IFM Electronic CR1200, CR1201 Installation Instructions Manual

Installation instructions

Process and dialogue module

PDM360 NG-12

CR1200
CR1201

80221591 / 00 04 / 2017

UK

Process and dialogue module PDM360 NG-12

2

Contents

1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�2 Warning signs used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

2�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�2 Target group � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�3 Electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�4 Tampering with the device � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�5 Electromagnetic compatibility� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

3 Functions and features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

3�1 Application example � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
3�2 Overview of the common characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � 7
3�3 Distinctive features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7

4 Installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

4�1 Mounting accessories� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�2 General installation instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

4�2�1 Locator for mounting accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�2�2 Orientation of the device with panel and surface mounting � � � � � � � � 9
4�2�3 Photoelectric sensor � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
4�2�4 Protective film for the touch screen (CR1201) � � � � � � � � � � � � � � � � � � 9

4�3 Panel mounting with installation kit � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10

4�3�1 Panel cut-out � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
4�3�2 Mounting steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11

4�4 Surface mounting with RAM® mount system � � � � � � � � � � � � � � � � � � � � � � 12

4�4�1 Mounting steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12

5 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

5�1 Connection accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5�2 General wiring information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

5�2�1 Cover all unused connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5�3 Operating voltage and fuses � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�4 Ground connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�5 Ethernet interface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14

5�5�1 Ethernet cameras� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�6 Analogue video inputs � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�7 USB interfaces � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15

5�7�1 USB connection via M12 connector� � � � � � � � � � � � � � � � � � � � � � � � � 15

5�7�2 Short-circuit protection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16

5�7�3 USB connection behind the service cover � � � � � � � � � � � � � � � � � � � � 16

6 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17

6�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
6�2 First steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
6�3 Set-up� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17

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Process and dialogue module PDM360 NG-12

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6�4 Required documentation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18

7 Technical data� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19

7�1 CR1200 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
7�2 CR1201 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24

8 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29

8�1 Battery change � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29
8�2 Cleaning the display surface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29
8�3 Cleaning the housing surface� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30
8�4 Repair� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30
8�5 Disposal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30

9 Approvals/standards � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30

This document is the original instructions�

Licences and trademarks

All trademarks and company names are subject to the copyright of the respective companies�

Process and dialogue module PDM360 NG-12

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1 Preliminary note

This document applies to devices of the type "PDM360 NG-12"� These instructions
are an integral part of the device�

This document is intended for specialists� These specialists are people who are
qualified by their appropriate training and their experience to see risks and to
avoid possible hazards that may be caused during operation or maintenance of
the device� The document contains information about the correct handling of the
device�

Read this document before use to familiarise yourself with operating conditions,
installation and operation� Keep this document during the entire duration of use of
the device�

Adhere to the safety instructions�

1.1 Symbols used

► Instruction
> Reaction, result
[…] Designation of keys, buttons or indications
→ Cross-reference

Important note

Non-compliance may result in malfunction or interference�

Information

Supplementary note

1.2 Warning signs used

WARNING

Warning of serious personal injury�
Death or serious irreversible injuries may result�

CAUTION

Warning of personal injury�
Slight reversible injuries may result�

NOTE

Warning of damage to property�

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2 Safety instructions

2.1 General

These instructions contain texts and figures concerning the correct handling of the
device and must be read before installation or use�

Observe the operating instructions� Non-observance of the instructions, operation
which is not in accordance with use as prescribed below, wrong installation or
incorrect handling can seriously affect the safety of operators and machinery�

2.2 Target group

These instructions are intended for authorised persons according to the EMC and
low-voltage directives� The device must only be installed, connected and put into
operation by a qualified electrician�

2.3 Electrical connection

Disconnect the device externally before handling it� If necessary, also disconnect
any independently supplied output load circuits�

If the device is not supplied by the mobile on-board system (12/24 V battery
operation), it must be ensured that the external voltage is generated and supplied
according to the criteria for safety extra-low voltage (SELV) as this voltage is
supplied without further measures to the connected controller, the sensors and the
actuators�

The wiring of all signals in connection with the SELV circuit of the device must also
comply with the SELV criteria (safety extra-low voltage, safe electrical isolation
from other electric circuits)�

If the supplied SELV voltage is externally grounded (SELV becomes PELV), the
responsibility lies with the user and the respective national installation regulations
must be complied with� All statements in this document refer to the device the
SELV voltage of which is not grounded�

The connections may only be supplied with the signals indicated in the technical
data and/or on the device label and only the approved accessories of ifm
electronic gmbh may be connected�

2.4 Tampering with the device

In case of malfunctions or uncertainties please contact the manufacturer� Any
tampering with the device can seriously affect the safety of operators and
machinery� This is not permitted and leads to the exclusion of any liability and
warranty claims�

