IKUSI T70/1, T70/2 Operation & Installation Manual

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Rhein Tech Laboratories, Inc.

Client:

IKUSI – Angel Iglesias

360 Herndon Parkway

Model:

TR800CE-EMB

Suite 1400

Standards:

FCC 90/IC RSS-119

Herndon, VA 20170

http://www.rheintech.com

FCC ID:

PVTTR800CE-EMB

Report #:

2011148

Appendix M: Manual

Please see the following pages.

Page 33 of 41

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OPERATION & INSTALLATION

MANUAL

TM70

PUSHBUTTON TRANSMITTERS

T70/1 & T70/2 MODELS

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I N D EX

Pag.

1.- DECLARATION OF CONFORMITY (870 MHZ ISM BAND)…...……………………………………………….1

2.- DECLARATION OF CONFORMITY (433MHZ ISM BAND)..........................................................................2

3.- SYSTEM DESCRIPTION..............................................................................................................................3

4.- SAFETY INSTRUCTIONS............................................................................................................................4

4.1.- WHAT YOU MUST DO......................................................................................................................................4

4.2.- WHAT YOU MUST NOT DO...............................................................................................................................4

4.3.- FCC RECOMMENDATIONS...............................................................................................................................5

5.- INSTALLATION............................................................................................................................................6

5.1- THE CB70 (BC70K) BATTERY CHARER .............................................................................................................6

5.2.- RECEIVER.....................................................................................................................................................7

5.3.- STARTING UP................................................................................................................................................9

6.- USING THE SET.........................................................................................................................................11

7.- MAINTENANCE.........................................................................................................................................12

7.1.- WARRANTY.................................................................................................................................................12

7.2 - PRECAUTIONS.............................................................................................................................................12

7.3.- TROUBLESHOOTING ....................................................................................................................................13

ANNEX A - PROGRAMMING A SPARE TRANSMITTER.............................................................................................15

ANNEX B.- .PROGRAMMING THE MACHINE IDENTIFICATION IN LCD TRANSMITTERS.................................................16

8.-FREQUENCY CHANGE..............................................................................................................................17

8.1.- SYSTEM DESCRIPTION ................................................................................................................................18

8.2.- DEFINITIONS...............................................................................................................................................18

8.3.- BASE CHANNEL FREQUENCY CHANGE...........................................................................................................18

8.4.- WORKING CHANNEL FREQUENCY CHANGE ....................................................................................................19

ANNEX A - CHANNEL TABLE 433,050 - 434,790 MHZ ...........................................................................................20

ANNEX B - CHANNEL TABLE 869,70625 - 869,90 MHZ ..........................................................................................21

ANNEX C - CHANNEL TABLE 914,150 - 915,875 MHZ............................................................................................22

9.- CAN OPEN INTERFACE………………………………………………...……………………………………….23

9.1.- INTRODUCTION ..........................................................................................................................................24

9.2.- CAN BUS CONNECTION................................................................................................................................24

9.3.- DATA DICTIONARY.......................................................................................................................................25

9.4.- PDO ...........................................................................................................................................................26

9.5.- SIGNALING..................................................................................................................................................27

9.6.- TM70 CAN RECEIVERS.................................................................................................................................27

10.- FIRST COME - FIRST SERVED OPERATION…………………………………………………………..…...30

10.1.- INTRODUCTION ........................................................................................................................................31

10.2.- TWO TRANSMITTERS SYSTEMS...................................................................................................................31

11.- LA70 & LA70M RANGE LIMITER OPTION ………………….…….........................................................32

11.1.1- SYSTEM DESCRIPTION ............................................................................................................................33

11.1.2- INFRARED SENSOR .................................................................................................................................33

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11.2.1- LA70 INFRARED TRANSMITTER.................................................................................................................34

11.2.2- LA70 INSTALLATION ................................................................................................................................35

11.2.3- LA70 TECHNICAL CHARACTERISTICS ........................................................................................................36

11.3.1- LA70M INFRARED TRANSMITTER..............................................................................................................37

11.3.2- LA70M INSTALLATION AND CONNECTIONS ................................................................................................40

12.- PITCH & CATCH OPERATION ………………………………………………………………………….….....41

12.1.- INRTODUCTION ........................................................................................................................................42

12.2.- TWO TRANSMITTERS SYSTEMS...................................................................................................................42

13.- TANDEM OPERATION..…………………………………………………………………………………….…..44

13.1.- INTRODUCTION ........................................................................................................................................45

13.2.- ONE MASTER TRANSMITTERS SYSTEMS......................................................................................................46

13.3.- TWO MASTER TRANSMITTERS SYSTEMS......................................................................................................47

14.- ANALOGUE FEEDBACK / IN 0-10v OPTION / CALIBRATION……………………................................48

14.1.- INTRODUCTION ........................................................................................................................................49

14.2.- CALIBRATION OF THE ANALOGUE FEEDBACK WITH LCD DISPLAY ...................................................................49

14.3.- LR71/LR72 AND IN0-10V ASSEMBLY...........................................................................................................51

15.- IN0450P OPTION ……………………………………………………………………………………….…….....52

15.1.- INTRODUCTION AND FUNCTIONAL DESCRIPTION .........................................................................................53

15.2.- IN0450P AND LR70 ASSEMBLY...................................................................................................................54

16.- IN4D OPTION …………………………………………………………………………………………….………55

16.1.- INTRODUCTION AND FUNCTIONAL DESCRIPTION .........................................................................................56

16.2.- IN4D AND LR71/LR72 ASSEMBLY................................................................................................................59

17.- A1P4RCAN OPTION…..…………………………………………………..………………………..…………..60

17.1.- INTRODUCTION & FUNCTIONAL DESCRIPTION..............................................................................................61

17.2.- CONNECTIONS & JUMPERS CONFIGURATION...............................................................................................61

18.- A2ICAN OPTION……...…..…………………………………………………..……………….………………...64

18.1.- INTRODUCTION & FUNCTIONAL DESCRIPTION..............................................................................................65

18.2.- CONNECTIONS & JUMPERS CONFIGURATION...............................................................................................66

19.-OPCION A2VCAN……...…..…………………………………………………..……………………….……......69

19.1.- INTRODUCTION & FUNCTIONAL DESCRIPTION..............................................................................................70

19.2.- CONNECTIONS & JUMPERS CONFIGURATION...............................................................................................71

19.3.- EXPANSIONS POWER SUPPLY ELECTRONIC BOARD POT70V4.......................................................................74

20.- T70/1 & T70/2 ATEX TRANSMITTERS....................................................................................................75

20.1- MAIN CHARACTERISTICS.............................................................................................................................76

21.- R70/XX RECEIVERS / SW 3.2 VERSION COMPATIBLE........................................................................77

21.1- MAIN CHARACTERISTICS.............................................................................................................................78

21.2- REMARKS FOR THE INTERNAL WIRINGS........................................................................................................82

22.- BINARY ROTARY SWITCH OPTION.......................................................................................................83

22.1- MAIN CHARACTERISTICS.............................................................................................................................84

22.2- OPERATING MODES WITH T70/1 & T70/2 TRANSMITTERS..............................................................................85

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1.- DECLARATION OF CONFORMITY (870MHz ISM BAND) DECLARACION DE CONFORMIDAD

CONFORMITY DECLARATION KONFORMITÄTSERKLÄRUNG DECLARATION DE CONFORMITE DICHIARAZIONE DI CONFORMITA' DECLARAÇAO DE CONFORMIDADE VERKLARING VAN GELIJK VORMIGHEID

El Fabricante

The Manufacturer

Der Hersteller

Le Fabricant

Il Fabbricante

O Fabricante De Fabrikant

ANGEL IGLESIAS, S.A. Paseo Miramón 170 SAN SEBASTIAN - SPAIN NIF: A-20-036.018 Tel : (+34) 943 448800 Fax: (+34) 943 448819

www.ikusi.com

Declara que el producto: Telemando IKUSI

Declares that the product: Remote Control IKUSI

Erklärt, dass das Produkt: Funkfernsteuerung IKUSI

Déclare que le produit: Télécommande IKUSI

Dichiara che il prodotto: Radiocomando IKUSI

Declara que o produto: Radiocomando IKUSI

Verklaart dat het product: Radiobesturing IKUSI

SERIAL NUMBER:

TM70/1 - 870 TM70/2 - 870

Cumple con las Directivas de Consejo:

Complies with the provisions of Council:

Erfüllt die Richtlinien des Rates:

Accompli les Directives du Conseil:

E´conforme alle Direttive del Consiglio:

Cumpre as Directivas del Consello:

Conform is met de richtlijnen van de Raad:

2006/42 EEC MACHINERY 1999/5 EEC R&TT

Normas armonizadas utilizadas:

Applied harmonized standards:

Angewendete harmonisierte Normen:

Normes harmonisées utilisées:

Norme armonizate utilizzate:

Normas harmonizados aplicados:

Volgens geharmoniseende normen:

ETSI EN 300 220-1 v 2.1.1 (2006-04) ETSI EN 300 220-2 v 2.1.2 (2007-06) ETSI EN 301 489-1 v 1.8.1 (2008-04) ETSI EN 301 489-3 v 1.4.1 (2002-08) EN 55022 (2006) / A1 (2007) EN 61000-4-2 (1995) / A1 (1998) / A2(2001) EN 61000-4-3 (2006) EN 61000-4-4 (2004) EN 61000-4-5 (2006) EN 61000-4-6 (2007) EN 61000-4-11 (2004) EN 61000-3-2 (2006) EN 61000-3-3 (2008) EN 60950-1:2007 + Corr:2007 + A11:2009 EN 50178: 1998 EN 60204-1: 2007 + A1:2009 EN 60204-32: 2001 EN 60529: 2001 EN 13557: 2004 + A1:2006 EN-954-1: 1996 o EN 13849: 2004 prEN 280: 2009

San Sebastián, Mikel Castilla Albisu Director de Calidad / Quality Director 01/09/2011

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2. - DECLARATION OF CONFORMITY (433MHz ISM BAND) DECLARACION DE CONFORMIDAD

CONFORMITY DECLARATION KONFORMITÄTSERKLÄRUNG DECLARATION DE CONFORMITE DICHIARAZIONE DI CONFORMITA' DECLARAÇAO DE CONFORMIDADE VERKLARING VAN GELIJK VORMIGHEID

El Fabricante

The Manufacturer

Der Hersteller

Le Fabricant

Il Fabbricante

O Fabricante De Fabrikant

ANGEL IGLESIAS, S.A. Paseo Miramón 170 SAN SEBASTIAN - SPAIN NIF: A-20-036.018 Tel : (+34) 943 448800 Fax: (+34) 943 448819

www.ikusi.com

Declara que el producto: Telemando IKUSI

Declares that the product: Remote Control IKUSI

Erklärt, dass das Produkt: Funkfernsteuerung IKUSI

Déclare que le produit: Télécommande IKUSI

Dichiara che il prodotto: Radiocomando IKUSI

Declara que o produto: Radiocomando IKUSI

TM70/1 - 433 TM70/2 - 433

SERIAL NUMBER:

Verklaart dat het product: Radiobesturing IKUSI

Cumple con las Directivas de Consejo:

Complies with the provisions of Council:

Erfüllt die Richtlinien des Rates:

Accompli les Directives du Conseil:

E´conforme alle Direttive del Consiglio:

Cumpre as Directivas del Consello:

Conform is met de richtlijnen van de Raad:

2006/42 EEC MACHINERY 1999/5 EEC R&TT

Normas armonizadas utilizadas:

Applied harmonized standards:

Angewendete harmonisierte Normen:

Normes harmonisées utilisées:

Norme armonizate utilizzate:

Normas harmonizados aplicados:

Volgens geharmoniseende normen:

San Sebastián, Mikel Castilla Albisu Director de Calidad / Quality Director 01/09/2011

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3.- SYSTEM DESCRIPTION

The TM70/1 and TM70/2 push-button transmitter type, radio remote control systems are designed for the remote control of hoists and cranes, and are particularly suitable for applications when the operator needs to be able to choose the best location from which to carry out an operation.

