Technical data, approvals, accessories and further information at
www�ifm�com�
1.1 Explanation of symbols
Symbols
►Instruction
>Reaction, result
[…]Designation of keys, buttons or indications
→Cross-reference
Important note
Non-compliance may result in malfunction or interference�
Information
Supplementary note
2 Safety instructions
● Read this document before setting up the product and keep it during the entire
service life�
● The product must be suitable for the corresponding applications and
environmental conditions without any restrictions�
● Only use the product for its intended purpose (→ Functions and features).
● If the operating instructions or the technical data are not adhered to, personal
injury and/or damage to property may occur�
● The manufacturer assumes no liability or warranty for any consequences
caused by tampering with the product or incorrect use by the operator�
● Installation, electrical connection, set-up, operation and maintenance of the unit
must be carried out by qualified personnel authorised by the machine operator�
● Protect units and cables against damage�
● The design of the unit corresponds to protection class III (EN61010) except for
the terminal blocks� Protection against accidental contact (safety from finger
contact to IP 20) for qualified personnel is only ensured if the terminals have
been completely inserted� Therefore the unit must always be mounted in a
control cabinet of at least IP 54 which can only be opened using a tool�
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● For DC units the external 24 V DC supply must be generated and supplied
according to the requirements for safe extra-low voltage (SELV) since this
voltage is provided near the operating elements and at the terminals for the
supply of sensors without further protection measures�
3 Documentation
This documentation relates to the hardware and firmware status at the time of
editing this manual� The features of the devices are continuously developed further
and improved�
4 Functions and features
The devices have been designed for use in applications described in this manual
and the device-specific data sheets�
Adhere to the data indicated in the data sheets and in the manual� If the handling
specifications and safety instructions for configuration, installation and operation
indicated in the documentation are adhered to, the devices normally do not lead to
a danger for persons and objects�
5 Sensor functions
The diagnostic electronics has
– 2 analogue inputs
– 4 dynamic inputs
– 1 analogue or digital output
– 1 digital output
– 1 TCP/IP parameter setting interface
– 2 PROFINET IO ports
An analogue current signal (0/4…20 mA) or a pulse signal (HTL) can be
connected to the analogue inputs�
The analogue inputs can be used
– as trigger for measurements (e.g. rotational speed for vibration diagnostics)
– as trigger of a counter
– for process monitoring
Type VSA accelerometers can be connected to the dynamic inputs�
The dynamic inputs can be used for
– vibration monitoring
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– vibration diagnostics
– analysis of other dynamic signals
Alternatively, the dynamic inputs can also be used like an analogue input with an
analogue current signal (4...20 mA).
The hardware outputs can be configured as 2 x binary (NO/NC) or as 1 x analogue
(0/4…20 mA) and 1 x binary (NO/NC).
The outputs can be used for
– time-critical alarms (e.g. machine protection, response time up to 1 ms)
– alarm output
– analogue value output of values measured by the diagnostic electronics
The parameter setting interface (TCP/IP) is used for the communication between
the diagnostic electronics and a PC (e.g. VES004 parameter setting software).
The parameter setting interface can be used for
– parameter setting of the device
– online data monitoring
– reading the history memory
– firmware update
The PROFINET IO ports are used for the communication between the diagnostic
electronics and a PROFINET controller (e.g. PLC).
The PROFINET IO interface can be used for
– transferring the current measured values, limits and alarm states of the
diagnostic electronics to the PLC
– reading the counter readings of the diagnostic electronics
– writing rotational speeds and other values from the PLC to the diagnostic
electronics
– writing limits from the PLC to the diagnostic electronics
The device is not approved for safety-related tasks in the field of operator
protection�
5.1 Firmware
► Install the firmware to use all device functions�
Firmware and operating software → download area www.ifm.com
A description of all firmware parameters and their meaning → VES004 PC
software manual�
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5.2 Function description
With the device
– vibration monitoring (total vibration to ISO)
– condition monitoring (condition-based monitoring on the basis of vibration
in real time with a very fast reaction time up to 1 ms)
can be implemented�
Monitoring of up to 24 objects (indicators for different machine parts, vibration
characteristics or process values)
– dynamic values within the time range (e.g. v-RMS to ISO)
– dynamic values within the frequency range FFT or HFFT (e.g. imbalance or
rolling element bearing)
– process values (analogue signals) for current value above or below the limit
The device has an internal history memory (600,000 values) with real-time clock
and flexible memory interval per object. The memory is a ring memory (FIFO).
