IFM Electronic CR2012 Device Manual

Device manual
CabinetModule
Input/output module
CR2012
UK
80269926 / 00 01 / 2018
CabinetModule CR2012
1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
3 Functions and features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
3�1 CAN communication� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
4 Mounting� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
4�1 Mounting location � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 4�2 Fixing � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6 4�3 Cooling � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
5 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
5�1 Connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7 5�2 Fuses � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
6 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
6�1 PLC configuration in CODESYS 2�3 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8 6�2 PLC configuration in CODESYS 3�5 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
6�2�1 Heartbeat configuration � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9 6�2�2 SyncMonitoring � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
6�3 Electronic Data Sheet� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
7 Parameter setting � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
7�1 Automatic saving � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11 7�2 Restoring the factory setting� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11 7�3 Communication profiles; Idx 1000 to 1FFF � � � � � � � � � � � � � � � � � � � � � � � 12 7�4 Manufacturer-specific profiles; Idx 2000 to 6FFF � � � � � � � � � � � � � � � � � � � 13 7�5 EMCY objects� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14 7�6 Boot-up message � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
8 Technical data� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
8�1 Dimensions, mechanics, electronics � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15 8�2 Connecting, operating and display elements � � � � � � � � � � � � � � � � � � � � � � 16 8�3 Characteristics of the inputs/outputs, test standards and regulations � � � 17 8�4 Wiring � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
9 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
10 Approvals/standards � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
11 Anhang / Appendix Objektverzeichnis / Object directory� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20
11�1 Communication profiles; Idx 1000 to 1FFF� � � � � � � � � � � � � � � � � � � � � � � 20 11�2 Manufacturer-specific profiles; Idx 2000 to 6FFF � � � � � � � � � � � � � � � � � � 25
This device manual applies to devices as from the production status CR2012AH
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CabinetModule CR2012

1 Preliminary note

Technische Daten, Zulassungen, Zubehör und weitere Informationen unter www�ifm�com�

1.1 Symbols used

Instruction > Reaction, result […] Designation of keys, buttons or indications Cross-reference
Important note Non-compliance may result in malfunction or interference�
Information Supplementary note
UK
WARNING
Warning of serious personal injury� Death or serious irreversible injuries may result�
CAUTION
Warning of personal injury� Slight reversible injuries may result�
NOTE
Warning of damage to property�

2 Safety instructions

This description is part of the unit� It contains texts and drawings concerning the correct handling of the module and must be read before installation or use�
Observe the information of the description� Non-observance of the notes, operati­on which is not in accordance with use as prescribed below, wrong installation or handling can result in serious harm concerning the safety of persons and plant�
The instructions are for authorised persons according to the EMC and low voltage guidelines� The unit must be installed and commissioned by a skilled electrician (programmer or service technician)� The device may only be installed, connected and commissioned by qualified personnel�
Disconnect the device externally before doing any work on it� If necessary, also
disconnect separately supplied output load circuits�
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CabinetModule CR2012
If the unit is not supplied by the mobile on-board system (12/24 V battery operati­on) it must be ensured that the external voltage is generated and supplied accor­ding to the criteria for safety extra-low voltage (SELV) as this is supplied without further measures to the connected controller, the sensors, and the actuators�
The wiring of all signals in connection with the SELV circuit of the unit must also comply with the SELV criteria (safe extra-low voltage, safe electrical separation from other electric circuits)�
If the supplied SELV voltage has an external connection to ground (SELV beco­mes PELV) the responsibility lies with the user and the respective national regu­lations for installation must be complied with� All statements in these operating instructions refer to the unit the SELV voltage of which is not grounded�
The terminals may only be supplied with the signals indicated in the technical data or on the unit label and only the approved accessories of ifm electronic gmbh may be connected�
The unit can be operated within a wide temperature range according to the tech­nical specification indicated below� Due to the additional self-heating the housing walls can have high perceptible temperatures when touched in hot environments�
In case of malfunctions or uncertainties please contact the manufacturer� Tampering with the unit can lead to considerable risks for the safety of persons and plant� It is not permitted and leads to the exclusion of any liability and warranty claims�

