IFM Electronic O1D102 Operating Instructions Manual

Operating instructions

Optical distance sensor

O1D102

80262529 / 00 03 / 2017

Content

1 Preliminary note �� 4

1�1 Symbols used ��4 1�2 Warning signs used ��4

2 Safety instructions ��4

3 Functions and features ��6

3�1 Applications ��6

4 Functions ��6

4�1 Output function hysteresis ��6 4�2 Output function window ��6 4�3 Analogue output function ��6 4�4 Switch off the laser ��6

5 Installation��7

5�1 Installation conditions ��7 5�2 Mounting accessories �� 7

6 Electrical connection �� 8

6�1 Operation with IO-Link master �� 8

7 Operating and display elements ��9

8 Menu �� 10

8�1 Menu structure �� 10 8�2 Explanation of the menu �� 11

9 Operating modes ��13

9�1 Run mode ��13 9�2 Display mode �� 13 9�3 Object reflectivity ��13 9�4 Programming mode ��13

10 Parameter setting ��14

10�1 Parameter setting in general ��14

10�1�1 Setting of the parameter value ��14 10�1�2 Change from menu level 1 to menu level 2 �� 15 10�1�3 Electronic lock ��15

10�2 Configuration of the basic settings ��16

10�2�1 Selection of the display unit �� 16

10�2�2 Setting of the display ��16 10�2�3 Configuration of OUT1 ��16 10�2�4 Hysteresis function ��17 10�2�5 Setting of the switch point for hysteresis function OUT1 �� 18 10�2�6 Window function ��18 10�2�7 Setting of the switch points for window function OUT1 ��19 10�2�8 Configuration of OUT1 ��20 10�2�9 Setting of the switch point for hysteresis function OUT2 �� 20 10�2�10 Setting of the switch points for window function OUT2 ��20 10�2�11 Scaling of the measuring range (analogue output) �� 20

10�3 Teach mode ��22

10�3�1 Setting of the sampling rate �� 22 10�3�2 Setting of the repeatability ��22 10�3�3 Table repeatability and accuracy ��22

10�4 Extended functions ��23

10�4�1 Setting of the time delay for switching outputs ��23 10�4�2 Setting of the damping of the measured signal ��23 10�4�3 Reset of all parameters to factory setting ��23 10�4�4 Display of the software version number ��23

11 IO-Link ��24

11�1 General information ��24 11�2 Device-specific information �� 24 11�3 Parameter setting tools �� 24 11�4 Extended functions ��24 11�5 Teach function �� 24

11�5�1 Object reflectivity ��24

12 Set-up / operation ��24

12�1 Fault indication ��25

13 Maintenance, repair and disposal �� 26

14 Scale drawing ��26

15 Factory setting ��27

1 Preliminary note

1.1 Symbols used

► Instruction > Reaction, result […] Designation of pushbuttons, buttons or indications → Cross-reference

Important note Non-compliance can result in malfunctions or interference�

Information Supplementary note�

1.2 Warning signs used

WARNING

Warning of serious personal injury� Death or serious irreversible injuries may result�

2 Safety instructions

• Please read this document prior to set-up of the unit� Ensure that the product is suitable for your application without any restrictions�

• Improper or non-intended use may lead to malfunctions of the unit or to unwanted effects in your application� That is why installation, electrical connection, set-up, operation and maintenance of the unit must only be carried out by qualified personnel authorised by the machine operator�

• In case of malfunction of the unit please contact the manufacturer� If the unit is tampered with and/or modified, any liability and warranty is excluded�

WARNING

Visible laser light; laser protection class 2�

Use of controls or adjustments other than those specified herein may result in hazardous radiation exposure� Damage to the retina is possible�

► Do not stare into the laser beam! ► Apply the enclosed labels (laser warning) in the immediate vicinity of the unit� ► Adhere to the caution and warning notes on the product label� ► Use the enclosed label for the power supply cable�

