Rhein Tech Laboratories Report #: 2004079
360 Herndon Parkway FCC: Part 15.249
Suite 1400 IC: RSS-210
FCC ID: PVTTR800-US Herndon, VA 20170
http://www.rheintech.com
M/N: TR800
APPENDIX J: MANUAL
Please see the following pages.
Page 58 of 74
OPERATION & INSTALLATION
MANUAL
TM70
PUSHBUTTON TRANSMITTERS
TM70Bi.v2.1a.doc (06/04)
IKUSI reserves the right to modify this information without prior notification.
I N DEX
PAGE.
1.- DECLARATION OF CONFORMITY ...................................................................................................................1
2.- SYSTEM DESCRIPTION........................................................................................................................................2
3.- SAFETY INSTRUCTIONS......................................................................................................................................3
3.1.- WHAT YOU MUST DO .....................................................................................................................................3
3.2.- WHAT YOU MUST NOT DO ............................................................................................................................ 3
3.2.- NOTES.................................................................................................................................................................4
4.- INSTALLATION ...................................................................................................................................................... 5
4.1.- THE CB60 BATTERY CHARGER ....................................................................................................................5
4.2.- RECEIVER ..........................................................................................................................................................6
4.3.- STARTING UP....................................................................................................................................................8
5.- USING THE SET .................................................................................................................................................... 10
6.- MAINTENANCE ................................................................................................................................................... 11
6.1.- WARRANTY..................................................................................................................................................... 11
6.2.- PRECAUTIONS ................................................................................................................................................11
6.3.- FAULT FINDING .............................................................................................................................................12
6.4.- SPARES ............................................................................................................................................................. 13
ANNEX A - PROGRAMMING A SPARE TRANSMITTER................................................................................ 14
ANNEX A - PROGRAMMING A SPARE TRANSMITTER................................................................................ 14
ANNEX B.- PROGRAMMING THE MACHINE IDENTIFICATION IN LCD TRANSMITTERS.................. 14
ANNEX B.- PROGRAMMING THE MACHINE IDENTIFICATION IN LCD TRANSMITTERS.................. 15
TM70Bi.v2.1a.doc (06/04) i
1.- DECLARATION OF CONFORMITY
DECLARACION DE CONFORMIDAD
DECLARATION OF CONFORMITY
KONFORMITÄTSERKLÄRUNG
DECLARATION DE CONFORMITE
DICHIARAZIONE DI CONFORMITA'
DECLARAÇAO DE CONFORMIDADE
El Fabricante
The Manufacturer
Der Hersteller
Le Fabricant
Il Fabbricante
O Fabricante
ANGEL IGLESIAS, S.A.
Pol. Ind. 27, nº 30 20014
SAN SEBASTIAN - SPAIN
NIF: A-20-036.018
Tel : (+34) 943 448800
Fax: (+34) 943 448816
Declara que el producto: Telemando IKUSI
Declares that the product: Remote Control IKUSI
Erklärt, dass das Produkt: Funkfernsteuerung IKUSI
Déclare que le produit: Télécommande IKUSI
Dichiara che il prodotto: Radiocomando IKUSI
Declara que o produto: Radiocomando IKUSI
TM70/1
TM70/2
Cumple con las Directivas de Consejo:
Complies with the provisions of Council:
Erfüllt die Richtlinien des Rates:
Accompli les Directives du Conseil:
E´conforme alle Direttive del Consiglio:
Cumpre as Directivas del Consello:
93/44 EC
99/5 EC
Normas armonizadas utilizadas:
Applied harmonized standards:
Angewendete harmonisierte Normen:
Normes harmonisées utilisées:
Norme armonizate utilizzate:
Normas armonizadas utilizadas:
ETSI EN 300220
ETS EN 301489-3
EN 55022
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
EN 61000-4-11
EN 61000-3-2
EN 61000-3-3
EN 60950-1
EN 50178
EN 60204-32
EN 60529
PrEN 13557
PrEN 12077-1
San Sebastián, 30/04/03
Susana Surutusa
Quality Dpt.
TM70Bi.v2.1a.doc (06/04) 1
2.- SYSTEM DESCRIPTION
The TM70/1 and TM70/2 push-button transmitter type, radio remote control systems are
designed for the remote control of hoists and cranes, and are particularly suitable for
applications when the operator needs to be able to choose the best location from which to
carry out an operation.
The system consists of a transmitter for selecting commands and a receiver, which is
connected to the electrical system of the machine to be operated. The system also comes
with a battery charger and two rechargeable batteries.
