interface dialog appears.

If you have not yet added any device on this computer, then performing the network search automatically calls a dialog which can also be opened by the "Network settings" button.

Activate the protocol which uses the measurement device and confirm your choice with OK.

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Available devices

Added devices can be used in the experiment if they are brough onto the right side.

In the Add Device Interface dialog, a search is then performed for all devices in the PC's address space once you push the "Network search" button. Subsequently, the measurement devices appear in the list:

Select your measurement device and confirm your selection with OK. The measurement device is then available for your measurements. In the Device selection window, the available devices not yet involved in any experiment are listed on the left side. In order to use them for an experiment, click on the button Add. In order to check a device's properties, highlight its entry and then click on the button Properties.

Exit the device selection window with OK.

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Connecting via LAN in four steps 37

Note

Windows 7 saves the list of devices individually for each user.

The firmware-update is only necessary if the imc DEVICES software was delivered as an update. If you received your device together with the software, no firmware-update is required. with imc DEVICES 2.7 / imc STUDIO 3.0 R4 and higher: Before transfer to the device module is completed, the system checks whether the firmware already in the device does not match the software used. The firmware update for the device module is only performed if it does not.

Click in the imc DEVICES menu on the item New, to create a new experiment. In the main imc DEVICES window, select the menu item Devices / Connect. After an automatic check of the device state, you can begin your experiment. imc DEVICES may require a firmware update if the device does not use the same software version. Otherwise, you can proceed to operation next.

2.7 Ethernet Interface

2.7.1 Software requirements Ethernet-Interface

In order to use the measurement device with Ethernet, it is necessary that windows is installed with a network protocol. The icon called network in the subfolder control system should display the settings for the network.

2.7.2 Network connection (cabeling)

There are two different ways to connect an imc measurement device to a network.

The measurement device is connected with an existing network. Modern network components (switches, onboard network interfaces at the PC) will detect automatically (MDI Crossover function) the cabling (crossover, straight through).

The measurement devices directly connected with the PC (pear to pear connection). If there is an old PC in use with a network component that does not support the MDI Crossover function, use a crossover network cable.

2.7.3 TCP/IP network protocol

Before starting with a device you will need to configure this protocol. Current imc measurement devices receive the IP-adress along with the extra program IF-Config. The program is accessed via the Start menu, in the imc program group - Interface Configuration. The adequate manual or getting started (imc

STUDIO / imc DEVICES) display a step-by-step instruction.

2.7.4 Assign the IP address

The IP-address of the imc measurement device must be set in the address range of the PC. If so the device should be connected with the PC.

2.8 Firmware-Update

Each software version includes the most current hardware firmware. This makes it easy to update the system with new functions, for example. Depending on the particular device model, the following components are automatically loaded: Interface-Firmware (Ethernet, Modem, ...), Boot-program and the firmware of the amplifier.

Once the program connects up with the unit, the device's firmware is checked. If the software version doesn't match the device's firmware version, you are asked if you want to perform a firmware-update.

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The state of the components of the firmware is diaplayed in the list.

Interface

Interface-Firmware (Ethernet)

Booter

Start-up program for the device upon switching-on

Operating system

Device operating system

Online

Online-functions and hard drive controller

Display

Operating system of the connected display

Field bus

Signal conditioners

Amplifiers

The dialog for the firmware-update looks like this:

If no status indicators are displayed, no connection could be made to the corresponding device.

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The following symbols for the individual firmware components appear in the list:

not current

firmware conforms to current standards

error occurred during update procedure

this option is not available on the device

Do not interrupt the firmware update!

Be absolutely certain to observe the following:

1. Under no circumstances should the device or its power supply be deactivated during the firmware update!

2. The network connection may not be interrupted. Use a cable connection, not WLAN!

For a variety of reasons, the firmware update sometimes does not conclude properly, for example due to interruption of the power supply. For instance, the "handshake signal" at the end of the procedure may be missing. In this case, no measurement channels would be displayed initially. However, restarting the device and its software and performing the firmware update again usually restores everything to normal. It may be necessary to call the menu function "Update all components" in the FW-Update dialog's Options menu. This scenario only results in permanent damage in the most rare cases, and it is very worthwhile to repeat the procedure before sending a device in for repair. Behaviour under error condition, Windows cuts off the network connection without the user's knowledge; but this can be prevented using the PC's Control Panel. Background: During the firmware updates there is no data transfer for a few minutes and thus no network activity; Windows detects inactivity of the connection and the following mechanisms are set in motion:

a. Windows' energy saving mode switches the LAN adapter off, consequently interrupting the

network connection!