Label for supply cable

Product label

3 Functions and features

The unit is used as an optical distance sensor�

3.1 Applications

• The optical distance sensor measures distances between 0�2 and 3�5 m�

• It has a background suppression at > 3�5��4 m�

• The measured value is shown in a 10-segment display�

• According to the set output functions 2 output signals can be generated�

• O1D102: Certification 21 CFR PART 1040

The distance between the sensor and the background must be limited to max� 4 m by the customer� Otherwise the measured value may be

ambiguous. → 5.1 Installation conditions

4 Functions

4.1 Output function hysteresis

The hysteresis keeps the switching state of the output stable if the measured value varies about the sensing range� Both outputs (OUT1 and OUT2) can be set

as hysteresis function. → 10.2.4 Hysteresis function

4.2 Output function window

The window function enables the monitoring of a defined acceptable range� Both

outputs (OUT1 and OUT2) can be set as window function. → 10.2.6 Window function

4.3 Analogue output function

The sensor can also output an analogue signal on output 2 (OUT2) which is proportional

to the distance. → 10.2.11 Scaling of the measuring range (analogue output).

4.4 Switch off the laser

For safety and maintenance purposes the laser of the unit can be temporarily switched off via the input on pin 5�

Input signal at pin 5 Laser Low / not connected On High Off

5 Installation

5.1 Installation conditions

► Install the unit so that the object to be detected is within a measuring range of

0�2��3�5 m�

The unambiguity range of the sensor is fixed to 4 m� Objects within a range > 3�5…4 m are suppressed�

Reflecting objects in the direct beam path of the sensor - also in the range > 4 m – are to be avoided by the customer� Otherwise the measured values may be ambiguous�

5.2 Mounting accessories

The unit is supplied without mounting accessories�

Examples of mounting accessories Art. no.

Protective cover O1D E21133 Mounting set E2D101 + E20938 + E20951 E21079 Mounting set O1D (for rod mounting Ø 12 mm) E2D101 Mounting rod straight Ø 12 mm / M10 E20938 Mounting set O1D (for rod mounting Ø 14 mm) E2D111 Mounting rod straight Ø 14 mm / M12 E20939 Fixture for mounting and fine adjustment of O1D laser units

(rod or free-standing; depending on the clamp)

E1D100

Example mounting:

1: Mounting set for Ø 12 mm rod

art� no� E2D101

2: Mounting rod straight Ø 12 mm / M10

art� no� E20938

6 Electrical connection

The unit must be connected by a qualified electrician�

► The national and international regulations for the installation of electrical

equipment must be adhered to�

► Ensure voltage supply according to EN 50178, SELV, PELV�

O1D102: cULus, Supply Class 2

► Disconnect power� ► Connect the unit as follows:

O1D102 PNP

2: Out 2 4: Out 1

Core colours of ifm sockets: 1 = BN (brown), 2 = WH (white), 3 = BU (blue), 4 = BK (black), 5 = GR (grey)�

6.1 Operation with IO-Link master

The unit is compatible with IO-Link master port class A (type A)�

For operation with IO-Link master port class B (type B) observe the following: As a standard, the unit is not compatible with master port class B (type B)�

Pin 2 (OU2) and pin 5 (IN1) are used for manufacturer-specific functions� That means that the main supply voltage of the unit and the additional voltage supply (master port class B on pins 2/5) are not electrically isolated�

With the following configurations the unit can be used with master port class B:

• Connect unit and IO-Link master via 3 wires: Connect pins 1, 3 and 4 of the unit with the IO-Link master (do not connect pins 2 and 5)�

• Connect unit and IO-Link master via 4 wires: Deactivate pin 2 (OU2) via IOLink (setting OU2 = "off") and connect pins 1, 2, 3 and 4 of the unit with the IO-Link master (do not connect pin 5)�

7 Operating and display elements

1: 4 x LED green Lighting LED = power and set display unit (mm, m, inch) 2: 4 x LED yellow

(two not connected)

Indication of the switching status; lights, if the corresponding output is switched�

3: 4-digit

alphanumeric display

Indication of the measured distance, the parameters and parameter values�

4: Programming

button [SET]

Setting of the parameter values (scrolling by holding pressed; incrementally by pressing once)�

5: Programming

button [MODE/ENTER]

Selection of the parameters and acknowledgement of the parameter values�

+ 18 hidden pages

IFM Electronic O1D102 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual