IHP Rhapsody42, Rhapsody54, DRL6542, DRL6554 Installation Instructions Manual

HEARTH PRODUCTS
KITS AND ACCESSORIES
P/N 900263-00 Rev. B 09/2016
INSTALLATION INSTRUCTIONS FOR REQUIRED AND OPTIONAL ACCESSORIES FOR USE ON 42- AND 54-INCH LINEAR DIRECT-VENT GAS FIREPLACES
[FIREPLACE MODELS: Rhapsody42, Rhapsody54, DRL6542 and DRL6554 Series]
DANGER
HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED.
NEVER
ALLOW CHILDREN TO TOUCH GLASS.
• Fireplaces surfaces get EXTREMELY HOT!
• Install only when fi replace is OFF and COLD.
• The glass on the front of the fi replace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched. Even after the gas is turned off, fi replace surfaces remain extremely hot.
• Keep children away from an operating fi replace. Closely supervise children in any room where a fi replace is operating to prevent contact with glass.
CAUTION
RISK OF PERSONAL INJURY OR PROPERTY DAMAGE.
• Never operate fireplace without liner panels installed. These appliances are NOT approved for operation without liner panels.
• Do NOT abuse glass doors by striking or slamming shut
• Never operate fi replace with glass door assembly removed.
• Handle glass door assembly with extreme care. Replace damaged glass door assembly with approved replacement assembly only.
• Use only media approved for use with these fi replaces (as applicable). Failure to use approved media may result in sooting, delayed ignition, or other improper fi replace operation, and may void the warranty.
GENERAL INFORMATION
This document contains installation instructions for the following required and optional accessories for Rhapsody and DRL6500 series linear direct-vent gas fi replaces manufactured by INNOVATIVE HEARTH PRODUCTS (IHP).
Kit descriptions, catalog/model numbers, and contents are listed on the next page.
Required Accessory Kits
The following accessory kits are REQUIRED for complete fi replace installation.
NOTE: Ensure these kits are available before installing the fi replace.
• Firebox Liner Kit (Rhapsody models only)
• Floor Kit (Rhapsody models only)
• Media Kit *
* Media kit required with “Designer" style fl oor kits (Rhapsody option) or DRL6500 series fi replaces only.
Media must not be used with Refection fl oor.
Optional Accessory Kits
The following accessories are OPTIONAL. However, to minimize required labor, all options should be installed at time of fi replace installation, if possible.
NOTICE
• Read all steps before starting installation.
• LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE.
• All warnings, precautions, and instructions in the Installation and Operation Instructions provided with the appliance also apply to these instructions.
• If you encounter any problems, need clarifi cation of these instructions, or are not qualifi ed to properly install this kit, contact your local distributor or dealer.
• Surround Kit
• Bezel Kit
• Firebox Backlight Kit ** (Rhapsody models only)
• Power Vent Kit (see manual 506022-01 for installation instructions)
** Firebox backlight kit for use with "Cityscape" and "Illusion" style fi rebox
liner kits.
REQUIRED TOOLS
LINEAR DIRECT-VENT FIREPLACES
ACCESSORY KITS
Figure 1 - 54 in. Rhapsody™ linear gas fi replaces with
designer fl oor kit and Nake fi rebox liner kit* (both in black porcelain).
* The Nake Liner Kit is not offered for DRL6500 series fi replaces
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
NOTE: Power tools are NOT recommended when installing fi replace accessories, especially porcelain fi rebox liners.
• 5/16" Hex-head Nut Driver
• #3 Phillips Head Screwdriver (for fi replace door removal/installation)
• Glass Cleaner (non-ammoniated)
• Non-abrasive rag
• High-temperature sealant (e.g., Mill-Pac®; if installing fi rebox backlight kit)
• Safety Glasses
• Protective Work Gloves
INNOVATIVE HEARTH PRODUCTS • LINEAR GAS FIREPLACES • REQUIRED AND OPTIONAL ACCESSORIES
REQUIRED ACCESSORIES
Firebox Liner Kits - Rhapsody Models Only
• (13) #10-16 x 3/8 Hex-head Sheet Metal Screws
• (2) Side Panels
• (1) Back Panel
Nake Back Panel
Cat.