The main specifications are as follows:
The TM70
Frequency band 869,700 a 870,000 MHz; ERP <5mW
Optional: 433,050 a 434,040 MHz; ERP <1mW
434.040 a 434.790 MHz; ERP <10mW
914.150 a 915.875 MHz; ERP <1mW
Response Time 100 ms
Temperature range -20º a +65ºC
The T70/1 and T70/2 Transmitters
Protection IP65
The R70/13 and R70/21 Receivers
Power supply 48, 115, 230 Vac ± 10%, 50/60 Hz
Optional 12 or 24 Vdc
Consumption 20 W
Relays 230 Vac/8 A
STOP Relays 230 Vac/6 A
Protection IP55
Electrical Security Class II (EN50178)
The CB60 battery charger
Power supply 230 Vac ± 10%, 50Hz;
optional 115 Vac, 60 Hz; 24 Vcc; 12 Vcc
The BT06K batteries
Voltage 4.8 V
Capacity 750 mAh NiMH
Charging temperature 0º to 45ºC
Discharge temperature -20º to 50ºC
Autonomy 10 h (operating at 50%)
TM70Bi.v2.1a.doc (06/04) 2
3.- SAFETY INSTRUCTIONS
These instructions must be read carefully in order to install and use
the set properly and to keep it in perfect working condition and to
reduce the risks of misuse.
Do not use this set on machines for the lifting of persons or in
potentially explosive atmospheres.
Any use other than that specified in this manual is dangerous. The
following instructions must be strictly adhered to.
3.1.- WHAT YOU MUST DO
Strictly adhere to the instructions for installation contained in this manual
Make sure that professional and competent personnel carry out the installation.
Ensure that all site and prevailing safety regulations are fully respected.
Make sure that this manual is permanently available to the operator and maintenance
personnel.
Keep the transmitter out of reach of unauthorised personnel.
Remove the transmission key when the set is not in use.
On starting each working day, check to make sure that the STOP button and other
safety measures are working.
When in doubt, press the STOP button.
Whenever several sets have been installed, make sure the transmitter you are going to
use is the right one. Identify the machine controlled on the label for this purpose on the
transmitter.
Service the equipment periodically.
When carrying out repairs, only use spare parts supplied by IKUSI dealers.
3.2.- WHAT YOU MUST NOT DO
Never make any changes to the set, which have been studied and approved by
manufacturer.
Never power the equipment other than with the specified power supply.
Never allow unqualified personnel to operate the equipment.
After use, never leave the equipment ON. Always use the contact key or the STOP
button to avoid accidentally activating manoeuvres.
Do not use the set when visibility is limited.
Avoid knocking or dropping the set.
Do not use the set if failure is detected.
TM70Bi.v2.1a.doc (06/04) 3
3.2.- NOTES
Changes or modifications not expressly approved by the manufacturer could void
the user's authority to operate the equipment.
To comply with FCC RF exposure compliance requirements, this device and its
antenna must not be co-located with, or operating in conjunction with, any other
antenna or transmitter.
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at
his own expense.
TM70Bi.v2.1a.doc (06/04) 4
4.- INSTALLATION
4.1.- THE CB60 BATTERY CHARGER
The battery charger CB60 has two charging compartments that can simultaneously
charge battery types BT06, BT12, BT06K and BT08K.
Connect the charger to the mains
using the power source and cable
supplied. On installing the battery
charger, bear in mind that the
batteries must be charged at
temperatures over 5ºC and that the
power supply must be left on all night.
Also remember that the charger must
not be left in direct sunlight, as the
batteries will not become fully
charged at temperatures exceeding
45ºC.
Place the batteries in the charger.
The LED’s should light up, indicating that recharging is in process. Complete
recharging takes 12 hours, but the batteries may remain in the charger for an unlimited
period of time.
The capacity of the batteries decreases with use. Their life span is estimated to be 500
recharging cycles, but this depends largely on the conditions of use, for which the
following is recommended:
Do not recharge the battery until it is completely flat. The transmitter indicates
this.
Always charge the batteries at temperatures between 0º and 45ºC.
Charge the batteries at least once every six months..
Avoid short-circuits between the battery contacts. Do not carry charged batteries
in toolboxes or next to other metal objects (keys, coins, etc.).
Always keep contacts clean.
Never leave batteries in direct sunlight.
Only use IKUSI manufactured batteries.
When the batteries are exhausted they can be disposed of or recycled
safely according to local standards.