b. Windows switches to the next LAN adapter if there is one (some PCs have multiple adapters in

order to, for instance, access SAP or Novell in parallel, which are often running on separate networks.

c. Windows switches to an alternative IP-address which can be set (so-called fallback address or

alternative-IP; the settings depend on the respective LAN driver) This case is widely prevalent especially in companies having an IT administration. As of Version 2.7R3, this case is circumvented.

d. Other scenarios are feasible, e.g. if switches are activated, which can also respond to missing data

traffic. If an error message is posted during the firmware update, leave the device on and contact the imc Hotline. It may be possible to continue the firmware-update under the guidance of the Hotline using a service program.

The Options menu offers the option to Update all components. This makes it possible to earmark all the components of the selected device for an update. The function is only to be used in compliance with instructions from the imc-Hotline.

Select the device to be updated and then the softkey Update. During the update, which can last up to several minutes, a progress indicator appears.

Firmware-Update 39

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Getting started40

Note

A message box will appear to notify you if and when the firmware-update has been completed successfully. The File menu offers a function for working with the log file. Every action taken during a firmware update plus any errors which may occur are recorded in a log file. This log file can be displayed with menu command File Show log file... The firmware belonging to the amplifiers installed in the device is only updated if there was a firmware change along with the respective imc DEVICES / imc STUDIO software version.

Blocking / Unblocking of the firmware update

Note

As the password is entered, a hex code appears. This indicates that the entry is a password. The value has no meaning for the user. Resetting of the password can also be accomplished by a "General password". This general password is derived from the device's serial number and can be provided by imc if necessary.

2.8.1 Enable / Disable

It is possible to prevent an unintentional firmware update. For this purpose, the "Password for FWupdate" control is provided in the Properties dialog under the Devices menu.

No default password is supplied in the manufacturing. When a firmware update is started, the system checks whether firmware updating is enabled in the device configuration; otherwise the firmware update is canceled with an error message.

Blocking

The firmware update is blocked with a freely defined password.

Unblocking

To unblock, you must enter the password which was used to install the blockage. It is only removed if the password is identical with the password saved in the device.

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Connection with connectors

The Standard connector is a 1:1 DSUB-15 to screw terminal adapter. It can be used for all modules which come with the corresponding pin configuration. Apart from specific labeling, those connectors are electrically identical.

The Special connector do not offer direct adaption from the DSUB pins to the screw terminals, but instead come with extra functions:

For current measurement (up to 50 mA) with voltage channels the Shunt connector (ACC/ DSUB(M)-I2 and I4) have a built-in 50 shunt. The scaling factor 0.02 A/V must be set in order to display the current value.

For temperature measurements, a special, patented Thermo connector (ACC/DSUB(M)T4) is available. This DSUB-15 connector is suited for measurement of voltages as well as temperatures with PT100 and thermocouples with integrated cold junction compensation (CJC). Any types of thermocouples can be connected at the differential inputs (+IN and -IN). It also has additional “auxiliary contacts” for connecting PT100 in 4-wire configurations, where the reference current loop is already pre-wired internally.The Thermo connector can also be used for normal voltage measurement.

Plastic connector (ACC/DSUB-)

Metal connector (ACC/DSUBM-)

Note on the screw terminals of the connector

To connect the measurement leads with the screw terminals, suitable leads should have a maximum cross section of 1.5 mm2 incl. cable end-sleeve.

The terminals' screw heads only have secure electrical contact once they are tightened to a

3.1 Connecting DSUB-15 adapter plug

Firmware-Update 41

The Universal connector (ACC/DSUB(M)-UNI2) contains an additional built-in PT1000 temperature sensor providing cold junction compensation (CJC) for thermocouple measurement. If this function is not required, it is also possible to use a Standard connector for other measurement types.

The ICP connector (ACC/DSUB(M)-ICP2 and ICP4) provide a current supply source as well as a

capacitive coupling. The TEDS connectors are special, TEDS capable (according to IEEE1451.4 for the use with imc Plug &

Measure) imc plugs for saving sensor information. The sensor-TEDS are serial PROMS which are connected with an amplifier channel via a digital signal line (One-wire-PROM). For a detailed description of the use of TEDS, see the imc STUDIO User's Manual.

