IHP PCBE-324 Operation Manual

HEARTH PRODUCTS
KITS AND ACCESSORIES
P/N 127190-01 Rev. B, 03/2017
PCBE-324 GAS CONVERSION KIT, ELECTRONIC, NATURAL GAS TO PROPANE/LP GAS
[FOR USE WITH APPLIANCE MODEL BRT2032]
KIT CONTENTS
1 ea. Pilot Orifi ce LP (#14) 1 ea. Main Burner Orifi ce (#56) 1 ea. Air-Mixer Brass LP 1 ea. Gas Valve Regulator LP 1 ea. Conversion Label, English 1 ea. Conversion Label, French 1 ea. Conversion Information Label 1 ea. Instruction Sheet
Cat. No. Model Description
F1119 PCBE-324 Gas Conversion NG to LP
IMPORTANT LE CANADA SEULEMENT
La conversion devra être effectuée conformément aux recommandations des autorités provinciales ayant juridiction et conformément aux exigences du code d'installation CAN/CSA B149.1.
REQUIRED TOOLS AND SUPPLIES
7/8” Open End Wrench or Adjustable Wrench 3/4” Open End Wrench or Adjustable Wrench 3/8” Deep Socket Drive Torx T20 or Slotted Screwdriver 5/32” Allen Wrench
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#2 Short Phillips Screwdriver Thread Sealant (Resistant to Propane/LP)
This conversion kit shall be installed by a qualifi ed service agency in accordance with the manufac­turer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fi re, explosion or production of carbon
PCBE-324 GAS CONVERSION KIT
NATURAL GAS TO PROPANE/LP GAS
WARNING
monoxide may result causing property damage,
TURN OFF THE GAS SUPPLY TO THE APPLIANCE. DISCONNECT ELECTRICAL POWER SUPPLY.
personal injury or loss of life. The qualifi ed service agency performing this installation is responsible
READ ALL THE STEPS BEFORE STARTING THE CONVERSION. IN­STALLER NOTICE: THESE INSTRUCTIONS MUST BE LEFT WITH THE APPLIANCE.
When installing gas components use pipe joint compound or Tefl on tape on all pipe fi ttings before installing (Do not use pipe joint compounds on fl are fi ttings).
THE APPLIANCE MUST BE OFF AND COLD BEFORE PERFORMING THE GAS CONVERSION.
ALL WARNINGS, PRECAUTIONS AND INSTRUCTIONS IN THE INSTAL­LATION AND OPERATION MANUAL PROVIDED WITH THE APPLIANCE APPLY TO THESE INSTRUCTIONS.
for the proper installation of this kit and assumes responsibility for this conversion. The installation is not proper and complete until the operation of the converted appliance is checked as specifi ed in the manufacturers instructions supplied with the kit.
AVERTISSEMENT
Cet équipement de conversion sera installé par une agence qualifi ée de service conformément aux instructions du fabricant et toutes exigences et codes
GENERAL INFORMATION
Gas conversion kits are available to adapt the appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affi xed to ensure safe operation.
applicables de l'autorisés avoir la juridiction. Si l'information dans cette instruction n'est pas suivie exactement, un feu, explosion ou production de protoxyde de carbone peut résulter le dommages causer de propriété, perte ou blessure personnelle de vie. L'agence qualifi ée de service est esponsable de
The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CAN/CSA B149.1 Installation code.
IMPORTANT CANADA
l'installation propre de cet équipment. L'installation n'est pas propre et compléte jusqu'à l'opération de l'appareil converti est chéque suivant les critères établis dans les instructions de propriétaire provi­sionnées avec l'équipement.
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IMPORTANT
The burner orifi ce provided in this kit are only for use at elevations of 0 to 2,000 feet (610 M) in the USA and 0 to 4,500 feet (0-1372 M) in Canada. At higher elevations the BTU input must be de-rated by 4% for every 1,000 feet (305 M) to maintain the proper ratio of gas to air. If the installer must convert the unit to adjust for varying altitudes, a deration information sticker must be fi lled out by the installer and adhered to the appliance at the time of the conversion. Contact your local gas supplier for deration requirements for your area.
CAUTION
The gas supply shall be shut OFF prior to discon­necting the electrical power, before proceeding with the conversion.
3. Remove front refractory access panel by lifting up and angling out
of fi rebox opening (see Figure 2).
ATTENTION
Figure 2 - Removing Front Refractory Access Panel
Avant d’effecteur la conversion, coupez d’abord l’alimentation en gaz, ensuite, coupez l’alimentation electrique.
