imants ShockWave 100, ShockWave 155, ShockWave 210, SandCat, RotoKnife Mini User Manual

ShockWave
100 / 155 / 210
Manual
998-094-2
Original document
Copyright © Imants® BV
The contents of this document may equally be amended without prior warning.
For information about settings, maintenance work or repair that this document does not cover, you are recommended to contact your supplier’s service
department.
This document has been produced with the greatest of care. Imants® BV cannot, however, accept any responsibility for any errors in this document or
any consequences they may have.
All rights reserved. Nothing in this document may be duplicated, stored in an automated database, or made public, in any form or way, whether electronic,
mechanical, by photocopying, recording or in any other way, without prior written permission from Imants® BV. This also applies to the associated
drawings and diagrams.
Illustration 1: Type plate
See Position of the warning stickers and type plate on the machineon page 14 for the
exact location of the type plate on the ShockWave.
Keep the details of your type plate in a safe location. If you have any questions about your 100 / 155 / 210ShockWave or wish to order parts, those specific details will allow us to help you quickly and efficiently.
100 / 155 / 210
Carefully read the full contents of this document. A failure to do so may result in serious injury or damage to the 100 / 155 / 210ShockWave. Keep this document in a safe place. Always ensure that everybody who uses the 100 / 155 / 210ShockWave or performs maintenance on it has read and understood the contents of this document.
Table of contents
1 Foreword........................................................................................................................................7
2 Safety instructions....................................................................................................................... 8
2.1 Explanation of pictograms...................................................................................................... 8
2.1.1 Hazard indications.......................................................................................................... 8
2.1.2 Meanings of pictograms................................................................................................. 9
2.1.3 Meanings of operating pictograms............................................................................... 10
2.2 General safety instructions................................................................................................... 11
2.3 Warning stickers on the machine......................................................................................... 13
2.4 Position of the warning stickers and type plate on the machine.......................................... 14
2.5 Operator’s responsibilities.................................................................................................... 15
3 Residual risks............................................................................................................................. 16
4 General description of machine............................................................................................... 17
5 Machine specifications.............................................................................................................. 18
5.1 ShockWave........................................................................................................................... 18
6 Loading and unloading the machine....................................................................................... 19
7 Putting the machine into operation..........................................................................................20
7.1 Putting the PTO shaft into operation....................................................................................21
8 Transport..................................................................................................................................... 22
9 Working with the machine.........................................................................................................23
9.1 Tractor settings..................................................................................................................... 25
9.2 Coupling the machine...........................................................................................................26
9.3 Machine settings................................................................................................................... 27
9.3.1 Fitting and configuring the coulters.............................................................................. 27
9.3.2 Runner.......................................................................................................................... 28
9.4 Starting and stopping work and settings.............................................................................. 29
9.5 Blocking the machine........................................................................................................... 31
9.6 Uncoupling the machine....................................................................................................... 32
10 Maintenance of the machine................................................................................................... 33
10.1 Daily inspection...................................................................................................................33
10.2 Drive train........................................................................................................................... 34
10.2.1 PTO drive shaft...........................................................................................................34
10.2.2 Gear box..................................................................................................................... 35
10.2.2.1 Middle gearbox................................................................................................... 36
10.3 Periodic maintenance and inspection: Checking the vent nipples..................................... 37
10.4 Wear parts.......................................................................................................................... 38
Table of contents 5
10.4.1 ReplaceAeration blade................................................................................................38
11 Cleaning..................................................................................................................................... 39
12 Decommissioning..................................................................................................................... 40
13 Warranty.....................................................................................................................................41
14 Appendix/Appendices.............................................................................................................. 42
15 CE declaration...........................................................................................................................43
Table of contents 6
1Foreword
First of all, we would like to congratulate you on purchasing a Imants® machine. You have chosen a high-quality product. If used correctly, your machine will bring you many years of enjoyment.
This Manual is an important document to ensure the machine is used correctly. It contains all the information required to use the machine safely and optimally.
We recommend that you read this Manual thoroughly and that you study and follow all the instructions before using the machine for the first time. The illustrations used in this Manual may differ from the configuration of your machine; they are merely intended to explain a working principle.
Please contact your point of sale/dealer should there be any questions or ambiguities as regards this Manual.
We update our manuals regularly. Your suggestions help us to make our manuals even more user friendly. You can e-mail your suggestions to info@imants.nl with ‘manuals’ in the subject line.
Imants® BV accepts no responsibility whatsoever for any damage or consequential damage due to the incorrect use of the machine.
For this Manual, it is a “Original document”.
Foreword 7
2Safety instructions
The machine has been carefully designed and professionally built to allow it to be worked with safely. The CE Declaration confirms this. There are always however hazards and safety risks that cannot be excluded. The functions of the machine and its operation by the operator give rise to these hazards and risks.
This chapter covers the safety instructions and precautions, how these are brought to your attention and with which the operator must comply. It is extremely important that you are properly familiar with the safety instructions and rules and that you respect them in all circumstances!
2.1Explanation of pictograms
Pictograms are present under many headings in this manual. Symbols have also been applied to the machine. In this chapter, you can see what these pictograms and symbols mean, what they refer to, or what they are warning you about.