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Connection with connectors42

connection wire. For this reason, a control measurement (for instance with multimeter probe tips) at "open" terminals can falsely mimic a missing contact!

Cable shielding must be connected at CHASSIS (DSUB frame) as a rule. At some connectors, VCC (5 V) is available, with a maximum load current of typically 135 mA per plug.

3.1.1 Overview of the modules and connectors

Analog amplifier modules:

Digital modules:

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3.2 Metal connector

ACC/DSUBM-xxx

Open the Metal connector:

1. Unscrew the cable fitting (cable gland)

2. Remove the bend protection

3. Unscrew the lid screws

4. Lift the lid in the DSUB connection area and unfasten the nose of the slot

A: Pressure nut B: Bend protection C: Fastening screw for the devices' front panel D: Lid screws E: Locking key (Nose / Slot) G: Slot F: Nose

Close the Metal connector:

1. Assemble the lid by snapping the nose into the slot (see the following picture)

2. Audible click when the lid snaps in the front of the DSUB pod

3. Insert the bend protection

4. The pressure nut must be screwed back on

5. The lid screws can be tightened

Metal connector 43

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Connection with connectors44

3.3 DSUB-15 Pin configuration

3.3.1 Standard and Universal connector

Note concerning ACC/DSUB(M)-U4 connector: +5 V (DSUB pin 8) for C-8, OSC-16 not available

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3.3.2 Special connector

DSUB-15 Pin configuration 45

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Connection with connectors46

3.3.3 TEDS connector

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3.4 DSUB-9 plugs

DSUB-PIN

Signal

Description

Use in device

reserved

do not connect

CAN_L

dominant low bus line

connected

CAN_GND

CAN Ground

connected

reserved

do not connect

reserved

do not connect

CAN_GND

optional CAN Ground

connected

CAN_H

dominant high bus line

connected

reserved (error line)

do not connect

reserved

do not connect

DSUB-PIN

Signal

Description

Use in device

reserved

unused

TX/RX +

J1587 bus line

connected

TX/RX -

J1587 Ground

connected

reserved

unused

reserved

unused

TX/RX +

J1587 bus line

connected

TX/RX -

J1587 Ground

connected

reserved

unused

reserved

unused

DSUB-PIN

Signal

Description

1nc2

LIN_GND

LIN Ground

4nc5

LIN_GND

Optional LIN Ground

LIN_INPUT/OUTPUT

LIN bus line

8nc9

3.4.1 Pin configuration of the field busses

3.4.1.1 CAN-Bus (DSUB-9)

3.4.1.2 J1587-Bus (DSUB-9 option)

DSUB-9 plugs 47

3.4.1.3 LIN-Bus (DSUB-9 option)

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Connection with connectors48

DSUB-Pin

Signal

Description

1nc2

BM channel A

negativ bus line channel A

GND

FlexRay ground

BM channel B

negativ bus line channel B

GND

FlexRay ground

6nc7

BP channel A

positiv bus line channel A

BP channel B

positiv bus line channel B

DSUB-Pin

CON1

CON2

nc2BM channel A

BM channel B

GND

GND4nc

nc5GND

GND6nc

nc7BP channel A

BP channel B

nc9nc

DSUB-PIN

Signal

Description

als Terminationstecker

A1. Data_P

data line A

jumper to 6

A1. Data_N

data line A

jumper to 7

not connected

B1. Data_P

data line B

jumper to 8

B1. Data_N

data line B

jumper to 9

Terminator A

internal;

jumper to 17Terminator A

internal

jumper to 28Terminator B

internal

jumper to 49Terminator B

internal

jumper to 5

3.4.1.4 FlexRay-Bus (DSUB-9 option)

Type: One DSUB-9 connector with two channels

Type: Two DSUB-9 connectors with one channel each

3.4.1.5 MVB-Bus (DSUB-9)

EMD connector with double pin configuration

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3.4.1.6 ARINC-Bus (DSUB-15)

DSUB-9 plugs 49

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Connection with connectors50

Note

This pin configuration corresponds the suggested imc standard. Any differing pin configuration can be considered as special order. We recommend for the connection twisted and shielded wiring:

RxA (TxA)

RxB (TxB)

GND = schield

DSUB-PIN

Signal

Description

1nc2nc3

DATA+

B-Line

4nc5

GND

PROFIBUS Ground

6nc7nc8

DATA-

A-Line

3.4.1.7 PROFIBUS (DSUB-9 option)

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3.4.2 Pin configuration Display, Modem, GPS

