0
PELLET BOILER
USER GUIDE
GT-15
GT-25
2017
1
INDEX
1. IMPORTANT NOTICE .......................................................................................... 4
1.1 GENERAL SAFETY WARNINGS .................................................................... 4
1.2 OPERATING INSTRUCTIONS ............................................................................. 7
2. TECHNICAL SPECIFICATIONS .......................................................................... 9
2.1 PELLETS .................................................................................................... 10
3. INSTALLATION AND ASSEMBLY ....................................................................... 11
3.1 Safe distance ........................................................................................... 11
3.2 PLUMBING CONNECTION ........................................................................ 12
3.3 ELECTRIC CONNECTION ........................................................................... 13
4. BOILER PIPE INSTALLATION ............................................................................. 14
4.1 BOILER AND CHIMNEY WITH INSTRUCTIONS .......................................... 14
4.2 SUITABLE SHAPES OF CHIMNEY .............................................................. 16
5. CONTROL PANEL .............................................................................................. 17
5.1 INTRODUCTION ....................................................................................... 17
5.2 USER FUNCTIONS .................................................................................... 18
5.2.1 Heater Type Setting ........................................................................ 18
5.2.2 Panel Start up After Controlled Heater Type Setting .................... 18
5.2.3 System Start up ............................................................................... 18
5.2.4 Heater firing up/ shutting down .................................................... 19
5.3 Quick Access functions ............................................................................ 19
2
5.3.1 Temperature/ Power fine setting .................................................. 20
5.3.2 ECO Mode ....................................................................................... 20
5.4 ADVANCED FUNCTIONS .......................................................................... 20
5.4.1 Warnings ......................................................................................... 21
5.4.2 Water temperature menu .............................................................. 21
5.4.3 Date menu ....................................................................................... 22
5.4.4 Sleep function ................................................................................. 22
5.4.5 Info Menu ........................................................................................ 22
5.4.6 Settings ............................................................................................ 23
5.4.7 Technical Menu ............................................................................... 24
5.5 ALARMS ................................................................................................... 24
5.6 CHRONO (WEEKLY PROGRAM) ................................................................ 26
6. DIMENSIONS .................................................................................................... 30
GT-25 ....................................................................................................................... 30
7. SAFETY DEVICES ............................................................................................... 34
8. MAINTANENCE and CLEANING ........................................................................ 35
9. PUMP WORKING ............................................................................................. 37
10. PROBLEMS- CAUSES- SOLUTIONS ................................................................... 38
11. SIGNIFICIANT INSTRUCTIONS for EFFECTIVE USING ....................................... 44
12. SUGGESTION and FEEDBACK ........................................................................... 45
WARRANTY .............................................................................................................. 46
Directorate General of Consumer Protection .......................................................... 46
and 46
Market Surveillance ................................................................................................ 46
3
INTRODUCTION
Dear Friend of İFYIL;
İFYIL TERMO İKLİMLENDİRME TİC. SAN. Ve LTD. ŞTİ. we manufacture the most
efficient hydro wood boilers with utmost care for our distinguished customers. So
please read this userguide carefully before starting to use our boiler and keep it
as a reference in any case.
Information
This symbol highlightens the significant details for correct usage of
boiler. If the warnings are ignored, product will not be fullly
effective and this can cause customer unsatisfaction.
Attention
This symbol highlightens the possible serious risks during operation
of boiler. So, this userguide should be read carefully before using
the boiler and utmost attention should be paid to the warnings.
4
1. IMPORTANT NOTICE
• This user guide has been prepared for products GT 15 and GT 25.
1.1 GENERAL SAFETY WARNINGS
• Please, cerafully read a manuel to get best yield from the pellet boiler
• This is a pellet boiler, so, please only use wood pellet as fuel.
• 6 mm pellet must be used as fuel.
• Please do not put water on the boiler during operation.
• Attention should be paid to the pellet boiler operating pressure.
• Do not plug off while operating, please initially switch off, this operation is very
vital for the cooling of the boiler.
• The boiler should not be installed in open, humid areas.
• Take care of flue pipe standart sizes, the problems in case of using nonstandard
sizes will not be under our responsibility.
• Installation, electrical connection, function test and maintenance must only
be carried out by authorised and qualified personnel.
• Any change on the boiler should be done by authorized person or company.
• A bad use or improper maintainance of the product can bring to explosion in
the combustion chamber.
• Only spares parts adviced by producer should be used.
• Install the product in accordance with all local and national legislation and
regulations in force in the region or state.
• Do not put linen on the product to dry. Any drying racks or similar objects must
be kept at a safe distance from the product. Fire hazard.
• The pellet has been placed inside the tank. Please do not put your hand inside
while the stove is working.
• The product must be installed in accordance with the legislation of the
country where it will be installed.
• This product should be used by adult people
• Please do not operate the boiler before cleaning the combustion pot.
• Improper installation, use, and inadequate maintenance can lead to increased
failures. Malfunctioning is mainly due to the combination of part or all of the
following factors:
5
o Combustion pot holes obstructed or combustion pot deformed, due to lack
of maintenance and conditions which can cause delayed ignitions,
generating an anomalous production of unburned gases.
o Insufficient combustion air due to a reduced or clogged air inlet duct.
o Use of smoke ducts nonconforming to regulatory installation requirements,
failing to guarantee an adequate draught.
o Partially clogged chimney, due to lack of maintenance, reducing the
draught and making ignition difficult.
o End chimney pot nonconforming to the indications of the instruction
manual, and therefore not suitable to prevent potential inverse draught.
• The doors/covers on the appliance must remain closed when it is not used.
