IKUSI ELECTRONICA S L R70MR06C1 User Manual

Rhein Tech Laboratories Client: IKUSI – Angel Iglesias
360 Herndon Parkway Model: R70MR06C1
Suite 1400 Standards: FCC 15.249/IC RSS-210

http://www.rheintech.com

Report #: 2007257

ID’s: PVT-R70MR06C1 & 4166A-R70MR06C1 Herndon, VA 20170

Appendix J: Manual

Please see the following pages.

Page 25 of 40

70-M

ENGLISH

70-M USER’S MANUAL

INDEX

Pág.

1.- SYSTEM DESCRIPTION: CHARACTERISTICS………………………………………………………..............1

2.- SAFETY INSTRUCTIONS…………………………………………………………….........................................4

2.1.-

GENERALS………………………………………………………………………… .......................................... 4

2.2.- HOISTING MACHINERY……………………………………………………………........................................ …4

2.3.- FCC RECOMMENDATIONS……………………………………………………………………………….............. 5

3.- INSTALLATION / SYSTEM ASSEMBLY………………………………………................................................5

3.1.-

TRANSMITTER……………………………………………………….............................................…………....5

3.2.- RECEIVER…………………………………………………………………………......................................... ..6

3.3.- STARTING UP………………………………………………………………................................................... ..7

4.- TRANSMITTERS..........…............................................................................................................................8

4.1.-

TYPES OF TRANSMITTERS……………………………………………………….......................................... …8

4.2.- MAINTENANCE / TROUBLESHOOTING (TRANSMITTERS WITHOUT DISPLAY) ..............................................……9

4.3.-

MAINTENANCE / TROUBLESHOOTING (TRANSMITTER WITH DISPLAY) ............…………………………………10

5.- RECEIVERS……………………………......................................................................................................11

5.1.- TYPES OF RECEIVERS………………………………………………………………………………………….. 11

5.2.- MAINTENANCE / TROUBLESHOOTING…………………………………………………………………………... 12

6.- RADIO REMOTE SYSTEM FUNCTIONALITIES…...…………………………………………………............13

6.1.-

GENERALS……..………………………………………………………………………………………............. 13

6.2.- BATTERY LEVEL INDICATION…..……………………………………………………………………………...... 13

6.3.-

BASE CHANNEL CHANGE (T70MG10;T70MH3D;T70MH3;T70MH2 TRANSMITTER MODELS)...……... .... ...14

6.4.- ID RELEASING (T70MG10;T70MH3D;T70MH3;T70MH2 TRANSMITTER MODELS)…………………........ ..16

6.5.- AUTO TEACHING MODE (T70MG10;T70MH3D;T70MH3;T70MH2 TRANSMITTER MODELS)………..…... ...17

6.6.-

LOST TRANSMITTER SEARCHING MODE (T70MG10;T70MH3;T70MH2 TRANSMITTER MODELS)………... ...18

PROGRAMMING PARAMETERS(T70MG10;T70MH3;T70MH2 TRANSMITTER MODELS)………..……..….. ...19

6.7.-

6.8.-

PROGRAMATION (T70MH3D TRANSMITTER MODEL)……………….……………………..…………….…..... 21

6.8.1.-

PROGRAMMING MODE BLOCK DIAGRAM…………….……………………………………………….... 22

6.8.2.-

PROGRAMMABLE PARAMETERS…………………………………..……………………………....... ...24

6.8.3.-

OUTPUT PROGRAMMING MODE (TELE ALIGNED)…………………….……………………………... ...25

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70-M USER’S MANUAL

1.- SYSTEM DESCRIPTION: CHARACTERISTICS

The systems are based on several handheld transmitter models (with the possibility of single step keypads
by function, known as generic transmitter, or double step keypads by function, known as hoisting transmitter) and
several receiver models, available with relays or static outputs –PWM outputs-.

The radio, integrated in the PCB of the transmitter and the receiver, is ready to work in different ISM bands,
according to different models.
The transmitter can be powered by alkaline batteries, type AA or rechargeable NiMH AA type batteries.

