IGD TOCSIN i700 Installation And User Instructions Manual

Triton House Crosby Street Stockport SK2 6SH England
TOCSIN i700
INSTALLATION
AND
USER INSTRUCTIONS
Tel: +44 (0)161 483 1415
Fax: +44 (0) 161 484 2345
Email: sales@internationalgasdetectors.com
Website: www.internationalgasdetectors.com
FS646773
EMS696504
REF: ROS 66-8 V10.1
Table of Contents
Specification
CE Declaration
Overview
Interface Wiring
19" Rack Systems
Addressable relay Cards
Wiring Relay Outputs
Powering 3rd Party Devices
Operating System
Accepting and Resetting Alarms
User Menu (Password 100)
Zero & Calibrate Command
Setting Alarm Levels
Copy Alarms
Common Alarms
Engineering Menu (Password 50)
Channel Setup
FIND Command
Test Addressable Sensors
Testing Addressable Relays
Test FIRE Input Channels
Production Menu (Password 200)
Alarm Actions
Mimic Panels
Highway Splitting
Integrated Battery Backup
Battery Backup Run Time
Modbus
3
4
5
6
16
17
18
19
20
21
24
26
27
28
30
31
34
36
39
40
41
42
43
44
45
46
49
51
Page 2 of 52
This product must be earthed in accordance with local safety regulations.
The Control Panel leaves the factory configured for the supply voltage stated on the customers order. Standard voltage and frequency range is:-
AC Mains Powered 230V AC (176 to 264V AC) 47 to 63 Hz Switch Selection Option 110V AC (88 to 132V AC) 47 to 63Hz
DC Low Voltage Powered 18 to 30V DC
NOTE: Operation on an incorrectly selected supply voltage will damage the controller
Should the control panel be used in conjunction with portable generating equipment, care should be taken to ensure that the electrical supply is within the tolerance band described above. The control panel may be stored at temperatures between 0 C and 55 C. If stored at low temperatures and then brought into a warmer environment, condensation may form on some components. In such a situation , this condensation should be allowed to evaporate prior to use of the equipment. If stored at high temperature, care should be taken to ensure that humidity condensation does not enter critical electrical components, for example the power supply. The Control Panel is designed to operate within specification for ambient temperature between 0 C and 55 C, relative humidity up to 95% ( non-condensing ).
On installation alarms will need to be configured to signal when monitored gas levels have breached safe limits. The control panel will be shipped in a semi-configured state which must be checked and configured during commissioning to match the applications cause and effect requirements. Failure to do so will result in an ineffective system.
Who should read this manual.
0 0
o o
!Warning !
This manual is intended for use by trained installers of gas detection systems who are technically competent and have all necessary tools to undertake installation and maintenance on this type of equipment.
Failure to install and maintain the equipment properly can render the detection system ineffective.
You should not undertake any of the procedures in this manual if you do not have access to the correct equipment, have not undertaken training on this or similar equipment or are not technically qualified to install this equipment.
Calibration gases and test equipment is available from IGD.
Power Source 88 to 132V AC (110V AC Selected) or 176 to 264V AC (230V AC Selected)
47 to 63 Hz 150 Watts DC Option Available
Display 2 x 16 backlight LCD Operating Temperature 0°c to 55°c Operating Humidity Up to 95% non-condensing Resolution 0.00% or ppm Range Dependant Update Rate 1 Second Size (mm) 255 (H) x 265 (W) x 100 (D)
Protection Standard IP54 Inputs Up to 4 or up to 8 x 4-20mA loops
8 analogue 4-20mA loopsInputs
2 x RS485 data highways for up to 64 detectors (700+)
Outputs (Standard)
3 x configurable SPCO relays (7 Amp non conductive load) 1 x fault SPCO relays (7 Amp non conductive load) 1 x solid state audio/sounder 24VDC 1 x solid state visual/flasher 24VDC
Outputs (Optional)
Additional 8 way relay cards, I/O Nodes Gas Detectors Check ratings for maximum I/O from PSU
Optional Equipment Battery backup 1.2Ah or 2.4Ah CE Declaration BS EN61000-6-4 EMC Compatibility 'Emissions'
BS EN 61000-6-2:2001 EMC Compatibility 'Immunity' BS EN 61010-1: 2001 Safety requirements, electrical equipment
Weight 3.65 KG
Page 3 of 52
Issuers name and address:
EC Declaration of Conformity
Oliver IGD Limited of Triton House Crosby St, Stockport, SK2 6SH
Declares that the product listed as:
TOCSIN i700
Addressable & analogue Gas Detection Control Panel
United Kingdom
Are in conformity with the provisions of the following European Directive(s) when installed, operated, serviced and maintained in accordance with the installation and operating instructions contained in the product documentation.
2004/108/EC EMC Directive 2006/95/EC Low Voltage Equipment Directive (note not applicable to 24V DC Powered Versions)
And that the standards and/or technical specifications referenced below have been applied or considered.
EN 61779-1:2000
Electrical apparatus for the detection and measurement of flammable gases, general requirements and test methods.
EN 50271:2001
Electrical apparatus for the detection and measurement of combustible gases, toxic gases or Oxygen: requirements and tests for apparatus using software and or digital technologies.
Excluding requirements for SIL
EN 61000-6-2: 2005 EN 61000-6-4: 2007 EN 61000-3-2/A2: 2009 EN 61000-3-3: 2008
EMC Generic standards. Immunity for industrial environments EMC Generic standards. Emission standard for industrial environments EMC Limits. Limits for harmonic current emissions (equipment input current ≤ 16 A per phase) EMC Limits. Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current ≤ 16 A per phase
Technical File Reference
T700-TF9
Oliver IGD Limited Operate an Independently assessed ATEX/IECEX QAN.
EMC Tested by:
TUV - SUD
Quality Assurance Certificate Number
16PQAN0014
Quality Assurance Notification Number:
2585
Units 16-18 Abenbury Way, Wrexham Industrial Estate,
Wrexham, LL13 9UZ
United Kingdom
Oliver IGD Limited operate an independently assessed ISO9001:2015 Quality Management and ISO14001:2015 Environmental Management System
Certificate Numbers
FS0646773 & EMS696504
BSI Assurance UK LTD,
London, W4 4AL
United Kingdom
Octagon House Concorde Way PO 15 5RL Fareham
Certificate Number
E8N 15 02 91327 001
TUV Certificates and reports can be checked on-line at
https://www.tuev-sued.de/industry_and_consumer_products/certificates
Select Oliver IGD when prompted on the website to view certificates
Issued by: Oliver IGD Limited, Stockport, SK2 6SH , United Kingdom
Signature: Declaration of Conformity in accordance with EN ISO/IEC 17050-1:2004
Name: Andrew J Collier M.I.O.D
Position: Managing Director Date: 1.January 2019 Declaration Ref: I700-DEC-1
Page 4 of 52
Tocsin 700 Panel Overview
Jog Wheel
24V DC Panel Power
RS232 Comm Port
2 x 16 LCD Display
Digital Inputs
3 off Configurable Relay Outputs With Activation Indication Lamps
Backup Battery
RS 485 Detector Data Highway Connector Port 2 ‘C2’ (Addressable Versions)
Battery Connector
PSU SET TO 230V AC
Fault Relay Outputs Sounder/Flasher
Outputs
RS 485 Detector Data Highway Connector Port 1 ‘C1’ (Addressable Versions)
L N E
Label Indicates Voltage Input as Shipped From Factory By Default 230V AC Use Switch to Change if Necessary
Mains/DC Input (Check Supply Option Before Use)
8 off 4-20mA Loop Inputs
Grounding Points
Volt Free Contact Opens On Loss of Mains Power
Power to Main PCB
24V PSU Input
IMPORTANT
Control panels are usually shipped pre-configured with a basic alarm strategy. Before installation check the documentation provided to ensure the programmed cause and effect matches the site requirement. If it does not then the system will need to be re-programmed by the installer using the embedded panel software or PC based T700 setup software.