2.5 Electromagnetic compatibility

This is a class A product� It can cause radio interference in domestic areas� In this
case the operator is requested to take appropriate measures�

Process and dialogue module PDM360 NG-12

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3 Functions and features

The PDM360 NG-12 process and dialogue module is a programmable graphic
display for controlling, parameter-setting and operation of mobile machines and
plants�

Communication with other system components, e�g� decentralised I/O modules, is
handled via a CAN interface using the CANopen protocol�

For service purposes, additional interfaces such as Ethernet, USB or 3 further
CAN interfaces are available� Together with the Linux operating system they form
a universal platform for networking and communication with other CAN devices,
networks or PCs�

WARNING

The PDM360 NG-12 process and dialogue module is not approved for any
personnel related safety tasks�

3.1 Application example

Network of 4 Ethernet cameras with one PDM360 NG-12

1� PDM360 NG-12 (e�g� CR1200)
2� Ethernet switch (e�g� EC2095)
3� Ethernet cameras (e�g� 4 x O2M11x)

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3.2 Overview of the common characteristics

● 12�1" colour display

● Programmable backlit function keys

● Closed metal housing suitable for panel mounting and surface mounting

outside or in the cabin

● Freely programmable to IEC 61131-3 with target visualisation

● 32-bit controller and Embedded Linux operating system

● CAN interfaces with CANopen and SAE J 1939 protocol�

● Ethernet and USB interfaces

● Multi-function input (digital/analogue)

● Switching output (digital)

3.3 Distinctive features

CR1200 CR1201

Function keys (number) 13 13

Encoder − −

Navigation keys ● ●

Analogue video input ● ●

Touch screen − ●*

● = available

*) Protective film for the touch screen supplied with the unit

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4 Installation

4.1 Mounting accessories

The device is supplied without mounting accessories�
Depending on the intended location and type of mounting the following mounting
accessories are available:

● EC2117, installation kit for panel mounting

● EC1410��EC1414, RAM® mount system for surface mounting

You can find more information about the available accessories at:

www.ifm.com → Data sheet search → e.g. CR1200 → Accessories

4.2 General installation instructions

4.2.1 Locator for mounting accessories

The back of the unit has been prepared for fixing the mounting accessories�

38,1

303

M5M5

30

200

1: 4 x M5
2: 4 x M5

for mounting frame
for RAM® mount system

1: type labels
2: ventilation ducts

NOTE

A pressure compensation element is located under the type label� Use of elastic
materials to seal or close the associated ventilation ducts may cause damage to
the device�

► Do not use any sealing materials in the area around the ventilation ducts�

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4.2.2 Orientation of the device with panel and surface mounting

Horizontal orientation for panel and surface
mounting

4.2.3 Photoelectric sensor

The device is equipped with a light sensor� It is used for automatic brightness
adaptation of the display and the operating elements to the ambient brightness�

1: Photoelectric sensor

► Do not cover up the light sensor by construction measures�

4.2.4 Protective lm for the touch screen (CR1201)

The unit is designed for use in harsh conditions in mobile machines�
Nevertheless, the integrated glass touch screen cannot be used under all
operating conditions�

Therefore, a protective film (type CR120x) is supplied that can be applied to the
front glass before the unit is put into operation� It supplies additional protection
for the touch screen in case of increased strain of the surface�

We recommend a timely replacement of the protective film in cases of
damage or heavy wear� Further protective films can be purchased at
www�Schutzfolien24�com by indicating the type of unit CR120x�

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4.3 Panel mounting with installation kit

The installation kit enables horizontal, vertical or overhead mounting of the device
in a panel cut-out�

This type of installation is suited for materials with a thickness from 1 to 10 mm�

The M5 hexagon nuts, washers, M5 set screws and adhesive damping strips are
supplied with the installation kit�

Fixing profiles of the installation kit Dialogue module with mounted installation kit

Only insert the fixing profiles from the installation kit in combination with the

damping strips�

4.3.1 Panel cut-out

► Make a cut-out�

235

314

175

294

Radii: R5
Tolerances: ± 0�5 mm

Panel cut-out

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4.3.2 Mounting steps

► Attach damping strips to the device�

Damping strips Attached damping strips

► Screw the set screws into the M5 thread on the back of the device�

(→ 4.2.1 Locator for mounting accessories)

Select the set screws in accordance with the panel thickness�

Panel thickness Set screws

1���5 mm M5 x 35

> 5���10 mm M5 x 40

► Insert the device into the cut-out�
► Screw the fixing profiles to the back of the device�

Tightening torque of the M5 hexagon nuts: 5

±0�5

Nm

A

Mounting principle

1: M5 hexagon nuts, washers and fixing profiles
2: Panel cut-out
3: Dialogue module with attached damping strips

and tightened set screws

Installation depth A = device depth (approx. 53 mm)

The fixing profiles and set screws from the
installation kit do not protrude from the device�

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4.4 Surface mounting with RAM® mount system

Using the RAM® mount components, available as accessories, the dialogue
module can be used as a firmly mounted desktop unit� Two balls allow a variable
orientation of the unit�

RAM® mount components

1: Mounting arm with fastening screw
2: Mounting plate with ball

dialogue module with mounted RAM mount system

4.4.1 Mounting steps

► Screw the mounting plate onto an even surface�

38 (1,5")

56

62

6

38,1

30

5,3

Mounting plate with ball Hole dimensions

Tightening torque: 5

±0�5

Nm

► Screw the second mounting plate to the back of the device�

Usable M5 thread depth: ≤ 8 mm
Tightening torque M5: 5

±0�5

Nm

► Slightly loosen the fastening screw of the mounting arm�
► Place the mounting arm onto the balls and tighten the fastening screw�

You can find more information about the available RAM® mount components at:

www.ifm.com → Data sheet search → e.g. CR1200 → Accessories

UK

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5 Electrical connection

5.1 Connection accessories

You can find more information about the available accessories at:
www.ifm.com → Data sheet search → e.g. CR1200 → Accessories
or

www.ifm.com → Products → Accessories → Connection technology

5.2 General wiring information

Wiring of the M12 connectors (→ 7 Technical data)

1: Supply, input/output
2: CAN1
3: USB
4: Ethernet
5: CAN2
6: CAN3/4
7: Analogue video input
8: N/A

M12 connectors (back of the unit)

NOTE

Wrong connection may cause damage to the device�

► Observe the safety instructions�

NOTE

The short-circuit / reverse polarity protection of the device applies to the
operating voltage connections� A short circuit between operating voltage
(+24 V DC) and CAN_GND damage the device�

► Basically all supply and signal cables must be laid separately�
► Lay supply and signal cables away from the device using the shortest possible

route�

► All connected cables must be provided with a strain relief�

5.2.1 Cover all unused connectors

NOTE

Moisture penetrating through unused or unprotected connectors may destroy the
device�

► Cover unused connectors with protective caps�

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5.3 Operating voltage and fuses

► To protect the device use fuses for the operating voltages�

Description Potential Connector 1 Fuse

Operating voltage
terminal 30

10…32 V DC
positive directly from the battery

pin 1 max� 5 A

Operating voltage
terminal 15

10…32 V DC
connected positive from the ignition-starter switch

pin 5 max� 5 A

Terminal designation to DIN 72552

5.4 Ground connection

► To ensure the protection of the device against electrical interference, the

housing must be connected to GND (e�g� to the ground of the vehicle)�

► Ensure a well-conductive connection�

5.5 Ethernet interface

► Use a shielded CAT5 cable�

STP, shielded twisted pair, to EIA/TIA-568�
Max� length 25 m

The max� cable length depends for example on the bus topology, the

selected operating mode (10/100 Mbits/s) or the quality of the connectors�

► Use screened connector housings and connect the screen of the Ethernet

cable to the connector housing�

► Do not lay the Ethernet cable in parallel to live cables�

Interference due to external influences

Faulty or insufficient radio interference suppressors in other electrical

equipment, such as inverters or generators, as well as voltage fluctuations

when switching on/off electric loads may lead to problems with the data

transmission�

5.5.1 Ethernet cameras

The device supports ifm Ethernet cameras (e�g� O2M110) firmware 5�1001 or
higher�
Network example (→ 3.1 Application example)

5.6 Analogue video inputs

► When using the analogue video inputs, please provide all connection cables

with ferrite sleeves�

Recommendation: Impedance 321 Ω (100 MHz)

The ferrite sleeves ensure CE/E1 conformity and suppress conducted

interference�

UK

Process and dialogue module PDM360 NG-12

15

5.7 USB interfaces

The USB interfaces are used for the temporary connection of an external

keyboard, a mouse or a USB memory stick�

They are not intended for actual operation�

► Remove the USB devices after their use�

5.7.1 USB connection via M12 connector

Wiring (→ 7 Technical data)

This USB interface is connected to a USB connector in the control panel or in the
dashboard�
It is used for the temporary connection of operating devices (USB mouse /
keyboard) and storage media (e�g� USB memory stick)�

≤ 3 m

USB connection via M12 connector

1: Dialogue module
2: USB connector, for example in the control panel or in the dashboard
3: USB keyboard, mouse or memory stick





 