Applications are many and varied, depending on the emitter-receiver combination; basically the applications’

areas are as follows:

- Mobile applications (on board systems)

- Industrial hoisting applications (no EC overhead cranes)

- Other industrial hoisting applications (Chain hoists / Cat. 3 ;EN-954-1: EC)

- Other applications

SYSTEM CHARACTERISTICS

Transmitters: T70MG10-T70MH3-T70MH2-T70MH3D Specifications

Available frequencies (ISM bands) 915MHz

RF Power (ERP) < 1mW 915MHz

Modulation type FSK 4800 bps and 7.200 bps
Protection IP65 / NEMA-4
Channel bandwidth 25KHz
Number of IDs 64K per band
Response time < 150ms
Working channel selection Automatic at transmitters’ start-up
Display option (Remote Programmer:T70MH3D model) 2 lines x 12 characters / line + icons
Antenna Printed circuit board integrated (standard)
Weight 180gr (without batteries)
Dimensions Length = 160mm / Wide = 75mm / Height = 45mm
Non rechargeable (Alkaline) and rechargeable (NiMH)
batteries

Battery life >12h (100% duty cycle) Alkaline 2500mAh

EEPROM Internal (EP70 compatible)
Hoisting Safety Standards EN 954-1 Cat. 3 (T70MH2 model)
Active STOP (time) < 500ms (Cat.3 CE)
Passive STOP (time) < 2s (Cat.3 CE)
Operating temperature range -20ºC / +70ºC (-4ºF / 158ºF)
Storage temperature range (24h) -25ºC / +75ºC (-13ºF / 167ºF)
Storage temperature range –long periods- -25ºC / +55ºC (-13ºF / 131ºF)
Signalling (transmitters without display) 1 bicoloured LED (RUN labelled)
Acoustic signalling Internal buzzer
T70MG10: Generic keypad transmitter (without display) 10 functions max. (1 step) + ON/OFF function
T70MH3: Hoisting keypad transmitter (without display) 6 functions max. (2 steps) + 2 AUX (1 step) +

T70MH2: Hoisting keypad transmitter (without display) 4 functions max. (2 steps) + START + ON/STOP

T70MH3D: Hoisting keypad transmitter / Remote
Programmer

870MHz/433MHz
419MHz

< 5mW 870 MHz; <10 mW 433MHz
< 10mW 419MHz

Alkaline type AA 1,5V 2600mAh (-10ºC / +50ºC)
(14ºF / 122ºF) Commercial Range
NiMH type AA 1,2V 1200mAh (-20ºC / +70ºC)
(-4ºF / 158ºF) Industrial Range

>6h (100% duty cycle) NiMH 1200mAh

START + ON/STOP functions

functions
6 functions max. (2 step) + START + ON/STOP
function

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70-M USER’S MANUAL

R70MP10: Receiver with PWM outputs (10 outputs) Specifications

Available frequencies (ISM bands) 915MHz

Power supply 9-35V DC
Number of outputs 10 MOSFET (PWM)
Protection IP65 / NEMA-4
Antenna Printed circuit board integrated (standard)
Working channel selection Automatic at transmitters’ start-up
Weight 430 gr.
Dimensions Length = 151mm / Wide = 129mm (160mm with PG) /

EEPROM Internal (EP70 compatible)
Status signalling MultiLED: 7 LED visible externally
Connexions Plug-In terminals: inputs/outputs with PG cable glands

Maximum current per output 5A
Maximum current output (total) 15A
PWM outputs frequency range 30 – 300Hz
Output accuracy 16 bits (power supply range)
Electrical input protection Fuse protected
Electrical output protections Polarity inversion / Short-circuit
Operating temperature -20ºC / +70ºC (-4ºF / 158ºF)
Storage temperature (24h) -25ºC / +75ºC (-13ºF / 167ºF)
Storage temperature –long periods- -25ºC / +55ºC (-13ºF / 131ºF)
Disconnecting security A MOSFET transistor connected with the positive value