• If there is a fire in the flue pipe, extinguish the boiler, disconnect it from the
power supply and never open the door. Then contact the competent
authorities.
• In the event of fire in the chimney, turn off the device, disconnect it from the
mains electricity and do not open the hatch. Then contact the competent
authorities.
• Do not stand for a long time in front of the product in operation.
• Install the product in a location that does not present a fire hazard and is
equipped with power and air supplies and smoke extractors.
• The product and the cladding must be stored in a dry place and must not be
exposed to weathering.
• In the event of a malfunction with the ignition system, do not force it to light
by using flammable materials.
• Disconnect the product from the 230V power supply before performing any
maintenance operation.
• This factor is crucial when the product is installed in especially windy areas,
such as costal regions. The combination of one or more of these factors could
generate important malfunctioning conditions. To keep this from occurring, it
is fundamental to guarantee that the product is installed in compliance with
standards in force. Furthermore it is of the utmost importance to respect the
following simple rules:
o Pellets must never be loaded in the combustion pot manually, either
before ignition or during operation.
6
o The accumulation of unburned pellets ensuing a failed ignition must be
removed before repeating ignition. Also check that they are fed correctly
and that the combustion air inlet/smoke outlet are regular.
• If ignition fails repeatedly, immediately suspend use of the product and
contact a qualified technician to check its operation. Compliance with these
indications is absolutely sufficient to guarantee proper operation and to avoid
any type of problems with the product. If the above-mentioned precautions
are not taken, and during ignition the combustion pot is overloaded with
pellets thus generating anomalous smoke in the combustion chamber,
carefully follow the indications below:
o Do not disconnect electrical power to the product for any reason what ever:
this would stop the smoke extractor, releasing smoke into the environment.
o Take the precaution of opening the windows to ventilate the installation
room from any smoke in the environment (the chimney might not work
properly).
o Do not open the fire door: this would compromise regular operation of the
smoke extraction system to the chimney.
o Just switch the boiler off by acting on the on-off button on the control panel
(not the rear power supply socket button!) and move away until smoke has
completely evacuated.
Before attempting re-ignition, clean the combustion pot and its air passage holes
completely of all deposits and unburned pellets. Put the combustion pot back in
place, removing any residue from its support base. If ignition fails repeatedly,
immediately suspend use of the product and contact a qualified technician to
check its operation and the chimney.
7
1.2 OPERATING INSTRUCTIONS
• This device should be installed in accordance with the related regulation and EU
standards.
• Pellet boiler has been produced in accordance with TS EN 303-5 standards.
• The pump flow should be in the direction of the return line.
• Automatic air prufier must be in the system.
• When the boiler is process of fire on, do not open the ash purge cover.
• You don’t put the any materials (foreign materials) in the pellet tank.
• Turbulator cleaning should be done once a week when the boiler turn off.
• Power supply should be used during long-term power outages.
• Boiler must be installed according to the installation schema.
• Boiler is not suitable for a shared chimney system.
• Pellet boiler must be installed as close as possible to the chimney. (chimney
connection must be shorter.)
• Boiler and chimney connector must be connected to an existing chimney or an
external double-walled chimney. Pipe inner diameter must be 100 mm.
• Extractor fan throw out the combustioned gas and chimney easily throw out the
smoke.
• Correct and efficient chimney system is necessary to throw out the smoke ( no
kick back and sending the smoke out of boiler in case of any blackout).
• Chimney cleaning cap must be under chimney pipe and cleaning must be done
from here.
• Chimney must cleaned minimum twice a year.
• The place where boiler must be equipped with:
o Electrical power 230V 50Hz. (EN 73-23)
o Grounding plug.
o If there is no ground connection it should be provided immediately.
o Fresh air must be provided from outside.
o Please, use the Voltage regulator for voltage fluctutaion.
•
Burning pot, ash box and air inlets should be cleaned.
•
Fuel should be checked if wet or not.
• 120 cm and longer radiator must be connected to the installation with a reverse
connection.
• Calorific boiler’s connections must be made with conical iron union.
8
• Installation should definitely fill and drain valve.
• Safety valves must be in the water outlet.
• Boiler lit (off) the water pressure should be in the range of 1-1,5 bar. Otherwise
drain / refill valve should be checked.
• Our company is not responsible for any problems that may arise from the use
of chimneys that are not in compliance with chimney pipe standards.
• The distance between the chimney and roof must be 80 cm at least.
• The product is out of warranty if an anticondenser valve is not used.
• Fuel loading must be performed from the test menu to the fuel tank from the
helix to the pot at the first start.
İFYIL Boiler must not be installed into open, moistured, idle places etc. boiler
must not have direct contact with outdoor ambient.
Customers not obeying the above requirements and schemas cannot claim
any right for any problem.
9
2. TECHNICAL SPECIFICATIONS
• This devices should be installed in accordance with the related regulation
and EU standards.
• Pellet boilers has been produced in accordance with TS EN 303-5 standards.
Technical Specifications
Measured Values
Device type: BOILER
GT–25
GT–15
Class
5
5
Nominal Heat Power
kW
25
15
Minimum Heat Power
kW
8,3
5
Hourly Fuel Consumption (min. - max.)
kg/h
1,9-5,8
1,2 -3,5
Efficiency % 91,5
91,5
Recommended Flue Pipe Draft
Pa
12
12
Flue Gas Temperature
⁰C
118
112
Design Pressure
bar
3
3
Maximum Operating Water Pressure in Bar
Where Applicable
bar
3
3
Test Pressure
bar
4,5
4,5
Type of Pellet Fuel
mm
ϕ6/L:30
Electric Power Supply
Vac/Hz.