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ACCESSING FIREPLACE
You may access burner system through opening in front of unit.
1. Remove front glass panels (if installed). This will keep them from being damaged. To remove, partially open doors. Press up on upper spring clip of one door panel with a screwdriver until outer top pivot pin is free of clip (see Figure 1). Repeat with second door panel. Place glass panels safely out of your work area.
2. Slide open screens and tuck inside outer pockets on fi rebox.
Depress Spring Clip to Release Pivot Pin
Spring Clip
4. Remove logs. Carefully lift top logs straight up until pins are clear
of lower logs (see Figure 3). Continue removing logs one at a time. The rear log is very heavy and should be lifted with both hands. Place logs away from your work area. Be careful not to damage logs.
Fold Bi-Fold Door After Releasing Spring Clip and Slide Door Out of Upper Track
Remove Bottom Pin From Pivot Plate While Sliding Door Out of the Upper Track
Figure 1 - Removing Glass Doors
2
Pivot Plate
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Figure 3 - Removing Log Set
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CONVERSION INSTRUCTIONS
Burner Orifi ce Conversion
1. Using a #10 short phillips screwdriver, remove top mounting screw holding pilot burner shield in place (see Figure 4).
2. With orifi ce mount exposed, use a 7/8” open-end back-up wrench on 3/8” fl are adaptor and remove 3/8” fl are fi tting at the end of 3/8” fl are adaptor. This will prevent spinning and damage to the fl exible tube (see Figure 4).
3. Using the 7/8” wrench, remove the remaining orifi ce assembly from the burner tube.
4. Separate the 3/8” male fl are adaptor from the existing natural gas orifi ce fi tting and save for later reassembly.
5. Thread the propane/LP gas orifi ce into the propane/LP gas air-mixer fi tting using a 3/8” deep socket driver. NOTE: LP gas airmixer fi tting
has six (6) holes. The natural gas fi tting has no holes.
6. Apply a light amount of propane/LP resistant sealant to both threaded ends of LP air-mixer fi tting.
7. Thread large threaded end of propane/LP air-mixer fi tting into burner tube and tighten with 7/8” wrench until fl ange is fully-seated into bracket.
8. Replace 3/8” fl are adaptor onto exposed thread on propane/LP gas air-mixer fi tting. Use 7/8” back-up wrench on fi tting to prevent turning burner tube.
9. Retighten fl are fi tting on fl exible manifold tube with the 3/4” open­end wrench and 7/8” back-up wrench.
10. Reattach pilot shield onto burner bracket with screw removed in step 1.
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Gas Control Valve Conversion
Convert the gas control by swapping out the valve regulator portion of the gas valve.
1. Using a Torx T20 or slotted screwdriver, remove and discard the three mounting screws, pressure regulator tower, and diaphragm/ spring components (see Figure 5).
2. Ensure that the rubber gasket is properly positioned on the new pres­sure regulator assembly. Install LP pressure regulator assembly to valve using the new mounting screws supplied with the kit. Tighten screws securely (@ approximately 25 in-lbs.) (see Figure 6).
3. Install the identifi cation label enclosed with the gas valve regulator to the valve body, where it can easily be seen (see Figure 6).
Mounting Screws
Pressure Regulator Tower
Diaphragm/ Spring Components
Burner Bracket
Burner Tube
Natural Gas Orifice Fitting
3/8" Deep Socket
Flange
7/8" Back-Up
Wrench
Propane/LP Gas Orifice
Propane/LP Gas Air­Mixer Fitting
Pilot Burner Shield
#10 Phillips Screw
3/8" Flare Adaptor
3/8" Flare Fitting
Figure 5 - Removing Mounting Screws, Pressure Regulator Tower, and Diaphragm/Spring Components
Mounting Screws
Rubber Gasket
Figure 4 - Removing/Replacing Main Burner Orifi ce
Figure 6 - Installing Pressure Regulator Assembly
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Identification Label
Conversion Labeling and Placement
VENTED GAS FIREPLACE
Conversion Kit Model Type of Gas
Previous Model #
1. Apply the English and French conversion labels over existing certifi -
cation labels (see Figure 7). Existing certifi cation labels are located on the lighting instruction plate inside the gas valve compartment area. With permanent ink, print the previous model number on the label in the space provided (see Figure 8).
2. After fi lling in the data required on the conversion information label
(see Figure 9), affi x it to the fl oor of the appliance where it is easily seen when the lower louver access panel is removed.
