IKUSI ELECTRONICA S L T70MH3 User Manual

Rhein Tech Laboratories Client: IKUSI – Angel Iglesias 360 Herndon Parkway Model: T70M Suite 1400 Standards: FCC 15.249/IC RSS-210

http://www.rheintech.com

Report #: 2007117

ID’s: PVT-T70MH3 & 4166A-T70MH3 Herndon, VA 20170

Appendix I: Manual

Please see the following pages.

Page 22 of 35

70 - MINI

ENGLISH

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70 MINI USER’S MANUAL

INDEX

Pág.

1.- SYSTEM DESCRIPTION: CHARACTERISTICS………………………………………………………..............1

2.- SAFETY INSTRUCTIONS…………………………………………………………….........................................4

2.1.- GENERALS………………………………………………………………………… ..........................................4

2.2.- HOISTING MACHINERY……………………………………………………………........................................ …4

2.3.- FCC RECOMMENDATIONS……………………………………………………………………………….............. 5

3.- INSTALLATION / SYSTEM ASSEMBLY………………………………………................................................5

3.1.- TRANSMITTER……………………………………………………….............................................…………....5

3.2.- RECEIVER…………………………………………………………………………......................................... ..6

3.3.- STARTING UP………………………………………………………………................................................... ..7

4.- TRANSMITTERS..........…............................................................................................................................8

4.1.- TYPE OF TRANSMITTERS……………………………………………………… ........................................... …8

4.2.- MAINTENANCE / TROUBLESHOOTING………………………………………… ............................................ …9

5.- RECEIVERS…………………………….......................................................................................................10

5.1.- TYPE OF RECEIVERS………………………………………………………………………………………….. .. 10

5.2.- MAINTENANCE / TROUBLESHOOTING…………………………………………………………………………... 11

6.- RADIO REMOTE SYSTEM FUNCTIONALITIES…...…………………………………………………............12

6.1.- GENERALS……..………………………………………………………………………………………............. 12

6.2.- BATTERY LEVEL INDICATION…..……………………………………………………………………………...... 12

6.3.- BASE CHANNEL CHANGING (T70MG10;T70MH3D;T70MH3;T70MH2 TRANSMITTER MODELS)...……... . ...13

6.4.- ID RELEASING (T70MG10;T70MH3D;T70MH3;T70MH2 TRANSMITTER MODELS)…………………........ ..15

6.5.- AUTO TEACHING MODE (T70MG10;T70MH3D;T70MH3;T70MH2 TRANSMITTER MODELS)………..…... ...15

6.6.- LOST TRANSMITTER SEARCHING MODE (T70MG10;T70MH3;T70MH2 TRANSMITTER MODELS)………... ...17

6.7.- PROGRAMMING PARAMETERS(T70MG10;T70MH3;T70MH2 TRANSMITTER MODELS)………..……..….. ...18

6.8.- PROGRAMATION (T70MH3D TRANSMITTER MODEL)……………….……………………..…………….…..... 20

6.8.1.- PROGRAMMING MODE BLOCK DIAGRAM…………….……………………………………………….... 21

6.8.2.- PROGRAMMABLE PARAMETERS…………………………………..……………………………....... ...23

6.8.3.- OUTPUT PROGRAMMING MODE (TELE ALIGNED)…………………….……………………………... ...24

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1.- SYSTEM DESCRIPTION: CHARACTERISTICS

The systems are based on several handheld transmitter models (with the possibility of single step keypads by function, known as generic transmitter, or double step keypads by function, known as hoisting transmitter) and several receiver models, available with relays or static outputs –PWM outputs-.

The radio, integrated in the PCB of the transmitter and the receiver, is ready to work in different ISM bands, according to different models. The transmitter can be powered by alkaline batteries, type AA or rechargeable NiMH AA type batteries.