When first powering systems which include an IGD battery backup the batteries MUST be connected first for correct operation. During initial startup the panel software will check the battery condition, if mains power is applied first then the batteries cannot be functionally checked and the panel will report an error.
Page 5 of 52
In all Cases:
Tocsin 700 Interface wiring
VISUAL OUTPUT
OUTPUT
+24V DC
B A
0V
0V DC
4-20mA IN
+24V DC
GND
COM
NO NC
GND
AL1
AL2
AL3
24V DCAUDIO
Relay contact ratings.
7A @ 250V AC Non-Inductive 7A @ 30V DC Non-Inductive
Spike suppression must be fitted
Note that FAULT relays are normally energised on power up.
These 3 relays can be assigned, named, zoned etc using the Tocsin 700 operating software.
Dedicated fault relay output, this output is energised in normal operation
SOUNDER O/P
Sounder Alarm
24V DC
Max Current 150mA 24V DC
WARNING LAMP O/P
Note Flasher on with alarm level 1. Buzzer on with alarm level 2.
1.5mmSQ See Panel for recommended cable types. Typical max cable run 1000M.
1.5mmSQ See Panel for recommended cable types. Typical max cable run 1000M.
Addressable control panel versions only. See 'Addressable Sensors' Section
TOCSIN 102/A
Enclosure Ground
Blue Red
TOXIC GAS DETECTORS
TOCSIN 102IR
Enclosure Ground
Black Red Blue
FLAMMABLE GAS/ CO2 DETECTORS
Page 6 of 52
Tocsin 700 Interface wiring...continued
0V DC
4-20mA IN
+24V DC
GND
1.5mmSQ See Panel for recommended cable types.Max cable run 1000M.
Common
Active
Compensator
P Y W
CHASS
ZERO
CAL
24V DC
B
A
GND
mA
360
mA+360CONC0V mA-
FAULT
T106P Pellistor Flammable Gas Detectors
Page 7 of 52
Tocsin 700 Interface wiring...Digital Port
Located at the top edge of the Tocsin 700 card is a 4 way connector used to allow digital interface to the Tocsin 700 operating system as follows:
1 2 3 4
0V common
Reset Alarms
Password Inhibit
Inhibit Alarms
Page 8 of 52
Tocsin 700 Interface wiring...continued
Tocsin 700 to Tocsin 103 2 wire Detector Series
0V DC
4-20mA IN
+24V DC
GND
4-20mA Toxic And Oxygen Gas Detectors
Enclosure Ground
24V DC SCREEN 4-20mA
1.5mmSQ See Panel for recommended cable types. Typical max cable run 500M.
Page 9 of 52
Tocsin 700 Interface wiring...continued
Tocsin 700 to Tocsin 103 3 wire Detector Series
Cable Guidance Panel
It is imperative to use cabling which suits the environment in which the T700 and its sensors are to be used. The following is intended as a guide.
Fit 1.5mm SQ cable for analogue systems Fit 2.5mm SQ cable for addressable systems
Use
Pirelli LSX type cable for office/light commercial un-zoned installations
Steel Wire Armored or CY cable for medium/heavy industrial un-zoned installations
0V DC
4-20mA IN
+24V DC
GND
GND
Mineral Insulated Pyro cable for all hazardous area zoned installations.
Note in all cases the T700 Panel must be installed outside of any hazardous area and must be supplied via a fused spur.
Enclosure Ground
Screen 0V DC 24V DC 4-20mA
1.5mmSQ See Panel for recommended cable types. Max cable run 1000M.
4-20mA Flammable And CO2 Gas Detectors
Page 10 of 52
Tocsin 700 Interface wiring...continued
0V DC
4-20mA IN
+24V DC
DIP Switches For Relay O/P And Sounder O/P Enable
GND
T103 FREON Gas Detectors
Enclosure Ground
NO COM NC
0V DC 24V DC 4-20 OUT
1.5mmSQ See Panel for recommended cable types. Typical max cable run 500M.
Sensitivity Adjustment Factory Preset Do Not Adjust
Page 11 of 52
Tocsin 700 Interface wiring...continued
4-20mA IN
+24V DC
GND
FIRE AND SMOKE INPUTS (FACTORY OPTION)
NOTE THESE DETECTORS ARE RESET BY INTERRUPTION OF THE POWER SUPPLY. THE TOCSIN 700 WILL DO THIS IF THE CHANNEL IS SELECTED AS A ‘FIRE’ AS A GAS TYPE, RELAY OUTPUTS MUST BE SET AS LATCHING. NOTE THAT THE POWER IS SUPPLIED TO THE INPUT CONNECTORS IN BANKS OF FOUR. IF MIXING WITH GAS DETECTORS SEGREGATE THE FIRST FOUR INPUTS AS GAS DETECTORS AND THE SECOND FOUR INPUTS AS SMOKE DETECTORS.
THIS IS A FACTORY FIT OPTION AND MUST BE REQUESTED WHEN ORDERING THE CONTROL PANEL. CHANNEL HARDWARE CONFIGURATION IS DIFFERENT TO STANDARD 4-20mA INPUTS
INTERFACING TO FIRE AND SMOKE DETECTOR DIODE BASES.
NOTE IF SUPPLIED IN THIS FORMAT THE INPUT CONNECTORS INCORPORATE PROTECTION DIODE. DO NOT USE WITHOUT THIS CONNECTOR/DIODE ASSEMBLY
NOTE LAST DEVICE IN LINE TO BE FITTED WITH 5K6 RESISTOR AS INDICATED
3
4SD DIODE BASE
1
6
5
4SD DIODE BASE
1
3
3
4SD DIODE BASE
5
6
1
6
NOTE: TYPE INDICATED IS TYPICAL OF NITTAN ST-I CONVENTIONAL OPTICAL SMOKE OR HEAT DETECTORS. OTHER MANUFACTURER CONNECTIONS MAY VARY.
5
Page 12 of 52
Tocsin 700 Interface wiring...continued, Addressable Systems.
+24V DC
B A
GND
GND
2.5mm SQ Cable See Previous Note
120 Ohm Termination Resistor on the Last Detector in Line
Local Comms Connector For Palm Connection
B
24V
SCREEN
A
0V
24V
Red
Rx
White
Yellow
Tx
4-20
Blue
B
24V
SCREEN
0V
Black
B
24V
A
0V
24V
Red
Rx
Tx
White
Yellow
Blue
A
0V
SCREEN
Local Comms Connector For Palm Connection
24V
SCREEN
4-20
0V
Black
B
A
0V
Tocsin 102 Addressable Series Detector Head
Use Junction Boxes Suitable for Area Classification
Tocsin 102 Addressable Series Detector Head
Page 13 of 52
Tocsin 700 Interface wiring...continued, Addressable Systems Cont.....
+24V DC
B A
GND
GND
2.5mm SQ Cable See Previous Note
360
mA
GND
A
B
24V DC CHASS
Compensator
ZERO
CAL
FAULT
P Y W
Common
Active
mA+360CONC0V mA- mA+360CONC0V mA-
360
mA
GND
A
B
24V DC CHASS
Compensator
ZERO
CAL
FAULT
P Y W
Common
Active
mA+360CONC0V mA-
360
mA
GND
A
B
24V DC CHASS
Compensator
ZERO
CAL
FAULT
P Y W
Common
Active
Use Junction Boxes Suitable for Area Classification
Page 14 of 52
Tocsin 700 Interface wiring...continued, Addressable Systems Cont.....
+24V DC
B A
GND
GND
2.5mm SQ Cable See Previous Note
Addressable Relay Outputs
These come equipped with two volt free contacts which can be set as normally open or normally closed action
Use for beacon/sounders etc
Mix on the same loop as addressable detectors
MUTE ALARM MUTE ALARM
CHASS
24V DC
Set Address
B
A
4301
GND
mA
PWR M EN Al COMM
PALM
CHASS
24V DC
Set Address
B
A
4300
GND
mA
PWR M EN Al COMM
PALM
Use Junction Boxes Suitable for Area Classification
Page 15 of 52
19" Rack Mount systems
Tocsin 700R 19" rack versions of the control panel are 24V DC powered and only interface as addressable systems. The systems are shipped with an addressable relay card mounted to the rear which can be remote mounted if required. Note that detectors are connected via the relay card connector shown below.
