IFM Electronic GM705S Original Operating Instructions

Original operating instructions

Fail-safe inductive sensor
GM705S
UK
704241 / 03 04 / 2010

Contents

1 Preliminary note ���������������������������������������������������������������������������������������������������3
2 Safety instructions �����������������������������������������������������������������������������������������������4
8�1 Activate adjustment mode ���������������������������������������������������������������������������10
8�2 Determine the enable zone �������������������������������������������������������������������������10
8�3 End adjustment mode ���������������������������������������������������������������������������������� 11 9 Operation �����������������������������������������������������������������������������������������������������������12
9�1 Switching state of the outputs ����������������������������������������������������������������������12
9�1�1 The safe state �������������������������������������������������������������������������������������12 9�1�2 The switched state ������������������������������������������������������������������������������12 9�1�3 Output characteristics �������������������������������������������������������������������������12 9�1�4 Cross faults �����������������������������������������������������������������������������������������12
9�2 Operating mode �������������������������������������������������������������������������������������������13
9�2�1 Delayed switching of the LED �������������������������������������������������������������13
9�2�2 Switching of the LED without delay ����������������������������������������������������14 9�3 Response times �������������������������������������������������������������������������������������������14 9�4 LED display �������������������������������������������������������������������������������������������������15
10 Scale drawing ��������������������������������������������������������������������������������������������������16 11 Technical data ��������������������������������������������������������������������������������������������������16 12 Troubleshooting �����������������������������������������������������������������������������������������������19
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13 Maintenance, repair and disposal ��������������������������������������������������������������������19 14 Approvals / standards ��������������������������������������������������������������������������������������20 15 Terms and abbreviations ����������������������������������������������������������������������������������21

1  Preliminary note

The instructions are part of the unit� They are intended for authorised persons according to the EMC and Low Voltage Directive and safety regulations� The instructions contain information about the correct handling of the product� Read the instructions before use to familiarise yourself with operating conditions, installation and operation� Adhere to the safety instructions�

1.1  Explanation of symbols

UK
Request for action
LED on
LED off
LED flashes
LED flashes quickly
Important note
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2  Safety instructions

Follow the operating instructions�
Improper use may result in malfunctions of the unit� This can lead to personal injury and/or damage to property during operation of the machine� For this reason note all remarks on installation and handling given in these instructions� Also adhere to the safety instructions for the operation of the whole installation�
In case of non-observance of notes or standards, specially when tampering with and/or modifying the unit, any liability and warranty is excluded�
The unit must be installed, connected and put into operation by a qualified electrician trained in safety technology�
The applicable technical standards for the corresponding application must be complied with�
For installation the requirements according to EN 60204 must be observed�
In case of malfunction of the unit please contact the manufacturer� Tampering with the unit is not allowed�
Disconnect the unit externally before handling it� Also disconnect any independently supplied relay load circuits�
After setup the system has to be subjected to a complete function check�
Use the unit only in specified environmental conditions (→ 11 Technical data)� In case of special operating conditions please contact the manufacturer�
Use only as described below (→ 4 Functions and features)�

2.1  Safety-related requirements regarding the application

It must be ensured that the safety requirements of the respective application correspond to the requirements stated in these instructions�
Observe the following requirements:
► Take measures to avoid metallic objects being placed on the sensing face
intentionally or unintentionally�
► Adhere to EN 1088 for interlocking devices associated with guards� ► Adhere to the specified operating conditions (→ 11 Technical data)� Use of
the sensor in the vicinity of chemical and biological media as well as ionising radiation is not permitted�
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► Adhere to the principle of normally closed operation for all external safety
circuits connected to the system�
► In case of faults within the fail-safe sensor which result in the defined safe
state: take measures to maintain the safe state when the complete control system continues to be operated�
► Replace damaged units�

3  Items supplied

1 fail-safe sensor GM705S with premounted angle bracket, 1 Allen key for fixing the fail-safe sensor onto the angle bracket, 1 operating instructions GM705S, ident number 704241�
If one of the above-mentioned components is missing or damaged, please contact one of the ifm branch offices�
UK

4  Functions and features

The fail-safe inductive sensor GM705S detects metal without contact� Safety function SF: The safe state (output stage switched off; logic "0") is achieved
when undamping greater than or equal to the safe switch-off distance sar (→ 11 Technical data)� Also observe the notes on installation of the sensor (→ 6 Installation)�
The fail-safe sensor conforms to the category 4 according to EN 954-1 (valid until 31 December 2011), Performance Level e according to EN ISO 13849-1:2008 as well as to the requirements SIL 3 to IEC 61508 and meets SILcl 3 to IEC 62061�
The unit corresponds to the classification I2C40SP2 to IEC 60947-5-2 for non­flush installation (→ 6 Installation)�
The fail-safe inductive sensor has been certified by TÜVNord�
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5  Function

mm
fail-safe sensor
2x LED: Signal (yellow); power (green)
close range
enable zone
safe switch-off distance s
 
target
ar

5.1  Enable zone

The outputs (OSSD) are only enabled when a damping target is present in the enable zone� Outside this enable zone the outputs remain switched off�
If damped with a standard target plate of 60 x 60 x 1 mm made of FE360 (= mild steel) and non-flush installation to IEC 60947-5-2, the enable zone is in the range of ≤ 4 ��� ≥ 20 mm�
The safe switch-off distance sar is > 45 mm� The enable zone is different if damping elements which deviate from the standard
target plate in terms of material, form and size are used� Enable zone for other materials*:
Material Enable zone
stainless steel 2�0���17�6 [mm] AIMg3G22 0���9�6 [mm] AI 99 % 0���8�6 [mm] CuZn37 0���10�0 [mm] copper 0���7�0 [mm]
* Typical values for damping with a reference target of 60 x 60 x 1 mm and non-flush installation to IEC 60947-5-2 at an ambient temperature of 20°C�
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5.2  Protection against simple defeating

The fail-safe sensor reacts to metal objects, e�g� the frame of a security door� Other metal objects that are not intended to enable the sensor must not be allowed to enable the fail-safe sensor, either intentionally or unintentionally�
► Take measures to prevent metal objects, except the designated target,
from being placed on the sensing face or in the enable zone intentionally or unintentionally�
In addition, the sensor has the following switching characteristics to make simple defeating of its safety function more difficult:
1� By slowly introducing a metallic object into the enable zone, the outputs are
immediately switched, but displayed by the LED with a delay of approx� 3 s (→ 9�2�1 Delayed switching of the LED)� By doing so, the object is generally in the close range before the LED indication is lit� The technical instructions concerning the restart of the installation must be observed�
2� If the metal object remains in the close zone for over approx� 2 s, the outputs
are completely disabled and no longer enabled in case of damping in the enable zone� If the object stays in the close range for longer than approx� 5 s,
UK
the adjustment mode is activated (→ 8�1 Activate adjustment mode)� Release of the enable zone can be carried out
• by undamping (> 45 mm) for over 2 s
• or by power off (→ 8�3 End adjustment mode)�
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