TM70Bi.v2.1a.doc (06/04) 5
4.2.- RECEIVER
Make sure that the crane is stopped for the entire duration of the
assembly process, keep the work area free and wear protective
clothing.
Park the crane and position stop-ends (if these are not available use
appropriate signs) at a suitable distance so that other cranes on the
same runway do not hit it.
Check the power-supply voltage and turn off the mains switch.
Find a suitable location for the receiver with easy access, in a place designated for
reception of the radio transmitter signal, and away from any intense radio electric
disturbance sources.
Install the receiver cabinet using 4 elastic absorbers.
If necessary, it is possible to improve signal reception, by using the extension cables
and external antenna kit. This kit is applicable only for non transmitting receivers.
TM70Bi.v2.1a.doc (06/04) 6
Connect the power supply and the receiver outputs on the corresponding relay board
plug-in terminals. Do this following the outputs diagram, which is supplied with the set.
This diagram indicates the correspondence between the transmitter commands and the
receiver outputs.
The STOP relays KSTOP1 and KSTOP2 are in series and must be connected to the
main contactor coil circuit.
The K2/START is activated once the start-up command is held down.
The K1/SEC relay is a safety relay, which is activated when certain commands
predefined as “active” on configuration of the set, (i.e. commands which give rise to
manoeuvres), are activated.
Remember to connect the ground cable.
Only use fireproof cables for connections.
Select the appropriate voltage on the receiver, (230, 115 or 48 Vac)
TM70Bi.v2.1a.doc (06/04) 7
4.3.- STARTING UP
Proceed with caution; the equipment may not be connected correctly
which may lead to unforeseeable movements on starting-up.
Once the receiver has been connected, disconnect the power supply to the motors, (for
example, by removing the fuses) and power on the receiver. With this, the receiver will
enter into a ‘SCANNING’ mode and the following LED’s will be lit in the receiver;
POWER: ON, indicates that the power supply is correct.
HARDOK: ON, indicates the absence of faults on the boards.
SIGNAL: OFF in the case of the channels being signal free. Blinks ON when
there is a RF signal on the channels
DATA: OFF; when there is not another TM70 system active in the area.
Blinks ON in the opposite case..
ID: OFF
Next, turn transmitter ON to OPERATION mode, as follows:
Place a charged battery in the transmitter.
Turn the contact key.
Push and pull out the STOP button. LED flashes once orange and then green for 3
seconds. If the transmitter has LCD, it displays the identification of the machine, as
well as the battery level.
Press the start button. The green LED should now light indicating that the
transmitter is transmitting.
1.- Label for crane identification.
Optional: LCD Display
2.- LED.
3.- Manoeuvre button
4.- Contact key
5.- Start button
6.- STOP button
7.- Option: Range Limitation
TM70Bi.v2.1a.doc (06/04) 8
On receiving a signal from the transmitter, the following LED’s will light up on the
receiver:
POWER: ON, indicates that the power supply is correct.
HARDOK: ON, indicates that defects have not been detected on the board.
SIGNAL: ON, indicates that it is receiving a RF signal at the working frequency.
DATA: When ON indicates that the data received has a correct format.
ID: When ON indicates that the receiver has recognised the transmitter’s
identification code..
Now, the STOP relays KSTOP1 and KSTOP2 will be activated. The K2/START relay is
activated once the start button is pushed.
Press on any of the transmitter’s manoeuvre buttons and its corresponding relay will be
activated. In case of an active manoeuvre, the safety relay K1/SAFETY will also
activate.
Check to make sure all the other manoeuvres work in this way.
Turn off the transmitter using the STOP button, and make sure that on doing so the
relays are deactivated and the DATA, ID and SIGNAL LED’s go out. They behave
exactly as in ‘SCANNING’ mode.
Reconnect the power supply to the motors, move to the usual work position and check
to see if all the manoeuvres and the stop button are functioning correctly.
TM70Bi.v2.1a.doc (06/04) 9
5.- USING THE SET
To ensure correct use of the equipment, follow the instructions below:
Make sure the transmitter you are going to use is the right one, identifying the machine
on the identification label. In the case of transmitters with LCD display, you are able to
edit the machine identification label, refer to ANNEX B. It will allow to the operator to
identify the machine before the starting of the equipment.
Attach the belt to the transmitter unit. Its use is recommended to prevent the
equipment from falling.
Introduce a charged battery, turn the contact key and activate the transmitter.
