IFM Electronic CR0401, CR0411, CR0403 Installation Instructions Manual

Installation instructions
BasicController
and
BasicController
plus
CR0401 CR0403
80010113 / 00 10 / 2014
UK
BasicController / BasicController
plus
2
Contents
1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 1�2 Warning signs used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�2 Target group � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�3 Electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 2�4 Tampering with the device � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
3 Functions and features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
3�1 Overview of the common characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � 6 3�2 Application example � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6 3�3 Devices of the Basic series (examples) � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
4 Installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�1 General installation instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�1�1 Protection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�1�2 Mounting surface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8 4�2 Fastening � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8 4�3 Cover and cable seal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
4�3�1 Installation of the cable seal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
4�3�2 Removal of the cable seal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
4�3�3 Installation of the cover � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
4�3�4 Removing the cover � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
5 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
5�1 General electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12 5�2 Connection accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5�2�1 Example accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13 5�3 Frequency inputs � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13 5�4 Fuses � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
6 Indicators � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
7 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
7�1 Programming � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15 7�2 Required documentation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15 7�3 Required hardware� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
8 Technical data� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
8�1 CR0401 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16 8�2 CR0403 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21 8�3 CR0411 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 27
9 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
9�1 Maintenance� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33 9�2 Cleaning the housing surface� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33 9�3 Repair� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
UK
BasicController / BasicController
plus
3
This document is the original instructions� Valid as from device status CR0401AC, CR0403AD und CR0411AA
All trademarks and company names are subject to the copyright of the respective companies�
9�4 Disposal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
10 Approvals/standards � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
BasicController / BasicController
plus
4
1 Preliminary note
This document applies to devices of the type "BasicController" (art� no�: CR0401, CR0403) and "BasicController
plus
" (art� no�: CR0411)�
These instructions are an integral part of the device�
This document is intended for specialists� These specialists are people who are qualified by their appropriate training and their experience to see risks and to avoid possible hazards that may be caused during operation or maintenance of the device� The document contains information about the correct handling of the device�
Read this document before use to familiarise yourself with operating conditions, installation and operation� Keep this document during the entire duration of use of the device�
Adhere to the safety instructions�
1.1 Symbols used
Instruction > Reaction, result […] Designation of keys, buttons or indications Cross-reference
Important note
Non-compliance can result in malfunction or interference�
Information
Supplementary note
1.2 Warning signs used
WARNING
Warning of serious personal injury� Death or serious irreversible injuries may result�
CAUTION
Warning of personal injury� Slight reversible injuries may result�
NOTE
Warning of damage to property�
UK
BasicController / BasicController
plus
5
2 Safety instructions
2.1 General
These instructions contain texts and figures concerning the correct handling of the device and must be read before installation or use�
Observe the operating instructions� Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can seriously affect the safety of operators and machinery�
2.2 Target group
These instructions are intended for authorised persons according to the EMC and low-voltage directives� The device must only be installed, connected and put into operation by a qualified electrician�
2.3 Electrical connection
Disconnect the device externally before handling it� If necessary, also disconnect any independently supplied output load circuits�
If the device is not supplied by the mobile on-board system (12/24 V battery operation), it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra-low voltage (SELV) as this voltage is supplied without further measures to the connected controller, the sensors and the actuators�
The wiring of all signals in connection with the SELV circuit of the device must also comply with the SELV criteria (safety extra-low voltage, safe electrical isolation from other electric circuits)�
If the supplied SELV voltage is externally grounded (SELV becomes PELV), the responsibility lies with the user and the respective national installation regulations must be complied with� All statements in this document refer to the device the SELV voltage of which is not grounded�
The connections may only be supplied with the signals indicated in the technical data and/or on the device label and only the approved accessories of ifm electronic gmbh may be connected�
2.4 Tampering with the device
In case of malfunctions or uncertainties please contact the manufacturer� Any tampering with the device can seriously affect the safety of operators and machinery� This is not permitted and leads to the exclusion of any liability and warranty claims�
BasicController / BasicController
plus
6
3 Functions and features
The freely programmable controllers of the "BasicController" and "BasicController
plus
" series are rated for use under difficult conditions (e�g� extended temperature range, strong vibration, intensive EMC interference)� They are suitable for direct installation in mobile vehicles�
By means of the application software the user can configure the inputs and outputs to adapt to the respective application� The controllers can be used as CAN
controller, CANopen master or intelligent I/O module. (→ 8 Technical data).
Application-specific extensions and adaptations are possible in conjunction with additional products of the modular Basic series�
WARNING
The "BasicController" and "BasicController
plus
" series are not approved for safety
tasks in the field of safety of persons�
NOTE
"BasicController" and "BasicController
plus
" are intended for installation in vehicle
bodies, not in engines�
3.1 Overview of the common characteristics
Freely programmable to IEC 61131-3
2 CAN interfaces (incl� interface for BasicDisplay CR0451 or CR0452)
Configurable inputs/outputs
Protection IP 20 (with cover and cable seal IP 54)
Status LED
3.2 Application example
Use with cover and BasicDisplay
UK
BasicController / BasicController
plus
7
3.3 Devices of the Basic series (examples)
BasicDisplay (art� no�: CR0451) programmable 2�8 inch colour display with graphic capabilities 5 freely programmable backlit function keys 1 rocker switch for cursor function
BasicDisplay XL ( art� no�: CR0452) programmable 4�3 inch colour display with graphic capabilities 6 freely programmable backlit function keys 1 rocker switch for cursor function
BasicRelay (art� no�: CR0421) freely wirable relay and fuse carrier for 6 automotive relays and 10 automotive fuses
Cover (art� no�: EC0401)
Cover with built-in display recess (art� no�: EC0402) incl� cable seal to obtain protection rating IP 54
For information about the available Basic products see: www.ifm.com → Products → Control systems or directly
www.ifm.com → Data sheet search → e.g. CR0451
BasicController / BasicController
plus
8
4 Installation
4.1 General installation instructions
4.1.1 Protection
The achievable protection rating of the device depends on the accessories used and the mounting position�
Protection Accessories Installation position Art. no.
IP 20 freely selectable
IP 54 cover with cable seal cable connection from the
bottom
e�g� EC0401
4.1.2 Mounting surface
NOTE
The housing must not be exposed to any torsional forces or mechanical stress�
► Mount the device on a flat surface� ► Use compensating elements if there is no flat mounting surface available�
Mounting surface
4.2 Fastening
► Insert the enclosed tubular rivets from the back of the module in the 4 fixing
holes�
► Fix the module using 4 washers and M4 screws�
Tighten the screws alternately crosswise�
UK
BasicController / BasicController
plus
9
Use of the tubular rivets
Tightening torque: 1�5 Nm
Hole dimensions (→ 8 Technical data)
Screws to be used (examples): Standard
Cylinder screws with hexagon socket (M4 x L) DIN 912
Cylinder screws with hexagon socket and low head (M4 x L) DIN 7984
BasicController / BasicController
plus
10
4.3 Cover and cable seal
NOTE
Protection IP 54 can only be guaranteed if the cover is used together with the cable seal�
NOTE
When a cover is installed, the device temperature can increase�
4.3.1 Installation of the cable seal
► Insert the cable seal into the locator from below�
> The locking of the cable seal audibly clips into place�
1� Locator for cable seal 2� Locking
Mounted cable seal
The cable seal cannot be used as strain relief of the cables�
(→ 5.1 General electrical connection)
4.3.2 Removal of the cable seal
► Press the locking at the bottom of the device and remove the cable seal from
the device by pulling downwards�
1� Cable seal 2� Locking
Bottom of the device
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