Permanent connection: dialogue module – USB connector

► Use a prewired cable�

(e�g� art� no� EC2099, M12 connector, B-coded on USB socket, type A,
watertight, cable length 1�5 m, wires twisted and screened)

► Use only cables with twisted and screened wires for individual wiring�

Keep length "A" as short as possible and position the USB connector in
immediate vicinity to the dialogue module� The length "A" considerably
influences the quality of the USB data transmission�

Process and dialogue module PDM360 NG-12

16





Temporary connection: USB connector – USB device

► Use a connection cable with the designation "Full Speed/High Speed" (=

USB connection cable with twisted and screened cores)�

► Do not make a connection using several USB connection cables�
► Remove the connection cable after the programming or service works�

5.7.2 Short-circuit protection

NOTE

The USB interface (M12 connector) is not protected against short circuits with a
live wire outside the following voltage ranges:

–Data 0�3���3�6 V DC (3: pin 2)
+Data 0�3���3�6 V DC (3: pin 3)
ID 0�3���3�6 V DC (3: pin 4)

A short circuit will destruct the USB interface�

5.7.3 USB connection behind the service cover

► Remove the service cover on the back of the unit�

(2 pcs� M3 socket head screws)

► Connect the USB keyboard, mouse or memory stick with the USB interface�
► Remove the USB devices after their use and close the service cover again�

1: service cover
2: USB socket, type A

UK

Process and dialogue module PDM360 NG-12

17

6 Set-up

6.1 General

As delivered the device is prepared for programming with CODESYS version 2�3
or higher�

Factory setting:
IP address: 192�168�82�247
Subnet mask: 255�255�255�0

The user is responsible for the safe function of the application programs

which he created himself� If necessary, he must additionally carry out

an approval test by corresponding supervisory and test organisations

according to the national regulations�

6.2 First steps

► Connect the device to the notebook/PC via the Ethernet interface�
► Switch on the notebook/PC; check the IP settings of the notebook/PC and

change them if necessary�

Internet protocol: TCP/IP
IP address: 192�168�82�xxx (except for �247, s�a�)
Subnet mask: 255�255�255�0
Gateway IP address: 192�168�100�1

► Switch on the operating voltage to the dialogue module�

> Shortly after switch-on of the unit the start image is shown for approx� 10 to 15

seconds�
During this time booting is running in the background�
After booting the set-up program opens automatically�

6.3 Set-up

The set-up allows the setting of the device parameters�

The menu items are selected using the function keys or via a connected USB
keyboard�

Function keys USB keyboard Description

Left SELECT TAB Select menu item

SAVE F3 Save entries

Right UP Arrow up Increase value or variable

DOWN Arrow down Decrease value or variable

ENTER ENTER Open selected menu item

EXIT ESC Leave set-up

Leave menu item
Entries will not be saved

Process and dialogue module PDM360 NG-12

18

After leaving the setup a project can be loaded�

Libraries (�lib) are available for the use of the operating elements, interfaces
and other internal functions of the device� They have to be integrated into the
application program�

6.4 Required documentation

In addition to the CODESYS programming system, the following documents are
required for programming and set-up of the device:

● Programming manual CODESYS V2�3

(alternatively as online help)

● System manual PDM360 NG-12

(alternatively as online help)

The manuals can be downloaded from the internet:

www.ifm.com → Data sheet search → e.g. CR1200 → More information

CODESYS and PDM360 NG-12 online help:

www.ifm.com → Service → Download → Control systems*

*) Download area with registration

UK

Process and dialogue module PDM360 NG-12

19

7 Technical data

7.1 CR1200

Control systems

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1200 / page 1

CR1200

52,6

1,5

8

14,9

42,7

324

245

247,4

185

LED

Process and dialogue module

PDM360 NG-12

12�1" colour screen

13 freely programmable

backlit function keys

Rocker switch with pushbutton

Analogue video input

1 output / 1 input

10���32 V DC

Technical data Programmable graphic display for controlling, parameter-setting and

operation of mobile machines and plants

Display

Display TFT LCD colour screen

Format 4:3, 245�8 x 184�3 mm, 12�1" diagonal

Resolution 1024 x 768 pixels

Alignment horizontal

Surface glass, anti-refl ective (coating) based on the principle of optical interference

Colours 262�144 (18 bits)

Background illumination LED (life cycle ≥ 50,000 h)

Brightness ≥ 500 cd/m², typically 600 cd/m²

(adjustable 10���100 %, increments 1 %)

Contrast ratio ≥ 500:1, typically 700:1

Character sets can be uploaded individually and is freely scalable

preinstalled: ifm ISO fonts with vehicle-specifi c symbols, Arial, Courier

Touch screen –

Mechanical data

Mounting variants panel mounting with mounting frame

surface mounting with RAM

®

mount system

(mounting accessories not included)