DSUB-PIN

Signal

description

use in device

DCD

Vcc 5 V

connected

RXD

Receive Data

connected

TXD

Transmit Data

connected

DTR

5 V

connected

GND

Ground

connected

DSR

Data Set Ready

connected

RTS

Ready To Send

connected

CTS

Clear To Send

connected

Pulldown to GND

connected

Connector

+9 V to 32 V

- (0 V)

Binder12

SouriauBC

DSUB-PIN

Signal

description

use in device

DCD

Data Carrier Detect

connected

RxD

Receive Data

connected

TxD

Transmit Data

connected

DTR

Data Terminal Ready

connected

GND

Ground

connected

DSR

Data Set Ready

connected

RTS

Ready To Send

connected

CTS

Clear To Send

connected9nc

reserved

unused

DSUB-9

GPS 18 LVC

GPS 18 - 5Hz

Signal

Color

Vin

Red

RxD1*

White

TxD1

Green

GND, PowerOff

2x Black

PPS (1 Hz clock)

Yellow

3.4.2.1 Display

Supply for the graphical display

DSUB-9 plugs 51

3.4.2.2 Modem (external)

3.4.2.3 GPS receiver

With the following wiring, a Garmin GPS-mouse can be connected:

*Pin configuration at measurement device. At the GPS-mouse Rx and Tx are interchanged.

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Connection with connectors52

Top view: Terminal connection

Signal

reserved

1/4B2

-IN115+IN3

SENSE1

1/4B3

-IN217+IN4

SENSE2

1/4B4

-IN319+VB1

SENSE3

-VB18-IN421+VB2

SENSE4

-VB2

reserved

+VB3

+IN124-VB3

1/4B1

+VB4

+IN226-VB4

LEMO

Signal

LEMO

Signal

OFF

SWITCH1

SWITCH

n.c.3ON

housing

LEMO

Signal

LEMO

Signal

ON / OFF

SWITCH

SWITCH1

REFERENCE

ON / OFF

MUTE

3.5 DSUB-26 Pin configuration (High Density)

3.6 REMOTE plug

Pin configuration of the LEMO plug (FGG.1B.306, 6-pin) imc CRONOSflex Base Unit: CRFX-400, CRFX-2000 and the Power Handle: CRFX/HANDLE-POWER

CRFX/HANDLE-UPS-L and the CRFX/HANDLE-LI-IO-L:

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3.7 Modules with LEMO plugs

LEMO PIN

ISO2-8, C-8, OSC-16

LV3-8, LV-16

+IN

+IN2-IN

-IN

+SUPPLY

-SUPPLY (GND)

TEDS (OneWire)

Pt100

current source

positive input for current measurement *

LEMO PIN

DCB2-8, B-8

UNI2-8

UNI-4

BR2-4 **1+IN

+IN

+IN2-IN

-IN

-IN3+SUPPLY

+SUPPLY

+SUPPLY4-SUPPLY (GND)

-SUPPLY (GND)

-SUPPLY5TEDS (OneWire)

TEDS (OneWire)

SENSE

SENSE/Pt100 current source

-SENSE

quarter bridge completion

quarter bridge completion /

Sense for Pt100 3-wire

+SENSE_1/4B

+SENSE

LEMO PIN

HRENC-4 ***

+IN X

-IN X

+SUPPLY

-SUPPLY (GND)

+INDEX

+IN Y7-IN Y

REMOTE plug 53

* only with ISO2-8 ** Special order BR2-4 with TEDS - then with 8-pin LEMO (because -SUPPLY is not GND and is also not TEDS-GND) *** - Reference of +INDEX is -SUPPLY (GND)

- sensor supply voltage 5VDC/ 100mA (optional 300mA)

- other sensor supply voltages available via the optional sensor supply module

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Connection with connectors54

Note

An isolated SUPPLY is not supported for imc CRONOSflex Modules with LEMO Terminal connection: ISO2-8, C-8, OSC-16, LV3-8, LV-16.

imc Meßsysteme GmbH Voltastrasse 5 D - 13355 Berlin

Phone: 0049 - 30 - 46 70 90 - 26 Fax: 0049 - 30 - 4 63 15 76 WWW: www.imc-berlin.com e-mail: hotline@imc-berlin.de

Topic

Alteration

Power Handle

Charging the internal battery of a Power-Handle having UPS-functionality

Last Changes

4.1 Product improvement

Dear Reader! We at imc hope that you find this manual helpful and easy to use. To help us in future improving this

documentation, we would appreciate hearing any comments or suggestions you may have.