R70MR11: Receiver with relays outputs (11 outputs) Specifications

Available frequencies (ISM bands) 915MHz

Power supply (depending on the model) 24/48V AC 50/60Hz (+20% / -30% Vin)

Number of outputs 11 RELAYS MODEL (No valid for CE hoisting

Protection IP65 / NEMA-4
Antenna Printed circuit board integrated (standard).
Working channel selection Automatic at transmitters’ start-up
Weight 980 grs.
Dimensions Length = 205mm / Wide = 156mm / Height = 62mm
EEPROM Internal (EP70 compatible)
Status signalling MultiLED: 7 LED visible externally
Connexions Plug-In terminals. Inputs/outputs with PG 21 (25 poles

Maximum current over resistive load 8A
Operating temperature range -20ºC / +70ºC (-4ºF / 158ºF)
Storage temperature (24h) -25ºC / +75ºC (-13ºF / 167ºF)
Storage temperature –long periods- -25ºC / +55ºC (-13ºF / 131ºF)
Consumption (maximum) 15 VA

870MHz/433MHz
419MHz

Height = 61mm

1) PG11 model power supply cable gland

2) PG16 model outputs cable gland

of the power supply provides security functions.

870MHz/433MHz
419MHz

115/230V AC 50/60Hz (+20% / -30% Vin)

applications) 11 relays outputs.

maximum) cable gland.

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70-M USER’S MANUAL

R70MR06: Receiver with output relays (6 outputs) Specifications

Available frequencies (ISM bands) 915MHz

Power supply (depending on the model) 24V AC 50/60Hz (+20% / -30% Vin)

Number of outputs 06 RELAYS MODEL (CE hoisting applications / Cat.3

Protection IP65 / NEMA-4
Antenna Printed circuit board integrated (standard).
Working channel selection Automatic at transmitters’ start-up
Weight 640 grs.
Dimensions Length = 151 mm / Wide = 129mm / Height = 61mm
EEPROM Internal
Status signalling MultiLED: 7 LED visible externally
Connexions Plug-In terminals: inputs/outputs with PG16 model

Maximum current over resistive load 6A
Operating temperature range -20ºC / +70ºC (-4ºF / 158ºF)
Storage temperature (24h) -25ºC / +75ºC (-13ºF / 167ºF)
Storage temperature –long periods- -25ºC / +55ºC (-13ºF / 131ºF
Comsumption (maximum) 10 VA

870MHz/433MHz
419MHz

48V AC 50/60Hz (+20% / -30% Vin)
115V AC 50/60Hz (+20% / -30% Vin)
230V AC 50/60Hz (+20% / -30% Vin)

EN-954-1) 06 relays outputs (3 Hoist / 3 Travel)

output cable gland.

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70-M USER’S MANUAL

2.- SAFETY INSTRUCTIONS

2.1.- GENERALS

These instructions must be read carefully. This will allow you to install, use and maintain
this device in a proper state, reducing the risk of incorrect use.

Do not install the equipment in machines for the elevation of people or in explosive
atmospheres.

Any failure to comply with that set out in this manual will create a hazard, for which
reason the following must be respected:

¾ Ensure that the installation is carried out by trained, competent staff.
¾ The safety rules of the work area and of all competent authorities must be respected every

time.

¾ Ensure that this manual is permanently available to the operator and to the person in charge

of maintenance.

¾ Keep the transmitter out of the reach of unauthorised people.
¾ At the start of each day, check the correct working of the STOP button and the other safety

devices of the machine.

¾ In the event of any anomaly, use the STOP button.
¾ If there are several radio remote systems working in the same area, ensure that the used

transmitter corresponds to the machine that is being controlled. Identify the machine which
the transmitter corresponds to.

¾ Carry out regular checks and preventive maintenance.
¾ In the case of repairs, only use original spare parts.