The system consists of a transmitter for selecting commands and a receiver, which is connected to the electrical system of the machine to be operated. The system also comes with a battery charger and two rechargeable batteries.The main specifications are as follows:

The TM70 system

Frequency band 869,700 to 870,000 MHz; ERP <5mW

433,050 to 434,040 MHz; ERP <1mW

450.000 to 464.000 MHz; ERP <120mW

902.000 to 928.000 MHz; ERP <1mW Response Time 100 ms Temperature range -20º to +70ºC

The T70/1 and T70/2 Transmitters

Ingress protection IP65 / NEMA-4

The R70/13 and R70/21 Receivers

Power supply 48, 115, 230 Vac ± 10%, 50/60 Hz

Optional 12 or 24 Vdc Consumption 20 W Relays 230 Vac/8 A STOP Relays 230 Vac/6 A Protection IP65 / NEMA-4 Electrical Security Class II (EN50178) Storage temperatura range (24h) -25°C / +75°C (-13°F / 167°F) Storage temperatura range —long periods- -25°C / +55°C (-13°F / 131°F) Relative humidity: Máx. 95% (without condensation) LR71-AC: Input protection (F1) Fuse: 0,5A/250V FAST LR72-AC:Input protection (F1) Fuse: 0,63A/250V FAST LR71-DC y LR72-DC:Input protection (F1) Fuse: 2A/250V FAST

The CB70/BC70K battery charger

Power supply 230 Vac ± 10%, 50Hz;

optional 115 Vac, 60 Hz; DC Range: from 10,5v to 35v

The BT06K battery

Voltage 4.8 V Capacity 750 mAh NiMH Charging temperature 0º to 45ºC Discharge temperature -20º to 50ºC Autonomy 10 h (operating at 50%)

434.040 to 434.790 MHz; ERP <10mW

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4.- SAFETY INSTRUCTIONS

These instructions must be read carefully in order to install and use the set properly and to keep it in perfect working condition and to reduce the risks of misuse.

Do not use this set on machines in potentially explosive atmospheres. Any use other than that specified in this manual is dangerous. The following

instructions must be strictly adhered to.

4.1 - WHAT YOU MUST DO

 Strictly adhere to the instructions for installation contained in this manual  Make sure that professional and competent personnel carry out the installation.  Ensure that all site and prevailing safety regulations are fully respected.  Make sure that this manual is permanently available to the operator and maintenance personnel.  Keep the transmitter out of reach of unauthorised personnel.  Remove the transmission key when the set is not in use.  On starting each working day, check to make sure that the STOP button and other safety

measures are working.

 When in doubt, press the STOP button.  Whenever several sets have been installed, make sure the transmitter you are going to use is the

right one. Identify the machine controlled on the label for this purpose on the transmitter.

 Service the equipment periodically.  When carrying out repairs, only use spare parts supplied by IKUSI dealers.

4.2 - WHAT YOU MUST NOT DO

 Never make any changes to the set, which have been studied and approved by manufacturer.  Never power the equipment other than with the specified power supply.  Never allow unqualified personnel to operate the equipment.  After use, never leave the equipment ON. Always use the contact key or the STOP button to avoid

accidentally activating manoeuvres.

 Do not use the set when visibility is limited.  Avoid knocking or dropping the set.  Do not use the set if failure is detected.

Changes or modifications not expressly approved by IKUSI could void the user’s authority to operate this equipment.

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4.3 - FCC RECOMENDATIONS (Only valid for equipment that works in 915MHz ISM band)

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment.

To comply with FCC RF exposure compliance requirements, this device and its antenna must not be co-located with, or operating in conjunction with, any other antenna or transmitter.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.

These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.

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5.- INSTALLATION

5.1 - THE CB70 (BC70K) BATTERY CHARGER

The battery charger CB70 (or BC70K) has two charging compartments that can simultaneously charge battery types BT06, BT12 (TM60 series) and BT06K, BT20K (TM70 series).

Connect the charger to the mains using the power source and cable supplied. On installing the battery charger, bear in mind that the batteries must be charged at temperatures over 0ºC and that the power supply must be left on all night.

Place the batteries in the charger. Please wait about 5 seconds between consecutive insertions of batteries in their locations.

Each battery location has a green led indicator associated.

Green led indications:

1) Green led blinking: it indicates that the battery is excessively unloaded ; when the led finishes blinking it indicates that the normal loading operation mode has begun.

2) Green led permanently lightning: it indicates normal loading operation mode.

3) Green led extinguished: it indicates that the battery loading process has finished. The capacity of the batteries decreases with use. Their life span is estimated to be 500

recharging cycles, but this depends largely on the conditions of use, for which the following is recommended:

 Do not recharge the battery until it is completely flat. The transmitter indicates this moment.  Always charge the batteries at temperatures between 0º and 45ºC (the batteries will not

become fully charged at temperatures exceeding 45ºC). Remember that the charger must not be left in direct sunlight.

 Charge the batteries at least once every six months.  Avoid short-circuits between the battery contacts. Do not carry charged batteries in toolboxes

or next to other metal objects (keys, coins, etc.).

 Always keep contacts clean.  Never leave batteries in direct sunlight.

Warning: if the battery charger is powered with lower voltage than 10,3v DC, the green led indicates battery in charging process, even if there is no battery placed in the charger.



Only use IKUSI manufactured batteries

 The exhausted batteries must be disposed of or recycled safely according to local standards

 The IKUSI - ATEX batteries (BT06K-ATEX and BT20K-ATEX), only can be re-charged with the

BC70K or CB70 battery charger.

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5.2.- RECEIVER

Make sure that the crane is stopped for the entire duration of the assembly process,

keep the work area free and wear protective clothing.

Park the crane and position stop-ends (if these are not available use appropriate

signs) at a suitable distance so that other cranes on the same runway do not hit it.

Check the power-supply voltage and turn off the mains switch, disconnecting the

wiring and connector between the receiver and the electrical cabinet of the machine.

Remember that the receiver has several voltage-powered circuits. Even when the

power has been cut off, there is still a risk of electrical shocks.

Find a suitable location for the receiver with easy access, in a place designated for reception of the radio transmitter signal, and away from any intense radio electric disturbance sources.

Install the receiver cabinet using 4 elastic absorbers.

Figure 3. Receiver, external antenna and cable extension cables kit.

If necessary, it is possible to improve signal reception, by using the extension cables and external antenna kit. This kit is applicable only for non-transmitting receivers.

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Connect the power supply and the receiver outputs on the corresponding relay board plug-in terminals. Do this following the outputs diagram, which is supplied with the set. This diagram indicates the correspondence between the transmitter commands and the receiver outputs.

The STOP relays KSTOP1 and KSTOP2 are in series and must be connected to the main contactor coil circuit.

The K2/START is activated once the start-up command is held down. The K1/SAFETY relay is a safety relay, which is activated when certain commands predefined as “active” on

configuration of the set, (i.e. commands which give rise to manoeuvres), are activated.

Figure 4. Receiver’s electronic card

Remember to connect the ground cable. Only use fireproof cables for connections. Select the appropriate voltage on the receiver, (230, 115 or 48 Vac – 12 OR 14 Vdc)

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5.3 - STARTING UP

Proceed with caution; the equipment may not be connected correctly which may lead to unforeseeable movements on starting-up.

Once the receiver has been connected, disconnect the power supply to the motors, (for example, by removing the fuses) and power on the receiver. First of all the LEDs will light on an instant to test that all are all right, after this the receiver will enter into a ‘SCANNING’ mode and the following LED’s will be lit in the receiver;

POWER (1): ON, indicates that the power supply is correct. HARDOK (2): ON, indicates the absence of faults on the boards. SIGNAL (3): OFF, in the case of the channels being signal free. Blinks ON when

there is a RF signal on the channels.

DATA (4): OFF, when there is not another TM70 system active in the area.

Blinks ON in the opposite case. ID (5): OFF CAN_RUN (6): ON, Indicates that CAN communications with expansion boards are

OK. CAN_ERR (7): OFF ORDER (8): OFF RELAY (9): OFF

Figure 5. Signalling LEDs in the receiver.

1.- Label for crane identification. Optional: LCD Display.

2.- LED.

3.- Manoeuvre button.

4.- Contact key.

5.- Start button.

6.- STOP button.

7.- Option: Range Limitation.

Figure 6. Command and signalling elements in the transmitter

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Next, turn transmitter ON to OPERATION mode, as follows:

 Place a charged battery in the transmitter.  Turn the contact key.  Push and pull out the STOP button, (LED flashes orange-green). If the transmitter has LCD, it

displays the identification of the machine, as well as the battery level.

 Press the start button. The green LED should now light indicating that the transmitter is

transmitting.

On receiving a signal from the transmitter, the receiver enters in OPERATION mode; the following LED’s will light up on the receiver:

POWER: ON, indicates that the power supply is correct. HARDOK: ON, indicates that defects have not been detected on the board. SIGNAL: ON, indicates that it is receiving a RF signal at the working frequency. DATA: When ON indicates that the data received has a correct format. ID: When ON indicates that the receiver has recognised the transmitter’s identification code. CAN_RUN: ON, Indicates that communications with CAN expansion boards are OK. CAN_ERR: OFF ORDER: ON, Indicates the activation of any digital manoeuvre RELAY: ON, Indicates the activation of STOP relays

Now, the STOP relays KSTOP1 and KSTOP2 will be activated. The K2/START relay is activated once the start button is pushed.

Press on any of the transmitter’s manoeuvre buttons and its corresponding relay will be activated. In case of an active manoeuvre, the safety relay K1/SAFETY will also activate.

Check to make sure all the other manoeuvres work in this way. Turn off the transmitter using the STOP button, and make sure that on doing so the relays are

deactivated and the DATA, ID and SIGNAL LED’s go out. They behave exactly as in ‘SCANNING’ mode.

Reconnect the power supply to the motors, move to the usual work position and check to see if all the manoeuvres and the stop button are functioning correctly.

IMPORTANT

REMARK:

IKUSI does not take responsibility of an incorrect installation, interferences produced by collision of frequencies, nor of the management of the working frequencies in fixed facilities, where several radio remotes systems, share or can share, the same zone or working area.

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6.- USING THE SET

To ensure correct use of the equipment, follow the instructions below:

 Make sure the transmitter you are going to use is the right one, identifying the machine on the

identification label. In the case of transmitters with LCD display, you are able to edit the machine identification label, (ANNEX B). It will allow to the operator to identify the machine before the starting of the equipment.

 Attach the belt to the transmitter unit. Its use is recommended to prevent the equipment from falling.  Introduce a charged battery, turn the contact key and activate the transmitter.  To activate the system, you must first pull out the STOP button, the LED should then give an orange-

green pulse; then press the START button. If you find that the STOP button has already been pulled out, it is necessary to push it in and then pull it out again, as this sequence will allow the check in of the STOP circuit. If the unit has experienced a time-out auto-disconnection, it is not necessary to repeat the STOP button procedure, simply push the START button for 1 second.

