igus drylin dryve D3 User Manual
dryve D3 DC motor control system
Manual V 0.0
Motion Plastics
Operating Instructions of the dryve D3 V0.0 1/15
Table of contents
Table of contents
1
Safety instructions, protective measures and guidelines ............................ 3
1.1
1.2
1.3
1.4
1.4.1
1.5
1.6
2
Product overview ............................................................................................. 5
2.1
2.1.1
2.1.2
2.1.3
2.1.4
Important instructions ........................................................................ 3
Qualified personnel ........................................................................... 3
Maintenance ...................................................................................... 3
Safety instructions ............................................................................. 4
Classification of information .............................................................. 4
Electromagnetic compatibility (EMC) ................................................. 4
EC Declaration of Conformity ............................................................ 4
Technical data ................................................................................... 5
Dimensions ....................................................................................... 5
Mechanical data ................................................................................ 5
Electrical data .................................................................................... 5
Environmental conditions .................................................................. 5
3
Installation ........................................................................................................ 6
3.1
3.2
3.2.1
3.2.2
4
Initial operation ................................................................................................ 8
4.1
4.2
4.3
4.4
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.5.6
4.5.7
5
Troubleshooting ..............................................................................................15
Mechanical installation ...................................................................... 6
Electrical installation .......................................................................... 6
General information about the electrical installation .......................... 7
Terminal assignment ......................................................................... 7
Control elements ............................................................................... 8
Motor rotation direction ...................................................................... 9
Limit switch ........................................................................................ 9
External directional switch ................................................................10
Basic settings ...................................................................................10
Operating modes ..............................................................................10
Limit switch control ...........................................................................11
Acceleration type and ramps ............................................................11
Motor settings ...................................................................................13
Table Basic Settings.........................................................................13
Speed ...............................................................................................14
Force setting ....................................................................................14
6
Accessories .....................................................................................................15
7
Service .............................................................................................................15
Operating Instructions of the dryve D3 V0.0 2/15
Safety instructions, protective measures and guidelines
1 Safety instructions, protective measures and guidelines
1.1 Important instructions
Read this manual carefully before operating the dryve D3 motor control system. Familiarise yourself with the safety instructions
and ensure that the required safety measures are followed.
This manual was created according to the best of our knowledge and belief. It is used for technical documentation and for assisting the user during the initial operation. The warnings, cautions and instructions issued by igus regarding the dryve D3 motor
control system must in any case be passed on to the end user if the dryve D3 motor control system is used as part of an overall
system.
The company igus undertakes guarantees only for igus products in accordance with the standards, norms and specifications
given in this manual. The guarantee covers only the replacement or repair of a defective dryve D3 motor control system. There
is no liability for consequential damage and consequential errors. The igus GmbH does not take any responsibility for the integration of the dryve D3 motor control system into the overall system. The responsibility for it lies with the plant designer or the
end user. Please observe the instructions under "Qualified Personnel". The company igus assumes no responsibility for personal injury or damage to property resulting from misuse or unauthorised technical modification of the dryve D3 motor control
system.
The igus GmbH reserves the right to make changes and improvements to the product or the technical documentation
at any time without prior notice.
The dryve D3 motor control system must only be used if:
- All information and safety instructions in this manual have been observed.
- No changes have been made to the dryve D3 motor control system and it is in a technically
flawless condition.
- The operating limits that are specified in Technical data are complied with.
- Necessary measures, if called for, have been taken for radio interference suppression depending on the operating
environment.
- All used connecting cables have been relieved of strain.
1.2 Qualified personnel
The operation of the product must only be carried out by qualified personnel.
Personnel must:
- Have read and understood this manual and documentation on the installed motor, axis and accessories.
- Be familiar with all relevant applicable standards, provisions and accident prevention regulations.
- Be able, due to their training, to anticipate or recognise any hazards that may arise when using the control system.
- Ensure the safety of persons and objects when using the motor control system in the overall
system.
1.3 Maintenance
The dryve D3 motor control system is maintenance-free.
Never open the housing of the dryve D3 motor control system independently, even in the event of a malfunction.
Opening the housing annuls the guarantee.
Operating Instructions of the dryve D3 V0.0 3/15
Safety instructions, protective measures and guidelines
A disregard of the notice
inevitably
leads to a
serious or even fatal accident
.
Failure to observe this notice is
likely
to result in a
serious or fatal accident
or
property damage
.
Failure to comply with the notice may
possibly
result in an
accident
or
property damage
.
Disregard of the notice may
possibly
result in
property damage
.
Failure to
follow these instructions can result in death, serious injury, or material damage
1.4 Safety instructions
1.4.1 Classification of information
The degree and type of hazard are assigned to one of the following classes.
DANGER
Safety instructions marked with DANGER indicate an imminently hazardous situation.
WARNING
Safety instructions marked with WARNING indicate a potential hazardous situation.
CAUTION
Safety instructions marked with CAUTION indicate potential danger.
NOTE
Safety instructions marked with NOTE indicate a potential hazardous situation.
!
!
!
1.5 Electromagnetic compatibility (EMC)
WARNING!
• Risk of injury due to interference with signals and devices
Disturbed signals can cause unforeseen device reactions.
Carry out the wiring in accordance with the EMC measures.
Device assembly Use cable clamps for the shield support, con-
nect metal parts over a large area.
Switching devices such as contactors, relays or
solenoid valves with interference suppression
units or spark suppressors (e.g. diodes, varistors, RC elements)
Wiring Keep cables as short as possible. Avoid capacitive and inductive interference.
Connect the shield of all shielded cables to the
housing via cable clamps over a large
area.
Measures for EMC Effect
Good conductivity due to surface contact.
Reduce mutual interference couplings.
Reduce emissions.
1.6 EC Declaration of Conformity
Hereby the igus GmbH declares
that the following device
dryve D3 DC motor control system
complies with the relevant provisions of the following directives:
EMC guideline 2014/30/EU
RoHS -2 guideline 2011/65/EU
Applied harmonized standards:
EN 61000-6-2 : 2005
EN 61000-6-3 : 2007 + A1: 2011
Cologne, March 2018
Operating Instructions of the dryve D3 V0.0 4/15
Product overview
D x W x H dryve D3 in mm
116 x 27 x 126
Weight
150 g
D x W x H angle adapter in mm
Weight
Current
Max. 10 mA
Current
5mA
2 Product overview
Ready to use immediately
Connect the voltage source and the motor: you are ready to start. No complicated software installation or complex wiring of various additional switches and sensors.
Easy control
The intuitively operated rotary elements allow you to set the speed and force limit of the connected motor without prior
knowledge. A travel movement can be started by the two buttons on the front of the dryve D3.
2.1 Technical data
2.1.1 Dimensions
The shading indicates the distance for neighbouring components.
2.1.2 Mechanical data
2.1.3 Electrical data
Voltage supply 24 V, ± 2 V
Motor types DC motor
Continuous motor current Max. 2.5 A
Motor output frequency Switch 4 off 8 kHz
Switch 4 on 1 KHz
Power output Max. 60 W
Cable lengths Max.3 m
Cable cross-sections 0.34 mm² to 1.5 mm²
Limit switch
External travel movement Voltage 5 V
Voltage UB at X2.1
2.1.4 Environmental conditions
Ambient temperature Operation -20 °C to +45 °C
Transport -40 °C to +60 °C
Bearing -40 °C to +60 °C
Relative humidity ≤ 90 %, non-condensating
Protection class IP 30
Degree of soiling according to EN 61010 1
Operating Instructions of the dryve D3 V0.0 5/15
Loading...