2.1.1Hazard indications
The symbols below indicate a possible danger of personal injury. The symbol is composed of an equilateral triangle surrounding an exclamation mark.
Warning pictograms that are used in the Manual but are not present on the machine as stickers.
Warns of hazardous situations which must be avoided absolutely and are likely to result in death or serious injury.
Warns of a hazardous situation that, if not avoided, could lead to death or serious injury.
Warns of a hazardous situation that, if not avoided, could lead to slight or more significant injury.
This symbol is not a hazard symbol but rather an information symbol.
Provides additional information aimed at facilitating or improving the use of the machine.
Safety instructions 8
2.1.2Meanings of pictograms
Below, you can see what the illustrations in the manual mean, what they refer to, or what they are warning you about.
Danger of personal injury Fire hazard
Hot surfaces Trapping risk
Moving parts Leakage
Explosive substances Safety footwear
Hearing protection Gloves
Eye protection Clothing stipulations
Document reference Use of tools
Material use Read the manual
Danger of becoming trapped due to being present within the lifting range
Danger from hydraulic oil under high pressure as a result of leaking hydraulic hoses!
Unintentional starting and rolling away of the machine
Acceptable, correct Unacceptable, wrong
Use lifting hook Visual inspection
Danger of becoming trapped due to the machine lowering unintentionally
Max. hydraulic system pressure
Recycle
Safety instructions 9
2.1.3Meanings of operating pictograms
Operating pictograms indicate schematically what action must be taken or what setting must be chosen.
The summary below includes all possible pictograms, which does not mean they are all used in this Manual:
On Off
Hitch tension adjustment Hitch position adjustment
Hitch downwards Hitch upwards
Hitch working depth Pressure gauge
PTO on PTO off
PTO 1000 rpm PTO 540 rpm
Front wheel drive Direction of travel
Engage gear Engine speed down
Engine speed up Ram in floating position
Ram in Ram out
Safety instructions 10
2.2General safety instructions
The user must hold a valid tractor driving licence in order to operate the machine.
The user must be at least 16 years old, unless the local legislation stipulates a higher minimum age. The higher age limit shall prevail.
The user of the machine is responsible at all times for compliance with local safety regulations and guidelines.
The user must have read through the whole contents of this manual and must follow to the letter the instructions therein.
Keep this manual and that of the PTO drive shaft within reach.
Use the machine solely for the purpose it was designed for.
The machine may only be used and maintained by persons who are familiar with the machine and have been made aware of the risks. No-one who could not be expected to make correct use of the machine is to be permitted to commission or operate the machine.
No one should be standing between the machine and the tractor while these are being coupled or uncoupled.
All safety facilities must be assembled on to the machine and be in good conditions. Never remove or open a guard when the machine is running.
Always follow the specifications and requirements set by the manufacturer of the tractor in relation to its use. Please refer to Tractor manual.
Always comply with the requirements regarding the maximum load of the front and rear axles, given by the tractor manufacturer.
Safety instructions 11
Standing on or within the range of the machine during work is prohibited. This also applies during transport.
The maximum load of the tractor tyres, given by the tyre manufacturer, should not be exceeded during operation of the machine.
Warning labels should always be legible.
Work may only be carried out under a raised machine if the machine has been properly supported.
For reasons of quality and safety, only use original Imants® parts.
Maintain the machine as indicated later in the manual. Only perform this work when the machine is at a complete stop. Remove the key from the tractor’s ignition.
Modifications, additions or developments on or to the machine are not allowed without the written permission of Imants BV. This includes welding on load bearing parts. Without this written authorisation, Imants BV’s responsibility for the CE marking is invalidated and is passed on to the buyer.
Safety instructions 12
2.3Warning stickers on the machine
See Position of the warning stickers and type plate on the machineon page 14 for the
position of the warning stickers.
The warning stickers below can be found on the machine.
Danger of hands or arms being pulled in or locked in by the moving parts of the power transmission.
It could cause serious injury, possibly leading to the loss of body parts.
Never open or remove the protective devices while the tractor engine is running and the PTO drive shaft and/or hydraulic system are connected.
Read and observe the operating instructions and safety regulations before you operate the machine.
Risk of the tractor and machine unexpectedly being started and rolling away while work is being carried out on the machine, such as installation, set-up, troubleshooting, cleaning, maintenance and repair work.
There is a risk of serious injury or even death.
Before any intervention on the machine, protect the tractor and the
machine against being unintentionally started and against unintentional rolling away.
Read the relevant sections in the user manual and follow the
instructions.
Danger of feet being cut or torn off altogether. Keep away from exposed moving parts that are part of the work process!
It could cause serious injury, possibly leading to the loss of body parts.
Keep your feet away from the hazardous area while the tractor engine is
running and the PTO drive shaft and/or hydraulic system are connected.
Wait until the machine’s moving parts come to a complete standstill
before you place your foot in the hazardous area.
Safety instructions 13
2.4Position of the warning stickers and type plate on the machine
Warning labels should always be legible.
The illustration below shows where the safety stickers and type plate are to be found on the machine
Illustration 2: Position of the pictograms and type plate
Safety instructions 14
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