 The green LED should light up, indicating that the transmitter has started transmitting. From now on, if

any of the transmitter’s command buttons are pressed, the corresponding manoeuvre will be activated.

 To be able to start up the transmitter, all the command controls associated with active manoeuvres

must be in the neutral position (not activated). This is not the case for the selection functions.

 When 4 minutes have passed and no active manoeuvre command has been activated, the transmitter

automatically goes to STAND BY mode, indicated by green pulses each 3 seconds. To start it up once more, press the start button.

 The transmitter is equipped with a circuit for monitoring the battery level. When this level drops below

a pre-established limit, the transmitter LED starts to flash in red; 5 minutes later the transmitter switches off, and the machine’s main contactor is deactivated. During this time, the load has to be located on a safe position. If the STOP button is activated during this time, transmitter will not start again, unless battery is replaced.

 In transmitters with LCD, the battery power level is indicated as follows:  3 segments: charge greater than 50%.  2 segments: charge between 50 and 10%.  1 segment: charge between 10 and 5%.  Nothing: charge lower than 5%.

 To switch off the transmitter, press the STOP button or turn off the contact key.

Remember that you are going to remote control a moving piece of machinery. The safety instructions described in chapter 2 of this manual must be strictly adhered to.

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7.- MAINTENANCE

7.1.- WARRANTY

IKUSI guarantees the TM70 remote control sets for a period of up to one year after the date of delivery. This guarantee covers repairs and the replacement of defective pieces at our Technical Service Department. Both the transmitter and receiver will be necessary if any repairs or replacements need to be carried out.

The guarantee does not cover damage resulting from the following:

 Transport.  Incorrect installation.  Repairs or alterations made to the equipment by personnel other than from IKUSI.  Obvious misuse or incorrect maintenance of the equipment.

Our Technical Service reserves the right to evaluate breakdowns and damage. Under no circumstances will IKUSI be held responsible for hold-ups at work, accidents or

expenses incurred as a result of equipment malfunctioning.

7.2.- PRECAUTIONS

This equipment is designed for use in an industrial environment. However, we recommend you follow the instructions below to extend the life span of your remote control set:

 Use the belt provided with the transmitter to prevent the transmitter from falling.  Do not clean the transmitter with solvents or pressurised water. Use a damp cloth or soft

brush.

 Use and recharge the battery regularly.  Check every day that the STOP pushbutton is working.  Disconnect the receiver cables if soldering/welding work is going to be carried out on the

crane.

 Periodically check the condition of the transmitter rubber seals. Change these over if they

show signs of deterioration to ensure they remain watertight.

 Clean the battery contacts.

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7.3 - TROUBLESHOOTING

The transmitter and receiver have status monitoring LED’s, which help to identify irregularities. The most common signals are contained in the tables below:

TRANSMITTER

LED

MEANS

Solid green Transmitter transmitting normally. OPERATION mode. Green pulses. Transmitter ready for start-up. STAND BY mode. Red slow flashing Battery level low Red fast flashing Probably, EEPROM module is not plugged in. Red double flashing Transmitter cannot start up because a manoeuvre command is

present.

Solid red Transmitter failure

RECEIVER

In OPERATION mode the 7 LED’s must be lit as has been previously described in section 4.3 Starting. If this is so, press the transmitter manoeuvre buttons and observe the response of the output relays. If the response is normal, the problem is not related to the remote control equipment and the installation must be checked. If any of the relays is not activated, the problem is associated with the remote control equipment. If this happens, observe the appearance of the LED’s:

LED

LIT

FLASHING

OFF

POWER Power Supply OK -- Power Supply not OK

HARDOK Board OK

Slow: fault in the board Fast: error in EEPROM

Fault in the board

SIGNAL RF signal OK RF signal detection in

SCANNING mode

The receiver is not receiving RF signals

DATA -- Is receiving the correct data

from a TM70

Signal received is not correct

ID -- ID Code OK ID not recognised

ORDER Any digital

manoeuvre ON

-- No digital manoeuvre ON

RELAY STOP relays ON -- STOP relays OFF

There are also two LEDs in the receiver (only available in LR72 electronic card) which informa about the status of the CAN-BUS. If the CAN connection is not working, check the status of the LEDs:

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LED

LIT

FLASHING

OFF

CAN_RUN Operating status Pre-operating status CAN communication non

active

CAN_ERR Communication OK

Communication error

CAN controller disconnected

If the problem is associated with the equipment, please send both the transmitter and the receiver to the your Technical Assistance Service Agent, together with a description of the problem and the status of the LED’s.

If the transmitter becomes so damaged that a spare has to be arranged, it can be quickly substituted by following the instructions in ANNEX A.

Display error messages V 2.4:

Error message Cause "Tilt switch " Inclinometer detected due to an incorrect position of the

transmitter "Out of Range" Transmitter out of range "Wrong Crane " Crane selector is in wrong position after a crane has been

selected previously "Error EEP" Error when trying to access the content of the EEPROM or the

internal memory. The content of the EEPROM cannot be copied

into the internal memory "Error Wrong EEP"

EEPROM data corrupted "Error Copy

FLASH"

When duplicating EEPPROM modules a copy failure occured

during the new EEPROM updating process "Error Open File" Internal memory access failure "Error File Write" Error when writing EEPROM data into the flash memory or

timeout error occured when trying to access to the memory "Error File Close" Error when trying to close the internal memory access "Error Open Radio"

The radio cannot be opened "Error Write

Radio"

Data cannot be written in the radio "Error OP &

Masc"

When releasing the STOP pushbutton the signals and the masks

do not match indicating that some masked order is still activated. "Error Bad data EEP"

EEPROM data corrupted "Error LAL not

open"

Error when trying to open the range limiter "Error Read LAL

err"

Range limiter data cannot be read

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ANNEX A - PROGRAMMING A SPARE TRANSMITTER.

In case of damage to the transmitter, it is quickly possible to restore service, if a spare transmitter is available. To achieve this we have to install into the spare transmitter the exact parameters of that to be replaced.

These parameters are stored in an EEPROM memory module, EP70, easily accessible from the exterior of the transmitter. Switch off the damaged transmitter and extract the EP70 module by unloosening the two screws, as shown, and then incorporate this module into the spare transmitter.

In cases where the damage to the transmitter prevents removal of the EP70 module, the spare transmitter can be programmed with the memory module EP70 found inside the receiver.

To achieve this, proceed as follows:

1. Being the spare transmitter off, remove its empty EP70 module as described above, and insert

the EP70 module from the receiver.

2. Introduce a charged battery, turn on the

ON/OFF key, push and extract the STOP button. The LED will pulse green for around 15 seconds.

3. To copy its contents into the internal memory

of the transmitter press pushbutton 6 followed by START, keeping both buttons pressed together while LED blinks red. Once the LED start to blink orange, release the pushbuttons and LED will lit green. In the LCD display models the words “Reading...” and “Reading ok Change EEP” will be indicated. In case the LED remains in red colour, (or the LCD displays “Reading nok”), repeat the process.

4. When the copying process has completed,

extract the EP70 and replace it into the receiver. Insert the empty EP70 into the spare transmitter and again press pushbutton 6. The LED will flash orange, which indicates that the empty EP70 is being written with the stored parameters In the LCD display models the words “Writing...” and “Writing ok” will be indicated. In case the LED remains in red colour, (or the LCD displays “Writing nok”), repeat the process.

5. Afterwards press the STOP. This completes the programming processes.

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ANNEX B.- PROGRAMMING THE MACHINE IDENTIFICATION IN LCD TRANSMITTERS.

Transmitters with the LCD display option allow the operator to programme a machine identification label of up to 24 text characters. This identification is displayed on transmitter starting-up.

This text must identify the machine with a name that is commonly known by the workmen. When first starting the transmitter you can edit/introduce this text as follows:

1. Introduce a battery and turn the ON/OFF key to ON.

2. Push in and then extract the STOP button and you will observe the LED pulse orange-green.

3. Press pushbutton 4 followed by START button and keep both pressed together during 3-4 seconds and then you will enter the “CONFIG MODE”. Press pushbutton 4. (press TWICE pushbutton 4 if it only appears the option “CONFIG MODE”).

4. Move through the menu with pushbuttons 1 and 2 until reaching the EDIT LABEL menu. Press push button 4.

5. Once you have entered into EDITING mode, there appears in the display the text "CRANE ??" in which the first character blinks. From this point you can edit the name of the machine by means of the push buttons 1 to 4, whose functions are described as follows:

 Pushbutton 1: To move for the list of established characters in descending order.  Pushbutton 2: To move for the list of characters established in ascending order.  Pushbutton 3: To return to the previous character in the display.  Pushbutton 4: To validate the published character and move to the

following one, (towards the right hand)

6. Push START to store the edited text. LCD will show the message “SAVED” for 2 seconds.

7. You exit the EDITING mode by pressing the STOP.

LCDLCD

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8.- FREQUENCY CHANGE

FREQUENCY CHANGE

TM70

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8.1 - SYSTEM DESCRIPTION

The TM70 radio system contains synthesized frequency radio modules in both transmitter and receiver which are microprocessor controlled. This allows us to change the radio frequency via the transmitter in a simple way and the receiver will automatically search for this new frequency.

8.2 - DEFINITIONS

ALLOWED CHANNELS (CP): is a list of authorized channels, (maximum 70). These are factory defined and are not modifiable.

BASE CHANNEL (CB): this channel is defined as the Working Channel and these channels are exportable; factory defined, it can be modified via the progamation mode. It is an inferior Working Channel.

WORKING CHANNEL (CT): the working radio channel; it is defined as a displacement from the CB. In the equipment that has this option, the CT is modifiable by the user via the transmitter, by means of a command to carry out this effect.

EXPLORABLE CHANNELS (EC): they are the CT defined working channels, (maximum 16), that the receiver is able to fast scan. The rest of the CP channels are also scanned although with a smaller priority.

8.3 - BASE CHANNEL FREQUENCY CHANGE

The change of frequency is made via commands that in normal work mode will operate or move the machine. It is very important to follow the programming sequence rigidly, as described below to avoid any movements of the machine.

ENTERING PROGRAMATION MODE

In order to enter the progamation mode the following procedure must be followed:  Situate yourself in close proximity to the

receiver.

 Turn the key to the on position and push in

the pull out the red stop. Girar la llave a la posición de contacto.

 Press the pushbutton (1) into the second

speed and then push the Start pushbutton and hold both for 2 seconds. During this time the LED will pulse red.

 When entering the progamation mode, the

LED of the transmitter will flash orange for a few moments. After a short pause, the LED will indicate the Base Channel that is being used by pulses of green or red in the following manner:

 tens by green colour pulses.  units by red colour pulses.  Thus for example, channel 42 would be indicated by means of 4 green pulses, followed by 2 red

pulses.

 Next, the LED will again turn orange and the transmitter is now ready to await the introduction of

new data. At this point if you wish to leave the progamation mode, simply press the STOP.

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PROGRAMMING A NEW BASE CHANNEL

 Once the Base Channel indication is completed and the LED is blinking orange, you may enter a new

channel from the permitted list (to see attach), by means of pressing the pushbutton (1) which will give tens and pushbutton (2) the units. Each pulsation is signalized by the LED by means of an orange blink.

 A few moments after last pulsation, the verification of the new channel is signalized by means of the

LED as described in the previous point. The LED will then blink orange to indicate that the new channel has been sent to the receiver. When this signal transmission is completed the LED will return to the orange colour.

 If the programming of the new Base Channel has been incorrect then try the process again.  If the new channel programming has been successful then press the STOP. When re-starting the

transmitter the newly selected Base Channel will commence. The Working Channel will coincide with the Base Channel.