230V
ac
/50Hz
Electric Consumption
W
200
200
Weight
kg
273
230
Boiler Water Volume
Lt.
50
41
Fuel Tank Capacity
kg
50
40
Dimensions (width X depth X height)
mm
604 x 901 x 1387
604 x 793 x 1257
Connections
Delivery / Return Pipes
in
1
Combustion air intake
mm
Ø 60
Chimney connection diameter
mm
Ø 100
10
2.1 PELLETS
Wood pellets are manufactured by hot-extruding compressed sawdust which is
produced during the working of natural dried wood. The compactness of the material
comes from the lignin which is contained in the wood itself, and allows the
production of pellets without the use of glues or binders.
The market offers different types of pellet with characteristics which
vary
depending on what mixture of woods is used. The diameter varies between 6 mm,
with a standard length in the range 5 mm to 30 mm. Good quality pellets have a
density which varies between 600 kg/m3 and 750 kg/m3, with a moisture content
which varies from 5% to 8% by weight
We advice 6 mm pellets to be used.
The poorer the quality of the fuel, the more frequently will
intervention be necessary for cleaning
the internal parts, such
as the grate and the combustion chamber.
11
3. INSTALLATION AND ASSEMBLY
3.1 Safe distance
If the boiler is installed next to a flammable wall, isolation should be done
for the Wall.
• Flammable materials should be kept at a safe distance in case of fire.
•
If the base where the boiler is to be installed is made of flammable materials,
if the boiler is put on flammable material, suitable isolation must be done.
•
Please keep away heat sensitive materials from boiler (flammable, explosive
etc.).
•
Where placed the boiler In the room for air circulation should be placed in safe
place.
•
The ground of boiler should be appropriate to the scale.
• Assess the static conditions of the surface on which the weight of the product
will rest and provide suitable insulation if it is made of flammable material (e.g.
wood, fitted carpet or plastic).
Nonflamable walls
A=300 mm
B=600 mm
C=1100 mm (radiation area)
D=1000 mm
E= 600 mm
GT-15
GT-25
12
3.2 PLUMBING CONNECTION
figure 3-1
1- Radiator water outlet
2- Radiator water inlet
3- Anti-condensation valve
4- Safety valve evacuation
5- Power supply inlet
6- PC connection inlet
7- Chimney outlet
8- Exchanger hot water outlet
9- Exchanger cold water inlet
10- Boiler
11- Plumbing water unloading
12- Plumbing water loading valve
13- Mains water inlet line
14- Sanitary hot water line
13
3.3 ELECTRIC CONNECTION
14
4. BOILER PIPE INSTALLATION
• Horizantal chimney's duct and vertical chimney's pipe connections are very
important, therefore, it must be done carefully. Warranty of the smoke pipe
connection should be made accordingly.
• The minimum safety opening surface sections should be 15%. Slope in the
horizontal section of the pipe should be 3-5%. (3-5 cm per meter). The horizantal
chimney's duct should not be longer than 2 m.
• The stove chimney pipe outer diameter is 100 mm.
• Horizantal chimney's duct and vertical chimney's pipe should be made of durable
materials for heat, corrosion and condensation.
• Please take care of flue pipe standart sizes, the problems in case of using
nonstandard sizes will not be under our responsibility.
4.1 BOILER AND CHIMNEY WITH INSTRUCTIONS
• The main cause of the chimney fire;
o Improper selection or pipe that dust is flammable fuel. In the event of
appropriate conditions can cause fires ignite in the channels.
o Ways of avoiding them; that the chimney should be cleaned at least 2 times per
year, depending on the fuel quality.
o That correct and appropriate chimney selection should be made. Ensuring that
the sealing and smoke in the chimney pipe and must be made in isolation.
• Fresh air intake area of the ducts that maintaining and cleaning the boiler is
installed.
• Surrounding the peak point of the roof of the chimney to the interference of the
obstacle (the ridge) from height must be at least 80 cm.
• Should chimney's pipe inner diameter is 100 mm.
• Chimney flue test should be performed before making connections. If the chimney
connections should be carried out after removal of the traction problem had this
problem in the chimney.
15
• The boiler pipe connected to the horizontal chimney’s duct must not be longer than
2 m. Boiler pipe elbow should be used only until the chimney. (Site selection for
boiler should be determined by the closest point where the chimney.)
• To avoid turbulence around the chimney flue without any obstructions (high
buildings, trees, etc.) Must be 10 meter away at least.
• The pellet boiler should be mounted as close to the chimney as possible (chimney
connection should be short).
• Chimney cap should be used to prevent the flow into the chimney flue
repercussions of windy weather and rain. Concrete blocks is affected by
temperature changes, concrete flat roof which is in direct contact with the air must
be absolutely isolated.
Boilers must be connected to a chimney duct which can move vertically
smoke outside the building or its flue pipe to the highest point of the
building.
Chimney connections, if that would be considered illegal in the first
combustion fumes can cause the wall to infiltrate the processing of these
leaks may leave traces. Leaked smoke and / or flames can cause burns or
fire because it can be very hot.
16
4.2 SUITABLE SHAPES OF CHIMNEY
The remaining portion of the chimney outside the home, it must be insulated. The
smoke in the event of an electrical failure of your boiler with a natural drive capable
threw out the chimney must be applied.
figure 4-1
Chimney required isolation must be performed. If these problems in isolation burning
boiler chimney is not done shooting for the fall will occur.
HOUSES AND OFFICES NOT OBEYİNG THE ABOVE MENTIONED STANDARDS ARE POTENTIAL FOR FIRE AT ANYTIME
AND CARBON MONOKSİT (CO) GAS LEAKAGE. PLEASE FOLLOW THE ABOVE MENTIONED INSTRUCTİONS!.