To activate the system, you must first pull out the STOP button, the LED should then
give an orange pulse followed by green pulses; then press the START button. If you
find that the STOP button has already been pulled out, it is necessary to push it in and
then pull it out again, as this sequence will allow the check in of the STOP circuit. If the
unit has experienced a time-out auto-disconnection, it is not necessary to repeat the
STOP button procedure, simply push the START button for 1 second.
The green LED should light up, indicating that the transmitter has started transmitting.
From now on, if any of the transmitter’s command buttons are pressed, the
corresponding manoeuvre will be activated.
To be able to start up the transmitter, all the command controls associated with active
manoeuvres must be in the neutral position (not activated). This is not the case for the
selection functions.
When 4 minutes have passed and no active manoeuvre command has been activated,
the transmitter automatically goes to STAND BY mode, indicated by green pulses each
3 seconds. To start it up once more, press the start button.
The transmitter is equipped with a circuit for monitoring the battery level. When this
level drops below a pre-established limit, the transmitter LED starts to flash in red; 5
minutes later the transmitter switches off, and the machine’s main contactor is
deactivated. During this time, the load has to be located on a safe position. If the STOP
button is activated during this time, transmitter will not start again, unless battery is
replaced.
In transmitters with LCD, the battery power level is indicated as follows:
• 3 segments: charge greater than 50%.
• 2 segments: charge between 50 and 10%.
• 1 segment: charge between 10 and 5%.
• Nothing: charge lower than 5%.
To switch off the transmitter, press the STOP button or turn off the contact key.
Remember that you are going to remote control a moving piece of machinery.
The safety instructions described in chapter 2 of this manual must be strictly
adhered to.
TM70Bi.v2.1a.doc (06/04) 10
6.- MAINTENANCE
6.1.- WARRANTY
IKUSI guarantees the TM70 remote control sets for a period of up to one year after the
date of delivery. This guarantee covers repairs and the replacement of defective pieces
at our Technical Service Department. Both the transmitter and receiver will be
necessary if any repairs or replacements need to be carried out.
The guarantee does not cover damage resulting from the following:
- Transport,
- Incorrect installation,
- Repairs or alterations made to the equipment by personnel other than from
IKUSI,
- Obvious misuse or incorrect maintenance of the equipment.
Our Technical Service reserves the right to evaluate breakdowns and damage.
Under no circumstances will IKUSI be held responsible for hold-ups at work, accidents
or expenses incurred as a result of equipment malfunctioning.
6.2.- PRECAUTIONS
This equipment is designed for use in an industrial environment. However, we
recommend you follow the instructions below to extend the life span of your remote
control set:
Use the belt provided with the transmitter to prevent the transmitter from falling.
Do not clean the transmitter with solvents or pressurised water. Use a damp cloth
or soft brush.
Use and recharge the battery regularly.
Check every day that the STOP button is working.
Disconnect the receiver cables if soldering/welding work is going to be carried
out on the crane.
Periodically check the condition of the transmitter rubber seals. Change these
over if they show signs of deterioration to ensure they remain watertight.
Clean the battery contacts.
TM70Bi.v2.1a.doc (06/04) 11
6.3.- FAULT FINDING
The transmitter and receiver both have status monitoring LED’s, which help to identify
irregularities. The most common signals are contained in the tables below:
TRANSMITTER
LED MEANS
Solid green Transmitter transmitting normally. OPERATION mode.
Green pulses. Transmitter ready for start-up. STAND BY mode.
Red slow flashing Battery level low
Red fast flashing Probably, EEPROM module is not plugged in.
Red double flashing Transmitter cannot start up because a manoeuvre
command is present.
Solid red Transmitter failure
RECEIVER
In OPERATION mode the 5 LED’s must be lit as has been previously described in
section 4.3 Starting. If this is so, press the transmitter manoeuvre buttons and observe
the response of the output relays. If the response is normal, the problem is not related
to the remote control equipment and the installation must be checked. If any of the
relays is not activated, the problem is associated with the remote control equipment. If
this happens, observe the appearance of the LED’s:
LED LIT ON OFF
SIGNAL RF signal OK RF signal detection in
SCANNING mode
The receiver is not
receiving RF signals
POWER Power Supply OK Power Supply not OK
HARDOK Board OK
Slow: fault in the board
Fast: error in EEPROM
Fault in the board
ID ID Code OK (1) ID not recognised
DATA Is receiving the correct
data from a TM70 (1)
Signal received is not
correct
(1): DATA and ID LED’s show a weak flashing when data and ID code are received
correctly, but Start command has not yet been received. Once Start button is pushed
ON; then, DATA and ID LED’s will show the standard strong flashing.