 If you try to select a Base Channel that is not included within the permitted range, then the LED will

flash red.

 If the Base Channel change has made with a range control system in place, then the receiver will

locate the new frequency by entering into a temporary TRACKING mode; once the new channel is located this will be memorised and will then pass to OPERATION mode.

8.4 - WORKING CHANNEL FREQUENCY CHANGE.

Sometimes the transmitters have the possibility of changing the Working Channel when in the OPERATION mode to combat occasional interferences. There are two ways to change this channel which are defined in EEPROM. These are as follows:

CHANGE OF CHANNEL PUSHBUTTON: each press of this pushbutton will advance the Working Channel though the frequencies specified in the EC list. When the highest channel on that list is reached then the channel returns again to the Base Channel. Each time the Working Channel is advance the LED will blink green.

START PUSHBUTTON: by keeping this pushbutton pressed for a 2 second duration it will advance the

Working Channel this is indicated on the LED by a red flash each time the channel is changed.

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ANNEX A: Channel table 433.050 – 434.790 MHz

Channel MHz Channel MHz

01 433,050 36 433,925 02 433,075 37 433,950 03 433,100 38 433,975 04 433,125 39 434,000 05 433,150 40 434,025 06 433,175 41 434,050 07 433,200 42 434,075 08 433,225 43 434,100 09 433,250 44 434,125 10 433,275 45 434,150 11 433,300 46 434,175 12 433,325 47 434,200 13 433,350 48 434,225 14 433,375 49 434,250 15 433,400 50 434,275 16 433,425 51 434,300 17 433,450 52 434,325 18 433,475 53 434,350 19 433,500 54 434,375 20 433,525 55 434,400 21 433,550 56 434,425 22 433,575 57 434,450 23 433,600 58 434,475 24 433,625 59 434,500 25 433,650 60 434,525 26 433,675 61 434,550 27 433,700 62 434,575 28 433,725 63 434,600 29 433,750 64 434,625 30 433,775 65 434,650 31 433,800 66 434,675 32 433,825 67 434,700 33 433,850 68 434,725 34 433,875 69 434,750 35 433,900 70 434,775

NOTE: The RF power automatically adjusts to the allowed levels as follows:

 Channels 1 to 40: 1 mW  Channels 41 to 70: 10 mW

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ANNEX B: Channel table 869.70625 – 869.9 MHz

Channel MHz

1 869.70625 3 869.73125 5 869.75625 7 869.78125

9 869.80625 11 869.83125 13 869.85625 15 869.88125 17 869.90625 19 869.93125 21 869.95625 23 869.98125

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ANNEX C: Channel table 914.150 – 915.875 MHz

Channel MHz Channel MHz

1 914.150 36 915.025 2 914.175 37 915.050 3 914.200 38 915.075 4 914.225 39 915.100 5 914.250 40 915.125 6 914.275 41 915.150 7 914.300 42 915.175 8 914.325 43 915.200

9 914.350 44 915.225 10 914.375 45 915.250 11 914.400 46 915.275 12 914.425 47 915.300 13 914.450 48 915.325 14 914.475 49 915.350 15 914.500 50 915.375 16 914.525 51 915.400 17 914.550 52 915.425 18 914.575 53 915.450 19 914.600 54 915.475 20 914.625 55 915.500 21 914.650 56 915.525 22 914.675 57 915.550 23 914.700 58 915.575 24 914.725 59 915.600 25 914.750 60 915.625 26 914.775 61 915.650 27 914.800 62 915.675 28 914.825 63 915.700 29 914.850 64 915.725 30 914.875 65 915.750 31 914.900 66 915.775 32 914.925 67 915.800 33 914.950 68 915.825 34 914.975 69 915.850 35 915.000 70 915.875

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9.- CAN OPEN INTERFACE

CANopen INTERFACE

TM70

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9.1 - INTRODUCTION

The TM70 system with CANopen interface is integrated in CANopen networks where it will work in slave mode. It handles the Bus the state of the Pushbuttons of the TM70 transmitter, such that any external device can react consequently.

The functionality of the system is according the CiA DS-301 v4.0.2. specification. The implemented profile is described in CiA DS-401 v2.1 (Input/Output standard), where the pushbutton manoeuvres are considered as digital inputs.

The implemented characteristics are:

 NMT Functioning: slave.  NodeID: EEPROM configurable, from 1 to 127.  Baud rate: EEPROM configurable. Supported speeds: 10, 20, 50, 100, 125, 250, 500, 800 and 1000

Kbps.

 Error control: it can work “Heartbeat” as well as “Node/life guarding”. EEPROM configurable.  Number of PDO’s: 1 TPDO (manoeuvres state).  EEPROM parameters recording: not supported.

9.2 - CAN BUS CONNECTION

In order to connect the CAN bus to the LR72 pcb, it contains a 5 poles connector (P4).

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The LED signalling is the one recommended by the CiA (CAN in Automation) Organisation in its document DR-303-1:

Bus Termination

Next to the connector, there is one jumper that allows to connect/disconnect the bus termination. It is important for a correct bus operation that bus terminations are connected in both ends, and disconnected in the intermediate nodes.

9.3 - DATA DICTIONARY

The dictionary objects supported by the TM70 are: 1000: DEVICE TYPE

1001: ERROR REGISTER 1002: STATUS REGISTER 1003: PREDEFINED ERROR FIELD

1003.0: number of errors

1003.x: standard error field 1005: COB-ID SYNC 1006: COMMUNICATION CYCLE PERIOD 1007: SYNCHRONOUS WINDOW LENGTH 1008: MANUFACTURER DEVICE NAME 1009: MANUFACTURER HARDWARE VERSION 100A: MANUFACTURER SOFTWARE VERSION 100C: GUARD TIME

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100D: LIFE TIME FACTOR 1014: COB-ID EMCY 1015: INHIBIT TIME EMERGENCY 1017: PRODUCER HEARTBEAT TIME 1018: IDENTITY OBJECT

1018.0: number of entries

1018.1: Vendor ID

1018.2: Product Code

1018.3: Revision Number

1018.4: Serial number 1800: TRANSMIT PDO COMMUNICATION PARAMETER

1800.0: number of entries

1800.1: COB-ID

1800.2: Transmission type

1800.3: Inhibit time

1800.4: Event timer 1A00: TRANSMIT PDO MAPPING PARAMETER 1A00.0: number of entries 1A00.1: PDO mapping entry 1A00.2: PDO mapping entry 1A00.3: PDO mapping entry 1A00.4: PDO mapping entry 6000: DIGITAL INPUT 8 BITS

6000.0: number of entries

6000.1: start and stop buttons (start1, start2, stop)

6000.2: buttons 1-4 (M1-M8)

6000.3: buttons 5-8 (M9-M16)

6000.4: buttons 9, 10 and auxiliary inputs (M17-M20, A1, A2)

9.4 - PDO

The system is provided with a 4 byte configured transmission PDO:

1stbyte 2ndbyte 3rdbyte 4thbyte

Object 6000.1 Object 6000.2 Object 6000.3 Object 6000.4

Start1 M1 M9 M17 Start2 M2 M10 M18

Stop M3 M11 M19

0 M4 M12 M20 0 M5 M13 A1 0 M6 M14 A2 0 M7 M15 0 0 M8 M16 0

The PDO transmission is configured by default as “event driven”, this is, it is sent every time there is a change on any input.

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9.5 - SIGNALLING

The receiver is furnished with two signalling LEDs, controlled according to CiA DR-303-3 recommendation:

CAN-RUN (green): indicates the system state inside the CANopen machine state:

- Blinking every 200 ms. In preoperational state.

- Solid green permanently in operational state.

- One blink every second in stop state.

CAN-ERR (red): indicates error if switched on; in normal conditions it must be switched off.

9.6 - TM70 CAN RECEIVERS Ref. 3302750 (7503 70GR401 RX R70CANC3 433)

Ref. 3302751 (7504 70GR903 RX R70CANC3 915)

R70CANC3 RECEIVER

Specifications

Available frecuencies (ISM bands) 915MHz (FCC certified)

433MHz Power supply / Maximum consumption 9-35v DC / 5W maximum Inputs / Outputs interface CAN:Standard CAN Open protocol 401 (CIA DS401) Ingress protection IP67 / NEMA-6 Antenna External: NEARSON S325TR-015 or equivalent Working frequency selection Automatic: LBT (listen before talking) Weight 430 gr. Dimensions Long = 151mm / Width = 129mm (160mm with PG) /

Height = 61mm EEPROM Extractable EP70 module Signaling MultiLED:

7 external LEDS (6 green + 1 bicoloured) 2 internal LEDS (CAN status: 1 red + 1 green)

Connexions Fast PLUG-IN plugs and 2 x M16 cable glands

1) Power supply cable gland: M16 / IP67

2) Inputs / Outputs interface cable gland: M16 / IP67

STOP function Cat. 3 EN-954-1 / 2 STOP relays: 250V / 6A maximum

STOP response time = 50 miliseconds CAN BUS termination (120 Ohm) ON / OFF jumper (internal) Passive STOP time Programmable: 0,5 to 2 seconds (máx) Input protection PTC / 0,3A fuse Output protections (STOP) VDR in contacts Operating mode temperatura range -20ºC / +70ºC (-4ºF / 158ºF) Storage temperatura (24h) -25ºC / +75ºC (-13ºF / 167ºF) Storage temperature –long periods- -25ºC / +55ºC (-13ºF / 131ºF) TM70 range supported transmitters T70/1/2; T70/3/4; T70/5/6; T70/7/8 Available complete systems Ref. 3302XXX Equipo comp. TM70/X.CAN-C1-915

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Connections scheme :

Receiver’s dimensions -in milimeters-:

It is also available the option Ref. IKUSI 3302620 “Fast fixation kit”, including a set of 4 magnets and 4 shock absorbers

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Maintenance and troubleshooting / LED’s signaling

RECEIVER’S LED SIGNALING

LED

COLOUR

STATUS

REMAR

PROPOSED ACTION

POWER

GREEN Switch On if powered Power supply OK Check the power supply

HARDOK

GREEN

Solid green LED if no error detected

Receiver hardware OK OK

Blinking during start up process

Please wait to finish the start up process

HARDOK

RED

Solid red LED if one of these errors appears:

- Watchdog activated / Oscillator breakdown / wrong ROM checksum

- Reset activated

Electronic board hardware breakdown

Replace the electronic board

Blinking fast : wrong EEPROM checksum / Data corrupted / CAN Bus error

---------------- Reprogramme EEPROM

SIGNAL

GREEN

LED Off if no radio signal detected (Squelch)

- LED On and the transmitter switched Off indicates occupied radio channel

- LED On and DATA switched Off indicates radio channel occupied by a non IKUSI system

Verify transmitter’s radio and battery

DATA

GREEN

LED Off if a wrong frame is received Blinking if receiving good frames

LED Off and SIGNAL LED On: Radio breakdown

Replace radios

GREEN

Blinking if a correct ID is received

Switched Off and DATA LED switched On: no valid ID

If the radio channel is not busy: verify transmitter’s selected ID or reset receiver ID

SIGNAL; DATA and ID LED On, indicates valid frames from the transmitter. Correct link.

RELAY

GREEN STOP relay activated ---------------- ----------------

ORDER

GREEN

----------------

---------------- ----------------

CAN-RUN (green): indicates the system state inside the CANopen machine state:

 Blinking every 200 ms. In preoperational state.  Solid green permanently in operational state.  One blink every second in stop state.

CAN-ERR (red): indicates error in the field-bus; if switched on; in normal conditions it must be switched off.