Dimensions (W x H x D) 324 x 245 x 62 mm

Cutout for panel mounting (W x H) 315

±1

x 235 ±1 mm, corner radius R10 mm

Housing material die-cast aluminium housing, powder coating (RAL 9005)

Pushbuttons 13 function keys (silicone keyboard) with tactile feedback

freely programmable (softkey function)

life cycle ≥ 1,000,000 activations

Navigation keys cursor function (up, down, left, right) with tactile feedback and with

central mechanical pushbutton

life cycle ≥ 1,000,000 activations

Background illumination operating
elements

LED (brightness adjustable 0���100%, individual control)

Protection rating IP 67 (with mounted connectors and/or protective caps)

Operating temperature -30���65° C

Storage temperature -30���80° C

Weight approx� 2�8 kg

Process and dialogue module PDM360 NG-12

20

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1200 / page 2

CR1200 Technical data

Control systems

Electrical data

Operating voltage 10���32 V DC

Overvoltage detection
Overvoltage switch-off
Undervoltage detection
Undervoltage shutdown
Accuracy
Short-circuit protection / reverse
polarity protection

if U

B

< 32 V

if U

B

> 34 V (hysteresis 1 V, i�e� switch-on again at UB < 33 V)

if U

B

< 10 V

if U

B

< 8 V (hysteresis 1 V, i�e� switch-on again at UB > 9 V)

3 % FS

electronic

Current consumption approx� 750 mA (without external load at 24 V DC)

Processor MPC5121, 32 bits, 400 MHz

Memory (total) 256 Mbyte RAM / 128 Mbyte fl ash / 1 Gbyte internal mass storage

Memory allocation see system manual PDM360 NG-12

www.ifm.com → Data sheet search → CR1200 → More information

Interfaces

CAN 1���4 CAN interface 2�0 A/B, ISO 11898

50 Kbits/s���1 Mbit/s

CANopen, CiA DS 301 version 4, CiA DS 401 version 1�4

or SAE J 1939 or free protocol (Raw CAN)

max� current load VBB

C

≤ 400 mA (protected by multi fuse)

Ethernet transmission rate 10/100 Mbits/s

USB 2 x USB 2�0 full speed, transmission rate up to 12 Mbit/s

USB master operation (service and maintenance connection for keyboard, mouse etc�)

output current per interface ≤ 500 mA

Analogue video input 2 FBAS inputs, 1 Vss, 75 ohms (inputs selectable)

supported video standards: PAL and NTSC

cable length: ≤ 30 m

Input confi gurable

digital for positive / negative sensor signals

analogue 0���10, 0���32 V, 0���20 mA, ratiometric

Output digital, positive-switching (high side), supply via terminal 30

Input characteristics Resolution 8 bits

Accuracy ± 3 % FS

Current input 0���20 mA Input resistance 390 Ω

Input frequency 10 Hz

Voltage input 0���10 V Input resistance 65.6 kΩ

Input frequency 10 Hz

Voltage input 0���32 V Input resistance 50.7 kΩ

Input frequency 10 Hz

Voltage input ratiometric Input resistance 50.7 kΩ

Input frequency 10 Hz

Digital input Input resistance 3.2 kΩ

Input frequency 10 Hz

Switch-on level > 0�7 U

B

Switch-off level < 0�3 U

B

Output characteristics Switching voltage 10���32 V DC

Switching current ≤ 1 A

Free wheel diodes integrated

UK

Process and dialogue module PDM360 NG-12

21

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1200 / page 3

CR1200 Technical data

Control systems

Software/Programming

operating system Embedded Linux 2�6

Programming system CODESYS version 2�3 or CODESYS from version 3�5 SP8 (IEC 61131-3)

Graphic functions via integrated target visualisation

Other features

Acoustic signal output integrated buzzer, tone duration and pitch programmable

Temperature monitoring 2 integrated sensors for measuring the temperature inside the housing

Brightness adaptation light sensor in the front of the device to adapt the brightness of the display and the

operating elements

Clock / battery real-time clock (RTC), battery-buffered / CR2032 (3 V, 230 mAh)

Status LED RGB LED, colours and states programmable by means of the application software

Operating states (preset)

Colour Status Description

– permanently off no operating voltage

green 5 Hz boot process application

2 Hz application running (RUN) or set-up running

permanently on application has stopped (STOP) or no project

available

red 2 Hz application is running with an error (RUN with

error)

permanently on system error (fatal error), device is in reset

(e�g� internal voltage error)

red/orange 2 Hz colour

change

overtemperature/undertemperature, device is
in reset until temperature in normal range

orange 5 Hz boot process system recovery/update

2 Hz system recovery/update running

briefl y on system reset

Process and dialogue module PDM360 NG-12

22

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1200 / page 4

CR1200 Technical data

Control systems

Test standards and regulations

CE marking EN 61000-6-2 Electromagnetic compatibility (EMC)