Up to 32 counters can be configured to measure the duration of exceeding the
limit and/or operating times�
The signals at the inputs are permanently picked up and continuously monitored
according to the set parameters�
With objects within the frequency range (imbalance, rolling element bearing ...) the
duplex mode is used for monitoring�
With objects within the time range (v-RMS, a-RMS and a-Peak) all 4 dynamic
inputs are monitored simultaneously and without interruption�
The two outputs OU1/2 can be used for alarms� The respective object states per
sensor are also indicated via the 4 sensor LEDs�
The system LED displays the operating status of the device�
Parameter setting of the monitoring tasks and alarming is effected by the VES004
software� The software allows to display and record the current measured values,
spectra and time signals (online data).
Via the Ethernet interface of the device networking is possible to visualise data
(measured values, alarm states ...) in other systems (e.g. SCADA, MES ....).
...) is exchanged between the diagnostic electronics and the PROFINET controller
via the PROFINET IO ports�
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6 Installation
► Mount the unit in a control cabinet with a protection rating of at least IP 54 to
ensure protection against accidental contact with dangerous contact voltages
and against atmospheric influence�
The control cabinet should be installed in accordance with local and national rules
and regulations�
► Mount the unit vertically on a DIN rail�
► Leave enough distance to neighbouring heat sources and between the unit and
the top or bottom of the control cabinet to enable air circulation and to avoid
excessive heating�
► Prevent the penetration of conductive or other dirt during installation and wiring�
When preparing for cable installation, the local conditions and the corresponding
mounting regulations are very important� Cables can be installed, for example, in
cable ducts or on cable bridges�
Data corruption and loss
A minimum distance between the cabling and possible sources of interference (e.g. machines, welding equipment, power lines) is defined in the applicable regulations and standards
these regulations and standards must be taken into account and observed�
Protect the bus cables from sources of electric/magnetic interference and
mechanical strain�
Observe the following guidelines regarding "electromagnetic compatibility"
(EMC) to keep mechanical risks and interference to a minimum.
� During system planning and installation,
6.1 Sources of interference
Signal cables and power supply lines should not be installed in parallel�
► If necessary, metal isolating segments should be placed between the power
supply lines and signal cables�
► During installation, all connector locking mechanisms (screws, coupling nuts)
must be firmly tightened in order to ensure the best possible contact between
shielding and ground� Before initial start-up, the ground or shielding connection
of cables must be checked for low-resistance continuity�
6.2 Cable routing in control cabinets
► Install network/bus cables in separate cable ducts or separate cable bundles�
► Where possible, do not install network/bus cables parallel to power supply
lines�
► Install network/bus cables at least 10 cm away from power lines�
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6.3 Installation instructions
Electrostatic discharge
The device contains components that can be damaged or destroyed by
electrostatic discharge�
► When handling the device, observe the necessary safety precautions against
electrostatic discharge (ESD) according to EN 61340-5-1 and IEC 61340-5-1.
► In order to dissipate electrostatic charges, the unit may only be operated on a
grounded DIN rail�
7 Electrical connection
The national and international regulations for the installation of electrical
equipment must be adhered to� Avoid contact with dangerous contact voltages�
► Disconnect power.
► Connect device, connection via COMBICON connectors (pre-mounted).
► To prevent negative effects on the functions caused by noise voltages, lay
sensor cables and load cables separately� Maximum length of the sensor cable:
250 m�
► Use a screened sensor cable�
The outputs are short-circuit proof and can be configured as either normally closed
or normally open�
In addition an analogue signal can be provided on output [OU 1] (0/4...20 mA) (e.g.
acceleration values).
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7.1 Wiring
Sensor 4
Sensor 3
Sensor 2
4
3
2
1
4
3
2
1
4
3
2
1
21
22
23
24
17
18
19
20
13
14
15
16
10
11
12
Supply L+ (24 V DC ±20 %)
1
Supply L- (GND)
2
OU 1: switch/analog
3
OU 2: switch
4
IN 1 (0/4...20 mA / pulse)
5
GND 1
6
7
IN 2 (0/4...20 mA / pulse)
GND 2
8
9
1
2
3
4
Sensor 1
Wiring of the sensors 1...4 (S1...S4) according to the connected unit
SensorVSAIEPE/VSP0���20 mA
S1S2S3S4
09162024BN: L+ (+ 9 V)not connected
10151923WH: signalIEPE +signal
11141822BU: GNDIEPE -GND
12131721BK: testnot connected
(n.c.)