BY SO, CLIENT ACCEPTS IN ADVANCE THAT IN SUCH CASES MANUFACTURER DOESN’T HAVE ANY
RESPONSIBILTIES CLIENT NOT FULFILLING ABVE MENTIONED REQUIREMENTS IN SCHEMAS CANNOT CLAIM ANY
RIGHT OR COMPENSATION.
17
KEY 1
5. CONTROL PANEL
5.1 INTRODUCTION
The display panel is a control panel intended for controlling pellet or biomass feeded
furnaces or boilers, integrating a temperature sensor and a RTC used to turn on or off
the controlled heater at preset hours; an IR remote control may be supplied separately.
The panel is equipped with an on/off button with the corresponding I/O icon and 4
white circled keys whose function descriptions appear on the display, close to each of
them.
Picture5- PANEL CZ107 OT
Power Supply
Supply Voltage
18V DC, 5V DC
Max. Power Consumption
0,5 VA
Environmental Specifications
Operational temperature range
0°C to +50°C
Storing temperature
-10°C to +60°C
Max relative humidity degree (noncondensing)
89%
Mechanical Specifications
Board overall dimensions (WxDxH)
(1173x582x840) mm
Weight
about 235 kg
Mounting Position
Any (the max. Wiev angle of the display may condition
the mounting position)
KEY 2
KEY5
KEY 4
KEY 3
18
N o T y p e O k
S t o v e T y p e >
2 2 . 0 ° C 1 0 : 2 3
I F Y I L
5.2 USER FUNCTIONS
5.2.1 Heater Type Setting
figure5-1- controlled type selection screen
This screen will appear only in case the main
board has not stored a correct heater type; by pressing Key 2 and Key 4 the system will
return to the following or the previous controlled heater name set by the user, which
will appear on the display upper line while, by pressing Key 3 (Enter), the chosen type
will be confirmed.
5.2.2 Panel Start up After Controlled Heater Type Setting
When the controlled heater is chosen and confirmed, the display shows the Start
screen.
5.2.3 System Start up
When starting up, the display shows a "wait"
screen; during this time the producer's logo
appears on the second line while on the first
line the current room temperature and time
will be shown.
figure5-2- reset screen
Every 4s the screen alternates with a second
screen where the controlled heater type
currently stored in the main board is shown
on the bottom line
figure5-3- reset screen 2
When these two screens are alternatively displayed the backlighting is maintained to
the maximum, while pressing any key will have no effect.
After about 12s the “START” screen appears; this means that the system is ready.
figure5-4- Start screen
19
M o d e : A U T O M e n u
S İ C : 2 3 ° C F a n : A
m o d e : A U T O M e n u
T e r m : O F a n : A
On the top line the current room temperature and the time are shown; if the
controlled heater is a water boiler, the room temperature and the water temperature
will alternate on the display (5s the room temperature and 2s the water temperature.
On the bottom line the system alternates every 2s the text strings describing the
controlled heater current status, the active functions and the active alarms, if any.
5.2.4 Heater firing up/ shutting down
Firing (or shutting-down) the controlled heater is accomplished by pressing the
ON/OFF key (key #5) from within the START screen; the panel will beep and the displayed
status will be updated.
5.3 Quick Access functions
By pressing one of the 4 side buttons from within the START screen changes the
display to the SELECTION screen where the "quick access functions" may be set.
figure5-6- preferences display
• The mode key toggles the operating mode from manual to auto.
• The advanced functions may be selected by pressing the Menu key
• The Temp/Fire key cycles through the temperature/power values, depending on
the selected operating mode.
• The Fan key cycles through the fan speed levels.
• The display reverts back to the START screen by pressing the On/Off key.
If the controller is in auto mode and Thermostat or Storing tank options set active,
the requested temperature will be replaced by the string “Term:”, followed by the
device status (“C” = Closed, “O”= Open), because when the controlled heater is in
auto mode its operation is not controlled by the room temperature, but by the
external room thermostat or by the storing tank temperature.
If the controlled heater has no blowing fan, the string on the display won't appear,
and the corresponding key will be disabled.
If the controlled heater is equipped with multiple blowing fans.
figure5-7- Room thermostat activation screen
20
5.3.1 Temperature/ Power fine setting
figure5-8- ambient temperature setting screen
If the controller is in auto mode, the requested temperature values are cycled by
pressing the Temp/Fire key (key #2) (except when the storing tank or the room
thermostat are set active; in this case the key is disabled). By holding the key pressed
for 2s the selection screen will appear; from within this screen the requested value may
be changed in 1°C steps, starting from a minimum value of 5°C up to a maximum of 35°C.
figure5-9- power setting screen
In both cases described above, the value on the top line flashes to let the user know
that it may now be changed. By pressing the buttons + (key #4) and - (key #2), the value
may be increased/decreased, while the key Ok (key #3) confirms the new value and the
display reverts to the SELECTION screen.
By pressing the esc key (key #1), the display returns to the SELECTION screen without
confirming the new value. The display returns to the START screen without confirming
the new value by pressing the On/Off key (key #5).
5.3.2 ECO Mode
In Manual Mode, it’s possible to enable this function only if the Thermostat option
is active .
In the Automatic Mode, however, it’s always possible to enable this function.
5.4 ADVANCED FUNCTIONS
The "Advanced function" menu is accessed by pressing the key Menu (key #3): on the
lower line the name of the function currently being displayed appears; on the top line
the referred value currently set on is displayed. If on the top line no value is displayed,
this means that the item currently being displayed on the lower line is a submenu which
21
e s c S e t
< C h r o n o >
can be accessed by pressing the key Set (key #3).