In particular, feel free to give us feedback regarding the following:

Terminology or concepts which are poorly explained Concepts which should be explained in more depth Grammar or spelling errors Printing errors

Please send your comments to the following address:

4.2 Error remedies in version 1.8

No error remedies in this version 1.8

pin configuration of the ACC/DSUB(M)-SYNTH connector added

4.3 Changes in version 1.7

4.4 Error remedies in version 1.6

No error remedies in this version

imc CRONOSflex Getting Started Version 1.8 - 08.01.2014

Page 55

Error remedies, what is new in this version 1.5 55

Topic

Alteration

HRENC-4

The index signal has to be connected to the first plug (female) CON 1 (IN1 and IN2)! This has been corrected in this instruction book version, the following chapter are corrected: module description, technical details and pin configuration. The second plug were accidently stated in those chapters.

Topic

Alteration

Included accessories

AC/DC power adapter 110-230 VAC 50-60 Hz / 48 V DC / 150 W

Topic

Alteration

CRFX/BR2-4

Required software version: imc DEVICES 2.7 R3 SP5 14 kHz analog signal bandwidth voltage mode (-3 dB), see overview

Isolation

Concerning the isolation of imc CRONOSflex Modules’ electronics from their respective frames, there are different options: modules both with isolated measurement inputs (e.g. ISO2-

8) and without isolated measurement inputs (e.g. UNI2-8) are available.

4.5 Error remedies, what is new in this version 1.5

Version 1.5, released 27.07.2012

new module: CRFX/UNI-4(-ET) with DSUB-15 plugs and CRFX/UNI-4-L(-ET) with LEMO plugs

4.6 Error remedies in version 1.4

German words in this version translated, released 02.11.2011

4.7 Error remedies in version 1.3

No error remedies in this version, released 09.09.2011 New input power supply plug (female) as of September 2011, please consider description

4.8 Changes in version 1.2

Getting started released: 22.07.2011

4.9 Error remedies in version 1.1

Getting started released: 01.07.2011

4.10 Error remedies in version 1.0

No error remedies - first version, released 07.02.2011

imc CRONOSflex Getting Started Version 1.8 - 08.01.2014

Page 56

Last Changes56

Note

If you determine that the device cannot be operated in a non-dangerous manner, then the device is to be immediately taken out of operation and protected from unintentional use. Taking this action is justified under any of the following conditions:

the device is visibly damaged, loosed parts can be heard within the device, the device does not work, the device has been stored for a long period of time under unfavorable conditions (e.g. outdoors or in high-humidity environments).

Attachment

5.1 Precautions for operation

Certain ground rules for operating the system, aside from reasonable safety measures, must be observed to prevent danger to the user, third parties, the device itself and the measurement object. These are the use of the system in conformity to its design, and the refraining from altering the system, since possible later users may not be properly informed and may ill-advisedly rely on the precision and safety promised by the manufacturer.

1. Observe the data in the chapter "Technical specifications" and the application hints about the individual system in order to prevent damage to the unit through inappropriate signal connection.

2. Note when designing your experiments that all input and output leads must be provided with shielding which is connected to the protection ground ("CHASSIS") at one end in order to ensure high resistance to interference and noisy transmission.

3. Unused, open channels (having no defined signal) should not be configured with sensitive input ranges since otherwise the measurement data could be affected. Configure unused channels with a broad input range or short them out. The same applies to channels not configured as active.

4. To measure voltages >60 V use adequate plug.

5. If you are using a removable storage media, observe the notes in the software manual.

6. Be aware that during a running measurement, modules should not be disconnected from the system (hot plug functionality is not supported during a running measurement).

7. Avoid prolonged exposure of the device to sunlight.

8. Be aware that parts not explicitly designed for the purpose of carrying the system may reach higher temperatures than the handles.

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Precautions for operation 57

imc Meßsysteme GmbH

Voltastrasse 5 D - 13355 Berlin

Phone: 0049 - 30 - 46 70 90 - 26 Fax: 0049 - 30 - 4 63 15 76 WWW: www.imc-berlin.com e-mail: hotline@imc-berlin.de

5.2 imc Customer Support - Hotline

Germany:

For our international partners see www.imc-berlin.com and click to International Distributors

When requesting telephone consultation, please be prepared to state the serial numbers for your device and for your software's data carrier, and have this manual present.