Immunity

EN 61000-6-4 Electromagnetic compatibility (EMC)

Emission standard

E1 marking UN/ECE-R10 Emission standard

Immunity with 100 V/m
Analogue video input 30 V/m

Electrical tests ISO 7637-2 Pulse 1, severity level: IV; function state C

Pulse 2a, severity level: IV; function state A
Pulse 2b, severity level: IV; function state C
Pulse 3a, severity level: IV; function state A
Pulse 3b, severity level: IV; function state A
Pulse 4, severity level: IV; function state A
Pulse 5, severity level: III; function state C
Data valid for the 24 V system

Climatic tests EN 60068-2-30 Damp heat, cyclic

Upper temperature 55°C, number of cycles: 6

EN 60068-2-78 Damp heat, steady state

Test temperature 40°C / 93% RH,
Test duration: 21 days

EN 60068-2-52 Salt spray test

Severity level 3 (vehicle)

Mechanical tests ISO 16750-3 Test VII; Vibration, random

Mounting location: vehicle body

EN 60068-2-6 Vibration, sinusoidal

10���500 Hz; 0�72 mm/10 g; 10 cycles/axis

ISO 16750-3 Bumps

30 g/6 ms; 24,000 shocks

UK

Process and dialogue module PDM360 NG-12

23

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1200 / page 5

CR1200 Technical data

Control systems

Back of the unit

1 3 6 8

2 4 5 7

1: Service cover for USB connection, battery and watchdog reset
2: locator for the RAM

®

mount system

3: M12 connector (fig� shows max� number of connectors)

M12 connector

1 2, 5, 6, 7, 8 3 4

Connector
A-coded, 5 poles

Socket
A-coded, 5 poles

Socket
B-coded, 5 poles

Socket
D-coded, 4 poles









3

12

4

5

3

12

4





Wiring

(1) Supply, input/output (2) CAN1

1
2
3
4
5

10���32 V DC (terminal 30) (IN)
IN
GND

(terminal 31) (IN)
OUT
10���32 V DC (terminal 15) (IN)

1
2
3
4
5

screen
VBB

C

(OUT)
CAN1_GND (OUT)
CAN1_H
CAN1_L

(3) USB (4) Ethernet

1
2
3
4
5

+5 V DC

-Data
+Data
ID
GND

1
2
3
4

TxD+
RxD+
TxD­RxD-

housing = screen

(5) CAN2 (6) CAN3/4

1
2
3
4
5

screen
VBB

C

(OUT)
CAN2_GND (OUT)
CAN2_H
CAN2_L

1
2
3
4
5

CAN3_H
CAN3_L
CAN3/4_GND (OUT)
CAN4_H
CAN4_L

(7) analogue video input (8) N/A

1
2
3
4
5

screen
GND (video 2)
GND (video 1)
FBAS1 (video 1)
FBAS2 (video 2)

1
2
3
4
5

Process and dialogue module PDM360 NG-12

24

7.2 CR1201

Control systems

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1201 / page 1

CR1201

52,6

1,5

8

14,9

42,7

324

245

247,4

185

LED

Process and dialogue module

PDM360 NG-12

12�1" colour display, touch

screen

13 freely programmable

backlit function keys

Rocker switch with pushbutton

Analogue video input

1 output / 1 input

10���32 V DC

Technical data Programmable graphic display for controlling, parameter-setting and

operation of mobile machines and plants

Display

Display TFT LCD colour screen

Format 4:3, 245�8 x 184�3 mm, 12�1" diagonal

Resolution 1024 x 768 pixels

Alignment horizontal

Surface glass

Colours 262�144 (18 bits)

Background illumination LED (life cycle ≥ 50,000 h)

Brightness ≥ 500 cd/m², typically 600 cd/m²

(adjustable 10���100 %, increments 1 %)

Contrast ratio ≥ 500:1, typically 700:1

Character sets can be uploaded individually and is freely scalable

preinstalled: ifm ISO fonts with vehicle-specifi c symbols, Arial, Courier

Touch screen 5-wire, resistive

input tool: fi nger

Mechanical data

Mounting variants panel mounting with mounting frame

surface mounting with RAM

®

mount system

(mounting accessories not included)

Dimensions (W x H x D) 324 x 245 x 62 mm

Cutout for panel mounting (W x H) 315

±1

x 235 ±1 mm, corner radius R10 mm

Housing material die-cast aluminium housing, powder coating (RAL 9005)