French This Side
English This Side
V
E
N
T ED
Conversion
G A
T
S
ype
F I
R
Minim
of
K
it
G
Model
as
um
For
Inlet S P urpose
M
upply P
an
i
of
fo
ld
In
O
put
re
Pressur
utput R
A d
justm
e
Input
atin
g
R
(0-4500 Ft)
atin
gM
Th
i s Appliance is Eq
with an S
.I.
0.820.651 T
. N
uipped
ova M
C
odel
V
om
alve
AN
plies
S
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w
ith
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SA V en
-2000
2.33-200 t ed
G
as
0
Fire
Heater
place
Previous M
ode
l #
E P
L A
C
E
H
E
A
PCD
T
E
R
M-36R
P
ssur
ropane
e
T
/LP
e n
t
1
1.0" w
.c.
1
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0
ax.
. 0
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1
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3,000 Btu
.c.
ax.
2 0,000
M
/h
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1 3,000 Btu/h
B tu/h
C
US
_ _
_ __
_ _
_
_ __
_
_
1
1 6
63 5
­0
1
Figure 9 - Conversion Information Label
Lighting Instruction Plate
PILOT ORIFICE CONVERSION
1. Remove the pilot hood assembly from barrel using a 7/16” open
end wrench (see Figure 10).
2. Remove the pilot orifi ce from inside the barrel with tweezers or a pair of needle nose pliers.
3. Replace pilot orifi ce with propane/LP orifi ce supplied with this kit.
Figure 7 - Applying English and French Conversion Labels Over Existing Certifi cation Labels on Lighting Instruction Plate
The number 14 is stamped on the sleeve for identifi cation. Insert the open end of the new pilot orifi ce into the barrel and thread the pilot hood back onto the barrel.
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4. Tighten the hood using the 7/16” open end wrench until the hood is fully seated and in-line with the bracket.
IMPORTANT: Be careful not to bend or kink the aluminum tubing
during conversion. Make sure the pilot hood and orifi ce are properly mated and aligned after fi nishing this conversion.
CONVERSION INFORMATION LABEL
This appliance was converted on
___ - ___ - ___ to ______________ gas
Day Month Year
with Kit No. ____ _____ __ _____ _____ __
by _____________________________
_____________________________
_____________________________ (name and address of organization making this conversion), which accepts the responsibility that this conversion has been properly made.
56060
106080-01
Figure 8 - Print Previous Model Number on Conversion Labels
4
CUS
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Pilot Hood
7/16" Hex Wrench
Pilot Orifice
Pilot Bracket
Barrel Clip
Figure 10 - Converting Pilot Orifi ce
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Final Preparation
1. Replace any vermiculite and ember material if displaced. Refer to Ember and Pan Material Placement in owner’s manual.
2. Reinstall logs starting with the rear log, front logs, then remaining top logs. Refer to Log Placement in owner’s manual.
3. Leak check gas control and any connections you’ve made before operating appliance. Refer to Gas Supply Hook-up in owner’s manual.
4. Replace refractory access panel and volcanic stone.
5. Replace glass doors if previously installed. Refer to Installing Optional Glass Doors in owner’s manual.
6. Using a manometer, test the inlet and manifold gas pressures. Inspect for proper burner fl ame appearance (see Figure 11).
The conversion is now complete. To operate your fi replace, refer to Operating Fireplace in your appliance owner’s manual.
WARNING
Test all gas piping and connections for leaks after installation or servicing. Correct leaks at once.
WARNING
Never use an open fl ame to check for a leak. Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
REFERENCE INFORMATION
Inlet Gas Supply Pressure
Fuel # Minimum Maximum
Propane 11.0” WC (2.74 kPa) 13.0” WC (3.23 kPa)
Table 1
Manifold Gas Supply Pressure
Fuel # Pressure
Propane Gas 10.0” WC / (2.49 kPa)
Table 2
Main Burner Orifi ce Sizes
Drill Size
Propane
Propane Gas / LP
Table 3
Table 4
Fireplace Model
BRT2032 #56
BTU Input
Models
BRT2032 15,000 n/a
High Rate Low-rate
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Soot at Flame Tip
Dark Orange Flame
No Blue Flame Center
IMPROPERLY
BURNING FLAME
Soot above Flame Tip
BURNING FLAME
No Soot at Flame Tip
Semi-Transparent Yellow Flame
Blue Flame Center
PROPERLY
Figure 11 - Inspect for Proper Burner Flame Appearance
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NOTES
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NOTES
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IHP reserves the right to make changes at any time, without notice, in design, materials, specifi ca­tions, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information.
Printed in U.S.A. © 2014 Innovative Hearth Products
P/N 127190-01 Rev. B 03/2017
8
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
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