Thanks!

5.3 Guidelines

5.3.1 Certificates and Quality Management

imc holds DIN-EN-ISO-9001 certification since May 1995. Current certificates, CE certifikation (Conformity Declaration, www.imc-berlin.de/qualitaetssicherung)

and information about the imc quality system can be found on our Webpage http://www.imc-berlin.de/

en/Customer Support/Quality Assurance. For further information, please contact our hotline.

5.3.2 imc Guarantee

Subject to imc Meßsysteme GmbH's general terms and conditions.

5.3.3 ElektroG, RoHS, WEEE

The company imc Meßsysteme GmbH is registered under the following number: WEEE Reg.- # DE 43368136 Category 9: Monitoring and control instruments exclusively for commercial use Valid as of 24.11.2005 Our products fall under Category 9, "Monitoring and control instruments exclusively for commercial use"

and are thus at this time exempted from the RoHS guidelines 2002/95/EG.

_______________________________________________________

The law (ElektroG) governing electrical and electronic equipment was announced on March 23, 2005 in the German Federal Law Gazette. This law implements two European guidelines in German jurisdiction. The guideline 2002/95/EG serves "to impose restrictions on the use of hazardous materials in electrical and electronic devices". In English-speaking countries, it is abbreviated as "RoHS" ("Restriction of Hazardous Substances").

The second guideline, 2002/96/EG "on waste electrical and electronics equipment" institutes mandatory acceptance of returned used equipment and for its recycling; it is commonly referred to as WEEE guidelines ("Waste on Electric and Electronic Equipment").

The foundation "Elektro-Altgeräte Register" in Germany is the "Manufacturers’ clearing house" in terms of the law on electric and electronic equipment ("ElektroG"). This foundation has been appointed to execute the mandatory regulations.

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Page 58

Attachment58

Note

The EMC tests were carried out using shielded and grounded input and output cables with the exception of the power cord. Observe this condition when designing your experiment to ensure high interference immunity and low jamming.

5.3.4 Important notes

5.3.4.1 Remarks Concerning EMC

imc CRONOSflex satisfies the EMC requirements for unrestricted use in industrial settings. Any additional devices connected to imc CRONOSflex must satisfy the EMC requirements as specified by

the responsible authority (within Europe2) in Germany the BNetzA - "Bundesnetzagentur" (formerly BMPT-Vfg. No. 1046/84 or No. 243/91) or EC Guidelines 2004/108/EEC. All products which satisfy these requirements must be appropriately marked by the manufacturer or display the CE certification marking.

Products not satisfying these requirements may only be used with special approval of the regulating body in the country where operated. All signal lines connected to imc CRONOSflex must be shielded and the shielding must be grounded.

If you are located outside Europe, please refer the appropriate EMC standards used in the country of operation.

5.3.4.2 FCC-Note

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules (CFR 15.105)3. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment on and off, the user is encouraged to try to correct the interference by one or more of the following measures:

Reorient or relocate the receiving antenna. Increase the separation between the equipment and the receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio or television technician for help.

Modifications

The FCC requires the user to be notified that any changes or modifications made to this device that are not expressly approved by imc may void the user's authority to operate this equipment.

FCC - United States Federal Communications Commission

5.3.4.3 Cables

Connections to this device must be made with shielded cables with metallic RFI/EMI connector hoods to maintain compliance with FCC Rules and Regulations.

5.3.4.4 Industrial Safety

We certify that imc CRONOSflex in all product configuration options corresponding to this documentation conforms to the directives in the accident prevention regulations in "Electric Installations and Industrial Equipment" (BGV-A3 of the Index of Accident Prevention Regulations of the Professional Guilds in Germany).

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Guidelines 59

Note

File a claim about every fault as soon as it is detected. Claims for damages can only be honored within the stated claims period.

When transporting imc CRONOSflex, always use the original packaging or a appropriate packaging which protects the device against knocks and impacts. If transport damages occur, please be sure to contact the imc Customer Support. Damage arising from transporting is not covered in the manufacturer's guarantee.

Possible damage due to condensation can be limited by wrapping the device in plastic sheeting. For more on this topic, see the notes under Before starting.