No.
42 in.
54 in.
Description
Nake—Black Porcelain H8834 NPK-BLP-RAP42
Nake—Black Satin Paint H8835 NPK-BLS-RAP42
Nake—Black Porcelain H8422 NPK-BLP-RAP54
Nake—Black Satin Paint H8423 NPK-BLS-RAP54
Table 1 - Required Firebox Liner Kits
Floor Kits - Rhapsody Models Only
• (4) #10-16 x 3/8 Hex-head Sheet Metal Screws
• (1) Rear Floor Section
• (1) Front Floor Section
Model No.
OPTIONAL ACCESSORIES
Surround Kits
• (9) #10-16 x 3/8 Hex-head Sheet Metal Screws
NOTE: Surround and bezel should be installed together.
Description Cat. No. Model No.
42 in. Black Satin F2259 CS-BLS-RAP42
54 in. Black Satin F2256 CS-BLS-RAP54
Table 4 - Optional Surround Kits
Bezel Kits
• (1) Bezel Assembly
NOTE: Surround and bezel should be installed together.
Description Cat. No. Model No.
Black Satin F2269 BZL-BLS-RAP42
42 in.
54 in.
Table 5 - Optional Bezel Kits
Black Nickel F2267 BZL-BLNI-RAP42
Brushed Nickel F2268 BZL-BRNI-RAP42
Black Satin F2266 BZL-BLS-RAP54
Black Nickel F2264 BZL-BLNI-RAP54
Brushed Nickel F2265 BZL-BRNI-RAP54
Designer Floor Kit
Description Cat. No. Model No.
42 in.
54 in.
Designer—Black Satin * H8837 DFK-BLS-RAP42
Designer—Black Porcelain * H8836 DFK-BLP-RAP42
Designer—Black Satin * H8426 DFK-BLS-RAP54
Designer—Black Porcelain * H8427 DFK-BLP-RAP54
Table 2 - Required Floor Kits
* Designer fl oor kits require one media kit.
Media Kits
• (1) Media, 5 lb bag
NOTE: See media kit instructions (P/N 900077-07).
Description Cat. No. Model No.
Refl ective Black H8412 CRSHGL-RBLK
Refl ective Blue H8424 CRSHGL-RBLU
Platinum H8413 CRSHGL-P
Goldfi nger H8538 CRSHGL-GF
Copper H8539 CRSHGL-C
Table 3 - Required Media Kits
Other Optional Accessories
Description Cat. No. Model No.
Power Vent Kit (manual P/N 506022-01) H7387 LPVK-110**
Power Vent Adaptor Kit (manual P/N 900077-04) H8574 PVK-RHAP **
Gas Conversion Kit, NG to LP (manual P/N 506019-90) H8540 GCK-RAPNP
Table 6 - Other Optional Accessories
** For use with 42 in. and 54 in. models.
2
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • LINEAR GAS FIREPLACES • REQUIRED AND OPTIONAL ACCESSORIES
INSTALLATION INSTRUCTIONS
Complete all steps in the order shown, including the installation of optional accessories (if applicable).
Remove barrier assembly
1. Remove the barrier assembly by lifting it up to disengage its
notches from tabs and pull directly away from the fi replace.
2. To replace the barrier if damaged, remove the three (3)
screws from the top and bottom and one (1) screw from each side. Reverse these instructions to install the new manufacturer's barrier (Figure 2).
Door Trim
Barrier Flanges
Barrier
Remove baffl e from fi replace fl oor, if installed
1. If unpacking the fi replace for the fi rst time, remove the
baffl e from fi replace fl oor, where it is packed for shipping (Figure 4).