(n.c.)
not connected
(n.c.)
not connected
(n.c.)
Terminal 1 supply L+
When using an IEPE input 24 V + 20%
(Integrated Electronics Piezo Electric)
The ground GND of the DC supply is directly connected to the ground GND
of the sensor supply� Therefore the SELV criteria have to be met for the DC
supply�
► Protect the supply voltage externally (max. 2 A).
7.2 Connection of the sensors
Adhere to the SELV criteria (safety extra-low voltage, circuit electrically isolated
from other circuits, ungrounded) when the sensors are connected so that no
dangerous contact voltages are applied to the sensor or transferred to the device�
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If the DC circuit is to be grounded (e.g. due to national regulations), the PELV
criteria must be adhered to (protective extra-low voltage, circuit electrically isolated
from other circuits).
Sensor and diagnostic electronics supply are not electrically isolated�
7.3 Ethernet connection
The RJ45 socket is used for the connection to the Ethernet� Ethernet cables can
be supplied as accessories, e�g�:
cross-over cable, 2 m, article no� EC2080
cross-over cable, 5 m, article no� E30112
8 PROFINET IO
8.1 Manufacturer and device information
Manufacturer
RequestParameter
Vendorifm electronic gmbh
Vendor ID0x0136
Device
NameVSE150
Device ID0x0B00
Order IDVSE150
PROFINET device typePROFINET IO device
Main familySensors
Product familyifm electronic
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8.2 PROFINET IO device description
RequestParameter
Device descriptionlike GSDML file
File nameGSDML-V2�32-IFM-VSE150-20170424�xml
File nameGSDML-V2�31-IFM-VSE150-20170424�xml
(to be used with Step7 without support of the medium
redundancy)
This file is not certified by PNO (PROFINET organisa
tion).
The file name can differ in the date �����20170424�xml�
The IO data to be transferred is selected via the VES004 PC software� After
respective parameter setting of the requested input and output data the
PROFINET IO data model is created flexibly and transferred to the device
via writing the parameter set�The created data model is then available in the
respective IO controller (see "Parameter setting").
Input (PLC)
SourceTypeSizeUse
Analogue inputs (DC)
<input name>Real4 bytesValue of the signal connected
External inputs
<input name>Real 4 bytesValue of the external input (External_xx)
Objects
Time domain
<object name>
ValueReal4 bytesObject value in SI unit (m/s², m/s)
StateByte1 byte(Alarm) state of the object
12
to the analogue input (IN1, IN2)
0: OK
1: warning alarm
2: damage alarm
3: inactive
4: error (description: see Error)
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Frequency domain
<object name>
ErrorWord2 bytesError code for object state
Rotational
speed
Reference
value
Warning
alarm
Damage
alarm
Base lineReal4 bytesLimits - base line in SI unit
ValueReal4 bytesObject value in SI unit (m/s², m/s, m)
StateByte1 byte(Alarm) state of the object
ErrorWord2 bytesError code for object state
Rotational
speed
Reference
value
Real4 bytesTrigger - rotational speed
Real4 bytesTrigger - reference value
Real4 bytesLimits - warning alarm (relative)
Real4 bytesLimits - damage alarm (relative)
Real4 bytesTrigger - rotational speed
Real4 bytesTrigger - reference value
Hex0000: no error
Hex0001: internal error
Hex0002: calculation error
Hex0004: speed out of range
Hex0008: speed unstable
Hex0010: invalid base line
Hex0020: invalid reference value (1)
Hex0040: invalid reference value (2)
Hex0100: deactivated by signal weighting
Hex0200: reference value out of range
Hex1000: warning alarm
Hex2000: damage alarm
Hex8000: object inactive (by variant)
(m/s², m/s)
0: OK
1: warning alarm
2: damage alarm
3: inactive
4: error (description: see Error)
Hex0000: no error
Hex0001: internal error
Hex0002: calculation error
Hex0004: speed out of range
Hex0008: speed unstable
Hex0010: invalid base line
Hex0020: invalid reference value (1)
Hex0040: invalid reference value (2)
Hex0100: deactivated by signal weighting
Hex0200: reference value out of range
Hex1000: warning alarm
Hex2000: damage alarm
Hex8000: object inactive (by variant)
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Counter