Pushbuttons 13 function keys (silicone keyboard) with tactile feedback

freely programmable (softkey function)

life cycle ≥ 1,000,000 activations

Navigation keys cursor function (up, down, left, right) with tactile feedback and with

central mechanical pushbutton

life cycle ≥ 1,000,000 activations

Background illumination operating
elements

LED (brightness adjustable 0���100%, individual control)

Protection rating IP 67 (with mounted connectors and/or protective caps)

Operating temperature -30���65° C

Storage temperature -30���80° C

Weight approx� 2�8 kg

UK

Process and dialogue module PDM360 NG-12

25

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1201 / page 2

CR1201 Technical data

Control systems

Electrical data

Operating voltage 10���32 V DC

Overvoltage detection
Overvoltage switch-off
Undervoltage detection
Undervoltage shutdown
Accuracy
Short-circuit protection / reverse
polarity protection

if U

B

< 32 V

if U

B

> 34 V (hysteresis 1 V, i�e� switch-on again at UB < 33 V)

if U

B

< 10 V

if U

B

< 8 V (hysteresis 1 V, i�e� switch-on again at UB > 9 V)

3 % FS

electronic

Current consumption approx� 750 mA (without external load at 24 V DC)

Processor MPC5121, 32 bits, 400 MHz

Memory (total) 256 Mbyte RAM / 128 Mbyte fl ash / 1 Gbyte internal mass storage

Memory allocation see system manual PDM360 NG-12

www.ifm.com → Data sheet search → CR1201 → More information

Interfaces

CAN 1���4 CAN interface 2�0 A/B, ISO 11898

50 Kbits/s���1 Mbit/s

CANopen, CiA DS 301 version 4, CiA DS 401 version 1�4

or SAE J 1939 or free protocol (Raw CAN)

max� current load VBB

C

≤ 400 mA (protected by multi fuse)

Ethernet transmission rate 10/100 Mbits/s

USB 2 x USB 2�0 full speed, transmission rate up to 12 Mbit/s

USB master operation (service and maintenance connection for keyboard, mouse etc�)

output current per interface ≤ 500 mA

Analogue video input 2 FBAS inputs, 1 Vss, 75 ohms (inputs selectable)

supported video standards: PAL and NTSC

Cable length: ≤ 30 m

Input confi gurable

digital for positive / negative sensor signals

analogue 0���10, 0���32 V, 0���20 mA, ratiometric

Output digital, positive-switching (high side), supply via terminal 30

Input characteristics Resolution 8 bits

Accuracy ± 3 % FS

Current input 0���20 mA Input resistance 390 Ω

Input frequency 10 Hz

Voltage input 0���10 V Input resistance 65.6 kΩ

Input frequency 10 Hz

Voltage input 0���32 V Input resistance 50.7 kΩ

Input frequency 10 Hz

voltage input ratiometric Input resistance 50.7 kΩ

Input frequency 10 Hz

Digital input Input resistance 3.2 kΩ

Input frequency 10 Hz

Switch-on level > 0�7 U

B

Switch-off level < 0�3 U

B

Output characteristics Switching voltage 10���32 V DC

Switching current ≤ 1 A

Free wheel diodes Integrated

Process and dialogue module PDM360 NG-12

26

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1201 / page 3

CR1201 Technical data

Control systems

Software/Programming

operating system Embedded Linux 2�6

Programming system CODESYS version 2�3 or CODESYS from version 3�5 SP8 (IEC 61131-3)

Graphic functions via integrated target visualisation

Other features

Acoustic signal output integrated buzzer, tone duration and pitch programmable

Temperature monitoring 2 integrated sensors for measuring the temperature inside the housing

Brightness adaptation light sensor in the front of the device to adapt the brightness of the display and the

operating elements

Clock / battery real-time clock (RTC), battery-buffered / CR2032 (3 V, 230 mAh)

Status LED RGB LED, colours and states programmable by means of the application software

Operating states (preset)

Colour Status Description

– permanently off no operating voltage

green 5 Hz boot process application

2 Hz application running (RUN) or set-up running

permanently on application has stopped (STOP) or no project

available

Red 2 Hz application is running with an error (RUN with

error)

permanently on system error (fatal error), device is in reset

(e�g� internal voltage error)

red/orange 2 Hz colour

change

overtemperature/undertemperature, device is
in reset until temperature in normal range

orange 5 Hz boot process system recovery/update

2 Hz system recovery/update running

briefl y on system reset

UK

Process and dialogue module PDM360 NG-12

27

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1201 / page 4

CR1201 Technical data

Control systems

Test standards and regulations

CE marking EN 61000-6-2 Electromagnetic compatibility (EMC)

Immunity

EN 61000-6-4 Electromagnetic compatibility (EMC)