Internal

LEDS signaling

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10.- “FIRST COME – FIRST SERVED”

“FIRST COME – FIRST SERVED”

OPERATION

TM70

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TM70 – “FIRST COME – FIRST SERVED” OPERATION

10.1 - INTRODUCTION

This option allows the operation of one crane individually by using two transmitters with two different ID codes, which determine which transmitter is governing the crane at a certain time. For First come – First served applications the receiver is required to scan the radio channels in order to receive radio signals from different transmitters.

The First come – First served mode is defined by EEPROM, and the transmitters do not need to have a selector. The First come – First served mode consists of a receiver which liberates the ID code every time the receiver is switched off, and hence it starts searching for IDs defined in the EEPROM ID code list. The first valid ID code found is selected, and locked on to it until the operator releases the crane by pressing the Stop button. After a time defined in EEPROM (0.1 – 25 seconds, default 4 seconds), the receiver liberates the ID to which it was locked and starts scanning IDs and radio channels. The first transmitter switched on is the First transmitter to hold control of the crane, and it will not let any other transmitter to have control of the crane until the transmitter is switched off.

A First Come – First Served operation with cranes is always delicate, given that the receiver is FREE every time the STOP button is pressed or there is a radio link failure.

10.2 - TWO TRANSMITTER’S SYSTEMS

Transmitters 1 and 2 have two different IDs and transmit in two different radio channels. Once the receiver is switched off by any of the transmitters, after the liberation time defined in the EEPROM, the receiver starts scanning for IDs and radio channels, looking for a frame with the start order pressed.

A First come – First served system can have up to 32 different transmitters governing a single receiver.

F1 F2

ID1 ID2

ID1

ID2

TRANSMITTER 2

TRANSMITTER 1

RECEIVER 1

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11.- LA70 & LA70M RANGE LIMITER OPTION

LA70 & LA70M RANGE LIMITER

OPTION

TM70

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11.1.1 - SYSTEM DESCRIPTION

TM70 radio remote control systems can be equipped with a range limitation option for overhead cranes, through which, the system is able to determine if the transmitter is located outside of a zone, defined as a working area, and deactivates the controls when these situations arise.

The system consists of one or more Infrared transmitters LA70, installed either in fixed positions or on the controlled crane, oriented in such a way that it covers the targeted working zone. In these cases the transmitters of the remote control sets are equipped with a sensor which receives the information coming from the LA70 transmitter. This information is analysed by transmitter microprocessor, which, in this way knows when the operator has left the working area. Consequently, outputs are deactivated.

Application examples:

11.1.2 - INFRARED SENSOR

As explained in the above, the sensor element is located in the remote control transmitter and its function is to receive the infrared information coming from the LA70 transmitter. The location of this sensor is the following:

The transmitter microprocessor receives the information from the sensor and checks the identity of the crane. As soon as the sensor stops receiving the signal coming from the crane, the transmitter LED, which was green, begins to flash in red, (in case of belly box transmitters, a buzzer also sounds), in order to let the operator know that he has moved too far away. If this situation lasts longer than 4 seconds, all the active commands are cancelled, although communication is maintained with the receiver. In this way the main contactor and the selection orders are maintained.

LA70

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In order to return to the operating mode, all the worker has to do is move back into the working zone. Movement orders must be disabled in order to restart movement. Once the transmitter enters the working area, movement orders will not be ready to be used unless they have gone to zero. This is to make movements start in first speed. If the remote control is provided with a Display, whenever the transmitter is out of range, the message “Out of Range” will be displayed.

The remote control has got 4 modes of operation defined in the EEPROM:

1.- Range Limiter only at start up (Electronic Key): In order to make the transmitter work, it is necessary that the transmitter is inside the starting zone, defined by the position of the infrared transmitter.

2.- Range Limiter only in operation: The transmitter can be started anywhere inside or outside of the working area, but the movement orders will not work until the transmitter is inside the working zone.

3.- Range Limiter at startup and operation: The transmitter in order to work must be inside the working zone always.

4.- Range Limiter only as an output Relay: This functionality makes the transmitter not to show In range or Out of range situation in the transmitter itself. It will not mask any order. The information will be sent to the receiver in order to process the information as an output relay or a condition to the relay table.

11.2.1 – LA70 INFRARED TRANSMITTER

This is the element installed in the crane, which generates the infrared modulated radiation with an identity code, which permits the sensor its identification.

Emission angle in long travel direction is wider than those of cross travel direction. In this way, the working area covered by a transmitter is similar in shape to an ellipse, whose dimensions depend on the height of the bridge over the ground. Approximately, the diagonals of the ellipse according to the height are the following:

h (m) D (m) ±63º d (m) ±40º

6 24 10

8 32 13 10 40 17 12 48 20 14 56 23 16 64 26 18 68 29 20 70 32

In cases in which it is believed that the area covered by one transmitter is not enough, more slave transmitters can be installed.

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11.2.2 – LA70 INSTALLATION

Make sure that the crane is switched off during the assembly operation. Clear the

work area and use security clothing.

Check the power supply and disconnect the power supply to the crane. Do not forget to connect the earth cable. Use flame resistant cables for the connections.

 Find a suitable place for the installation of the infrared transmitter, away from elements,

which could generate intense electrical disturbances and obstacles to the transmission of light.

 Choose the correct power supply and connect it.  Fit the jumper selector in master position.  Select the code programmed in the EEPROM memory of the transmitter.

CODE

SELECTOR

MODE

Master

Slave

POWER SUPPLY

COMMUNICATION

WITH OTHER LA60

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In cases in which the area covered by a transmitter is not sufficient, other LA70 transmitters can be connected in series, programmed as slaves in the selector. In this case the code emitted corresponds with the selector in the master transmitter.

The communication connection between transmitters must be done with shielded wires.

11.2.3 – LA70 TECHNICAL CHARACTERISTICS

Infrared Transmitter

Power supply 48, 115, 230 Vac ± 10%; 50/60 Hz Operating temperature -20 a +65ºC Protection IP55

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11.3.1 – LA70M INFRARRED TRANSMITTER

The new LA70M range limiter is a modular and more compact re-styling of the current LA70 range limiter; fully compatible with TM60 and TM70 IKUSI’s radio remote control systems

References and descriptions of the modules and slave (expansions) connection cable.

S.A.Cod.

DESCR

IPTION

CODE

COM.

REF.

LA70M MODULE WITH DC PS 2305228 LA70M DC LA70M MODULE WITH AC PS 2305229 LA70M AC LA70M EXPANSION MODULE (SLAVE) 2305230 LA70M EX

7505 70GU101 CABLE CONEX-M12 10MT 2301234 CABLE CONEX-M12

LA70M specifications:

Modu

les

: LA70M AC /

LA70M

SPECIFICATIONS

AC Power Supply 48/115/230v AC +/-20% 50/60Hz DC Power Supply 8-35v DC AC Power Supply Fuse 0,63A /250v DC Power Supply Fuse 2A/250v Maximum power consumption 20VA Operating temperatura range -20/+70 ºC IP ingress protection rating IP67 Maximum range 50 meters External connection M12 conector -5 poles- (female) I8 Jumper ON/OFF load resistor terminal I14 Jumper TM60 or TM70 range compatible selector mode I3 Jumper ID selector code / ID codes: “2” to “F” / ID =”3” by default

I2 jumper (Not available functioality)

Module LED Status HARDWARE OK –green blinking- / ERROR –switched offFast assembly By magnets (standard configuration) External dimensions 80 mm x 160 mm x 65 mm (Length x Width x Height)

LA70M AC / LA70M DC

LA70M EX

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Modu

: LA70M EX

SPECIFICATIONS

DC power supply Provided by the Master module Operating temperatura range -20/+70 ºC IP ingress protection rating IP67 Maximum range 50 meters External connections 2 x M12 connectors -5 poles- (male - female) Maximum number of expansions 2 (for each Master module) LA70M XX / LA70M EX connection cable 10 meters M12 –female/male- (supplied as spare part) LED signalling Hardware OK –green blinking- / ERROR –switched offFast assembly By magnets (standard configuration) External dimensions 82 mm x 80 mm x 65 mm (Length x Width x Height)

PC enclosure specifications:

MATERIALS

RATING

Material Polycarbonate Ingress Protection IP67 EN 60529 Base colour RAL 7035 Impact Resistance IK07 EN 62262 Cover colour Clear transparent Electrical Isulation Totally insulated Cover screws material Stainless steel Halogen free SI / DIN-VDE 0472 Part 815 Gasket material Polyurethane UV resistance UL 508

TEMPERATURES

Flammability rating UL 746 C 5: UL 94 5V Short term -40…..+120 ºC Glow Wire Test IEC (695-2-1) ºC:960 Continous -40…..+ 80 ºC NEMA Class NEMA 1,4,4X,12,13

The operating mode is the same as described in points 11.1 and 11.2 included in this chapter. The covered working zone can be circular (standard configuration) or elliptical (if required as an

option, opening the LEDS about ±20º among them in one direction -> D) for each LA70M or LA70M Ex

module Infrared emission for a Circular covered zone (D=d)

ALL LEDs in paralell assembly

h (m) D (m) ± 0º d (m) ±0º

6 2 2

8 3 3 10 4 4 12 4 4 14 5 5 16 6 6 18 6 6

20-35 7 7

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Infrared emission for an Ellíptical covered zone (D≠d) ALL LEDs in wide assembly mode

Jumper’s configuration and ID selector for the Master modules I3: ID selector / Allowed range “2,3…..8,9,A,B….F” -> 14 positions. Default configuration, ID=3 (*)

I14: TM60 or TM70 compatibillity selector

I2: NON available functionallity (“Normal” position by default)

h (m) D (m) ±20º d (m) ± 0º

6 7 2

8 9 3 10 12 4 12 14 4 14 16 5 16 18 6 18 21 6 20 23 7

SELECTOR

I-3

IR LEDS

CONNECTORS

Normal

Expanded

J-TAG

CODE SELECTOR

I-2

LA60/70

I-14

LA60LA70

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11.3.2.- LA70 INSTALLATION AND CONNECTIONS

Make sure that the machine is switched off during the assembly operation. Clear

the work area and use security clothing.

Check the power supply and disconnect the power supply to the crane. Do not forget to connect the earth cable. Use only cables supplied by the manufacturer for the connections between the

Master module and the Slaves (or expansions).

 Find a suitable place for the installation of the infrared transmitter, away from elements,

which could generate intense electrical disturbances and obstacles to the transmission of light.

 Choose the correct power supply and connect it.  Fit the jumper selector in master position.  Select the code programmed in the EEPROM memory of the transmitter.  Make sure to put the protection cork supplied with the Master module in the last expansion

module installed.

Maximum number of expansions (for each Master module) = 2

LA70M AC / LA70M DC

LA70M EX

ID=3 (*)

AC/DC POWER SUPPLY

LA70M EX

CORK

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12.- “PITCH & CATCH” OPERATION

“PITCH & CATCH” OPERATION

TM70

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TM70 – “PITCH & CATCH” OPERATION

12.1 - INTRODUCTION

This option allows the operation of one crane by two transmitters, through the selection of ID codes, which determine the mode of operation. For this application, the SCAN option for the receivers is required in order to receive transmitters in different channels.

This mode of operation consists of the use of a crane by two different transmitters. The first transmitter governing the crane gets hold of the crane until it as switched off (in principle exactly as the First come – First served mode of operation). In the event of pressing the STOP pushbutton, the other transmitter is switched on and the START order is being pressed, the second transmitter gets hold of the crane without falling the STOP relays. This way, users of the same crane with different transmitters can pass each other the crane without falling the STOP relays. As the START pushbutton must be pressed when transferring the crane if the START relay has got a connected Horn, when the transfer is done an audible sound can be produced.