¾ Never modify the device without prior study and approval of the manufacturer.
¾ Never use the device with a power supply other than the indicated.
¾ Never allow the device to be used by unqualified people.
¾ After being used, do not leave the transmitter in service without having pressed the STOP

button in order to prevent accidental operations.

¾ Do not use the device without visibility.
¾ Avoid knocking or dropping the set.
¾ Do not use the set if failure is detected.

2.2.- HOISTING MACHINES

¾ Ensure that the machine is fully halted throughout the estimated assembly time; clear the

work area and use safety clothing.

¾ In the case of overhead cranes, park the crane and position stop-ends (if these are not

available use appropriate signs) at a suitable distance in order to prevent collision with other
cranes in the same area.

¾ Verify the power supply and turn off the main contactor.
¾ Remember that the receiver has at least, more than one circuit under voltage.
¾ Even if the power supply is disconnected, there is still a risk of electrical discharges.
¾ Never forget to connect the ground cable.
¾ Use fireproof cables for the electrical connections.
¾ Check that the input power supply corresponds to the right voltage of the receiver.
¾ Be cautious: it may occur that the equipment has not been connected properly, which can

result in unforeseen movements during the start-up.

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p

2.3.- FCC RECOMMENDATIONS (only valid for equipment that works in 915MHz ISM band)

3.- INSTALATION / SYSTEM ASSEMBLY

3.1.-TRANSMITTER

Proceed to open the transmitter’s battery compartment and introduce the supplied batteries into the battery
housing (2 AA type 1,5V alkaline batteries) respecting the +/- polarity, indicated inside the battery housing.

Procedure to o

“Open” the safety lock: rotate in the direction

1

indicated by the arrow.
“Open” lock tab: press in the direction

2

indicated by the arrow.
“Open” battery housing cover: rotate in the

3

direction indicated by the arrow.

Procedure to close the mechanism of the
battery housing:

“Close” battery housing cover: rotate in the

3

direction indicated by the arrow.
“Close lock tab”: press in the direction

2

indicated by the arrow.
“Close the safety lock”: rotate in the

1

direction indicated by the arrow.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, including interference that may cause
undesired operation.

Changes or modifications not expressly approved by the manufacturer could void the user's
authority to operate the equipment.

To comply with FCC RF exposure compliance requirements, this device and its antenna must
not be co-located with, or operating in conjunction with, any other antenna or transmitter.

This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rul.

These limits are designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.

en the mechanism of the battery housing:

Cerrar

2

Close

Abrir

Open

1

Abrir

Open

Abrir

Open

Cerrar

Close

3

Cerrar

Close

Crane’s identifier sticker

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70-M USER’S MANUAL

3.2.-RECEIVER

Find an easy access location for the receiver, free from obstacles, in order to facilitate the reception of the
transmitter’s radio signal, and far away from elements that can produce intense electric disturbance.

R70MP10 and R70MR06 models receiver dimensions:

R70MR11 model receiver dimensions:

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70-M USER’S MANUAL

3.3.- STARTING UP.

TRANSMITTERS:

Switching on T70MG10 transmitter model:
1- Insert the batteries (two AA type batteries).
2- Press ON/OFF function, until the first green LED flashes. The LED will keep blinking in green

colour while the transmitter is in the initializing process; later the LED lights off. The transmitter
remains in “stand-by” mode.If an EP70 eeprom module is connected, the initializing process
becomes slower, because the content of the EP70 module is copied into the internal eeprom,

erasing or updating the internal eeprom content

3- Press the “key software”, if the module has been configured in such way, pressing at the same time

“7” and “8” functions, until the green LED starts blinking.
Default configuration: without “key software”.

4- Press “any function”, until the green LED is permanently ligthning. It indicates that the radio link has

been performed. The transmitter remains in ON state. If there is no external EP70 eeprom module
connected to the transmitter, the previous synchronization between the transmsitter and the receiver
is signalised with the orange LED blinking.

5- To switch off the transmitter, press ON/OFF key; the orange LED blinks and then, it switches off.