The represented handling label for lithium ion batteries can be attached also independently printed on the package (e.g. by gluing on the package or in a transparent unlabelled document bag). Note however that the form and the format are accurately given by IATA and the expression has to take place in color. Format: 120 x 110 mm

This certification has the sole purpose of releasing imc from the obligation to have the electrical equipment tested prior to first use (§ 5 Sec. 1, 4 of BGV-A3). This does not affect guarantee and liability regulations of the civil code.

5.4 Transporting and storage

5.4.1 After unpacking...

Check the delivered system immediately upon receiving it for completeness and for possible transport damage.

In case of damage visible from outside, proceed as follows:

Do not accept the delivery or only accept it with reservations Note the extent of the damage on the packing documents or on the delivery service's packing list.

Begin the claims process. Please check the device for mechanical damage and/ or loose parts after unpacking it. The supplier must be notified immediately of any transportation damage! Do not operate a damaged device!

Check that the list of accessories of your Base Unit: CRFX-400, CRFX-2000 is complete:

AC/DC power adapter 110-230 VAC 50-60 Hz / 48 V DC / 150 W

with cable and pre-assembled LEMO connector

DC-power LEMO.FGE.1B.302 connector

network cable (2 m): both cross-over and straight-through versions

imc screw driver

imc CRONOSflex Getting started

5.4.2 Transporting imc CRONOSflex

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Page 60

Attachment60

Warning

Danger of injury due to inadequate qualifications!

Improper handling may lead to serious damage to personnel and property. When in doubt, consult qualified personnel. Work which may only be performed by trained imc personnel may not be performed by the user. Any exceptions are subject to prior consultation with the manufacturer and are conditional on having obtained corresponding training.

5.4.3 Cleaning

Always unplug the power supply before cleaning the device. Only qualified service technicians are

permitted to clean the housing interior.

Do not use abrasive materials or solutions which are harmful to plastics. Use a dry cloth to clean

the housing. If the housing is particularly dirty, use a cloth which has been slightly moistened in a

cleaning solution and then carefully wrung out. To clean the corners, slits etc. of the housing, use a

small soft dry brush.

Do not allow liquids to enter the housing interior.

Be certain that the ventilation slits remain unobstructed.

5.4.4 Safety

This section provides an overview of all important aspects of protection of personnel for reliable and trouble-free operation.

Failure to comply with the instructions and protection notes provided here can result in serious danger.

5.4.4.1 Responsibility of the user

The device is for use in commercial applications. The user is therefore obligated to comply with legal regulations for work safety.

Along with the work safety procedures described in this instruction manual, the user must also conform to regulations for safety, accident prevention and environmental protection which apply to the work site.

The user must also ensure that any personnel assisting in the use of the device have also read and understood the instruction manual.

5.4.4.2 Operating personnel

The instruction manual distinguishes the following degrees of qualification for performing various actions:

Users of the measurement equipment. Fundamentals of measurement engineering.

Recommended: knowledge of foundations of electrical engineering. Familiarity with the Microsoft

Windows operating system. Users may not open or modify the device.

Qualified personnel is able, due to training in the field and to possession of skills, experience and

familiarity with the relevant regulations, to perform work assigned while independently recognizing

any hazards.

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Transporting and storage 61

Warning

DANGER!

Lethal danger from electric current! Contact with conducting parts is associated with immediate lethal danger. Damage to the insulation or to individual components can be lethally dangerous.

Therefore:

In case of damage to the insulation, immediately cut off the power supply and have repair performed. Work on the electrical equipment must be performed exclusively by expert electricians. During all work performed on the electrical equipment, it must be deactivated and tested for static potential.

Warnung

DANGER!

Injuries from hot surfaces! Devices from imc are designed so that their surface temperatures do not exceed limits stipulated in EN 61010-1 under normal conditions.

Therefore:

For imc CRONOSflex systems, handles are provided in order to ensure safe operation. Surfaces whose temperature can exceed the limits under circumstances are denoted by the symbol shown at left.

5.4.4.3 Special dangers

This segment states what residual dangers have been identified by the hazard analysis.Observe the safety notes listed here and the warnings appearing in subsequent chapters of this manual in order to reduce health risks and to avoid dangerous situations.

