IFM Electronic CR1083 Installation Instructions Manual

Installation instructions
Process and dialogue module
PDM360 NG
CR1083
UK
7390910 / 00 12 / 2011
PDM360 NG process and dialogue module (CR1083)
Contents
1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 1�2 Warning signs used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�2 Target group � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�3 Electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�4 Tampering with the device � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�5 Electromagnetic compatibility� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
3 Functions and features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
3�1 Application example � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6 3�2 Overview of the characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
4 Installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�1 Mounting accessory � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8 4�2 General installation instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�2�1 Locator for mounting accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � 8 4�2�2 Orientation of the device with panel and surface mounting � � � � � � � 9 4�2�3 Light sensor � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
4�3 Panel mounting using the mounting frame� � � � � � � � � � � � � � � � � � � � � � � � 10
4�3�1 Mounting steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
4�4 Surface mounting with RAM
4�4�1 Mounting steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
®
mount system � � � � � � � � � � � � � � � � � � � � � � 13
5 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�1 Connection accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14 5�2 General electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�2�1 Cover all unused connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14 5�3 Operating voltage � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15 5�4 Ground connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15 5�5 Ethernet interface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
5�5�1 Ethernet cameras� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15 5�6 USB interfaces � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
5�6�1 USB connection via M12 connector� � � � � � � � � � � � � � � � � � � � � � � � � 16
5�6�2 Short-circuit protection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
5�6�3 USB connection behind the service cover � � � � � � � � � � � � � � � � � � � � 17
6 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
6�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18 6�2 First steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18 6�3 Set-up� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18 6�4 Required documentation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
7 Technical data� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20
PDM360 NG process and dialogue module (CR1083)
8 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
8�1 Battery change � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24 8�2 Cleaning the display surface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24 8�3 Cleaning the housing surface� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25 8�4 Repair� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25 8�5 Disposal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
9 Approvals / standards � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
UK
This document is the original instructions�
Licences and trademarks
Microsoft All trademarks and company names are subject to the copyright of the respective companies�
®
, Windows®, Windows XP® and Windows Vista® are registered trademarks of Microsoft Corporation�
PDM360 NG process and dialogue module (CR1083)

1 Preliminary note

This document applies to devices of the type "PDM360 NG"� These instructions are part of the device�
This document is intended for specialists� These specialists are people who are qualified by their appropriate training and their experience to see risks and to avoid possible hazards that may be caused during operation or maintenance of the device� The document contains information about the correct handling of the device�
Read this document before use to familiarise yourself with operating conditions, installation and operation� Keep this document during the entire duration of use of the device�
Adhere to the safety instructions�

1.1 Symbols used

Instructions > Reaction, result […] Designation of pushbuttons, buttons or indications Cross-reference
Important note
Non-compliance can result in malfunction or interference�
Information
Supplementary note

1.2 Warning signs used

WARNING
Warning of serious personal injury� Death or serious irreversible injuries may result�
CAUTION
Warning of personal injury� Slight reversible injuries may result�
NOTE
Warning of damage to property�
PDM360 NG process and dialogue module (CR1083)

2 Safety instructions

2.1 General

These instructions contain texts and figures concerning the correct handling of the device and must be read before installation or use�
Observe the operating instructions� Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can seriously affect the safety of operators and machinery�

2.2 Target group

These instructions are intended for authorised persons according to the EMC and low-voltage directives� The device must only be installed, connected and put into operation by a qualified electrician�

2.3 Electrical connection

Disconnect the unit externally before handling it� If necessary, also disconnect any independently supplied output load circuits�
If the device is not supplied by the mobile on-board system (12/24 V battery operation), it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra-low voltage (SELV) as this voltage is supplied without further measures to the connected controller, the sensors and the actuators�
The wiring of all signals in connection with the SELV circuit of the device must also comply with the SELV criteria (safety extra-low voltage, safe electrical isolation from other electric circuits)�
If the supplied SELV voltage is externally grounded (SELV becomes PELV), the responsibility lies with the user and the respective national installation regulations must be complied with� All statements in this document refer to the device the SELV voltage of which is not grounded�
UK
The connections may only be supplied with the signals indicated in the technical data and/or on the device label and only the approved accessories of ifm electronic gmbh may be connected�

2.4 Tampering with the device

In case of malfunctions or uncertainties please contact the manufacturer� Tampering with the device can seriously affect the safety of operators and machinery� It is not permitted and leads to the exclusion of any liability and warranty claims�

2.5 Electromagnetic compatibility

This is a class A product� It can cause radio interference in domestic areas� In this case the operator may be requested to take appropriate measures�
PDM360 NG process and dialogue module (CR1083)

3 Functions and features

The PDM360 NG process and dialogue module is a programmable graphic display for controlling, parameter-setting and operation of mobile machines and plants�
Communication with other system components, e�g� decentralised I/O modules, is handled via a CAN interface using the CANopen protocol�
For service purposes, additional interfaces such as Ethernet and USB are available� Together with the Linux operating system they form a universal platform for networking and communication with other CAN devices, networks or PCs�
WARNING
The PDM360 NG process and dialogue module is not approved for safety­related tasks in the sense of the safety of persons�

3.1 Application example

Networking of 4 Ethernet cameras with a PDM360 NG
1� PDM360 NG (CR1083) 2� Ethernet switch (e�g� EC2095) 3� Ethernet cameras (e�g� 4 x O2M11x)
PDM360 NG process and dialogue module (CR1083)

3.2 Overview of the characteristics

7" Colour display
Programmable backlit function keys
Closed metal housing suitable for panel mounting and surface mounting
outside or in the cabin
Freely programmable to IEC 61131-3 with target visualisation
32-bit controller and Embedded Linux operating system
CAN interface with CANopen and SAE J 1939 protocol�
Ethernet and USB interfaces
Multi-function input (digital/analogue)
Switching output (digital)
Analogue video input
UK
PDM360 NG process and dialogue module (CR1083)

4 Installation

4.1 Mounting accessory

The unit is supplied without mounting accessories� Depending on the intended location and type of mounting the following mounting accessories are available:
EC2110, mounting frame for panel mounting incl� mounting material and seal
EC1410��EC1414, RAM
You can find more information about the available accessories at:
www.ifm.com → data sheet search → CR1083 → Accessories

4.2 General installation instructions

4.2.1 Locator for mounting accessories

The back of the unit has been prepared for fixing the mounting accessories�
®
mount system for surface mounting
38,1
30
M5
Locator for mounting accessories (back of the unit)
1: type label 2: pressure compensation element 3: ventilation duct
Usable M5 thread depth: ≤ 8 mm The hole dimensions correspond to the RAM® mount mounting plate (→ 4.4).
ACHTUNG
A pressure compensation element is located under the type label� Use of elastic materials to seal or close the associated ventilation duct may cause damage to the device�
► Do not use sealing materials in the ventilation duct area�
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