IFM Electronic VSE150 Device Manual

Device manual
Diagnostic electronics
with PROFINET-IO interface
for vibration sensors
VSE150
UK
80257046/00 03/2019
1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�1 Explanation of symbols � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
3 Documentation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
4 Functions and features� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
5 Sensor functions� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
5�1 Firmware � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6 5�2 Function description � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
6 Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
6�1 Sources of interference � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8 6�2 Cable routing in control cabinets � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8 6�3 Installation instructions� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
7 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
7�1 Wiring � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10 7�2 Connection of the sensors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10 7�3 Ethernet connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
8 PROFINET IO� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
8�1 Manufacturer and device information� � � � � � � � � � � � � � � � � � � � � � � � � � � � �11 8�2 PROFINET IO device description� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11 8�3 PROFINET IO characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12 8�4 PROFINET IO data model � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12 8�5 PROFINET IO functions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
8�5�1 I&M functions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15 8�5�2 Shared Device � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16 8�5�3 Reset to factory � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
8�6 PROFINET IO protocols� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
8�6�1 SNMP - Simple Network Management Protocol � � � � � � � � � � � � � � � 17 8�6�2 LLDP - Link Layer Discovery Protocol � � � � � � � � � � � � � � � � � � � � � � � 17 8�6�3 MRP - Media Redundancy Protocol� � � � � � � � � � � � � � � � � � � � � � � � � 17 8�6�4 DCP - Discovery and Configuration Protocol � � � � � � � � � � � � � � � � � � 18 8�6�5 DCE/RPC – Distributed Computing Environment Remote Procedure
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
8�6�6 PTCP – Precision Transparent Clock Protocol � � � � � � � � � � � � � � � � 18
8�7 Behaviour if parameter set is changed� � � � � � � � � � � � � � � � � � � � � � � � � � � 18
9 Delivery status / Factory settings � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
10 Parameter setting � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
11 Firmware update� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
12 Operating and display elements� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20
13 Maintenance, disposal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21
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1 Preliminary note

Technical data, approvals, accessories and further information at www�ifm�com�

1.1 Explanation of symbols

Symbols
Instruction
> Reaction, result
[…] Designation of keys, buttons or indications
Cross-reference
Important note Non-compliance may result in malfunction or interference�
Information Supplementary note

2 Safety instructions

Read this document before setting up the product and keep it during the entire service life�
The product must be suitable for the corresponding applications and environmental conditions without any restrictions�
● Only use the product for its intended purpose (→ Functions and features).
If the operating instructions or the technical data are not adhered to, personal
injury and/or damage to property may occur�
The manufacturer assumes no liability or warranty for any consequences caused by tampering with the product or incorrect use by the operator�
Installation, electrical connection, set-up, operation and maintenance of the unit must be carried out by qualified personnel authorised by the machine operator�
Protect units and cables against damage�
● The design of the unit corresponds to protection class III (EN61010) except for
the terminal blocks� Protection against accidental contact (safety from finger
contact to IP 20) for qualified personnel is only ensured if the terminals have
been completely inserted� Therefore the unit must always be mounted in a control cabinet of at least IP 54 which can only be opened using a tool�
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For DC units the external 24 V DC supply must be generated and supplied according to the requirements for safe extra-low voltage (SELV) since this
voltage is provided near the operating elements and at the terminals for the supply of sensors without further protection measures�

3 Documentation

This documentation relates to the hardware and firmware status at the time of editing this manual� The features of the devices are continuously developed further and improved�

4 Functions and features

The devices have been designed for use in applications described in this manual and the device-specific data sheets�
Adhere to the data indicated in the data sheets and in the manual� If the handling specifications and safety instructions for configuration, installation and operation indicated in the documentation are adhered to, the devices normally do not lead to a danger for persons and objects�

5 Sensor functions

The diagnostic electronics has
– 2 analogue inputs
– 4 dynamic inputs
– 1 analogue or digital output
– 1 digital output
– 1 TCP/IP parameter setting interface
– 2 PROFINET IO ports
An analogue current signal (0/4…20 mA) or a pulse signal (HTL) can be
connected to the analogue inputs�
The analogue inputs can be used
as trigger for measurements (e.g. rotational speed for vibration diagnostics)
– as trigger of a counter
– for process monitoring
Type VSA accelerometers can be connected to the dynamic inputs�
The dynamic inputs can be used for
– vibration monitoring
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– vibration diagnostics
– analysis of other dynamic signals
Alternatively, the dynamic inputs can also be used like an analogue input with an
analogue current signal (4...20 mA).
The hardware outputs can be configured as 2 x binary (NO/NC) or as 1 x analogue (0/4…20 mA) and 1 x binary (NO/NC).
The outputs can be used for
time-critical alarms (e.g. machine protection, response time up to 1 ms)
– alarm output
– analogue value output of values measured by the diagnostic electronics
The parameter setting interface (TCP/IP) is used for the communication between the diagnostic electronics and a PC (e.g. VES004 parameter setting software).
The parameter setting interface can be used for
– parameter setting of the device
– online data monitoring
– reading the history memory
– firmware update
The PROFINET IO ports are used for the communication between the diagnostic
electronics and a PROFINET controller (e.g. PLC).
The PROFINET IO interface can be used for
– transferring the current measured values, limits and alarm states of the
diagnostic electronics to the PLC
– reading the counter readings of the diagnostic electronics
– writing rotational speeds and other values from the PLC to the diagnostic
electronics
– writing limits from the PLC to the diagnostic electronics
The device is not approved for safety-related tasks in the field of operator protection�

5.1 Firmware

Install the firmware to use all device functions�
Firmware and operating software → download area www.ifm.com
A description of all firmware parameters and their meaning → VES004 PC
software manual�
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5.2 Function description

With the device
vibration monitoring (total vibration to ISO)
– condition monitoring (condition-based monitoring on the basis of vibration
characteristics)
– machine protection/process monitoring (monitoring vibration characteristics
in real time with a very fast reaction time up to 1 ms)
can be implemented�
Monitoring of up to 24 objects (indicators for different machine parts, vibration
characteristics or process values)
dynamic values within the time range (e.g. v-RMS to ISO)
dynamic values within the frequency range FFT or HFFT (e.g. imbalance or
rolling element bearing)
– process values (analogue signals) for current value above or below the limit
The device has an internal history memory (600,000 values) with real-time clock and flexible memory interval per object. The memory is a ring memory (FIFO).
Up to 32 counters can be configured to measure the duration of exceeding the limit and/or operating times�
The signals at the inputs are permanently picked up and continuously monitored according to the set parameters�
With objects within the frequency range (imbalance, rolling element bearing ...) the
duplex mode is used for monitoring�
With objects within the time range (v-RMS, a-RMS and a-Peak) all 4 dynamic
inputs are monitored simultaneously and without interruption�
The two outputs OU1/2 can be used for alarms� The respective object states per sensor are also indicated via the 4 sensor LEDs�
The system LED displays the operating status of the device�
Parameter setting of the monitoring tasks and alarming is effected by the VES004 software� The software allows to display and record the current measured values,
spectra and time signals (online data).
Via the Ethernet interface of the device networking is possible to visualise data
(measured values, alarm states ...) in other systems (e.g. SCADA, MES ....).
Data (e�g� measured values, alarm states, limits, rotational speeds, timer readings,
...) is exchanged between the diagnostic electronics and the PROFINET controller
via the PROFINET IO ports�
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