Applications are many and varied, depending on the emitter-receiver combination; basically the applications’

areas are as follows:

- Mobile applications (on board systems)

- Industrial hoisting applications (no EC)

- Other industrial hoisting applications (Chain hoists / Cat. 3 ;EN-954-1: EC)

- Other applications

SYSTEM CHARACTERISTICS

Transmitters: T70MG10-T70MH3-T70MG10D-T70MH3D Specifications

Available frequencies (ISM bands) 915MHz

RF Power (ERP) < 1mW 915MHz

Modulation type FSK 4800 bps and 7.200 bps Protection IP65 Channel bandwidth 25KHz Number of IDs 64K per band Response time < 150ms Working channel selection Automatic at transmitters’ start-up Display option (for Remote Tele-Alignment) 2 lines x 12 characters / line + icons Antenna Printed circuit board integrated (standard) Weight 250gr Dimensions Length = 160mm / Wide = 75mm / Height = 45mm Rechargeable batteries Alkaline type AA 1,5V 2600mAh (-10ºC / +50ºC)

Battery life >12h (100% duty cycle) Alkalines 2500mAh

EEPROM Internal Hoisting Safety Standards EN 954-1 Cat. 3 (hoisting models) Active STOP (time) < 500ms (Cat.3 CE) Passive STOP (time) < 2s (Cat.3 CE) Operating temperature range -20ºC / +70ºC Storage temperature range (24h) -25ºC / +75ºC Storage temperature range –long periods- -25ºC / +55ºC Signaling (transmitters without display) 1 bicoloured LED (RUN labeled) Acoustic signaling Internal buzzer T70MG10: Generic keypad transmitter (without display) 10 functions max. (1 step) + ON/OFF function T70MH3: Hoisting keypad transmitter (without display) 6 functions max. (2 steps) + 2 AUX (1 step) + START

T70MG10D: Generic keypad transmitter (with display) 10 functions max. (1 step) + ON/OFF function

T70MH3D: Hoisting keypad transmitter (with display)

870MHz/433MHz 419MHz

< 5mW 870 MHz; <10 mW 433MHz < 10mW 419MHz

Commercial Range NiMH type AA 1,2V 1200mAh (-20ºC / +70ºC) Industrial Range

>6h (100% duty cycle) NiMH 1200mAh

+ ON/STOP functions

6 functions max. (2 step) + START + ON/STOP function

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R70MP10: Receiver with PWM outputs (10 outputs) Specifications

Available frequencies (ISM bands) 915MHz

Power supply 9-35V DC Number of outputs 10 MOSFET (PWM) Protection IP65 Antenna Printed circuit board integrated (standard) Working channel selection Automatic at transmitters’ start-up Weight 430 gr. Dimensions Length = 151mm / Wide = 129mm (160mm with PG) /

EEPROM Internal Status signaling MultiLED: 7 LED visible externally Conexions Plug-In terminals: inputs/outputs with PG cable glands

Maximum current per output 5A Maximum current output (total) 15A PWM outputs frequency range 30 – 300Hz (5%+-95%) Output accuracy 16 bits (power supply range) Electrical input protection Fuse protected Electrical output protections Polarity inversion / Shortcircuit Operating temperature -20ºC / +70ºC Storage temperature (24h) -25ºC / +75ºC Storage temperature –long periods- -25ºC / +55ºC Disconnecting security A MOSFET transistor connected with the positive value

870MHz/433MHz 419MHz

Height = 61mm

1) PG11 model power supply cable gland

2) PG16 model outputs cable gland

of the power supply provides security functions.