TM70Bi.v2.1a.doc (06/04) 12
If the problem is associated with the equipment, please send both the transmitter and
the receiver to the your Technical Assistance Service Agent, together with a
description of the problem and the status of the LED’s.
If the transmitter becomes so damaged that a spare has to be arranged, it can be
quickly substituted by following the instructions in ANNEX A.
6.4.- SPARES
BT06K Battery 2303692
CB60 Battery Charger 2303685
Power supply for CB60, 230 Vca 1106018
Power supply for CB60, 230 Vca UK 1106026
Power supply for CB60, 230 Vca AUS 1106036
Power supply for CB60, 115 Vca 1106027
Elastic Transmitter Strap 1175035
Belt B60 1175022
Reinforced Belt B60C 1175030
Reinforced Strap C60C 1175029
Pushbutton P70 2303765
Pushbutton Cover CP70 2303730
Start Key K60 2300170
Mushroom STOP EMS60 2303666
Selector Switch 1-0-1 M70 2303770
Selector Switch 1-0-1 S70 2303760
Kit antenna extension PR70 1.5 2303815
Fuse 1105001
Pushbutton Upper Part PS70/1 2303731
Pushbutton Lower Part PI70/1 2303611
Pushbutton Upper Part PS70/2 2303732
Pushbutton Lower Part PI70/2 2303616
TM70Bi.v2.1a.doc (06/04) 13
TM70Bi.v2.1a.doc (06/04) 14
ANNEX A - PROGRAMMING A SPARE TRANSMITTER.
In case of damage to the transmitter, it is quickly possible to
restore service, if a spare transmitter is available. To achieve this
we have to install into the spare transmitter the exact parameters
of that to be replaced.
These parameters are stored in an EEPROM memory module
EP70, easily accessible from the exterior of the transmitter. The
process consists of extracting the EP70 module from the
damaged transmitter by unloosening the two screws as shown,
and then incorporating this module into the spare transmitter.
In cases where the damage to the transmitter prevents removal of the EP70 module, the
spare transmitter can be programmed by removing the memory module found inside the
receiver.
To achieve this, proceed as follows:
1. Being the spare transmitter off, insert the
EP70 module from the receiver.
2. Turn on the ON/OFF key and extract the
STOP button. The LED will pulse orange
and then green for 15 seconds..
3. To copy its contents into the internal
memory of the transmitter press 6 followed
by START, keeping both buttons pressed
together for 5 seconds. The LED will blink
orange during the copying process (in the
LCD display models the word ‘Reading...’
will be indicated).
4. When the copying process has completed,
extract the EP70 and replace it into the receiver. Later when a spare EP70 has been
supplied, insert this into the transmitter and again press 6. the LED will again flash
orange which indicates that the new EP70 is being written with the stored parameters
(in the LCD display models the word ‘Writting...’ will be indicated).
5. Afterwards press the STOP. This completes the programming processes.
ANNEX B.- PROGRAMMING THE MACHINE IDENTIFICATION IN LCD TRANSMITTERS.
Transmitters with the LCD display option allow the operator to programme a machine
identification label of up to 24 text characters. This identification displays on transmitter startup.
This text must identify the machine with a that is commonly known by the workmen. When
first starting the transmitter you can edit/introduce this text as follows;
1. Introduce a battery and turn the ON/OFF
key to ON.
2. Push in and then extract the STOP
button and you will observe the LED
pulse orange followed by green pulses.
3. Press pushbutton 4 to the second step
and then push the START button. Keep
both pressed together for 2 seconds and
then you will enter the ‘EDITING’ mode.
4. Once you have entered into ‘EDITING’
mode, there appears in the display the
text "CRANE ??" in which the first
character blinks. From this point you can
edit the name of the machine by means
of the push buttons 1 to 4, whose
functions are described as follows;
Pushbutton 1: To move for the list of established characters in descending order.
Pushbutton 2: To move for the list of characters established in ascending order.
Pushbutton 3: To return to the previous character in the display.
Pushbutton 4: To validate the published character and move to the following one,
(towards the right hand)
5. Push START to store the edited text. LCD will show the message “SAVED” for 2
seconds.
6. Once the last character has been edited, you exit the ‘EDITING’ mode by pressing
the STOP.
TM70Bi.v2.1a.doc (06/04) 15
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