Pitch & Catch operation is always delicate, given that the receiver is FREE every time the STOP button is pressed or there is a radio link failure.

12.2 - TWO TRANSMITTERS SYSTEMS

F1 F2

ID1 ID2

ID1

ID2

TRANSMITTER 2TRANSMITTER 1

RECEIVER 1

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Transmitters do not need selectors. The receiver is the one that Frees its ID code. When a Pitch & Catch operation needs to be performed, the user of the transmitter that wants to

Catch the crane must ask the user holding the crane to release the crane. The procedure is the following: The owner of the crane must press the STOP button while the user that wants to Catch the crane must be pressing the START button. The receiver will free the ID code and will SCAN new ID codes and new channels, if in the lapse of time of a passive STOP, it encounters the new ID it will keep on going without falling the STOP relays.

In the event that the transmitter governing the crane stops while the second transmitter is switched off, the system will STOP normally and will be free until one transmitter with a valid ID presses the START button.

When a Pitch & Catch operation is finished, the first transmitter to press START will get hold of the crane.

This mode of operation is personalised in the remote control EEPROM and must be done by IKUSI personnel only.

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13.- TANDEM OPERATION

TANDEM OPERATION

TM70

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TM70 – TANDEM OPERATION

13.1 - INTRODUCTION

This option allows the operation of two cranes individually or in tandem by using one transmitter by the selection of ID codes, which determines the mode of operation. For tandem applications both receivers are required to scan the radio channels in order to receive radio signals from different transmitters.

Once a mode has been selected, the access to the selected receiver or receivers will be blocked for other transmitters, until they have not been liberated by the transmitter having the control. This blocking is maintained even in case that the equipment is switched off.

When a selection is made with the transmitter disconnected, the transmitter will not start and shows in the LED that the selection made is not correct with 0,4s red pulses. The transmitter must be switched off and restart it with the selection with which it was switched off.

A Tandem operation with cranes is always delicate. Remember that there are safety devices, (limit switches, anti collision guard systems, etc.),

which can affect and stop one of the cranes, while the other continues working.

In the tandem systems with LCD Display option, in the 1stline of the display will be shown the crane 1 name and in the 2ndline the crane 2 name. With the selector switch in position 1+2 both names will be shown.

You can personalize the name of the 2 cranes following the description in ANNEX A in this manual.

The modified name of the crane in the transmitter will not be updated in the receiver EEPROM. In order to do it, please copy the new information located in the transmitter EEPROM into the receiver one.

IMPORTANT REMARK

The frequency set up of tándem systems supplied from IKUSI is by default F1= CB / F2 = CB+4 By default CB = CT.

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13.2 - ONE MASTER TRANSMITTER SYSTEMS

The MASTER transmitter has got a crane selector “1 / 1+2 / 2”, while the SLAVE transmitter has only got a release “R” push button.

When a TANDEM operation is needed, the operator of the MASTER transmitter must need that the SLAVE transmitter operator must release the RECEIVER 2. In order to do it, it has to be pressed simultaneously the release “R” push button and the START button. The transmitter will send to the RECEIVER 2 the liberation order, remaining disconnected and ready to accept a new ID code.

At this stage, the position “1+2” may be selected in the MASTER transmitter and then press the START button until the Green LED is switched on and it will send the new ID code. Both receivers, 1 and 2, will then be started and ready to TANDEM operation.

When TANDEM operation has finished, the MASTER transmitter must select position 1 again and press the START button. By doing this, RECEIVER 2 is again ready to be used by the SLAVE transmitter, and the MAESTRO transmitter only controls RECEIVER 1.

F1 F2

ID2 ID1

ID1

ID2

ID1

MASTERSLAVE

RECEIVER 2

RECEIVER 1

MASTER

SLAVE

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13.3 - TWO MASTER TRANSMITTERS SYSTEMS

In the event of push button systems in tandem operation, with two Master transmitters, both of them will have a “1 / 1+2 / 2” selector and a release pushbutton “R”.

When one of the transmitters must work in tandem, the operator must require his workmate the use of the crane. To liberate the crane the operator will have to press “R” and Start simultaneously in his transmitter. The receiver in which, the operator was working will be liberated and ready to accept another ID code within the list, and the transmitter gets disconnected.

Following this, the transmitter that is going to perform the tandem operation, the position “1+2” should be selected and then press the Start button until the green LED light is switched on. Both receivers will be connected with the transmitter.

When the operation has been finalised, the “R” and Start buttons must be pressed simultaneously, to liberate both receivers, and be able to do new operations.

With console transmitters, the function “R” is included in a four step rotary selector “R / 1 / 1+2 / 2”. The way of operation is the same in both cases.

ID1

ID2

ID2 ID1

F1 F2

MASTER I MASTER II

RECEIVER 1

RECEIVER 2

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14.- ANALOGUE FEEDBACK / IN 0-10v OPTION / CALIBRATION

ANALOGUE FEEDBACK

IN 0-10v OPTION

CALIBRATION

TM70

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TM70 – ANALOGUE FEEDBACK / IN 0-10v OPTION / CALIBRATION

14.1 - INTRODUCTION

Systems with analogue feedback need to have the options Display and Analogue Feedback. Systems with analogue feedback need at startup the calibration of the analogue input by the

distributor or the user. The following steps need to be done:

14.2 - CALIBRATION OF THE ANALOGUE FEEDBACK WITH LCD DISPLAY

Transmitters with display option, allow the operator the calibration of the analogue input through the edition of a three digit value plus a comma and a measurement unit up to three characters.

The modified feedback calibration data will not be updated in the receiver EEPROM. In order to do it, please copy the new information located in the transmitter EEPROM into the receiver one.

At the remote control start up the Calibration must be done as follows:

1. Insert a fully charged battery and turn ON the contact key.

2. Push and Pull the STOP pushbutton. An orange blink will be seen on the LED followed by green pulses.

3. Place a known load on the crane in order to introduce the First value in Calibration mode.

4. Switch off the remote control and start the system entering in CALIBRATION mode. In order to do so, it is necessary to do the following:

5. Press push button number 4 up to second speed and press START. Keep both pushbuttons pushed for a couple of seconds until it appears on the display CONFIG mode.

6. Press the push button number 4 to go inside the MENU.

7. To move through the menu, use pushbuttons 1 & 2 until CALIBRATION menu is reached.

8. Press pushbutton 4.

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9. Once we are in CALIBRATION mode, we enter a submenu where we can select the following pressing pushbuttons 1 & 2: VALUE 1, VALUE 2, UNITS. Pressing pushbutton 4 we enter the selected menu.

 Pushbutton 1: To move through the character list in a descending order.  Pushbutton 2: To move through the character list in an ascending order.  Pushbutton 3: To return to the previous character on the display.  Pushbutton 4: To validate the edited character and move to the next character.

10. Once the corresponding value to the suspending load has been assigned, the value in the display will be of three digits plus a comma. Units must be edited such that the value represented and the units are coherent. Validate the value inserted pressing START. VALUE 1 will be memorised.

11. Push pushbutton 1 to return to the previous menu in order to edit the UNITS. UNITS must have no more than three characters per file -> 3+3.

12. Press STOP and restart the crane again. Replace the load with another known load.

13. Repeat the process again (steps 4 to 8) selecting VALUE 2 in the CALIBRATION menu.

14. Once finished the feedback calibration process, the system will be calibrated.

At this point the system is ready to work normally. Until calibration is performed, data appearing in the display will be inconsistent.

Calibration generates a linear interpolation of the possible values. This means that it can be used with all systems that generate a linear analogue outputs. For non linear systems the interpolation will not produce a correct display value. Calibration allows to obtain negative values.

Example of calibration of a load cell: Enter into the calibration mode and introduce the value corresponding to the hook without load (1

value). Validate the value pressing START. Switch off the transmitter. Start the system again and raise a known load. Switch off the transmitter and enter again to the calibration mode for the edition of the 2ndvalue. Press START to validate the value. Press pushbutton 1 to edit the units. Press START to validate the units. Switch off the transmitter. The equipment is already ready to work normally.

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14.3- LR71/72 and 0-10V ASSEMBLY

IN0-10V (Ref. 2303755)

Cod-2303755

Cod-1135024(x2)

Cod-1131026(x4)

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15.- IN0450P OPTION

IN0450P Option

TM70

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15.1 - INTRODUCTION and FUNCTIONAL DESCRIPTION

The IN0450P electronic card can be conected to the LR70, 0-3V analogue input and it allows to

measure the frequency coming from a pulse generator operating between 0 - 450 Hz range.

This electronic card is a frequency voltage converter and it can be used, for example, as an interface between an anemometer (sensor) that provides a pulsed signal, in order to show in the transmitter’s display the speed of the wind, in real time mode, using the feedback option.

The card supplies a +12v DC voltage output to power the sensor.

Technical characteristics:

 Maximum resolution: 8 bits.  Input frequency range: 0 – 450 Hz.  Galvanically isolated from the main logic board (LR70).  Operating temperature range: –20ºC a +70ºC

Signals and connections block diagram:

+12v DC

ENTRADA PULSOS PULSED SIGNAL INPUT

GND

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15.2 - IN0450P and LR70 ASSEMBLY

IN0450P

Cod. 1131026 (x4)

Cod. 1135024 (x2)

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16.- IN4D OPTION

IN4D OPTION

TM70

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16.1 - INTRODUCTION AND FUNCTIONAL DESCRIPTION

The IN4D electronic card provides 4 digital inputs interface to the TM70 receiver. This card can be connected as an expansion -as single card- in the LR70 receiver card through P16 connector. The IN4D card can also be used as a multi-digital input using the INCAN option (multiple IN4D inputs option), as an alternative to the single one.

The IN4D card is basically a four digital to analogue signal converter. The four digital signals (IN1, IN2, IN3 and IN4) are converted to a 0 to 3 volts analogue value, available in the LR70 (or in the INCAN card). See figure 1.

The four digital inputs, IN1, IN2, IN3 and IN4 must have the following analogue values, in reference to the pin 6 (GND) ; I3 connector:

 0 to 4V is equivalent to a deactivated state or ‘0’ logic state.  8 to 28V is equivalent to an activated state or ‘1’ logic state.

See I3 connector: 1 to 6 pins.

Very important remark: Do not apply higher voltages than 28 volts, in order to prevent card’s

damage.

+VI

IN1

IN2

IN3

IN4

GND

IN4D

1 2 3 4 5 6

Figure 1

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If there is no external voltage range available, the card provides through pin number 1 (+VI), a voltage between 12 and 20 volts, to activate the inputs as shown in the figure 2.

Block diagram of the signals (see figure 3):

+VI

IN1

IN2

IN3

IN4

GND

IN4D

1 2 3 4 5 6

Figure 2

+VI

IN1

IN2

IN3

IN4

GND

LR70

GND

+VI

3.3V

GND

IN4D

1 2 3 4 5 6

P16

Figure 3

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Electronic card top view (see figure 4).

12345

123

Figure 4

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16.2 - IN4D AND LR71/LR72 ASSEMBLY

Cod- 1131026(x4)

Cod- 1135024(x2)

pin 1

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17. - A1P4RCAN OPTION

A1P4RCAN OPTION

TM70

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17.1.- INTRODUCTION and FUNCTIONAL DESCRIPTION

The A1P4RCAN CAN expansion module provides to the TM70 receiver, 4 relays output and an analogue output at the same time. The analogue output simulates a digital potentiometer with 64 steps available in each semiaxis of the power supply. See the diagram block below (size ½ of LR72)

This CAN expansion provides to the user the following outputs :

 An analogue output simulated by a digital potentiometer with 128 steps and galvanically isolated.  Free to use four relays outputs, K1, K2,K3 and K4.