The arrow keys allow the user browsing through the various menu items.
Whether a value is shown on the top line or not, to have the displayed function
modified, the key Set (key #3) should be pressed: The value shown on the top line starts
blinking to let the user being informed that it can now be changed, while “Set” is
replaced by “Ok”; the two bottom keys may be two arrows or may also change in +/-,
depending on the displayed data type; they are used to increase or decrease the data
value. The new value is confirmed by pressing the Ok key; then, the display reverts to
the previous screen (unflashing).
By pressing the esc key (key #1), the display will return to the previous screen without
confirming the new value. The display returns to the START screen without confirming
the new value by pressing the On/Off key (key #5).
figure5-13- Menu screen
5.4.1 Warnings
Warnings menu, alert status of the case of one of the active or non-blocking occurs when
an alarm is detected.
Set (# 3) can be accessed by pressing a list of currently active alarm; You can examine
more than one alarm is activated using the # 4 key.
5.4.2 Water temperature menu
This menu contains a number of data and parameters; But set no value appears
on the top line writer; # 3 is accessed by pressing a submenu.
The use of this menu is similar to the use of advanced functions menu.
Function
Value
Water temperature adjustment
60 – 80 ⁰C
Table5-1- water temperature function list
Adjust the water temperature to a value below 60⁰C degrees. Otherwise,
condensation situation can be observed in the boiler. This significantly reduces the life
of your boiler.
22
5.4.3 Date menu
Date and time menu contains a number of data and parameters. Set on the top line
only writer has no value; # To access a sub-menu, press 3.
The use of this menu is similar to the use of advanced
functions menu. Available functions takes place with
value table 4-3.
Table4 3- date and HR function menu list
5.4.4 Sleep function
The Sleep Function is displayed only if the heater is fired up or in ignition step. The
auto shutdown time may be set: Off is selected to disable the function, else the available
values may be browsed, starting from the minute decade which follows the current time
(e.g., if the current time is 3:43 p.m., the first usable value will be 3:50 p.m.), up to the
maximum extent of 23 hours and 50 minutes after the current time. Every time the keys
+ (key #4) or - (key #2) are pressed, the shutdown time is changed by 10 minutes
(increment or decrement) steps. By pressing the button Ok (key #3) the new value is
confirmed and the display reverts to the previous screen (steady, unflashing).
The display returns to the previous screen without confirming the new value by
pressing the esc key (key #3). By pressing the On/Off key (key #5) the display will then
return to the START screen without confirming the new value.
If the saved value is other than Off, the screen START will display the corresponding
item.
5.4.5 Info Menu
The menu User Info includes a set of values and items related to the control system
operation and to some external components. All the displayed values cannot be
changed; by this way, on the top line of text won't be shown Set/Ok, but only esc.
On the bottom line the item name whose value is displayed will be shown.
The arrow keys allow the user to browse through the various menu items.
FUNCTİON
VALUE
Year
2014 - 2111
Month
01 - 12
Day number
1 - 31
Day
Monday - Sunday
Time
00 - 23
minute
00 - 59
23
5.4.6 Settings
Settings menu contains a number of data and images, such as the main menu. This
works as described for the main menu .
Function
Value
Language
IT–EN–FR–ES–DE–PT–NL-GR-TR
Eco mode
On / Off
Backlight
On – 1200” (10” steps)
Remote control
On / Off
° C - ° F
Auto/ °C/ °F (Part.6.4.7.2)
Combustion formulas
Hopper load (combustion bowl fuel loading)
Cleaning (running Chimney Fan) *
Pump activation **
Boiler Type
Table5-2- Setting menu list
*only visible heater off
**only visible heater off and hydro mod on
5.4.6.1 Hopper filling
"Hopper fill" option is only heating up menu appears in the closed position and benefit
the pellet feeder to fill the pelleting
Set (# 3) can be changed by pressing the button panel display
Esc (# 1) by pressing the screen returns to the previous screen, Arrow (# 3) by pressing
the function started. Esc (# 1) by pressing the previous screen is restored and the
function stops. Function is active, the On / Off (# 5) can be stopped by pressing the
button and the panel will return to the start screen.
5.4.6.2 Cleaning
"Cleaning" option (on the panel "Clean" appears) is only visible while running the
utility off the boiler and chimney fan manually.
Set (# 3) is pressed, a screen similar to the image displayed on the panel until 15. Esc (#
1) by pressing the screen returns to the previous screen, Arrow (# 3) by pressing the
function is initiated and approved. Again (# 3) by pressing the operation is stopped.
24
5.4.6.3 Pump Activation
"Pump enable" choice, boilers appear to be enabling position just off the panel at
the pump.
With this function the heating more quickly and with more water fills the operation
of the circulation pump is provided. At the same time easier way drain valve with air
bubbles ejected.
5.4.7 Technical Menu
This menu is intended for service purposes, and includes the setting of all the items
reserved for technical personnel only; accessing this menu is password protected
5.5 ALARMS
In such a case, the "START" (start) is inaccessible to screen and block heater status
can not be changed without removing the case.
Bottom line fault type and name of the
author, blink text in the middle of the top
line failure.
figuer5-17– ALARM screen 1
Press the power button can stop the breakdown sound. On / Off (# 5) key, you hold
your boiler will control more than 2 seconds alarm). After verification instructions, it
returns to the initial screen image exceeds the alarm.
figure5-18- ALARM screen 2
When the fault screen is displayed for 5 seconds by pressing the # 1 key to access the
main menu. From this menu, giving rise alarmed error corrected. Heater status can be
observed from this menu.