2. Set aside the baffl e in a secure location for later installation.
Baffl e (as shipped)
Figure 4 - Removing the baffl e
[CROSS-SECTION]
Figure 2 - Removing the bezel
To remove optional Bezel:
Grasp lower portion of bezel frame and pull forward to release from bottom of door.
Swing bezel out slightly and lift up to clear top bracket from door frame.
If Bezel is installed, barrier frame shown in Figure 2 will not be present.
Remove glass door assembly
1. Remove the three (3) screws securing the lower edge of the
glass door assembly to the fi replace (Figure 3).
2. Grasp the glass door assembly by the sides, swing the lower
edge out, and then lift up to unhook it from the fi replace.
NOTE: Take care not to damage the glass.
3. Set aside the screws and glass door assembly in a secure
location for later reinstallation.
Glass Door Assembly
Access the control compartment
1. Remove the two (2) screws securing the burner assembly
to the burner brackets. Carefully slide the burner to the left, to clear the venturi from the orifi ce. Rotate the burner to release the air shutter adjustment rod from the air shutter lever (Figure 5). Lift and remove the burner assembly, and set aside the screws and burner assembly in a secure location for later reinstallation.
Air Shutter Rod
Figure 5 - Releasing the air shutter adjustment rod
Figure 3 - Removing the glass door assembly
3
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • LINEAR GAS FIREPLACES • REQUIRED AND OPTIONAL ACCESSORIES
3. Remove the control compartment access door and gasket by
removing the twelve (12) screws securing it. Set aside the screws, door, and gasket for later reinstallation (Figure 6).
Figure 6 -
Accessing the control compartment
Refl ector
Tab
Rear Ledge
~
Fireplace Front
Figure 7 - Installing the refl ector
Left Side Panel
Right Side Panel
Front Ledge
Left Side Panel
~
Rear Ledge
~
Figure 8 - Installing the side panels
Install back panel (from required fi rebox panel kit)
1. Insert the bottom edge of the back panel into the fi replace
fi rst, then position it in front of the previously installed refl ector (Figure 9).
NOTE: Lift the back panel over the tabs on the rear ledge of the fi replace.
2. Align the screw holes in the top and bottom edges of the
back panel with the holes in the fi replace ceiling and rear ledge. Secure using seven (7) #10-16 x 3/8 hex-head sheet metal screws provided with the fi rebox liner kit.
Install side panels (from required fi rebox liner kit)
1. Align the screw hole in the top fl ange of the side panel with
the upper hole in the inside wall of the fi replace (Figure 8).
2. Align the screw holes in the bottom fl anges of the side
panel with the holes in the front and rear ledges.
3. Secure each panel with three (3) #10-16 x 3/8 hex-head
sheet metal screws provided with the fi rebox liner kit.
Left Side Panel
Rear Ledge
Tab
Back Panel
~
Fireplace Front
Figure 9 - Installing the back panel
Refl ector
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • LINEAR GAS FIREPLACES • REQUIRED AND OPTIONAL ACCESSORIES
Install rear fl oor section (from required fl oor kit)
1. Place lower back edge of rear fl oor section on rear ledge of
fi replace, behind the tabs (Figure 10).
2. Align outermost front hole on either side of rear fl oor
section with hole in center lower tab in each side panel. Pull rear fl oor section forward until it butts against the burner, and secure using two (2) #10-16 x 3/8 hex-head sheet metal screws provided with the fl oor kit (one screw per side).
Side Panel (Center Lower Tab)
Rear Floor Section
~
Tab
Figure 10 - Installing the rear fl oor section
Rear Ledge
Install front fl oor section (from required fl oor kit)
1. Engage the lower front lip of the front fl oor section under
the locking clips attached to the fi replace front ledge, and then slide it back (Figure 11).