3 Functions and features

The device enables decentralised evaluation of sensor signals and decentralised triggering of actuators and proportional valves�
WARNING
The device is not approved for safety tasks with respect to the protection of persons�

3.1 CAN communication

The device supports binary/analogue inputs/outputs and is therefore classified in the device class “I/O module” to CiA DS 401�
As regards the input/output functions, the device can be configured and it sup- ports the following functions:
– analogue inputs – binary inputs – binary outputs – PWM outputs
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CabinetModule CR2012
There are 1 server SDO and 4 default PDOs according to CiA DS 401�The PDO mapping can be changed (dynamic PDO mapping)� The default identifiers are assigned according to the “predefined connection set”�
The COB IDs of the PDOs as well as the transmission type (synch/asynch) of the individual PDOs can be configured�
The device expects a synch object� The CAN identifier of the synch object can be configured�
The device supports “node guarding” and “heartbeat”� The “guard time”, the “life time factor” and the “heartbeat time” can be configured�
The device generates an emergency object� The COB ID of the EMCY object can be configured�
The device stores the last error� The error code of the corresponding emer- gency object is stored�
The device supports a reset function, i�e� the assignment of the parameters to the factory default settings on request� Factory default settings (→ 7.3 Communication profiles; Idx 1000 to 1FFF) and
(→ 7.4 Manufacturer-specific profiles; Idx 2000 to 6FFF)

4 Mounting

4.1 Mounting location

► The device is to be mounted in a dry and enclosed environment (e�g� control
panel of the driver‘s cab, separate control boxes, etc�)�
UK
ATTENTION
The housing must not be exposed to any torsion forces or mechanical stress�
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CabinetModule CR2012

4.2 Fixing

► Fix the device using 2 M4 x L screws via transversely arranged bore holes�
Tighten the screws alternately crosswise�
– Tightening torque: 1�5 Nm – Mounting position: as required – Hole dimensions: (→ 8.1 Dimensions, mechanics, electronics)

4.3 Cooling

► As the internal heating of the electronics is conducted away via the housing,
ensure sufficient heat dissipation�
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CabinetModule CR2012
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5 Electrical connection

5.1 Connectors

The supply cables and inputs/outputs are connected via AMP crimp connectors on the front of the device�
UK
Pin connection (→ 8.4 Wiring)
You can find more information about the available connector accessories at: www�ifm�com → Data sheet direct → CR2012 → Accessories

5.2 Fuses

► To protect the whole system (wiring and device) the individual electric circuits
must be protected with max� 8 A�
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CabinetModule CR2012

6 Set-up

6.1 PLC configuration in CODESYS 2.3

Parameter setting of the device functions and of the CAN interface is directly done from the application programmed with CODESYS 2�3� To do so, the „Electronic Data Sheet“ (EDS) is integrated via the CODESYS PLC configuration�
CODESYS dialogue „PLC configuration“ (example)
For a description of the setting and application of the „PLC configuration“ dialogue see the CODESY manual and the CODESYS online help�
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CabinetModule CR2012

6.2 PLC configuration in CODESYS 3.5

The „Electronic Data Sheet“ (EDS) is installed in the [Device Repository]� Proceed as follows in the main menu:
► Click on [Tools] / [Device Repository]�
► Select [Fieldbuses] / [CiA CANopen] / [CiA Remote Device] and click on [In-
stall]�
► Select EDS file and click on [Open]�
> In CODESYS 3�5 the devices are integrated as CiA remote devices in the de-
vice tree under a [CANopen_Manager] element�
The CANopen communication is configured via the CODESYS configuration editor�
6.2.1 Heartbeat conguration
The function [Reset Node] must be activated on the tab [General] so that the device applies the parameters set for heartbeat monitoring of the CANopen Manager�
UK
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