25
İnfo brief description of the problem
that occurs when pressing is seen on the
screen.
figure5-19– ALARM screen 3
" On the top line "info" instead of "ESC" appears, a brief description of the problem
that occurred in the bottom line of text on the display FAULT displayed. pressing Esc will
return to the previous screen. 60 seconds during the display returns to start another key
is pressed.
Code
Alarm Type
Information
A01
Ignition failed
Ignition failed to clean the combustion bowl,
and restart your boiler.
A02
Flame shut down
Make sure your boiler combustion mode
AUTO. Fill pellet tank.
A03
Pellet tank over-tempereature
See instruction manuel. turn off your boiler
again.
A04
plumes temperature is out of
range.
overheated chimney of your boiler, turn off
your boiler again. Inform your dealer.
A05
prosestat smoke alarm
in your boiler flue blockage or backflow
current. Resolve thes drawbacks.
A06
Combustion airflow alarm
Check braizer cleaning/ air intalke/chimney
A07
Door open
Check if door is locked
A08
Fumes exractor error
Call your Service.
A09
temperature sensor failure
Call your Service.
A10
failure in the igniter
igniter cord to make sure there is a gap or
crushed. Call your service.
A11
Pellet feeder error
Call your Service.
A13
Electronic mother board error
Call your Service.
A15
pellet level alarm
Check the pellet level
A16
Water pressure out of range
Restore the correct system pressure
A18
Water tank ovetemperature
See instruction manuel.
Table5-3- Alarm list
26
5.6 CHRONO (WEEKLY PROGRAM)
figure5-20– weekly program screen
Chrono run at specified boiler on and off. This function is performed by opening and
closing times set by the user.
Set of 6 different opening and closing times.
Chrono includes:
1. Enable opening and closing time is activated.
Activation activated when the boiler on and off at certain times kapanır.6 opening
and closing hours of the current one is not enabled chrono they are activated.
2. Install Profile: This choice benefits the installation of pre-defined opening and
closing times (Error! Reference source not found.).
3. Reset: Turn off all the time preset with this function is reset.
4. Programs 1-6: You must make the following settings for each program.
a. enable
b. Start
c. stop
d. Temperature
Crown Votes must be activated at least one of the 6 program before starting.
For example: Program 1 power adjustment.
Set the screen is done by pressing Chrono
Chrono enable access to screen and assess
key aspects of the program.
figure5-21– weekly program activation screen
next
27
e s c S e t
< P r o g 1 >
e s c O f f S e t
< S t a r t >
e s c 7 : 3 0 O k
- S t a r t +
e s c O f f S e t
< S t o p >
Program 1 Press Set to access the setup
menu.
You can change the start time by pressing
the Set.
figure5-22- Program screen
The desired start time using the buttons shown; set at 15 minute intervals
figure5-23- weekly program start time screen
for confirmation press OK.
figure5-54- weekly program start time setting
figure5-25- weekly program stop time setting
figure5-26- ambient temperature setting screen
After confirmation, one can return to the STOP menu. Start time and the stop time are
set in the same manner as confirmation.
figure5-27- water temperature setting screen
decreasing
increasing
Choose program
Adjust time
Confirm time
back
next
28
Choose day
Days Menu
Exit from days menu
After confirmation the air temperature 'arrow' scroll using the
keys. Here, set the room temperature setting is set.
The system uses it only began working in automatic mode. If the system is in
manual mode, this preference is not considered at this time. room temperature
setpoint as set opening and closing times will be set and approved.
figure5-26- levels of flame setting screen
After the approval avoid firing on the menu. The power level can be adjusted for specific
system used for the manual mode during ignition firing.
If the system does not consider the power level in the automatic mode. Start
stopping power level as set by the time set.
After the approval date, go to the menu.
The days of using the program set by the
user is determined.
figure5-7- days menu screen
figure5-8- the days will run weekly Schedule setting
screen
Installation on / off pattern occurs when the user can use the days of the week. History
menu to '' set '' can access. Up days of the week with the down button is selected and
approved.
On / off option (for Cycle 1) should check the operation of the heater the day of the
week. the same is done for the other days of the week after confirmation.
figure5-31- weekly program enable screen
Days setting
29
After approval exit the menu by pressing the escy. "Enable" is checked in the menu
with the help of e keys. After opening and closing one program can be activated. Go to
the first menu screen and enable selected to activate the chrono Chrono
figure5-329- weekly programs reset screen
Reset option will reset all the programs enabled with. Return to factory settings.
30
6. DIMENSIONS
GT-25
figure 8-1
31
GT-15
32
1- Front cover
2- Combustion chamber cover
3- Ashpit cover
4- Manometer
5- Top cover
6- Turbulator rods
7- Pellet tank covers
8- Chimney outlet
9- Pump
10- Service intervention cover
11- Mainboard cover
12- ON-OFF switch
13- Hot water outlet
14- Heat exchanger connection
15- PC connection module
33
1. Front cover
2. Combustion chamber cover
3. Ashpit cover
4. Manometer
5. Top cover
6. Turbulator rods
7. Pellet tank covers
8. Chimney outlet
9. Pump
10. Service intervention cover
11. Mainboard cover
12. ON-OFF switch
13. Hot water outlet
14. Heat exchanger connection
15. PC connection module
34
7. SAFETY DEVICES
1. ON-OFF switch
2. Pellet tank over temperature sensor
3. Boiler body temperature sensör
4. Smoke pressure switch
5. Safty valve
6. Closed expansion tank
7. Air prufier (automatic)
35
8. MAINTANENCE and CLEANING
All cleaning of your boiler, while your boiler is not lit (when cold case) and make
the elctrical connection closed position.
When the use of high quality pellet boiler can not be maintained at very
frequent intervals.