2. Align the notches in the back edge of the front fl oor section over
the holes in the rear fl oor section. Push the front fl oor section backward until it butts against the burner, and screw the front fl oor section as shown in Figure 11.
Notch
Front Floor Section
Rear Floor Section
Front
Lip
Ledge
Locking Clip
Figure 11 - Installing the front fl oor section
Install media (from optional media kit)
WARNING
• Handle media only when cool. Turn OFF all electricity to the appliance before installing media. Media gets very HOT during fi replace use and will remain hot up to ONE HOUR after the gas supply is turned off.
• Any attempt to use media not specifi ed for your fi replace confi guration will result in incomplete combustion, sooting, and poor fl ame quality, and will void the warranty.
• Do NOT mound up media, especially on the burner.
• If using multiple colors of media, NEVER use more than fi ve (5) pounds total (approximately) at one time.
• Do NOT allow media to get into the pilot hole.
1. If installing a fl oor kit that requires media, place an even
layer of media in the recessed area around the burner (see bold outlined area in Figure 12; also refer to Figure 1).
Figure 12 - Placement of media
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
INNOVATIVE HEARTH PRODUCTS • LINEAR GAS FIREPLACES • REQUIRED AND OPTIONAL ACCESSORIES
Install baffl e (provided with fi replace)
1. With the baffl e oriented as shown (Figure 13), slide the rear
tabs into the slots in the back panel.
2. While sliding the tabs into the slots, engage the front lip of
the baffl e under the spring clips in the fi rebox ceiling.
Spring Clip
Baffl e
Tabs
Firebox Ceiling
Slots in Back Panel
Figure 13 - Installing the baffl e
Clean porcelain panels (if applicable)
1. If applicable, use non-ammoniated glass cleaner and a soft
rag to remove fi ngerprints and smudges from porcelain panels and fl oors.
Door gasket instructions
1. Reinstall the door. If the door does not fully close easily,
the door gasket will need to be dressed. See Figure 15 and Warning below.
WARNING
The door should easily close without needing to be pressed down. If it has to be pressed down to close, the gasket in the top of the door should be dressed so it lays on the glass.
Improperly dressed gasket. No gap between gasket door channel.
Correctly dressed Gasket. Screwdriver works well to dress gasket.
Install glass door assembly
1. Hold the glass door assembly by the sides, and hook the
top edge to the fi replace. Then swing the bottom edge in toward the fi replace (reverse of Figure 14).
NOTE: Be careful not to damage the glass.
2. Align the screw holes below the door assembly with the
holes in the fi replace, and secure using the (3) provided screws.
Glass Door Assembly
Correctly Dressed Gasket
Figure 15 - Door gasket
Improperly Dressed Gasket
Rating plate and lighting instructions are attached to door bracket.
Figure 14 - Installing the glass door assembly
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • LINEAR GAS FIREPLACES • REQUIRED AND OPTIONAL ACCESSORIES
Install optional surround
1. Remove clean face trim and install brackets - Remove the
clean face frame shown in Figure 18. Attach surround mount­ing brackets to unit (10 screws). See Figure 16. Surround will be mounted to these brackets (see Figure 17).
2. Attach the surround and secure it using the nine (9) screws provided with the surround kit (Figure 17).
Finishing with optional Surround and Bezel
1. With unit in framing, secure nailing fl anges to the wall framing.
2. Retrieve and secure heat shield to top front of unit with two
screws.
3. Remove the clean face frame (see Figure 18).
4. Place insulation fl at across the top of the fi replace lengthwise
behind heat shield.
5. Install top, bottom and two (2) side surround support pieces
with screws from step 1 (see Figure 18).
6. Cut top noncombustible fi reboard to size and install fl ush with
top frame pieces (side noncombustible boards not used).
7. Install glass media.
8. Remove top, bottom and two side trim pieces of barrier as-
sembly. Insert remaining barrier assembly into bezel assem­bly and attach with screws.