R70MR11: Receiver with relays outputs (11 outputs) Specifications

Available frequencies (ISM bands) 915MHz

870MHz/433MHz 419MHz

Power supply (depending on the model) 24/48V AC 50/60Hz (+20% / -30% Vin)

115/230V AC 50/60Hz (+20% / -30% Vin)

Number of outputs 11 RELAYS MODEL (No valid for CE hoisting

applications) 11 relays outputs. Protection IP65 Antenna Printed circuit board integrated (standard). Working channel selection Automatic at transmitters’ start-up Weight 980 grs. Dimensions Length = 205mm / Wide = 156mm / Height = 62mm EEPROM Internal Status signaling MultiLED: 7 LED visible externally Conexions Plug-In terminals. Inputs/outputs with PG 21 (25 poles

maximum) cable gland. Maximum current over resistive load 8A Operating temperature range -20ºC / +70ºC Storage temperature (24h) -25ºC / +75ºC Storage temperature –long periods- -25ºC / +55ºC

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70 MINI USER’S MANUAL

R70MR06: Receiver with output relays (6 outputs) Specifications

Available frequencies (ISM bands) 915MHz

870MHz/433MHz

419MHz Power supply (depending on the model) 24V AC 50/60Hz (+20% / -30% Vin)

48V AC 50/60Hz (+20% / -30% Vin)

115V AC 50/60Hz (+20% / -30% Vin)

230V AC 50/60Hz (+20% / -30% Vin) Number of outputs 06 RELAYS MODEL (CE hoisting applications / Cat.3

EN-954-1) 06 relays outputs (3 Hoist / 3 Travel) Protection IP65 Antenna Printed circuit board integrated (standard). Working channel selection Automatic at transmitters’ start-up Weight 640 grs. Dimensions Length = 151 mm / Wide = 129mm / Height = 61mm EEPROM Internal Status signaling MultiLED: 7 LED visible externally Conexions Plug-In terminals: inputs/outputs with PG16 model

output cable gland. Maximum current over resistive load 6A Operating temperature range -20ºC / +70ºC Storage temperature (24h) -25ºC / +75ºC Storage temperature –long periods- -25ºC / +55ºC

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2.- SAFETY INSTRUCTIONS

2.1.- GENERALS

These instructions must be read carefully. This will allow you to install, use and maintain this device in a proper state, reducing the risk of incorrect use.

Do not install the equipment in machines for the elevation of people or in explosive atmospheres.

Any failure to comply with that set out in this manual will create a hazard, for which reason the following must be respected:

¾ Ensure that the installation is carried out by trained, competent staff. ¾ The safety rules of the work area and of all competent authorities must be respected every

time.

¾ Ensure that this manual is permanently available to the operator and to the person in charge

of maintenance.

¾ Keep the transmitter out of the reach of unauthorised people. ¾ At the start of each day, check the correct working of the STOP button and the other safety

devices of the machine.

¾ In the event of any anomaly, use the STOP button. ¾ If there are several radio remote systems working in the same area, ensure that the used

transmitter corresponds to the machine that is being controlled. Identify the machine which the transmitter corresponds to.

¾ Carry out regular checks and preventive maintenance. ¾ In the case of repairs, only use original spare parts.

¾ Never modify the device without prior study and approval of the manufacturer. ¾ Never use the device with a power supply other than the indicated. ¾ Never allow the device to be used by unqualified people. ¾ After being used, do not leave the transmitter in service without having pressed the STOP

button in order to prevent accidental operations.

¾ Do not use the device without visibility. ¾ Avoid knocking or dropping the set. ¾ Do not use the set if failure is detected.

2.2.- HOISTING MACHINES

¾ Ensure that the machine is fully halted throughout the estimated assembly time; clear the

work area and use safety clothing.

¾ In the case of overhead cranes, park the crane and position stop-ends (if these are not

available use appropriate signs) at a suitable distance in order to prevent collision with other cranes in the same area.

¾ Verify the power supply and turn off the main contactor. ¾ Remember that the receiver has at least, more than one circuit under voltage. ¾ Even if the power supply is disconnected, there is still a risk of electrical discharges. ¾ Never forget to connect the ground cable. ¾ Use fireproof cables for the electrical connections. ¾ Check that the input power supply corresponds to the right voltage of the receiver. ¾ Be cautious: it may occur that the equipment has not been connected properly, which can

result in unforeseen movements during the start-up.