133.4
483.0
ADVA NCE D GA S DE TEC TI ON S YST EM
Jog Wheel
Alarm Sounder
External Addressable Relay Card
4208
4209
4210
4211
4212
4213
4214
4215
4216
70 0
RS485 to HUB
RS485 to HOST or HMI PANEL
Optional Event Panel Printer
Optional Keyswitch
240.0
Connection to Addressable Gas Detectors and Addressable Relays
Power and Modbus Connection
Detector Connector:
Pin 1 24V DC Pin 2 Comm B Pin 3 Comm A Pin 4 0V DC
Power Connector: Cable
Pin 1 Comm B Grey Pin 2 Comm A Green/Yellow Pin 3 24 V DC Brown Pin 4 0V DC Black
Addressable Gas Detectors and Addressable interface modules connect here in the same manner described previously.
mA+360CONC0V mA-
ZERO
CAL
360
mA
GND
A
B
4101 41024102
FAULT
24V DC CHASS
P Y W
Common
Active
Compensator
mA+360CONC0V mA-
360
mA
GND
A
B
24V DC CHASS
Compensator
ZERO
CAL
FAULT
P Y W
Common
Active
Tocsin 106 Pellistor Flamable Gas Detectors Shown
Page 16 of 52
Addressable Relay Card
Power out for use in conjunction with relays
0V DC
24V DC
Relay status LED, ON when Energised
In all Cases:
Relay contact ratings.
7A @ 250V AC Non-Inductive 7A @ 30V DC Non-Inductive
Spike suppression must be fitted
Note that FAULT relays are normally energised on power up.
24V DC
A2
A1
Base Address set up LED's and interface for the relay card
Highways Connection
Pin 1 0V DC Pin 2 Comm A Pin 3 Comm B Pin 4 24 V DC
Pin 1 0V DC Pin 2 Comm A Pin 3 Comm B Pin 4 24 V DC
Highways Connection
Example fit protection diodes when
0V DC
switching external DC loads.
~
A1
~
A2
Example fit protection supressors when switching external AC loads typical device Farnell Ref 1438460
Normally Closed Common Normally Open
Relay Terminals
First Relay on The Card (relays number from this one).
Page 17 of 52
TOCSIN i700 Relay Outputs
There are four relays directly fitted to the Tocsin i700 controller. These can be configured by the user to activate on different alarm levels. One of the relays, is a dedicated system fault relay. See later programming details regarding alarm and fault relays.
Switching DC Loads
Normally Closed
Common
Normally Open
Example fit protection diodes when switching external DC loads.
Switching AC Loads
Normally Closed
Common
Normally Open
Example fit protection supressors when switching external AC loads typical device IGD Part Number 5438601
24V DC
~
A1
A1
A2
0V DC
~
A2
In all Cases:
Relay contact ratings.
7A @ 250V AC Non-Inductive 7A @ 30V DC Non-Inductive
Spike suppression must be fitted
Note that FAULT relays are normally energised on power up.
In all cases switched loads should have appropriate EMC protection as indicated in the diagram above. Loads should be fused. DC inductive loads should not be powered from the controller PSU. Inductive loads such as solenoids or motors can have high in-rush currents well above the steady state current indicated on data sheets. These high in-rush currents can interfere with the correct operation of the controller and so powering from the control panel is to be avoided.
Page 18 of 52
Powering Third Party Devices
In general third party devices should only be switched and NOT powered from the Tocsin 700, (with the exception of beacons and sounders).
The Tocsin 700 controller has been extensively third party tested to ensure electrical safety and EMC compliance in a number of installation formats.
Connecting third party devices which may place unknown power demands on the Tocsin 700 can result in damage and/or unintended operation and so is NOT recommended.
The requirement to power gas shut off solenoid valves is common and so has been tested. The following tables and wiring arrangement will allow a suitable solenoid to operate correctly from the control panel.
Note this connection is direct from the 700 PSU. Incorrect connection can damage the 700 and power supply. Check polarity before powering
Example fit protection diodes when switching external DC loads.
Tocsin 700 Model Max Solenoid Load @ 24VDC 60W PSU Version with 8 Detectors 1.5A
150W Version with 50 Detectors 1.5A
0V
24V
A2
A1
Do note exceed the ratings listed on this data sheet. Also note that some solenoid valves can have significant in-rush current which may adversely affect operation and overload the power supply.
Page 19 of 52
Operating System
Operating System Overview
2 Line x 16 Character LCD Display
Output Relay 1 Lamp
Output Relay 2 Lamp
Output Relay 3 Lamp
System Fault Lamp
Power On
Jog Wheel
Rotate the jog wheel to move up and down the system menus.
Press the jog wheel to make a selection or to accept/silence an alarm
The Tocsin 700 series gas detector control panels are designed to be as flexible in operation as possible. The system software allows the owner/installer to configure the following functions:-
Configure input type, not only the selection of pre-programmed input gases but also the option to define an input type and scale the incoming 4-20mA signal to match. For example, pressure, temperature, distance etc
Decide alarm levels for each input and decide, rising,falling or latching alarms and which relay to asign to which inputs to allow, zoning etc
Logical naming of inputs, for example 'boiler 1' (max 8 characters)
Set the display scan rate
Zero and calibrate each channel from the control panel.
In addition the Tocsin 700 control panel can be 'hooked up' to a PC or PALM device via its serial programming link to allow system configuration using Oliver IGD software. This allows not only pre­configuration of the panel prior to commissioning but also a record of how the system was set up.
+Always refer to the shipping manifest and test schedule for confirmation of the shipped configuration.
Page 20 of 52
Accepting and Reseting Alarms
For most of its operating life the Tocsin 700 control panel and associated sensors will monitor for whichever hazard it is configured for. The only requirement from the plant operator is to have the system regularly calibrated, typically every 3 or 6 months depending on the nature of the gas hazard. This section describes what happens at the control panel should the system detect a hazard and go into alarm and how to accept the alarm and reset the control panel.
Step 1. The panel detects a gas hazard
Panel indicates which channel is in alarm
Panel indicates which alarm level has tripped
Panel indicates how many alarms in total have tripped
CH1 AL 1 TOTAL 2
CH1 AL 1 TOTAL 2
BOILER 1 AREA 3
BOILER 1 AREA 3
Relay outputs will activate dependant on the system configuration
Alarm outputs (beacons and sounders) are active if fitted.
The user programmed description for the sensor is displayed
Step 2. Operator Accepts The Alarms
Pressing the jog wheel will accept the indicated alarm. If there is more than one alarm tripped then the next alarm is indicated on the display. Note that the total number of active alarms is indicated in the top right of the display.
Once all alarms have been accepted the sounder output from the panel is de-activated, if a sounder has been fitted it will silence. The relay outputs associated with the active alarms will still be energised until the gas hazard has been cleared and the panel reset.
Once all active alarms have been accepted the display will read as follows:
WARNING
CH1 AL 1 TOTAL 2 OF 4
CH1 AL 1
It is important to have a site health and safety
PRESS RESET ALL
response in place in the event of alarm activation.
Gas detection systems are an indication that a problem may exist but should not be relied on as a f a i l s a f e s y s t e m . .
Pressing the jog wheel at this stage will reset the system. This de-activates any energised alarm relays depending on the panel user alarm programming and the 'beacon' output. If the gas hazard is still present then it will not be possible to reset the alarm.
Page 21 of 52
Tocsin 700 Menu System
1. Start up
12:23:01
OLIVER IGD LTD
2. Warming Up
Time 12:23:01
WARMING UP 01:49
Time in 24 hour format. Company name is programmable in EPROM Memory.
Warmup is displayed for the set period
3. Normal Display Mode
Normal display mode.