Maintenance and cleaning of the boiler according to the type of fuel used per
year for at least 2 (two) times must be made. Do not spray cleaning spray
painted parts or on the gaskets on the fire door.
• Do not flammable, explosive etc. when cleaning the boiler. Do not use
chemicals that could create a hazard.
figure 8-1
36
Turbulator Cleaning
1. The covers (1, 5, 4) must be closed while the turbilator cleaning is being.
2. Open the top cover, and you will see the tubilator rods. Move the turbilator rods up
and down. Again the the moves until the turbilators are cleaned.
3. Then open the front cover and ashpit cover(1,5).
4. Remove the aspit, clean it.
5. You must do the screws off in figure A. Then clean the ashes pouring from the
tubilator.
6. Close the part (A) and tighten the screws.
7. Then replace the aspit.
Combustion pot cleaning
When cleaning the combustion pot, make sure it is completely cold. Vacuum cleaners
can be used if there is cold ash. You must check the combustion pot daily.
37
9. PUMP WORKING
LED COLOUR
MEAN
DETAILED DESCRIPTION
solid green light
Normal operation
The pump is operating
normally.
Flashing green
operation
Air discharged
The pump is standby mode
(PWM version)
Pump will try to take the air
in the system for 10 minutes.
The pump then this process
will not work if the maximum
speed; by the user via the
switch should be set to the
desired value. The pump is in
standby mode.
(PWM verson)
Flashing red/green light
Unusul work
(Pomp is stop)
The pump has stopped
because of the problem.
After eliminating the
problem, pump self again
It starts operating.
Flashing red light
Pomp is stop.
by turning the pump Start
again. if After rebooting the
still flashing red If you see
light; replace pump with a
new one
No light
There is no power supply
Energy is not going to pump.
38
10. PROBLEMS- CAUSES- SOLUTIONS
PROBLEMS
POSSIBLE CAUSES
SOLUTIONS
Boiler does not start.
No power supply.
Check the main switch position ‘I’.
Blown fuse.
Check the fuse.
Blocked the pellet sensor.
Check the pellet sensor .
Pressure switch faulty
Check the water pressure
Water temperature probe
Check the water temperature probe.
When the boiler in
operation the temperature
is not increasing.
Combustion settings
Check the parameters.
Boiler can be dirty.
Clean the boiler.
Pellet quality
Use the quality pellet.
Boiler is going
condensation
Temperature setting
Increase the boiler temperature
Insufficient fuel consumtion
Check the technic parameters.
Circulation pump does not work.
Check the circulation pump
Radiators have air.
Remove the air in radiator.
The pellets are not fed
into combustion chamber
Empty pellet tank
Add the pellets in the pellet tank
Sawdust has blocked the feed screw
Control the helix
Faulty electronic board
Change the mainboard
Faulty gear motor
Change the pellet motor.
39
Boiler is shutting down
automaticly.
The pellet tank may be empty
Fill the pellet tank at the appropriate
The ashtray cover may be open
check the ashtray cover
Bad pellet quality
You must use qualiy pellet
Pellet flow may be low
Check the pellet flow
Combustion room may be dirty
Clean the combution room
Pressure switch faulty
Change the pressure switch
The boiler runs a few
minutes and then the
switches off
Start-up isn’t completed
Rerun the Start-up
Power cut
Wait the otomatic start
Smoke of the duct
Clean the smoke duct.
Temperature sensor problem
Check the temperature sensor
The smoke evacution
motor does not work
Faulty of motor
Check the motor
Mainboard faulty
Change the mainboard
Broken kontrol panel
Change kontrol panel
Boiler is not powered
Check the fuse.
Pellets accumulate in the
combustion pot
Insufficient cobustion air
Clean the combustion pot and check
that all the holes are clear.
40
In automatic mod the
boiler runs full-power.
Temperature probe problem
Check the temperature sensor.
Degree of temperature on thermostat
Set the degree of temperature
Boiler is working a few
minutes and then off
The ignition cycle is not completed.
There may be a temporary failure in the power
supply.
Ignition spark plug failure.
Temperature sensors are defective or damaged.
Smoke duct is clogged
Re-run the ignition cycle (turn off).
Check the conditions indicating a top.
Clean smoke duct.
Check and replace sensors as necessary.
Check the plug and replace if necessary.
41
Boiler fire in
self off and / or
the boiler stops
automatically.
The pellet hopper is empty
Fill the pellet hopper.
Pellet feeder does not work.
The pellet temperature
Close the door or replace with original spare parts.
Change to a type of pellet recommended by the
manufacturer.
Have you checked the fuel supply rate by the technical
service.
Guide to clear the combustion chamber as
indicated.
Clean the smoke duct.
Check if smoke duct is blocked.
sensor is malfunctioning
The door is not fully closed
Unsuitable pellets.
Low pellet ratio
Combustion chamber dirty.
Smoke outlet obstructed
Pressure switch cuts.Smoke extraction
motor failed.
Boiler does not
work.
Electrical failure or lack of
Make sure that the main switch in work position
The fuse has blown.
Change this fuse
Broken pressure switch
Change the pressure switch
passage of smoke out of the air or air ducts
disabled
Clean the smoke outlet and / or smoke duct.
42
The pellets are
stacked into the
combustion bowl,
cover glass gets dirty
very quickly and the
flames are burning
low.
comes insufficient combustion air.
Check that it is edible by the boiler room constantly
fresh air.
The pellets could not damp or
appropriate.
Smoke extractor engine may be
damaged.
Check the gutters clean and clear the air duct of the
combustion bowl.
Clean the Make a general cleaning of the combustion
chamber and smoke channel.