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70 MINI USER’S MANUAL

2.3.- FCC RECOMMENDATIONS (only valid for equipment that works in 915MHz ISM band)

3.- INSTALATION / SYSTEM ASSEMBLY

3.1.-TRANSMITTER

Proceed to open the transmitter’s battery compartment and introduce the supplied batteries into the battery

housing (2 AA type 1,5V alkaline batteries) respecting the +/- polarity, indicated inside the battery housing.

Procedure for o

“Open” the safety lock: rotate in the direction

indicated by the arrow. “Open” lock tab: press in the direction

indicated by the arrow. “Open” battery housing cover: rotate in the

direction indicated by the arrow.

Procedure for closing the mechanism of the battery housing:

“Close” battery housing cover: rotate in the

direction indicated by the arrow. “Close lock tab”: press in the direction

indicated by the arrow. “Close the safety lock”: rotate in the

direction indicated by the arrow.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. this device may not cause harmful interference, and

2. this device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment.

To comply with FCC RF exposure compliance requirements, this device and its antenna must not be co-located with, or operating in conjunction with, any other antenna or transmitter.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rul.

These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

ening the mechanism of the battery housing:

Abrir

Open

Abrir

Open

Cerrar

Abrir

Open

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70 MINI USER’S MANUAL

3.2.-RECEIVER

Find an easy access location for the receiver, free from obstacles, in order to facilitate the reception of the

transmitter’s radio signal, and far away from elements which can produce intense electric disturbance.

R70MP10 and R70MR06 models receiver dimensions:

R70MR11 model receiver dimensions:

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3.3.- STARTING UP.

TRANSMITTERS: Turning on the T70MG10 transmitter model:

1- Insert the transmitter’s batteries (2 AA type batteries). 2- Press ON/OFF function. The transmitter remains powered. 3- Enter the key code: press simultaneously “7” + “8” functions. 4- Press “10” function. Equivalent to the START function. 5- Transmitter in ON state (solid green LED).

Turning on the T70MH3 / T70MH2 transmitter model: 1- Insert the transmitter’s batteries (2 AA type batteries). 2- Press ON/STOP function. The transmitter remains powered. 3- Enter the key code: press simultaneously ◄ ► functions. 4- Press START. 5- Transmitter in ON state (solid green LED).

Turning on the T70MH3D transmitter model: 1- Insert the transmitter’s batteries ( 2 AA type batteries). 2- Press ON/STOP function. LCD display message: “PLEASE WAIT” 3- Enter the key code: press simultaneously ◄ ► functions. LCD display message: “PRESS START” 4- Press START. 5- Transmitter in ON state. LCD display message: “WORKING OK”

RECEIVERS

connection block diagram provide in this manual (page 11).

1) No radio link with the transmitter:

Transmitters without display: RUN signalling LED in solid green colour. In transmitters with LCD display: “WORKING OK”; if the transmitter is the owner of the receiver.

Proceed to connect the power supply and the output connections. Use the plug-in terminals and the

LED’s signaling in correct operating mode:

“Power”: solid green. “Hard-OK”: solid green. “Signal”: Blinking if there are transmitters near and in the same band.

2) There is a radio link with the transmitter: “Power”: solid green. “Hard-OK”: solid green. “Signal”: green blinking fast. “Data”: green blinking fast. “ID”: green blinking fast.

3) With STOP relay activated and active outputs: “Power”: solid green. “Hard-OK”: solid green. “Signal”: green blinking fast. “Data”: green blinking fast. “ID”: green blinking fast.

“Relay”: solid green if the STOP relay is activated. “Order”: green (variable intensity), if one or more PWM outputs are activated. “Order”: green (fixed intensity), if at least one or more relay outputs are activated.

T70MG10

T70MH2

T70MH3D

T70MH3

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