1 FLAM 0 % LEL
BOILER 1
In normal display mode the display will auto scroll through all installed channels at a user settable time. The time is settable from 1 to 240 minutes. Time is user programmable in seconds and is programmed in the engineering mode.
Normal display shows current channel in top left corner. Current channels measurement gas, reading and measurement units.
The gas types are pre-programmed in the Tocsin 700 operating system. 23 Gas Types are pre­programmed and a further 4 gas types can be added by the user.
There are three pre-configured measurement types.
%LEL PPM %VOL.
Again the user can add a further two measurement types.
Page 22 of 52
4. Pre-configured Measurement Types
Display with %LEL (Lower Explosive Limit) Display
1 FLAM 0 % LEL
BOILER ROOM 1
Display with %VOL (% by Volume) Display
1 O2 0 % VOL
N2 STORE 1
Display with ppm (Parts Per Million) Display
1 CO 12 PPM
CAR PARK LEVEL 1
The second line displays the channels description, up to eight characters long this is editable using the Tocsin 700 menu system.
5. Menu System
The menu system is accessed by firstly selecting a channel. This is done by rotating the Jog Wheel. Clockwise increases the channel indicated. Anti clockwise decreases the channel indicated. When the switch is rotated the back light illuminates and the unit stops it's auto scrolling function. If no channel is selected or if the button is not rotated within a minute then the unit returns to it's normal auto scrolling mode. In auto scrolling mode each channel fitted to the control panel is sequentially displayed for a fixed time period.
To select a channel to work on the Jog Wheel is pressed. This takes the user into the main menu. The channel selected is shown on the top line. This information updates with the users commands. The gas concentration also updates in this mode, this aids the user in calibration.
Channel Number
Gas Type
Current Reading
Units
1 O2 0 % VOL
`
Note these
ZERO
configuration
menu’s are
password protected
Current Command Option Pressing the jog wheel will activate this command.
Page 23 of 52
7. Menu System Overview Setup Menu’s (User Menu)
Press and hold down the jog wheel. The system will
1 O2 0 % VOL
ZERO
request a password. Once entered correctly the following menu sequence will be displayed.
Rotate to move down a menu. Pressing the button selects the sub menu one column to the right
ZERO
ABORT CONTINUE
CALIBRATE
ABORT CONTINUE
ALARM 1 SETUP
PASSWORD CODE
100
SELECT SENSOR SET ALARM TYPE SET LEVEL CABLE ACTION SET RELAY OP
1 to 64 Rising
Falling
Rising Latch
Falling Latch
rotate
jog wheel
to set
Select I/O Cable 1 or 2
Set ‘N’
For Normal
Operation
or
1 to 37
or
address
Set ‘M’
ALARM 2 SETUP
For To Allow
Muting Action
SELECT SENSOR SET ALARM TYPE SET LEVEL CABLE ACTION SET RELAY OP
1 to 64 Rising
Falling
Rising Latch
Falling Latch
rotate
jog wheel
to set
Select I/O Cable 1 or 2
Set ‘N’
For Normal
Operation
or
1 to 37
or
address
Set ‘M’
ALARM 3 SETUP
For To Allow
Muting Action
SELECT SENSOR SET ALARM TYPE SET LEVEL CABLE ACTION SET RELAY OP
1 to 64 Rising
Falling
Rising Latch
Falling Latch
rotate
jog wheel
to set
Select I/O Cable 1 or 2
Set ‘N’
For Normal
Operation
or
1 to 37
or
address
Set ‘M’
COPY ALARM SETUP
For To Allow
Muting Action
2
COPY FROM CH (select from 1 to 64)
TO RANGE CH (select from 1 to 64) - (select from 1 to 64)
Page 24 of 52
7. Menu System Overview Setup Menu’s Continued
2
COMMON ALARMS
SELECT GROUP FROM CHANNEL TO CHANNEL ALARM SET RELAY OP
PASSWORD CODE
100
1 to 16
DESCRIPTION
SELECT CHANNEL (1 to 64)
use jog wheel to enter up to 8 character description
DISABLE CHANNEL
SELECT CHANNEL (1 to 64)
ENABLE DISABLE
CHANGE CHANNEL
ENGINEER MENU
Select the from to range for the channel alarms to be grouped
Note the display option shows what you are about to change the option to. Therefore if the channel is already ENABLED then the option shows DISABLE
AL1, AL2 or AL3
1 to 37
or
address
EXIT
Page 25 of 52
The bottom line of the display shows the command available for selection and is altered by rotating the jog wheel.
5.1 The Zero Command
With the panel in normal display mode, rotate the jog wheel to the desired
1 O2 0 % VOL
ZERO
channel and press the jog wheel. Now rotate the jog wheel until the bottom line of the display reads zero. At this stage apply zero gas to the gas head and allow the reading to stabilise.
1 O2 0 % VOL
Once the reading has stabilised press the jog wheel and the bottom line will change to read zeroing. The Tocsin 700 now averages the incoming signal for a few seconds before applying any necessary zero correction. Once complete the bottom line of the display changes to read ‘PASSED’ or ‘FAILED’ . If the zero operation passed the zero correction is applied.
5.2 The Calibrate Command
1 O2 0 % VOL
CALIBRATE
1 O2 0 % VOL
SET CAL BOTTLE
ZEROING
This function allows the user to calibrate a channel. As in the case of the zero function, select a channel to be calibrated and rotate the jog wheel until the 'Calibrate' option appears on the bottom line of the display.
The display set bottle will appear for a few seconds to prompt the input of the calibration gas set point.
1 O2 0 % VOL
The bottom line of the display now changes to
100
allow the input of the calibration gas value. The display will indicate the last value used to calibrate the channel. Rotate the jog wheel:
Clockwise to increase the value. Anticlockwise to decrease the value.
With the calibration gas applied to the gas head allow the reading to stabilise then press the jog wheel. The display will change to 'calibrating' for a few seconds as the reading is averaged and new calibration constants calculated. PASSED or FAILED will be displayed and once complete the display will return to step A.
1 O2 0 % VOL
CALIBRATING
Page 26 of 52
5.3 Set Alarm Level Setup for Alarm Levels 1,2 and 3
Select the ALARM 1 SETUP from the user menu. And the following display will be shown. Note you are now editing alarm level 1 settings. By changing the channel number you can check and set all alarm
detector
channel
number
level 1 settings for each channel connected. Press and hold the jog wheel to exit the screen then select ALARM 2 and ALARM 3 SETUP’s.
Gas
Relay Action as:
Rising
Falling
Rising Latching
Falling Latching
Set Alarm Level
As you enter this menu screen the channel number will be flashing.
Press the jog wheel to move sequentially around the screen.
With the item you want to change flashing rotate the jog wheel to alter levels or options.
01 RIS&L L = 19
C1 N RELAY = 1
Cable Number (1 or 2) For Addressable Detectors and Relays. Note this is not relevant for Analogue Detectors or On-board Relays
1 2 3
PSU SET TO 230V AC
L N E
Relay Action. Set as N for Normal Operation or Set as M if you want the relay to De-activate when the jog wheel is pressed to Mute an active alarm, Mute Action
Relay Number To Activate When Alarm Level Exceed
Note relay numbers 1 to 3 are included on the main panel located as shown here
01 RIS&L L = 50
C1 M RELAY = 4201
Relay outputs can also be added onto the addressable highway along with gas detectors to provide local relay outputs for sounders/beacons and small solenoids etc.
These outputs start their numbering from 4201. Up to 32 addressable relay output nodes can be added to either addressable cable 1 or 2 (C1,C2).
This example shows an alarm set once 50ppm is exceeded on channel 01. The relay activated if this occurs is on the addressable highway at address 4201 connected to port 1 (C1). The alarm is Rising and Latching in operation and so must be manually reset at the Tocsin 700 panel (RIS&L). If the T700 jog wheel is pressed the alarm will Mute (De-activate) as the action is set to M.