Emission standard

E1 marking UN/ECE-R10 Emission standard

Immunity with 100 V/m
Analogue video input 30 V/m

Electrical tests ISO 7637-2 Pulse 1, severity level: IV; function state C

Pulse 2a, severity level: IV; function state A
Pulse 2b, severity level: IV; function state C
Pulse 3a, severity level: IV; function state A
Pulse 3b, severity level: IV; function state A
Pulse 4, severity level: IV; function state A
Pulse 5, severity level: III; function state C
Data valid for the 24 V system

Climatic tests EN 60068-2-30 Damp heat, cyclic

Upper temperature 55°C, number of cycles: 6

EN 60068-2-78 Damp heat, steady state

Test temperature 40°C / 93% RH,
Test duration: 21 days

EN 60068-2-52 Salt spray test

Severity level 3 (vehicle)

Mechanical tests ISO 16750-3 Test VII; Vibration, random

Mounting location: vehicle body

EN 60068-2-6 Vibration, sinusoidal

10���500 Hz; 0�72 mm/10 g; 10 cycles/axis

ISO 16750-3 Bumps

30 g/6 ms; 24,000 shocks

Process and dialogue module PDM360 NG-12

28

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen

We reserve the right to make technical alterations without prior notice! 18�04�2017CR1201 / page 5

CR1201 Technical data

Control systems

Back of the unit

1 3 6 8

2 4 5 7

1: Service cover for USB connection, battery and watchdog reset
2: locator for the RAM

®

mount system

3: M12 connector (fig� shows max� number of connectors)

M12 connector

1 2, 5, 6, 7, 8 3 4

Connector
A-coded, 5 poles

Socket
A-coded, 5 poles

Socket
B-coded, 5 poles

Socket
D-coded, 4 poles









3

12

4

5

3

12

4





Wiring

(1) Supply, input/output (2) CAN1

1
2
3
4
5

10���32 V DC (terminal 30) (IN)
IN
GND

(terminal 31) (IN)
OUT
10���32 V DC (terminal 15) (IN)

1
2
3
4
5

screen
VBB

C

(OUT)
CAN1_GND (OUT)
CAN1_H
CAN1_L

(3) USB (4) Ethernet

1
2
3
4
5

+5 V DC

-Data
+Data
ID
GND

1
2
3
4

TxD+
RxD+
TxD­RxD-

housing = screen

(5) CAN2 (6) CAN3/4

1
2
3
4
5

screen
VBB

C

(OUT)
CAN2_GND (OUT)
CAN2_H
CAN2_L

1
2
3
4
5

CAN3_H
CAN3_L
CAN3/4_GND (OUT)
CAN4_H
CAN4_L

(7) analogue video input (8) N/A

1
2
3
4
5

screen
GND (video 2)
GND (video 1)
FBAS1 (video 1)
FBAS2 (video 2)

1
2
3
4
5

UK

Process and dialogue module PDM360 NG-12

29

8 Maintenance, repair and disposal

8.1 Battery change

1: service cover
2: socket head screws

1: battery cover
2: indentation for opening
3: battery case

► Remove the service cover on the back of the unit�

(2 pcs� M3 socket head screws)

► Open the battery compartment using a pointed object (e�g� a screwdriver)�
► Remove the battery and replace it with a new one�

Observe the polarity: positive side up (see marking on the cover)
Battery type (→ 7 Technical data)
Disposal of used batteries (→ 8.5 Disposal)

8.2 Cleaning the display surface

Unsuitable cleaning agents and chemicals can damage the display surface�

The following agents are not suited for cleaning the display:

● chemicals dissolving plastics such as methylated spirit, benzine, thinner,

alcohol, acetone or ammonia�

● paper towels, crepe paper etc�

● abrasive cleaners

● polish or wax

► Clean the device from dirt using a soft, chemically untreated and dry cloth�
► In case of heavy dirt, use a damp cloth�

Micro-fibre cloths without chemical additives are recommended�

Process and dialogue module PDM360 NG-12

30

8.3 Cleaning the housing surface

► Disconnect the device�
► Clean the device from dirt using a soft, chemically untreated and dry cloth�
► In case of heavy dirt, use a damp cloth�

8.4 Repair

► The device must only be repaired by the manufacturer�

Observe the safety instructions (→ 2.4 Tampering with the device)

8.5 Disposal

► Dispose of used batteries in accordance with the national environmental

regulations�
Do not dispose of used batteries with household waste�

► Dispose of the device in accordance with the national environmental

regulations�

9 Approvals/standards

Test standards and regulations (→ 7 Technical data)

The EC declaration of conformity and approvals can be found at:

www.ifm.com → Data sheet search → e.g. CR1200 → Approvals