Alarms
General
Upper/lower limit monitor
<object name>
<counter name>DINT4 bytesCounter value (in seconds)
<alarm name>Byte1 byteAlarm state (0, 1)
VariantByte1 byteCurrent variant (0...31)
System modeByte1 byteSystem mode:
Warning
alarm
Damage
alarm
Base lineReal4 bytesLimits - base line in SI unit (m/s², m/s, m)
ValueReal4 bytesObject value in SI unit (m/s², m/s, m)
StateByte1 byte(Alarm) state of the object
ErrorWord2 bytesError code for object state
Rotational
speed
Reference
value
Warning
alarm
Damage
alarm
Real4 bytesLimits - warning alarm (relative)
Real4 bytesLimits - damage alarm (relative)
0: OK
1: warning alarm
2: damage alarm
3: inactive
4: error (description: see Error)
Hex0000: no error
Hex0001: internal error
Hex0002: calculation error
Hex0004: speed out of range
Hex0008: speed unstable
Hex0010: invalid base line
Hex0020: invalid reference value (1)
Hex0040: invalid reference value (2)
Hex0100: deactivated by signal weighting
Hex0200: reference value out of range
Hex1000: warning alarm
Hex2000: damage alarm
Hex8000: object inactive (by variant)
Set counter IDByte1 byteSet ID (1...32) of the counter
Set counter valueDINT4 bytesSet value of the counter selected with the
ID (in seconds)
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8.5 PROFINET IO functions
The following chapters 8�5�1���8�5�3 describe the supported PROFINET IO
functions� Functions not listed are not supported�
8.5.1 I&M functions
The PROFINET IO device supports identification & maintenance functions (I&M).
The general identification & maintenance functions 0���3 can be read via slot 0�
RequestParameter
I&M 0Device identification (only read access)
I&M 1���3Extended device identification (read and write access)
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I&M 0
I&M dataAccess / data typeDefault values
MANUFACTURER_IDRead / 2 bytes0x136
ORDER_IDRead / 20 bytesVSE150
SERIAL_NUMBERRead / 16 bytesDefined in the product process
HARDWARE_REVISIONRead / 2 bytesCorresponds to the hardware
SOFTWARE_REVISIONRead / 4 bytesCorresponds to the firmware
REVISION_COUNTERRead / 2 bytes0x0001
PROFILE_IDRead / 2 bytes0x0000
PROFILE_SPECIFIC_TYPERead / 2 bytes0x0000
IM_VERSIONRead / 2 bytes0x0101
IM_SUPPORTEDRead / 2 bytes0x000E
revision of the device
revision of the device
I&M 1
I&M dataAccess / data typeDefault values
TAG_FUNCTIONRead/write / 32 bytesBlank
TAG_LOCATIONRead/write / 22 bytesBlank
I&M 2
I&M dataAccess / data typeDefault values
INSTALLATION_DATERead/write / 16 bytesBlank
RESERVEDRead/write / 38 bytes0x00
I&M 3
I&M dataAccess / data typeDefault values
DESCRIPTORRead/write / 54 bytesBlank
8.5.2 Shared Device
The device supports the Shared Device function� It allows two controllers to
simultaneously set up a cyclical connection to the device�
RequestParameter
Shared DeviceYes
Max� number
of PROFINET IO controllers
16
– 2 controllers on input module
access to output module is always exclusive
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8.5.3 Reset to factory
The device supports the Reset to factory function� This function supports the reset
(factory setting) of the following parameters of the PROFNET IO device by the
PROFINET IO controller�
RequestParameter
Reset to factoryYes
Reset data – IP address
– Netmask
– Gateway
– I&M data
8.6 PROFINET IO protocols
8.6.1 SNMP - Simple Network Management Protocol
RequestParameter
SNMPYes
DescriptionSimple Network Management Protocol
A UDP-based communication protocol (User Datagram Protocol) for
maintenance and monitoring of network components�
PROFINET uses this protocol for example for creating topology information�
8.6.2 LLDP - Link Layer Discovery Protocol
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RequestParameter
LLDPYes
DescriptionLink Layer Discovery Protocol
The LLDP is a manufacturer-independent layer-2 protocol specified to
IEEE 802�1AB standard� It contains information about network topology
and devices used for administration and error diagnostics�The informa
tion collected via LLDP is stored in an MIB (Management Information
Base). The data in the MIB can be read by SNMP (Simple Network
Management Protocol), for example.