Page 27 of 52
Copy Alarm Setup Command
Select the COPY ALARM SETUP if you want to copy the complete alarm setup from one channel to multiple others. This can be used to speed setup where there are many sensors/channels that are to have the same alarm levels set. Each channel can then have any minor amendments made after copying the majority of the setup thus speeding up the setting up process of the control panel.
Select the COPY ALARM SETUP menu item
1
and the following setup screen is displayed.
COPY FROM 01
TO RANGE C02 TO CO2
Note the COPY FROM channel number is flashing. This is the channel who’s setup you wish to copy to other channels. Rotate the jog wheel if you wish to select a different channel to be copied from. Once the selection is correct press the jog wheel
2
COPY FROM 01
The first of the copy to channel numbers is now flashing. Again rotate the jog wheel until the first channel number in the range you
TO RANGE C02 TO CO2
wish to copy to is displayed. Press the jog wheel when the first channel in the range to copy to is indicated.
2
COPY FROM C01
The second of the copy to channel numbers is now flashing. Again rotate the jog wheel until the last channel number in the range you
TO RANGE C02 TO CO8
wish to copy to is displayed. Press the jog wheel when the last channel in the range to copy to is indicated.
In this example the alarm setup from channel one will be copied to channels two through eight.
Page 28 of 52
5.6 Editing The Channel Description
1 O2 0 % VOL
DESCRIPTION
Select DESCRIPTION from the user menu. This allows the user to edit the description shown when the unit is in normal display mode. This description is also used in Alarm indication to show alarm locations.
1 O2 0 % VOL
Rotating the jog wheel causes the current
ROOM 3
character to change. Once the desired character is displayed press the jog wheel to accept it and move on to the next character to be edited. Once the desired text string is complete press and hold in the jog wheel. The display will flash to indicate the end of text edit mode. Release the jog wheel and the newly edited text string is accepted.
1 O2 0 % VOL
ROOM 3
5.7 Change Channel
Allows the user to change channel being edited. This allows the user to stay in the menu system rather than going out and coming back in. Press the jog wheel until the desired channel number is displayed. Press the jog wheel to then move to that channel.
5.75 Common Alarms
This function allows the alarm activation of a relay output from a number of grouped channel alarms (AL1,2 or 3).
In this example for common alarm group 1 any Alarm level 1 that activated for channels 1 to 6 on the control panel will activate relay output 4201 (this
Common Alarm group Number up to 16 groups can be stored
Range of channels Selected
01 FROM = 1 TO =6
AL1 RELAY = 4201
would be an addressable
Alarm Level for the range of selected
relay output in this instance).
channels
Relay Output (in this example an addressable relay output)
Note relays used in grouped functions should ideally not be used elsewhere in the setup for individual alarm outputs.
Page 29 of 52
PASSWORD CODE
100
5.8 Common Alarms
The common alarm menu provides another method to
01 FROM =1 TO =1
AL1 RELAY = 0
When using common alarms there are some restrictions to bear in mind when planning both the layout of the channels and alarms:
activate alarm outputs. The menu option provides a method to ‘group’ together channel alarms to a common alarm output.
As an example if channels 1 to 6 on the control panel all need to activate a beacon sounder on first alarm: then this is simpler to set using the common alarms menu rather than programming on each channel alarm.
This also free’s up the channel alarms for other outputs.
1: Common alarms work best with consecutive channels so if there is a requirement for a common alarm output to work with a number of detectors in an area, make sure the detectors are on consecutive channels.
2: If you use a relay output on a common alarm DON'T also use that relay on a normal channel alarm. doing so runs the risk that a channel in the common alarm group can be trying to ‘set’ a relay whilst an individual normal channel alarm can be trying to reset the same relay. This can result in unpredictable alarm operation and is to be avoided.
3: There are 16 common alarms
4: If using addressable relay outputs or nodes, these must be on Cable Highway 1
Programming Example
Common alarm number 3
03 FROM =1 TO =6
AL1 RELAY = 4219
From channel 1 to channel 6 any AL1 on these channels activates addressable relay 4219
5.9 EXIT
Returns user to normal display. Auto scrolling initiates and back light turns off after 1 minute.
Page 30 of 52
PASSWORD CODE
50
8. Menu System Overview Engineers Menu
CHANNEL SETUP
CHANNEL SELECT GAS SELECT RANGE UNITS CABLE TYPE ADDRESS 1 TO 64
COPY CH SETUP
FLAM CO NO NO2 CL2 HCL HCN NH3 O2 H2S SO2 H2 O3 CO2 FIRE CFC VAC PRES TEMP HF EthO SiH4 BCL3
CUST 1 5 10 25 50 100 200 500 1000 2000 3000
%LEL PPM %VOL
Select I/O Cable 1 or 2
102 102IR
1 TO 16 For analogue inputs 4100 to 4200 For Digital Inputs
COPY FROM CH (select from 1 to 64)
TO RANGE CH (select from 1 to 64) - (select from 1 to 64)
FIND ADD SENSORS
EDIT LOW ADDRESS (enter start address)
EDIT HIGH ADDRESS (enter end address)
FIND ADD RELAYS
2
Reports which cables will be checked based on setting for Cable C2
Found = 4 1 of 4 = 4201 (C1)
Each jog wheel press shows the next found relay. Note the cable number its is found on is also reported. This function is for information only.
Page 31 of 52
PASSWORD CODE
50
22
SENSOR DIAG
rotate jog wheel to select sensor/channel
press jog wheel to view CONCENTRATION mA ZERO CAL BOTTLE RANGE
SENSOR ADJUST
SELECT CHANNEL (1 to 64)
SELECT TO ADJUST ZERO AND SPAN GAIN OF A DETECTOR. (Addressable detectors only)
ZERO ALL SENSORS
CHANGE ADDRESS
WARNING ABORT OR CONTINUE
SET CURRENT ADDRESS (4100 TO 4200)
SET NEW ADDRESS (4100 TO 4200)
SET TIME
HOUR (rotate jog wheel to change press jog wheel when correct)
MINUTE (rotate jog wheel to change press jog wheel when correct)
SET DATE
DAY (rotate jog wheel to change press jog wheel when correct)
MONTH (rotate jog wheel to change press jog wheel when correct)
YEAR (rotate jog wheel to change press jog wheel when correct)
ADD CHANNELS
3
TEL FOR NEW SEED (contact Oliver IGD to obtain code to change the number of 42038 connected channels)
Page 32 of 52
PASSWORD CODE
50
3
REMOTE PORT
MODBUS (J17) EVENT PRINTER SENSORS RS485
SET RELAY BOARDS
SET NUM BOARDS (0 to 4)
SET 4-20mA BOARDS
SET NUM BOARDS (0 to 4)
4-20OUT ADDRESS
4-20OUT CH1
4-20OUT ZERO
4-20OUT CAL
TEST 4-20mA OUT
TEST 4-20mA OUT
TEST ADD SENSORS
TEST ADD RELAYS
TEST ADD RELAYS2
TEST RELAYS
TEST FIRE
CHANGE CHANNEL
USER MENU
EXIT
Page 33 of 52
5.3 Detector Channel Setup
Select the CHANNEL SETUP from the ENGINEER menu. And the following display will be shown. By changing the channel number you can check and set all channels connected. Press and hold the jog wheel to exit the screen. Note that channels for addressable detectors will be automatically configured by using the FIND command (see later)
As you enter this menu screen the channel number will be flashing.
Press the jog wheel to move sequentially around the screen.
With the item you want to change flashing rotate the jog wheel to alter levels or options.
Cable Number (1 or 2) For AddresNote this is not relevant for Analogue Detectors.
Gas
detector
channel number
01 FLAM 100 PPM
Gas Type
(see previous list)
Range
Units
C1 102IR 4100
Detector Address
Note address numbers 1 to 8 are included on the main base panel located as shown here
Digital addressable detectors wired to port C1 and C2 have addresses
PSU SET TO 230V AC
starting at 4100. Up to 32 detectors can be wired on each
C1C2
port.
1 2 3 4 5 6 7 8
L N E
As mentioned above, addressable detectors can be automatically installed by using the FIND command described later in this manual.