These outputs are controlled by CAN BUS, writing in its addresses CANOpen frames. The CAN address of the electronic card is conformed using the 7 jumpers of P1 connector. Jumper in position 1 corresponds with the first bit of the CAN address. Thus, inserting several bridges it is possible to select different addresses from «1 »

until «127» (27), maximum.

Very important : The address « 0 » is not a valid address ; so the board allways must be fitted with at least one jumper. With one jumper it is possible to configure 7 different addresses.

17.2.- RECEIVER ASSEMBLY and TELE-TEACHING OPTION

LR72 ELECTRICAL CONNECTION

This expansion is connected to the LR72 board using two connectors; 2 pins connector labeled RL4 for power supply 8-30V (+VI and GND); 5 pins connector labeled RL3 for CAN Bus connection with the following signals

Pin Name Function 1 GNDCAN Ground 2 CANL CANL bus signal (CANLow signal) 3 SHLCAN Shielding 4 CANH CANH bus signal (CANHigh signal) 5 VCAN Power Supply

K1 K2

K3 K4

VOUT

GND

11k2

-V

CAN

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RELAY OUTPUTS

The following connections are available for each relay: normally open (NO), normally closed (NC) and common, in the RL1 connector as shown in the following table. Disposition of 4 manoeuvre relays of 250V/8A.

Pin Function 1 K1 contact: normally closed 2 K1 common contact 3 K1 contact: normally opened 4 K2 contact: normally closed 5 K2 common contact 6 K2 contact: normally opened 7 K3 contact: normally closed 8 K3 common contact 9 K3 contact: normally opened 10 K4 contact: normally closed 11 K4 common contact 12 K3 contact: normally opened

Cod. 1141684: TM70 1M abatable base Cod. 1184005: UNEX 2221-0 clip Cod. 1095040: CAN RC70 1 expansion cable Cod. 1131030: M3x6 C/R DIN84 screw Cod. 2303908: A1P4RCAN electronic board

RL2

RL1

RL3

RL4

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ANALOGUE OUTPUT

The analogue output is connected through RL2 connector with the following signals (Imax=15mA):

Pin Name Function 1 VOUT Analogue Output 2 GND Potentiometer’s middle point 3 -V Negative power supply (Minimun: -50V) 4 +V Positive power supply (Maximun: 50V)

TELE-TEACHING (V3.1 OF SOFTWARE OR HIGHER VERSIONS)

Through Tele-Alignment can set the maximum and minimum values, the polarity inversion, acceleration or deceleration ramp and curve type of the analogue output. To change to Tele-Alignment mode is necessary to introduce a bridge in the jumper P5 (see Jumpers configuration). Only available for TM70 consol box from

3.1 software version or higher.

+VI

GNCAN

TELEALIGNMENT

Relay outputs

Analogue

CAN

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18.- A2ICAN OPTION

A2ICAN OPTION

TM70

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18.1- INTRODUCTION & FUNCTIONAL DESCRIPTION The A2VCAN electronic board gives to the modular TM70 systems an analogue output in current (PWM), allow

the government of electro-hydraulic proportional valves with input reference in current. The electronic board contains two output stages galvanically each other separated and from the control common logic.

A2ICAN electronic board is an expansion of two analogue outputs controlled by the CANopen interface. The A2ICAN electronic board implement, for integration into the TM70 system, an own resident software in its

microprocessor, that performs the following functions:

 Communication with the LR72 electronic board through CANOpen protocol, using the standard profile

401, input/output digital/analogue (CIA DS401 - CANopen Device Profile for Generic I/O Modules).

 Generates two analogue outputs in current according to the received instructions and the settings for

each output.

There are two types of response curves for each output:

 Linear: response of the analogue output proportional to the input  Non-linear: the response of the analogue output is exponentially regarding the input. Variations of the

joystick inputs at the beginning of his movement will result in small changes of the output voltage, while the same variations of the joystick input at the end of the movement will result in major changes in the output voltage.

The choice of one or another profile is decided by a customization parameter P (customizable by EEPROM or Tele-Alignment), which uses 0 for linear curve and 1, 2 or 3 for exponential curves from low to high grade.

It also can be programmed exit ramps on rise and/or fall per semiaxis. The form of response of the ramps is under defined output type: linear or nonlinear.

CAN bus

CANopen

Protocol

LR72

RECEIVER

LOGIC

BOARD

A2ICAN

VPP2

GND2

VO2 VR2

VPP1

GND1

VO1 VR1

PWM1 VO1

CONTROL LOGIC BOARD (uP)

+ Vi

PWM2 VO2

ISP

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The ramp speed is defined for each semiaxis by a parameter that can take a value between 0 and 15, by default

0. Each of these values corresponds to a ramp time from minimum to maximum value given by the following table:

0  without ramp 4  0,4 s 8  1,0 s 12  2,0 s 1  0,1 s 5  0,5 s 9  1,2 s 13  2,5 s 2  0,2 s 6  0,6 s 10  1,5 s 14  3,5 s 3  0,3 s 7  0,8 s 11  1,7 s 15  5,0 s

Each output is a PWM signal with current feedback in which is possible the control and compensation of the switching frequency and pulse width. It also implements a superimposed "dither" signal on the output, with variable frequency and amplitude, to soften the response of certain hydraulic valves. The "dither" is available only when the switching frequency of the PWM output is 5 kHz:

 PWM Frequency range: 33,35,40,45 ... 1275 and 5000 Hz  Dither Frequency range: 33 ... 255 Hz  Dither Amplitude range: 0 ... 50%

Through Tele-Alignment can set the maximum and minimum values, the polarity inversion, acceleration or deceleration ramp and curve type of the analogue output. To change to Tele-Alignment mode is necessary to introduce a bridge in the jumper P6 (see Jumpers configuration). Only available for TM70 consol box from

3.1 software version or higher.

Other features of the PWM current outputs:

 Power supply range of the expansion 8-30V, and of the outputs 5-35V.  Each output channel has 2 outputs only one of which will be connected, according to the sign of the

input. 2 PWM outputs are identical and independent.

 The output resolution is 128 steps by semiaxis (256 max – 8 bit), corresponding to step 0 a null output

and step 127 to obtained from the permanent exit from the positive supply.

 Max current = 5A (each output).  Outputs protected against short-circuit.

18.2- CONNECTIONS & JUMPERS CONFIGURATION

CONNECTIONS WITH THE LR72

The expansion connects to the LR72 electronic board through two connectors, one of 2 pin for power supply (VI + and GND) and the other of 5 pin for the CAN bus with the following signals:

Power connector Pin number Function GND Ground +VI DC between 8 y 30V

CAN bus connector Name Function VCAN Power supply CANH CANH pin of the CAN bus GNDCAN Ground (Shielding) CANL CANL pin of the CAN bus GNDCAN Ground

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OUTPUTS

Each analogue output has two serial relays that switch the output signal to one of two ways, the direct or the inverse. If not activate any of the relays, both outputs (the direct and inverse) are disconnected.

OUTPUT PWM1

The connections of the output 1 are through 4 pole terminal plug, with the follow pin assignment:

Output 1 connector Pin Name Function VPP1 Power of channel 1 GND1 Ground of channel 1 VO1 DIRECT analogue PWM output of channel 1 VR1 INVERSE analogue PWM output of channel 1

OUTPUT PWM2

The connections of the output 1 are through 4 pole terminal plug, with the follow pin assignment:

Output 2 connector Pin name Function VPP2 Power of channel 2 GND2 Ground of channel 2 VO2 DIRECT analogue PWM output of channel 2 VR2 INVERSE analogue PWM output of channel 2

ISP (PROGRAMACION “IN CIRCUIT” / “IN SYSTEM”)

The expansion has a connector to record “In-System” (eg. Microprocessor software update). This connector has 10 pins:

ISP connector Pin name Function ISP2 Input connected to the ground to place the microcontroller in recording mode TX2 Not used RX2 Receiving data signal GND Ground RX1 Receiving data signal TX1 Transmisión data signal ISP Not used VCC Power supply output at 3,3 V MRNOT Reset input, active when it is connected to ground +VI Power supply output at 12 V (not stabilized, can vary between 8 y 22 V)

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JUMPERS CONFIGURATION

Size ¼ of LR72

Connections with the LR72

P5: “Jumper” for configuration of the CAN direction of the expansion. “Jumper” = ON  “1” logic. Programmable addresses: 1…63

max

P6: “Jumper” to enable or disable the Tele-Alignment process. Enabled Tele-Alignment = “jumper” placed or ON.

Disabled Tele-Alignment = “jumper” eliminated or OFF.

1 = VPP (

hannel

power

)

2 = GND (Channel ground)

3 = VO (DIRECT analogue PWM output)

4 = VR (

INVERSE analogue PWM output)

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19.- A2VCAN OPTION

A2VCAN OPTION

TM70

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19.1- INTRODUCTION & FUNCTIONAL DESCRIPTION

The A2VCAN electronic board gives to the modular TM70 systems an analogue output in voltage option, allow the government of variable frequency drives with voltage control, electro-hydraulic proportional valves with input reference in voltage, etc. The electronic board contains two output stages galvanically each other separated and from the control common logic.

A2VCAN electronic board is an expansion of two analogue outputs controlled by the CANopen interface. Can generate two analogue outputs (dependent on supply voltage) with a resolution of 10 bits (1024 steps).

The A2VCAN electronic board implement, for integration into the TM70 system, an own resident software in its microprocessor, that performs the following functions:

 Communication with the LR72 electronic board through CANOpen protocol, using the standard profile

401, input/output digital/analogue (CIA DS401 - CANopen Device Profile for Generic I/O Modules).

 Generates two analogue outputs in voltage according to the received instructions and the settings for

each output.

There are two types of response curves for each output:

 Linear: response of the analogue output proportional to the input  Non-linear: the response of the analogue output is exponentially regarding the input. Variations of the

It also can be programmed exit ramps on rise and/or fall per semiaxis. The form of response of the ramps is under defined output type: linear or nonlinear.

CAN bus

CANopen

Protocol

LR72

RECEIVER

LOGIC

BOARD

A2VCAN

VPP2

VNN2

VO2 VR2

VPP1

GND1

VO1 VR1

OUTPUT1 VO1

CONTROL LOGIC BOARD (uP)

+ Vi

OUTPUT2 VO2

ISP

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The ramp speed is defined for each semiaxis by a parameter that can take a value between 0 and 15, by default

0. Each of these values corresponds to a ramp time from minimum to maximum value given by the following table:

Through Tele-Alignment can set the maximum and minimum values, the polarity inversion, acceleration or deceleration ramp and curve type of the analogue output. To change to Tele-Alignment mode is necessary to introduce a bridge in the jumper P6 (see Jumpers configuration). Only available for TM70 consol box from

3.1 software version or higher.

Other features of the PWM current outputs:

 Power supply range of the expansion 8-30V, and of the outputs 5-35V.  Max current = 10 mA (each output).  Outputs protected against short-circuit.