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Index62

Index

Add device 34 ARINC-Bus

Pin configuration 49

assign the IP address 37

Base-Unit 6 bridge-amplifier 27 building block principle 6

CAN-Bus

Pin configuration 47 CANopen over EtherCAT 8 Cleaning 60 click 6 Close

Metal connector 43 CoE 8 conditioner block 19 connect device 32 Connecting via LAN in four steps 30 Connection via LAN 37 Connector compatibility

Cross-Reference 41 CRFX-HANDLE-LI-IO-L 20 CRFX-HANDLE-POWER 20 CRFX-HANDLE-UPS-L 20 CRONOSflex 6 Cross-Reference

Connector compatibility 41 customer service 57

data acquisition 7 decentralized satellite modules 12 detach modules from the stack 28 Device

add 34

connect 32 Device list 34 Device: Remote control 12 DIN-EN-ISO-9001 57 directly stacked modules 18 Display

Pin configuration 51 distributed blocks 19 distributed measurement system 7 Distributed system 7 DSUB-26

Pin configuration 52

ECAT-IF 8 EMC 58 EtherCAT 6 EtherCAT IN 26 EtherCAT OUT 26 EtherCAT standard 6 Ethernet: Software requirements 37

FCC-Note 58 File over EtherCAT 8 Firmware Update 37 Firmware Update blocking / unblocking 40 FlexRay-Bus

Pin configuration 48 FoE 8 forced grounding via AC/DC adapter's safety ground 15 FW 37

GPS receiver

Pin configuration 51 ground differentials 14 grounding concept 15 guide 5

Page 63

Index 63

handle unit 6 hotline 57

IF-Config 37 imc DEVICES: operating system 29 imc STUDIO: operating system 29 IN: EtherCAT 26 included in delivery 59 industrial safety 58 industrial safety regulation 58 Industrial standard 6 Installation 29 internal data storage 13 Internal system bus 26 IP-address

configure 32 of the devices 32

of the PCs 30 isolated power input 14 Isolation 13

Main switch 12 Metal connector

close 43 open 43

Modem

Pin configuration 51 mounting of the imc CRONOSflex Modules 28 MVB-Bus

Pin configuration 48

network cable 6, 7 network protocoll 37 Networking and power supply 16

Open

Metal connector 43 OUT: EtherCAT 26 overview FLEX modules 27 overview FLEX-modules 27 overview power supply options 16

J1587-Bus

Pin configuration 47

LEMO plug

BR2-4 53 DCB2-8 53 HRENC-4 53 ISO2-8 53 LV3-8 53 Pin configuration 53 UNI2-8 53

UNI-4 53 LIMIT 20 Limited Warranty 57 LIN-Bus

Pin configuration 47 List of devices 34 log book: firmware-setup 37

pear to pear connection 37 Pin configuration

ARINC-Bus 49 CAN-Bus 47 Display 51 DSUB-26 52 FlexRay-Bus 48 GPS receiver 51 J1587-Bus 47 LEMO plug 53 LIN-Bus 47 Modem 51 MVB-Bus 48 PROFIBUS 50 REMOTE plug 52 Special connector 45 Standard connector 44 TEDS connector 46

Page 64

Index64

plug-type (female) 10 plug-type (male) 10 PoE 12, 24 power consumption 27 Power Handle

Remote 20

RJ45 20

Terminal connection 20 POWER LED 20 power outage 13 Power over EtherCAT 12, 24 power supply 10 Power supply options 16 PROFIBUS

Pin configuration 50

regulation of the supply configurations 17 Remote 12 Remote control 12 Remote control to switch on device 12 REMOTE plug

Pin configuration 52 REMOTE-plug 12 Restriction of Hazardous Substances 57 RJ45 25 RoHS 57

System bus 6 System requirements 29

TCP/IP 37 TEDS connector

B2 46 I2 45 I4 45 Pin configuration 46 T4 45 U4 46

UNI2 45 telephone numbers 57 Transporting 59 turning on 12

universal-amplifier 27 UTP-cable 37

voltage-amplifier 27

Waste on Electric and Electronic Equipment 57 WEEE 57

satellites 12 service 57 Software installation 29 Special connector

DO8-HC 45 ICP2 45 ICP4 45 Pin configuration 45

T4 45 stacking of the imc CRONOSflex Modules 28 Standard connector

B2 44

Pin configuration 44

U4 44 supply of multiple clicked modules 17 supply unit 13

IMC CRONOSflex Getting Started

Specifications and Main Features

Frequently Asked Questions

User Manual

imc CRONOSflex

Getting started

Connection with connectors

Metal connector 43

DSUB-9 plugs 47

Last Changes

Error remedies, what is new in this version 1.5 55

Attachment