9. Reinstall the door.
10. Attach surround to surround support with six (6) screws.
11. Hang barrier assembly on door and snap underneath door.
Figure 16 - Surround Mounting Brackets
Figure 17 - Installing optional surround
Clean
Face Frame
(removed first)
Surround mounting brackets (provided with surround kit)
Figure 18 - Remove clean face trim and install brackets
One (1) Top non
-combustible board
Clean Face Frame (removed first)
Bezel and Barrier (added after Surround
- not shown)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
INNOVATIVE HEARTH PRODUCTS • LINEAR GAS FIREPLACES • REQUIRED AND OPTIONAL ACCESSORIES
Installing Barrier into Bezel
NOTE: See Barrier Removal Instructions on Page 3, if applicable.
1. Remove barrier assembly that is shipped with unit.
2 Remove barrier screen from assembly by removing 3
screws top and bottom and one on each side.
3 Place barrier screen on Bezel assembly. See Figure 19.
Figure 19 - Place barrier screen on Bezel assembly
6 Secure Barrier screen to Bezel assembly with screws
removed in step 2 (see Figure 21)..
4. Hook the bezel upper fl ange to the top edge of the glass
door assembly, and then swing the lower edge of the bezel toward the door (Figure 20).
5. Gently push the lower edge of the bezel to attach the bezel
lower fl ange to the lower edge of the glass door frame.
Door Trim
Barrier Flanges
Barrier
[CROSS-SECTION]
Figure 20 - Barrier assembly
Figure 21 - Secure Barrier screen to Bezel assembly
7 Install barrier/bezel assembly onto glass door.
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • LINEAR GAS FIREPLACES • REQUIRED AND OPTIONAL ACCESSORIES
CAUTION
Ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes, or in the absence of local codes, the National Electrical Code, ANSI/NFPA 70, latest edition (in Canada, the current CSA C22.1 Canadian Electrical Code).
Tab Intact
Green Ground Screw
Figure 22 - Junction Box Wiring
ELECTRONIC WIRING DIAGRAM
COLOR CODE:
B = BLACK
BB = BROWN W/BLACK STRIPE BG = BROWN W/GREEN STRIPE
BL = BLUE BR = BROWN G = GREEN GY = GRAY O = ORANGE R = RED W = WHITE Y = YELLOW
Schematic Representation Only
Models w/o pressure switch have these connectors plugged together
Air Pressure Switch
Power Vent Only
Optional Circulation
Blower
Green
Neutral Side of Receptacle
Main Wire
Harness
BR
G
Y
Optional Variable Light
B
W
G
White
Tab Cut
Hot Side of Receptacle
Battery Holder w/Switch
Battery Holder w/Switch
ON/Remote/Off
ON/ Remote /OFF
Y
Battery Holder Wire Harness
GY
BB
BG
Red
B
R
BL
GY
Black
O
G
R
O
Power Vent Blower
BL
W
R
B
W
B
Power Vent Models Only
Junction Box
J-BOX / RECEPTACLE WIRING 120V, 60HZ, 1PH
Field Wired
Factory Wired
885 Valve
B
W
“see instructions”
G
BR
BB
Optional Split Flow
Reset Switch
B
Ground—Green
Neutral—White 120 VAC—Black
(Power Supply Unswitched)
Pilot Tube
Control Module
IPI Pilot
B
Fuse
BG
Flame Sensor
Spark Electrode
B
Ground Y
B
W
G
Main Power Cord
Figure 23 - Gas Valve Electronic Wiring Diagram - SIT ProFlame II
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
INNOVATIVE HEARTH PRODUCTS • LINEAR GAS FIREPLACES • REQUIRED AND OPTIONAL ACCESSORIES
IHP reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles, and products. Consult your local distributor for fi replace code information.
Printed in U.S.A. © 2015 Innovative Hearth Products
P/N 900263-00 Rev. B 09/2016
1508 Elm Hill Pike, Suite 108, Nashville, TN 37210
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