19.2- CONNECTIONS & JUMPERS CONFIGURATION

CONNECTIONS WITH THE LR72

The expansion connects to the LR72 electronic board through two connectors, one of 2 pin for power supply (VI + and GND) and the other of 5 pin for the CAN bus with the following signals:

Power connector Pin number Function GND Ground +VI DC between 8 y 30V

CAN bus connector Name Function VCAN Power supply CANH CANH pin of the CAN bus GNDCAN Ground CANL CANL pin of the CAN bus GNDCAN Ground

OUTPUTS

The voltage outputs are generated from PWM pulses, and them filtered result in radiometric tension outputs (dependent on supply voltage). The two outputs are electrically isolated respect to the logic and each other.

The control of relays is done via VREL1 and VREL2 signals. Also, it needs to be activated the common of both relays by VCOMREL signal. When the relays are off, the output voltage VO1 and VO2 are the values of reference voltage VR1 and VR2 connected at each output.

The output values range goes from 0 to 100% of power supplies VPP1 and VPP2 connected to each of the outputs and have a resolution of 10 bits (1024 values).

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OUTPUT 1 (VO1)

The connections of the output 1 are through 4 pole terminal plug, with the follow pin assignment:

Output 1 connector

Pin Name Function

VPP1 Power of channel 1

GND1 Ground of channel 1

VO1 Analogue output of channel 1 VR1 Zero position signal signal to get through the output 1 when the relay is inactive

OUTPUT 2 (VO2)

The connections of the output 1 are through 4 pole terminal plug, with the follow pin assignment:

Output 2 connector

Pin name Function

VPP2 Power of channel 2

GND2 Ground of channel 2

VO2 Analogue output of channel 2

VR2 Zero position signal signal to get through the output 2 when the relay is inactive

ISP (PROGRAMACION “IN CIRCUIT” / “IN SYSTEM”)

The expansion has a connector to record “In-System” (eg. Microprocessor software update). This connector has 10 pins:

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JUMPERS CONFIGURATION

Size ¼ of LR72

Connections with the LR72

P5: “Jumper” for configuration of the CAN direction of the expansion. “Jumper” = ON  “1” logic. Programmable addresses: 1…63

max

P6: “Jumper” to enable or disable the Tele-Alignment process. Enabled Tele-Alignment = “jumper” placed or ON.

Disabled Tele-Alignment = “jumper” eliminated or OFF.

1 = VPP (channel power)

2 = GND (Channel ground)

3 = VO (Channel voltaje analogue output)

4 = VR (Zero position voltage, when K rely

each channel is inactive.

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19.3- EXPANSIONS POWER SUPPLY ELECTRONIC BOARD POT70V4

POT70V4 is an independent and isolated electronic board with 4 power supplies, which are used to supply the output stage of the A2VCAN electronic board’s analogue outputs.

This expansion is mounted as datasheet; only the number of required DC/DCs (power supplies) will be mounted. Each DC/DC can supply the outputs of two A2VCAN; 4 analogue outputs in voltage.

The energy for POT70V4 module is provided by the LR72 board. Technical features:

 Size ¼ of LR72  2 DC/DC available:

o 12V/0/-12V, 85mA o 15V/0/-15V, 65mA

 Power supply range of DC/DC: 9 to 18V

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20.- T70/1 & T70/2 ATEX TRANSMITTERS

T70/1 & T70/2 ATEX TRANSMITTERS

TM70

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20.1- MAIN CHARACTERISTICS

ATEX TRANSMITTER’S TECHNICAL CHARACTERISTICS

Transmitter type T70/1 ATEX T70/2 ATEX Ingress protection IP65 / NEMA-4 Battery life >8h (50% duty cycle) Operating temperature range -20ºC +70ºC Type of battery / Nominal charge BT06K-ATEX / 500mAh Battery charger compatibility BC70K o CB70 Orange LED signalling Replaced by a double signalling: green + red DLA option (Display and Limit Range

option)

Not available

Feedback information option Not available Antenna Internal SIMM module –parameter’s set up-- Extractable EP70 EEPROM Maximum number of maneouvres 6 + START + STOP 10 + START +

STOP

Weight –including battery- 500 g 600 g

IMPORTANT REMARK

To perform a base cannel change, please

use a battery

loaded to its maximun charge.

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21.- R70/XX RECEIVERS / SOFTWARE VERSION SW 3.2 COMPATIBLE

R70/XX RECEIVERS

SW 3.2 version compatible

TM70

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21.1 – MAIN CHARACTERISTICS Software version 3.2:

New TM70 range software features supported:

- Up to 5 R8CAN electronic boards -> it allows to include in the same box up to 53 relays

- Up to 10 analogue outputs; maximun: 5 x A2VCAN or 5 x A2ICAN or 5 x A1P4RCAN cards or a MIX of these cards completing 10 analogue outputs

- The IN 0-4/20mA analogue current input card is supported (when available).

- IN4D without feedback information as a linking condition in multi-receiver systems.

- Analogue outputs with independent and progressive response. Up to 8 different and slectable progressive responses.

Hardware and mechanics compatible with software version SW 3.2:

Important Remark: This software versión is only compatible with LR72 E version cards or higher versions.

The new mechanics allows to configure the R70 receiver with these 4 modular OPTIONS (maximun configurations)

OPTION 1:

½ SIZE SLOT (x4)

½ SIZE SLOT (x1) + P.S. (x1) + LR72 (x1)

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OPTION 2:

OPTION 3:

½ SIZE SLOT (x1) + ¼ SIZE SLOT (x6)

½ SIZE SLOT (x1) + P.S. (x1) + LR72 (x1)

½ SIZE SLOT (x2) + ¼ SIZE SLOT (x4)

½ SIZE SLOT (x1) + P.S. (x1) + LR72 (x1)

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OPTION 4:

List of expansión type and slot size required:

EXPANSION TYPE ELECTRONIC CARD

SLOT SIZE

R8CAN

1/2

A1P4RCAN

1/2INCAN

1/2

IN 0-10V

Direct assembly in LR72 or INCAN cards

IN 0-450P

Direct assembly in LR72 or INCAN cards

IN-4D

Direct assembly in LR72 or INCAN cards

A2ICAN

1/4

A2VCAN

1/4

½ SIZE SLOT (x3) + ¼ SIZE SLOT (x2)

½ SIZE SLOT (x1) + P.S. (x1) + LR72 (x1)

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Electrical and mechanical characteristics:

R70

/XX

Specification

Available frequencies (ISM bands) 915MHz

870MHz/433MHz

419MHz AC current power supply range 48V/115/230v AC 50/60Hz (+15% / -20% Vin) DC current power supply range 8-32v DC Ingress protection IP65 / NEMA-4 Antenna External (standard) Working frequency channel selection Fix or automatic (listen before talking EEPROM) Weight Maximum = 7 Kg (53 relays) Dimensions Length = 350 mm / Width = 250 mm / Heigth= 150mm EEPROM Internal and extractable (EP70) Signaling MultiLED: internal LEDs Connections External input/output terminal plugs for using with

cable glands and base panel connectors Maximun current over resistive load 6A Operating temperature -20ºC / +70ºC (-4ºF / 158ºF) Storage temperature -25ºC / +75ºC (-13ºF / 167ºF) Storage temperature –long periods- -25ºC / +55ºC (-13ºF / 131ºF) Maximun comsumption 40 VA

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21.2 – REMARKS FOR THE INTERNAL WIRINGS

The POWER cables MUST be wired and guided by the center of the

slot.

- The rest of the CAN bus wirings can be placed without any restriction

POWER wirings

CAN bus wirings

UPPER SLOT

LR72

P.S.

BOTTOM SLOT

R8CAN

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22.- BINARY ROTARY SWITCH OPTION

BINARY ROTARY SWITCH OPTION

TRANSMITTERS

T70/1 & T70/2

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22.- BINARY ROTARY SWITCH OPTION

22.1- MAIN CHARACTERISTICS

BINARY ROTARY SWITCH

Specifications

Supported transmsitter models T70/1, T70/2 models with or without DLA option Duty cycle > 25.000 cycles Vibration resistance MIL-STD-202 / 201 A Shock resistance MIL-S-3785 (MIL-STD-202) Humidity stress 90-95% / 40ºC during 240 hours (MIL-STD-202) Number of positions per rotary switch Maximun = 16 (4 bit) / BCD code binary output Customized physical STOP limits Adjustable from 0 to 15 pos. or without physical limits Number of rotary switches per transmitter model Maximum 2 (for T70/1 and T70/2 models) Number of total positions 26= 64 pos.(2 rotary switches, limited to pos. 10) Note(1) Ingress degree IP65

BININARY ROTARY SWITCH OPTION (REF. 2305236) The binary rotary switch option wirh reference (2305236), contains the following Items

- Binary rotary switch body (including physical STOP limits, without personalisation) Ref. 1102138

- Selector handle (body, cover, arrow), Refs: 1107033 / 1107032 / 1107034

- Silkscreen printing of the rotary switch in “gravoplay format” (numerichal marked from 0 to 15 pos.) (NOT included in the KIT) OPTIONAL UNDER DEMAND & PROJECT REQUIREMENTS

- Cables of connection

22.2- A) OPERATING MODE WITH T70/1 and T70/2 TRANSMITTER MODELS WITH DLA OPTION. The positions in which the binary rotary swtches can be assembled are the right ones that are not used for programming mode (programming a spare part / changing the base cannel frequency)

(Prohibited positions: 1, 2 4,6, ON/OFF, START/KLAXON)

Note (1): To use more than 64 pos. with 2 rotary switches it is mandatory to use orders from other pushbutton positions. These pushbuttons will be off. Example: for 99 positions it is necessary to use orders from positions 7 and 8 pushbuttons, if the rotary switches are pleced in positions 9 and 10 in a T70/2 transmitter model.

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ACTIVATING THE BINARY POSITION / SELECTING A MANEUVER With the transmitter in OFF state, realease the STOP pushbutton and then select the desired switch position

and press START/HORN pushbutton. Always with the transmitter in ON state, select another rotary position (decimal position -> decals and/or units

from 0 to 99 maximum with 2 rotary swiches), and then pressing or validating it with START/HORN pushbutton. The display will show graphically the selected number of the rotary position and/or the associated text (for example: “13” or “Gate 13”)

To choose another position (do not switch OFF the transmitter), select another position and press START/HORN pushbutton (the display will show the new slected position).

NOTE: DUE TO SECURITY REASONS, if the transmitter is switch OFF, pressing the STOP mushroon, the transmitter only will start up in the last rotary position the transmitter worked. If the rotary position is modified, the transmitter will not start, until the last position is recovered. (Example: If the transitter is switched OFF in position 13, and the user changes to position 9 the transmitter will not start in the position 9)

EDITING TEXT IN THE DISPLAY (máximum 32 texts): Instead of displaying the corresponding rotary postion number (1, 5, 13…) it is posible to edit text and/ or to mix alphanumeric characters, with the limit of 2 lines and 12 characters in each line. (Example; Pos. 1 -> “1” in the display and “Oven 1” in the display)

22.2 – B) ) OPERATING MODE WITH T70/1 and T70/2 TRANSMITTER MODELS WITHOUT DLA OPTION Main differences in the oprating mode comparing with Transmsitters with DLA OPTION

- To make a change to a new rotary position and to valídate it, it is not necessary to press START/HORN pushbutton. The secure operating mode feature disappears.

- If the transmitter is switched off by pressing the STOP mushroom, it is not necessary to start again in the last used working position.

- The specific DLA option features are not available.

- Using 2 binary rotary switches limited to 10 physical positions each one, and with the aid of the numerichal marking (0–15), up to 99 positions can be identified using units and tens values.

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IKUSI - Ángel Iglesias S.A.

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ikusi@ikusi.com

www.ikusi.com

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IKUSI T70/1, T70/2 Operation & Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual