IFM Electronic CR1200, CR1201 Installation Instructions Manual

Installation instructions
Process and dialogue module
PDM360 NG-12
CR1200 CR1201
80221591 / 00 04 / 2017
UK
Process and dialogue module PDM360 NG-12
2
Contents
1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 1�2 Warning signs used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�2 Target group � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�3 Electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�4 Tampering with the device � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�5 Electromagnetic compatibility� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
3 Functions and features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
3�1 Application example � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6 3�2 Overview of the common characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � 7 3�3 Distinctive features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
4 Installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�1 Mounting accessories� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8 4�2 General installation instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�2�1 Locator for mounting accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � 8 4�2�2 Orientation of the device with panel and surface mounting � � � � � � � � 9 4�2�3 Photoelectric sensor � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9 4�2�4 Protective film for the touch screen (CR1201) � � � � � � � � � � � � � � � � � � 9
4�3 Panel mounting with installation kit � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
4�3�1 Panel cut-out � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10 4�3�2 Mounting steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
4�4 Surface mounting with RAM® mount system � � � � � � � � � � � � � � � � � � � � � � 12
4�4�1 Mounting steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
5 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5�1 Connection accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13 5�2 General wiring information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5�2�1 Cover all unused connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13 5�3 Operating voltage and fuses � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14 5�4 Ground connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14 5�5 Ethernet interface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�5�1 Ethernet cameras� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14 5�6 Analogue video inputs � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14 5�7 USB interfaces � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
5�7�1 USB connection via M12 connector� � � � � � � � � � � � � � � � � � � � � � � � � 15
5�7�2 Short-circuit protection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
5�7�3 USB connection behind the service cover � � � � � � � � � � � � � � � � � � � � 16
6 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
6�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17 6�2 First steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17 6�3 Set-up� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
UK
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6�4 Required documentation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
7 Technical data� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
7�1 CR1200 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19 7�2 CR1201 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
8 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29
8�1 Battery change � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29 8�2 Cleaning the display surface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29 8�3 Cleaning the housing surface� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30 8�4 Repair� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30 8�5 Disposal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30
9 Approvals/standards � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30
This document is the original instructions�
Licences and trademarks
All trademarks and company names are subject to the copyright of the respective companies�
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1 Preliminary note
This document applies to devices of the type "PDM360 NG-12"� These instructions are an integral part of the device�
This document is intended for specialists� These specialists are people who are qualified by their appropriate training and their experience to see risks and to avoid possible hazards that may be caused during operation or maintenance of the device� The document contains information about the correct handling of the device�
Read this document before use to familiarise yourself with operating conditions, installation and operation� Keep this document during the entire duration of use of the device�
Adhere to the safety instructions�
1.1 Symbols used
Instruction > Reaction, result […] Designation of keys, buttons or indications Cross-reference
Important note
Non-compliance may result in malfunction or interference�
Information
Supplementary note
1.2 Warning signs used
WARNING
Warning of serious personal injury� Death or serious irreversible injuries may result�
CAUTION
Warning of personal injury� Slight reversible injuries may result�
NOTE
Warning of damage to property�
UK
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2 Safety instructions
2.1 General
These instructions contain texts and figures concerning the correct handling of the device and must be read before installation or use�
Observe the operating instructions� Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can seriously affect the safety of operators and machinery�
2.2 Target group
These instructions are intended for authorised persons according to the EMC and low-voltage directives� The device must only be installed, connected and put into operation by a qualified electrician�
2.3 Electrical connection
Disconnect the device externally before handling it� If necessary, also disconnect any independently supplied output load circuits�
If the device is not supplied by the mobile on-board system (12/24 V battery operation), it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra-low voltage (SELV) as this voltage is supplied without further measures to the connected controller, the sensors and the actuators�
The wiring of all signals in connection with the SELV circuit of the device must also comply with the SELV criteria (safety extra-low voltage, safe electrical isolation from other electric circuits)�
If the supplied SELV voltage is externally grounded (SELV becomes PELV), the responsibility lies with the user and the respective national installation regulations must be complied with� All statements in this document refer to the device the SELV voltage of which is not grounded�
The connections may only be supplied with the signals indicated in the technical data and/or on the device label and only the approved accessories of ifm electronic gmbh may be connected�
2.4 Tampering with the device
In case of malfunctions or uncertainties please contact the manufacturer� Any tampering with the device can seriously affect the safety of operators and machinery� This is not permitted and leads to the exclusion of any liability and warranty claims�
2.5 Electromagnetic compatibility
This is a class A product� It can cause radio interference in domestic areas� In this case the operator is requested to take appropriate measures�
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3 Functions and features
The PDM360 NG-12 process and dialogue module is a programmable graphic display for controlling, parameter-setting and operation of mobile machines and plants�
Communication with other system components, e�g� decentralised I/O modules, is handled via a CAN interface using the CANopen protocol�
For service purposes, additional interfaces such as Ethernet, USB or 3 further CAN interfaces are available� Together with the Linux operating system they form a universal platform for networking and communication with other CAN devices, networks or PCs�
WARNING
The PDM360 NG-12 process and dialogue module is not approved for any personnel related safety tasks�
3.1 Application example
Network of 4 Ethernet cameras with one PDM360 NG-12
1� PDM360 NG-12 (e�g� CR1200) 2� Ethernet switch (e�g� EC2095) 3� Ethernet cameras (e�g� 4 x O2M11x)
UK
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3.2 Overview of the common characteristics
12�1" colour display
Programmable backlit function keys
Closed metal housing suitable for panel mounting and surface mounting
outside or in the cabin
Freely programmable to IEC 61131-3 with target visualisation
32-bit controller and Embedded Linux operating system
CAN interfaces with CANopen and SAE J 1939 protocol�
Ethernet and USB interfaces
Multi-function input (digital/analogue)
Switching output (digital)
3.3 Distinctive features
CR1200 CR1201
Function keys (number) 13 13
Encoder
Navigation keys
Analogue video input
Touch screen ●*
● = available
*) Protective film for the touch screen supplied with the unit
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4 Installation
4.1 Mounting accessories
The device is supplied without mounting accessories� Depending on the intended location and type of mounting the following mounting accessories are available:
EC2117, installation kit for panel mounting
EC1410��EC1414, RAM® mount system for surface mounting
You can find more information about the available accessories at:
www.ifm.com → Data sheet search → e.g. CR1200 → Accessories
4.2 General installation instructions
4.2.1 Locator for mounting accessories
The back of the unit has been prepared for fixing the mounting accessories�
38,1
303
M5M5
30
200
1: 4 x M5 2: 4 x M5
for mounting frame for RAM® mount system
1: type labels 2: ventilation ducts
NOTE
A pressure compensation element is located under the type label� Use of elastic materials to seal or close the associated ventilation ducts may cause damage to the device�
► Do not use any sealing materials in the area around the ventilation ducts�
UK
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4.2.2 Orientation of the device with panel and surface mounting
Horizontal orientation for panel and surface mounting
4.2.3 Photoelectric sensor
The device is equipped with a light sensor� It is used for automatic brightness adaptation of the display and the operating elements to the ambient brightness�
1: Photoelectric sensor
► Do not cover up the light sensor by construction measures�
4.2.4 Protective lm for the touch screen (CR1201)
The unit is designed for use in harsh conditions in mobile machines� Nevertheless, the integrated glass touch screen cannot be used under all operating conditions�
Therefore, a protective film (type CR120x) is supplied that can be applied to the front glass before the unit is put into operation� It supplies additional protection for the touch screen in case of increased strain of the surface�
We recommend a timely replacement of the protective film in cases of damage or heavy wear� Further protective films can be purchased at www�Schutzfolien24�com by indicating the type of unit CR120x�
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