8.6.3 MRP - Media Redundancy Protocol
RequestParameter
MRPYes
DescriptionMedia Redundancy Protocol
Protocol to implement media redundancy� Implements the selection in
case a transmission medium fails�
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8.6.4 DCP - Discovery and Conguration Protocol
RequestParameter
DCPYes
DescriptionDiscovery and Configuration Protocol
DCP distributes the addresses and names of the individual participants
in a PROFINET IO system� DCP allows, for example, to assign the IP
addresses by means of the symbolic name�
The connectionless DCE/RPC protocol is used for reading and writing
data and reading diagnostics�
8.6.6 PTCP – Precision Transparent Clock Protocol
RequestParameter
PTCPYes
DescriptionPrecision Transparent Clock Protocol
Protocol for time synchronisation with IRT (Isochronous Real Time).
8.7 Behaviour if parameter set is changed
Writing of the parameter set (even without changes) or changing the system
mode of the diagnostic unit to "set-up" triggers an initialisation (reboot) of the
fieldbus module.The connection of the PLC (master / controller / supervisor) to the
diagnostic unit is interrupted� It depends on the programming of the PLC how a
connection loss is handled� The LED behaviour is described in chapter 12�
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9 Delivery status / Factory settings
On delivery there are the following factory settings:
IP settings of the parameter setting interface
RequestParameter
Parameter setNone
Host nameNo name assigned
IP address192�168�0�1
TCP/IP port3321
Subnet mask255�255�255�0
Default gateway192�168�0�244
MAC addressDefined in the product process
IP settings PROFINET IO interface
RequestParameter
PROFINET IO device nameNo name assigned
IP addressNo IP address assigned
Subnet maskNo subnet mask assigned
Default gatewayNo default gateway assigned
Device designationVSE150
Device ID0x0B00
MAC addressDefined in the product process
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10 Parameter setting
The device parameters are set exclusively via the VES004 PC software� All
parameters of the configured application are bundled in a parameter set and
transferred to the device�
For a detailed description of all parameters and possible configurations we refer
you to the VES004 software manual�
The parameters of the PROFINET IO device are set via the PROFINET IO
controller configuration tool� Integrate the corresponding GSDML file of the device
into the respective software tool (STEP 7/ hardware config. ...).
11 Firmware update
The firmware can only be updated via the VES PC software� Only the firmware of
the entire device can be updated�
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12 Operating and display elements
LED 1
LED 2
LED 3
LED 4
LED 5
1
1: Config: TCP/IP, IP address 192.168.0.1 (factory setting), parameter setting and data interface (e.g.
VES004)
2: IE 1: PROFINET IO
3: IE 2: PROFINET IO
2
3
LED 7
LED 6
LED 1 for sensor 1... LED 4 for sensor 4
Green on Sensor connected and configured
Green flashingSensor is configured;
Yellow onWarning alarm
Red on Damage alarm
Green/yellow flashing alternatelyTeach process active
Yellow/red flashing alternatelyNo parameter set loaded
LED 5 for system
Green on
Yellow on
Green/yellow flashing alternatelyMonitoring not possible, faulty parameter set
Green/red flashing alternatelySystem error, EEPROM faulty, other states
20
type VSA: sensor is not connected or faulty
type IEPE: sensor not connected
System OK,
monitoring running
System OK,
no monitoring due to parameter setting,
self-test or FFT mode
Error in the system, device function restricted
Page 21
LED 6 bus error (BF) and LED 7 status error (SF)
LED 6 (BF)LED 7 (SF)Description
OffOffParameter set and PROFINET IO settings must be written
Green onOffA PROFINET controller has established an active connection
to the PROFINET IO device
Orange onOrange onFirmware image is loaded to the RAM via VES004
Green on Orange onFirmware image is written to the flash
Green on Green on Firmware image was successfully written to the flash
Orange briefly onOffParameter set was successful transferred
RedOffNo or faulty PROFINET IO communication
OffOrange flashingPROFINET IO device detection active
Red flashingOffFaulty PROFINET IO module configuration
(e�g� parameter setting of the input/output modules of the
device differ from parameter setting in the controller)
13 Maintenance, disposal
The unit is maintenance-free�
► Dispose of the device including the battery in accordance with the national
environmental regulations�
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