Analogue channels must be set up manually. The control panel accepts input from any 4-20mA device, not necessarily gas detectors. For flexibility the channel setup function allows the gas type, range and units to be configured. Most standard gas types, ranges and units can be selected from the pre­configured lists. However if the required gas type, range or units are not present on the pre­programmed lists then up to four user configurable types can be added. Adding user types is detailed later in this manual. Note that channel setups can be copied to speed set up in a similar manner to the way alarm setups are copied.
Page 34 of 52
Copy Alarm Setup Command
Select the COPY CHANNEL SETUP if you want to copy the complete channel setup from one channel to multiple others. This can be used to speed setup where there are many sensors/channels that are to have the same detector inputs set and scaled. Each channel can then have any minor amendments made after copying the majority of the setup thus speeding up the setting up process of the control panel.
Select the COPY CHANNEL SETUP menu
1
item and the following setup screen is displayed.
COPY FROM 01
TO RANGE C02 TO CO2
Note the COPY FROM channel number is flashing. This is the channel who’s setup you wish to copy to other channels. Rotate the jog wheel if you wish to select a different channel to be copied from. Once the selection is correct press the jog wheel
2
COPY FROM 01
The first of the copy to channel numbers is now flashing. Again rotate the jog wheel until the first channel number in the range you
TO RANGE C02 TO CO2
wish to copy to is displayed. Press the jog wheel when the first channel in the range to copy to is indicated.
2
COPY FROM C01
The second of the copy to channel numbers is now flashing. Again rotate the jog wheel until the last channel number in the range you
TO RANGE C03 TO CO7
wish to copy to is displayed. Press the jog wheel when the last channel in the range to copy to is indicated.
In this example the channel setup from channel one will be copied to channels three through seven.
Page 35 of 52
The FIND Command
If addressable gas detectors are cabled to either port 1 or 2 of the control panel then the FIND command can be used to automatically install these detectors onto the panel. Note this option is usually only run the first time detectors are connected and will already have been run if factory configuration has been requested and undertaken. Running the FIND command again will overwrite any previously stored information. This will include any alarm level set up as a newly installed detector will have default alarm levels set automatically as part of the FIND function.
Select the FIND ADD SENSORS menu item
1
and the following setup screen is displayed.
FIND ADD SENSORS
EDIT LOW ADD 4100
Use the jog wheel to enter the first address in the sequence you expect to find (usually
4100)
Note the low address number will be flashing. Once correctly set press the jog wheel to move to the next setting.
2
FIND ADD SENSORS
EDIT LOW HIGH 4100
Now use the jog wheel to enter the highest address you expect to find. Once set press the jog wheel.
The system now checks through each
3
possible address in the range selected and tries to communicate to each address in turn.
FINDING 4105
FOUND 2 SENSORS
The top line of the display indicates the current address being searched for and the bottom line of the display shows the total number of detectors found so far
Page 36 of 52
The FIND Command Continued.......
4
FOUND 10 SENSORS
ACCEPT ?
5
SENSOR 1 OF 6
ADDRESS = 4101
The system now advises how many detectors have been found. You now have the option to press the jog wheel and ACCEPT these detectors into the panel setup or select ABORT to exit the FIND option and make no changes
If you select to ACCEPT the found detectors the system will indicate sequentially each address that has been found. At this stage these should be noted down on a setup sheet to keep a record of which channel is which detector address. Press the jog wheel to display each detector address in turn.
Page 37 of 52
The FIND ADD RELAYS Command
If addressable Tocsin 107 series I/O Nodes are cabled to either port 1 or 2 of the control panel then the FIND ADD RELAYS command can be used to check that the Tocsin 700+ can communicate to them. The function first checks if port C2 is set for SENSORS option, if not it is ignored. The function then interrogates the highways and reports how many addressable relays have been discovered and what addresses and cable numbers (C1 or C2) they are on.
Select the FIND ADD RELAYS menu item
1
and the following setup screen is displayed.
REMOTE PORT NOT
SENSORS (J16)
The function first checks the selection on port C2. If the PORT setting is SENSORS then it is checked, if not then it is ignored (as in this example).
2
TEST RELAYS ON
CABLE C1 ONLY
The system now checks through each
3
possible address in the range 4200 to 4299 and tries to communicate to each address in
FOUND = 4
turn.
1 of 4 = 4201 (C1)
The top line of the display now indicates the number of relay addresses found and the bottom line indicates each address in turn and its cable location as the jog wheel is pressed
4
On the final press of the jog wheel the system
NO CHANGES MADE
reports ‘NO CHANGES MADE’ as this is an information only option. The display then advises set up of the relays on AL1,2 or 3 manually as no auto set up is possible. Note that 8 way relay extender boards can also be discovered using this option.
Page 38 of 52
The TEST ADD SENSORS command
This function can be used to check correct communication is in place when commissioning or testing addressable gas detectors.
The top line of the display indicates the current channel under test. The system will step through each detector in turn. In this mode of operation the detectors
CHANNEL 1 OF 7
are run 10 times faster than normal to exercise the communication circuits
ERRORS = 0.0%
The bottom line of the display shows the percentage of errors detected. Errors can be of two types. If a data packet is corrupt it will be discarded. If a detector takes too long to reply to a request for data then this will also be an error. Ideally for a newly installed system all channels will show zero errors. Greater than 0.5% errors indicates an ‘electrically noisy’ industrial environment or potentially faulty detector or cable terminations. Up to 0.5% errors can be tolerated. Normally errors can be traced to poor electrical terminations.
The TEST ADD RELAYS command
Similar to the TEST ADD SENSORS this function can be used to check correct communication is in place when commissioning or testing addressable relay output nodes.
The top line of the display indicates the current relay under test. The system will step through each detector in turn. In this mode of operation the detectors are run 10 times faster than normal to
1 Add=4201 C1
exercise the communication circuits
Tx=1059 E = 0.0%
The bottom line of the display shows the percentage of errors detected. Errors can be of two types. If a data packet is corrupt it will be discarded. If a detector takes too long to reply to a request for data then this will also be an error. Ideally for a newly
NOTE
installed system all channels will show zero
errors. Greater than 0.5% errors indicates an This test is a communications test only and does not power the actual relay outputs. To test the relays use the TEST ADD RELAYS2 function.
‘electrically noisy’ industrial environment or
potentially faulty detector or cable terminations.
Up to 0.5% errors can be tolerated.
Normally errors can be traced to poor
electrical terminations.
Page 39 of 52
The TEST ADD RELAYS2 command
This function can be used to check relay operation when commissioning or testing addressable relay output nodes.
When this mode is selecting this display is shown. Rotate the jog wheel to select a relay to test.
1 of 3 ADD= 4201
RELAY = OFF C1
The bottom line of the display shows the relay output that relates to the address shown on the top line of the display.
Press the jog wheel to change the relay status. Note that the relay status set will remain until you exit engineer mode.
It should also be noted that the relay action (normally open or normally closed) is set on the Tocsin 107 module software. If a Tocsin 107 module is set as normally closed then switching it on here to test it will energise it to be normally open and vice versa.
The TEST RELAYS command
This function can be used to check relay operation for relays 1 to 3 on the Tocsin 700 and relays 4 to 36 on any add-on relay cards that may be present.
RELAY TEST
RELAY AL1
Select the mode and the following display is shown. Pressing the jog wheel will energise each relay output in turn AL1 to AL3 and also the fault relay, Sounder and Beacon Output
Page 40 of 52
The TEST FIRE command
Factory configured versions of the Tocsin 700 are available with the capability to operate analogue thermal rate of rise and optical smoke detectors. This mode can be used when commissioning such detectors and provides a walk around test function.
In this mode of operation the following display is indicated with a 30 minute count down timer indicated on the bottom line of the display.
TEST FIRE
Checking (29:32)
Whilst in this mode the panel will automatically reset any fire alarm input after 5 seconds. This allows a commissioning engineer to walk a site triggering detector heads to bump test them during test and commissioning of a system.