Switching on T70MH3 and T70MH2 transmitter models:
6- Insert the batteries (two AA type batteries).
7- Press ON/STOP function, until the first green LED flash. The LED will keep blinking in green

colour while the transmitter is in the initializing process; later the LED lights off, and the transmitter
remains in “stand-by” mode.If an EP70 eeprom module is connected, the initializing process
becomes slower, because the content of the EP70 module is copied into the internal eeprom,

erasing or updating the internal eeprom content.

8- Press the “key software”, if the module has been configured in such way, pressing at the same time

“◄ ►” functions, until the green LED starts blinking.
Default configuration: with “key software”.

9- Press “START” function, until the green LED is permanently ligthning. It indicates that the radio link

has been performed. The transmitter remains in ON state. If there is no external EP70 eeprom
module connected to the transmitter, the previous synchronization between the transmsitter and the
receiver is signalised with the orange LED blinking.

10- To switch off the transmitter, press ON/STOP key; the orange LED blinks and then, it switches off.

Switching on T70MH3D transmitter model:
11- Insert the batteries (two AA type batteries).
12- Press ON/STOP function, until the message “INITIALIZING PLEASE WAIT” appears in the LCD

display. This message remains in the display while the transmitter is in the initializing process; later
the LED lights off, and the transmitter remains in “stand-by” mode.If an EP70 eeprom module is
connected, the initializing process becomes slower, because the content of the EP70 module is
copied into the internal eeprom, erasing or updating the internal eeprom content.

13- Press the “key software”, if the module has been configured in such way, pressing at the same time

“◄ ►” functions, until the green LED starts blinking.
Default configuration: with “key software”.

14- Press “START” function, and the message “DOWNLOADING CHECKSUM” appears in the LCD

display. If the “checksum” is OK the message “WORKING OK” is shown in the LCD display and it
indicates that the radio link has been performed. If the “checksum” is wrong a second message will
appear “DOWNLOADING EEPROM” previously to the final message “WORKING OK”.

15- To switch off the transmitter, press ON/STOP key; the message “SWITCH OFF” is shown in the

LCD display and the transmitter switches off.

Transmitters without display: RUN signalling LED in solid green colour. In transmitters with
LCD display: “WORKING OK”; if the transmitter is the owner of the receiver.

After switching off the transmsitter please wait about two seconds before pressing ON/OFF or
ON/STOP functions, to start up again.

.

T70MG10

T70MH3

T70MH2

T70MH3D

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play

RECEIVERS

Proceed to connect the power supply and the output connections. Use the plug-in terminals and the
connection block diagram provide in this manual (page 11).

1) No radio link with the transmitter:

2) There is a radio link with the transmitter:

3) With STOP relay activated and active outputs:

4. – TRANSMITTERS

4.1. – TYPES OF TRANSMITTERS

T70MG10

Generic: máx. 10 functions

(1 step) + ON/OFF (without
display)

LED’s signalling in correct operating mode:

“Power”: solid green.
“Hard-OK”: solid green.
“Signal”: Blinking if there are transmitters near and
in the same band.

“Power”: solid green.
“Hard-OK”: solid green.
“Signal”: green blinking fast.
“Data”: green blinking fast.
“ID”: green blinking fast.

“Power”: solid green.
“Hard-OK”: solid green.
“Signal”: green blinking fast.
“Data”: green blinking fast.
“ID”: green blinking fast.

“Relay”: solid green if the STOP relay is activated.
“Order”: green (variable intensity), if one or more PWM outputs are activated.
“Order”: green (fixed intensity), if at least one or more relay outputs are activated.

Hoisting: máx. 6 functions

(2 steps) + 2 AUX: A1 and A2
(1 step) + START + ON/STOP

The models with LCD dis

T70MH3 T70MH3D T70MH2

Hoisting: máx. 6 functions

(2 steps) + START +
ON/STOP (with display).

REMOTE PROGRAMMER

are alwaysrequired for Tele-Alignment purposes.

Hoisting (Cat. 3 EN-954-1): máx. 4

functions (2 steps) + START +
ON/STOP (without display)

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