Check that the cover adheres wick.
Check that sits right on the location of the pellet
burning dish.
Change the type of pellets.
Replace the flue fan motor to the checks did not
work.
Chimney Smoke
evacuation fan
motor is not
running.
Furnaces electric welded may also be
problems.
Check the feeding phase and voltage electrocuted.
Fan motor may be damaged.
Replace if necessary to check the motor capacitor.
The electronic card may be defective.
The control panel can be broken.
Change the electronic motherboard.
Replace the control panel.
43
The display showed
any alarm condition.
Keys was inactive.
In any of the security elements
on the boiler to be entered
Overheating
Refer to the code description of the manual referring to the
code of the alarm condition.
On / off button while holding down the boiler's self-control
switches off the boiler if the error corrected the boiler goes
into shutdown. Alarm continues the error continues.
In case of extreme temperatures you expect to take the
boiler to cool off position. Then make a fire again.
Reduce water pressure by freeing the installation under 2
bars.
Fill the fuel tank.
Fuel may be exhausted.
Make sure the door is closed.
Door may be open
People who have re-ignition combustion by clearing the dish
you wait after closing off the boiler.
İgnition failed
44
11. SIGNIFICIANT INSTRUCTIONS for EFFECTIVE USING
• Please, clean the ash and dross in combustion pot before igniting the boiler.
• Please clean the inside and outside of the glazed models with the help of
cleaner.
• The insulated environment is recommended to use the boiler.
• This boilers product for internal places. If the boilers placed another places
there will be loss of energy and efficiency in or etc. Please do not installed the
boiler any outdoor open, moistured or idle places.
• 6 mm wood pellets to be used as fuel.
• Do not use the wet or softened pellet fuel.
• Do not put any other fuel into the pellet tank.
• Settings other than user settings (technical menu) must be replaced by the
service.
• Please press the shut-down button to close the stove when the stove is open
(do not take off the energy cable to turn off the stove).
• Pellets must be reloaded if pellets remains at a height of 20 cm below the fuel
tank.
• Fuel tank should not be loaded fully, 5 cm clearance should be left from the
top.
• The chimney installation must be done in accordance with the instructions.
• Annuel maintanence will make longer the life of the boiler.
• Settings except user settings should be changed by the service.
• Depending on the pellet quality boiler and chimney maintenance cleaning
must be made at least 2 (two) times per year.
45
12. SUGGESTION and FEEDBACK
• Please read the installation schema and userguide carefully.
• Please use wood pellet as fuel.
• Once a year, the boiler should be checked by the authorized boiler.
• Please do not run the boiler when the boilers door is open.
• In case of fire, please switch off the boilers and plug off, ventilate the room,
call the emergency fire, keep yourself safe.
• Please use suggested pellets fuels.
• Please follow the user instructions.
For any further question or claim, İFYIL TERMO İKLİMLENDİRME SAN. TİC.
LTD. ŞTİ. CONTACT INFO
Phone : +90 (362) 431 41 10 - 30
Fax : +90 (362) 432 80 43
E-Mail : info@ifyıl.com.tr
Adress : Hançerli Mah. 100. Yıl Bulvarı No: 37/A Samsun/TURKEY
THANK YOU FOR PREFERING İFYIL QUALITY...!
46
WARRANTY
T.C.
MINISTRY OF SCIENCE INDUSTRY
AND TECHNOLOGY
Directorate General of Consumer Protection
and
Market Surveillance
WARRANTY
In using this document; 4077 number Law on Consumer Protection and based on this
act put into effect Warranty application in accordance with Regulation on Principles,
T.C. Ministry of Science Industry and Technology, Consumer Protection of
Competition is permitted by the General Directorate.
COMPANY MANUFACTURER GENERAL DISTRIBUTION AND MARKETING
Title : İFYIL TERMO İKLİMLENDİRME SAN. TİC. LTD. ŞTİ.
Adress : Yeni Cami mah. 3. Cad. Kavak OSB Kavak/SAMSUN/TÜRKİYE
Brand : İFYIL
Model :
Serial Number :
Produced Date :
SELLER DEALERS FINAL CUSTOMER
Title : Name surname :
Adress : Adress :
Phone : Phone :
Seal : Signature :
47
WARRANTLY CONDITIONS
1. Warranty period is 2 (two) years starting from the sale date in comply with
operation warnings.
2. All spare parts of the boiler is under our warranty except glass and gray cast iron.
3. Boiler is to be out of warrant in case of any chimney problems.
4. Damages resulting from transport, external strikes(crash, break, scratch and
chemicals) are out of warranty.
5. During blackout, damages occuring due to the lack of power supply is out of
warranty.
6. If the pellet boilers are not above 50 ⁰ C, sweat (water drips) and drying out are
occurring in the internal bodys. Problems that may arise in this case are not
covered by the warranty.
7. The warranty does not apply if the radiator measurements are not used in boiler
models.
8. The repairement period is added to the warranty period if boiler is broken within
warranty. Maximum repair time is 30 days.
9. Problems due to high or low voltage or black out are out of warranty.
10. Any modification on boiler by unauthorized staff is out of warranty.
11. Boiler is to be out of warranty if installed at any outdoor open, moistured or idle
places.
12. In applications that do not meet the installation requirements and in the wrong
capacity selection, the product is out of warranty
13. The product is out of warranty if problems arise from foreign bodies being
thrown out of the pellet fuel to the pellet tank
Service Calls
For technical service calls, distributor should contact with IFYIL
regional sales representative.
Any right cannot be claimed due to the changes or modifications or
wrong use of spare parts. İFYIL original spare parts must be used for
any permitted change of spare part.
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