After the 30 minute period the panel returns to the ENGINEERS menu.
Press the jog wheel to exit ths mode
The CHANGE CHANNEL command
This function can be used to move from one channel to another without exiting the ENGINEERS menu.
06 FLAM 5% LEL
CHANGE CHANNEL
Select the mode and press the jog wheel to move sequentially between channels.
Page 41 of 52
Menu Overview Production Menu
1
LCD CONTRAST
WARMUP MINS
T90 (Secs)
FAULT THRESHOLD
ALARM THRESHOLD
MUTE MESSAGE
MUTE TIME
MODBUS ADDRESS
MODBUS BAUD RATE
MODBUS DATA BITS
Set Display Brightness (1 to 10)
Set The Number of Minutes The panel is in Warm up Mode For (2 to 240)
Set the 4-20mA input Filter Level (0 to 100 Secs to T90)
Set the Level for Fault Detection on the Addressable Comm’s Ports (8 to 99 consecutive errors communicating to a sensor before reporting a system fault)
Set the number of seconds the gas level must exceed the set alarm level for before setting the alarm relay.
Display ‘PRESS TO MUTE ALARM’ message on bottom line of display when an alarm is active (ENABLE or DISABLE option). If disabled then channel tag is displayed.
Set the time period for which an alarm will stay muted before returning to its alarm condition
Set the Modbus address default is 100
Set the Modbus baud rate default is 19200
Set the Modbus data bits default is 8 bits
MODBUS PARITY
MODBUS STOP BITS
CUSTOM GAS
CUSTOM GAS1
CUSTOM GAS2
CUSTOM GAS3
CUSTOM GAS4
CUSTOM UNITS1
CUSTOM UNITS2
RESET TO DEFAULTS
REPROGRAM
Set the Modbus parity default is none
Set the Modbus stop bits default is 1
Select to add a custom gas type to the selectable list of gases. Input and store any 4 digit reference and it is added to the list of gas types that can be selected (i.e FLAM, CO etc)
Select to add a custom UNIT to the selectable list of UNITS (for example PPM, %VOL etc. Input and store any 3 digit reference and it is added to the list of unit types that can be selected
Reset the control panel to its default values and settings.
Select this option when updating the Tocsin 700 firmware using the Tocsin 700 PC Set up software. Note connect to the control panel first then enter factory settings mode and select REPROGRAM.
EXIT
WARNING
DO NOT ALTER THESE SETTINGS WITHOUT TRAINING OR
GUIDANCE FROM OLIVER IGD. IMPROPER SETTING OF
THESE PARAMETERS MAY RESULT IN UNINTENDED
OPERATION
Page 42 of 52
11. Alarm Output Action
Rising and Falling Non Latching Alarms
Alarm Set Point
5% of Alarm Set PointAlarm Activates
10 Seconds
(Software Adjustable)
Rising and Falling Latching Alarms
10 Seconds
Alarm Set Point
Alarm O/P On Alarm O/P Off
Re-Set Input On Re-Set Input Off
Alarm Resets
Alarm Activates
Indicates pressing the front panel ‘jog wheel’ to cancel the alarm
Page 43 of 52
USING REMOTE ‘MIMIC’ PANELS
It is possible to connect two Tocsin 700 control panels to the same detectors. This allows you to have the flexibility to provide local and remote display and control. The following schematic and notes show the system requirement.
CABLING REQUIREMENTS.
Comms link between panels use min 1.5mm SQ screened 3 core cable for up to 1KM distance between panels. As indicated connect A,B and GND (0V) only.
Master Control PanelMimic Panel
+24V DC
B A
GND
Note that the detectors in this example are communicating with both panels (the master panel is transparent to the mimic). Alarms are set on the control panel and so can be set up to be the same or different to meet the requirement.
+24V DC B A GND
+24V DC
GND
B A
Set C2 Remote Port as RS485 Option
Detectors Connected to Master Panel
mA+360CONC0V mA- mA+360CONC0V mA-
ZERO
CAL
360
mA
GND
A
B
24V DC CHASS
Compensator
P Y W
Common
Active
FAULT
360
mA
GND
A
B
24V DC CHASS
Compensator
ZERO
CAL
P Y W
Common
Active
FAULT
2.5mm SQ Cable See Previous Note
GNDGND
mA+360CONC0V mA-
ZERO
CAL
360
mA
GND
A
B
FAULT
24V DC CHASS
P Y W
Common
Active
Compensator
Page 44 of 52
USING THE 485RPT MODULE TO SPLIT THE MAIN DATA HIGHWAY
In some circumstances more than one data highway may be required as well as a host Modbus connection. This can be achieved by fitting 485RPT modules to the main highway port. If this is to be implemented then one 485RPT module will be required per extra highway. The Tocsin 700 operates in the normal manner but it should be noted that there is still a limitation of 32 devices.
CABLING REQUIREMENTS.
mA+
360
CONC0V0V
mA+
360
CONC0V0V
mA+
360
CONC0V0V
mA-
mA-
mA-
mA
GND
A
B
24V DC CHASS
W
mA
GND
A
B
24V DC CHASS
W
Tocsin 700+ Control Panel
+24V DC B A GND
+24V DC
GND
B A
+24V DC
GND
mA
GND
A
B
24V DC CHASS
W
G K H L J M
B A
G K H L J M
D A E B F C
485RPT
D A E B F C
485RPT
All resistors 120 Ohms
mA+
mA-
360360
mA
GND
A
B
24V DC CHASS
CompensatorCompensator
360
CONC
ZEROZERO
CALCAL
FAULTFAULT
PPYYW
CommonCommon
ActiveActive
mA+
mA-
360360
mA
GND
A
B
24V DC CHASS
CompensatorCompensator
360
CONC
ZEROZERO
CALCAL
FAULTFAULT
PPYYW
CommonCommon
ActiveActive
mA+
mA-
360360
mA
GND
A
B
24V DC CHASS
CompensatorCompensator
360
CONC
ZEROZERO
CALCAL
FAULTFAULT
PPYYW
CommonCommon
ActiveActive
Page 45 of 52
Integrated Battery Backup
The standard i700 is shipped with a 1.2AH Battery Backup Module
The battery is shipped separate from the control panel. Locate the battery in the panel once it is mounted as indicated in the overview diagram. The batteries are shipped ready charged for operation. Connect the battery to the charge management PCB with the cable provided
If required an additional 1.2AH battery pack can be fitted. This is supplied with a specific IGD cable set to add the battery in parallel to the existing battery. Third party units must not be used.
additional battery module part number I700-BAT-2
Status LED’s Note these are duplicated on the controller front panel
DIP Switch for Function Setup
Charge Control PCB
0V DC
12V DC
0V DC
12VDC
0V DC
24V DC
0V DC
24V DC
NC NC
Test Points
The Single Pole relay changes state when mains power is lost and the Tocsin 700 runs on the battery pack. It can therefore be used to remotely indicate mains power loss. The relay is rated at 7A 250V Non Inductive. Note the relay is powered in normal operation and opens on alarm or power loss.
Page 46 of 52
Front Panel Status LED’s
Mounted on the front panel of the battery backup module are two status LED’s. The Following table indicates their operation.
The Mains power LED will be on when the unit is operating from 110/230V AC. In this mode the battery backup module is inactive and being charged if required. The LED’s will indicate the charge level as the battery is being re-charged.
If the Mains power LED is off, then the battery pack is active and providing backup power to the TOCSIN 700 controller and associated detectors. In this mode of operation the charge level indicator LED’s indicate remaining battery power.
The battery pack will automatically switch into operation once the incoming 24V DC power rail drops below 22V.
Once battery power drops below 20V DC the controller determines that the battery pack is exhausted and power to the TOCSIN 700 controller will be turned off.
MAINSOKBATTERY
OK
Status LED’s
> 50 % CHARGE
< 50 % CHARGE
0 % CHARGE
BATTERY FAULT
Battery Not Charging or Battery Over Temp (>70°C) Battery Under Temp (<0°C)
Note that the status LED’s take up to one minute to show correct status.
Both LED’s will flash at start up as the controller makes an assessment of the battery and mains power status.
As soon as mains power is restored the controller will start re-charging the battery pack. The charge status will be indicated on the charge LED’s. Typical re-charge time from flat will be approximately 5 hours.
Oliver IGD Ltd reserve the right to amend product specifications in the interests of product development and improvement without prior notice
Page 47 of 52
PCB DIP Switch Selection.
The DIP switches fitted to the charge control PCB, control some of the operational features of the controller as follows:
By default all switches are in the OFF position.
DIP switch 1 is used to set battery size, set to OFF for
1.2Ah batteries. Set to on for 7Ah batteries
DIP switch 2 sets the charge rate. set to OFF for max 300mA charge, this is the default max. Set to ON for 100mA charge, this setting is typically used in conjunction with the TOC-625 controller fitted with more than 4 detectors to limit the battery charge rate due to the smaller size of the TOC-625 PSU.
Note that the DIP switch setting is only read at power up. The system must be powered on and off (batteries disconnected) before the new setting takes effect.
For a new installation.
4 3 2 1
On Off
1. Connect the batteries allow system to power up on battery power
2. Switch on the mains power to the control panel
During this process observe the LED status and see the battery charge status then the switch over from battery power only to mains and battery charge.
Page 48 of 52
Assessing A typical System For Battery Life
Use a table similar to the one indicated below to make an assessment of the system power requirement.
System Component Alarm Mode Current Quantity Totals
Tocsin 700 0.25Amps 1 0.25Amps
Tocsin 920 0.5Amps NA NA
Tocsin 102 IR HC Detector 0.05Amps 4 0.2Amps
Tocsin 102 Pellistor HC Detector 0.13Amps 0 0
Tocsin 102 Toxic Gas Detector 0.02Amps 5 0.1Amps
Audible Alarm (Typical Example)** 0.12A 0 0
Visual Alarm (Typical Example)** 0.15A 1 0.15Amps
Additional Relay Units (8 Per Card)* 0.01A/Relay 0 0
Total System Current 0.7 Amps
The batteries used are 1.2AH units so using the previously indicated de-rating factors the expected battery life will be as follows:-
Expected Operating Battery Life= Battery Capacity x de-Rating Factor
Total System Current
= 1.2AH x 0.75 = 1.3 Hours
0.7A
Note that in this example whilst the de-rating factor indicated was just 10% of battery capacity the next de-rating factor up was chosen.
Values indicated in the system component table are those for alarm condition to take account of the greatest possible current draw.
Page 49 of 52
Assessing Battery Life
Battery back up life is dependant on the power consumption of the main control panel and the consumption of the detectors connected to it. The following table indicates how to assess the likely back up period for a system. Other factors can have an influence particularly how many charge/discharge cycles the batteries have been subjected to and the age of the batteries. It is recommended that batteries are replaced every two years as a matter of course.
System Component Power Consumption.
System Component Monitor Mode Alarm Mode
Tocsin 700 0.21Amps 0.25Amps
Tocsin 920 0.38Amps 0.5Amps
Tocsin 102 IR HC Detector 0.05Amps NA
Tocsin 102 Pellistor HC Detector 0.13Amps NA
Tocsin 102 Toxic Gas Detector 0.02Amps NA
Audible Alarm (Typical Example)** NA 0.12A
Visual Alarm (Typical Example)** NA 0.15A
Additional Relay Units (8/16 Per Card)* NA 0.01A/Relay
* Additional Relay Outputs Available In Blocks Of 8 For The Tocsin 700 System And Tocsin 920 System. Note when Making Power Assessments Only consider Active Relay outputs.
** Examples Only Check Supplied Data Sheets for chosen Products.
Battery De-Rating Factors
It is normal practice to de-rate battery performance with increasing current draw. The following table indicates the de-rating factors recommended to be applied in calculating the time any given system will run on battery battery power.
Power Level Drawn De-Rating Factor
<10% 0.87
>10%<30% 0.75
>30% 0.58
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MODBUS INTERNAL MEMORY MAP ADDRESSES
Command
Function
Register
Sensor
Returned Word
Read Sensor Conc
04
30,001 to 30,999
1 to 999 Max = 1200 (110% LEL)
Min = 0 (-10% LEL)
Resolution = 0.1%
Read Sensor Volts
04
31,001 to 31,999
1 to 999 Max = 500 (5.00V)
Min = 0 (0.00V)
Resolution = 0.01V
Read Area Status (T700 = Common Alarms)
04
32,001 to 32,999 1 to 999
AREA
Bit4 = Sensor Disabled Bit5 – Bit15 = Spare
Bit0 = AL1 Bit1 = AL2 Bit2 = AL3 Bit3 = Fault
Read Sensor Status
04
33,001 to 33,999
1 to 999
Bit0 = AL1
Bit2 = AL3 Bit3 = Fault Bit4 = Sensor Disabled Bit5 = Sensor Fault Bit6 = Under Range Fault Bit7 = Over Range Fault
Bit9 = Spare Bit10 = Spare Bit11 = Spare Bit12 = Spare
Bit1 = AL2
Bit13 = AL1 Muted Bit14 = AL2 Muted
Bit8 = Comms Fault
Bit15 = AL2 Muted
Mute all Alarms
051ALL
Pass = 0 Fail = 1
Reset all Alarms
052ALL Fail = 1
Pass = 0
Disable Sensor
05
1,001 to 1,999
1 to 999
Pass = 0 Fail = 1
Enable Sensor
05
2,001 to 2,999
1 to 999
Pass = 0 Fail = 1
Zero Sensor
05
3,001 to 3,999
1 to 999
Pass = 0 Fail = 1
Set Add. Relay = On
05
4,201 to 4,232
4201 to 4232
Pass = 0 Fail = 1,2,3 (1=Timeout, 2=Already Used, 3=Not Implemented)
Set Add, Relay = Off
05
5,201 to 5,232
4201 to 4232
Pass = 0 Fail = 1,2,3 (1=Timeout, 2=Already Used, 3=Not Implemented)
FUNCTIONS:
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MODBUS INTERNAL MEMORY MAP ADDRESSES
Parameter
Setting
1: Modbus Mode
RTU Mode Only
2: Operating Mode
Slave Mode Only
#1
3: Response Time
Maximum = 100mS (5s for Zero Command)
4: Requests
Maximum = 32 per Second
5: Panel Address
100 to 131 (100=default)
6: Baud Rate
4800, 9600, 19200 (19200=default)
7: Start Bits
1
8: Data bits
8
9: Parity (Odd=default. None=T700 only)
None, Odd, Even 10: Stop
1, 2 (1=default & T700 only)
11: Flow Control
None
12: Physical Interface
2 Wire RS232, 2 Wire RS485 (2 Wire RS485=Optional on T900)
13: Bit Order
Least significant bit transmitted first
14: Byte Order
Least significant byte transmitted first
15: Inter-byte spacing
Maximum = 1.5 bytes times (781uS @ 19200 Baud)
16: Inter-packet spacing
Minimum = 3.5 bytes times (1823uS @ 19200 Baud)
COMMAND STRUCTURE
Interfacing to the Remote Modbus Port
Master DCS/BMS Master DCS/BMS
RS485 Modbus
ScreenBA
24V DCBA
Comms Port
0V DC
Note only the A,B and 0V DC Connections are Used. 0V DC between master and slave should be connected for correct operation and to prevent damage to both master and slave systems
RS485 Modbus
Comms Port
0V DC
Modbus 485 Option Selected
Using C2 Port
1 1
Screen
Pin 2 Rx
Pin 3 Tx
24V DC
Pin 3 Tx
Pin 2 Rx
RS232 Modbus
Comms Port
Pin 5 0V
RS232 Modbus
Comms Port
Using 9 Way D Connector Port
Pin 5 0V
Modbus 232 Option Selected
Tocsin i700 Controller (slave) Tocsin i700 Controller (slave)
Page 52 of 52
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