IFM Electronic AL1202, AL1102 Operating Instructions Manual
Operating Instructions
IO-Link Master with Profinet interface
PowerLine
8 Ports
IP 65 / IP 67
AL1202
ifm firmware: 1.1.22 or higher
LR DEVICE: 1.1.0.87 or higher
IO-Link: 1.1.2
English
7391113_00_UK
2017
-06-02
ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Content
Contents
1 Preliminary note 5
1.1 Legal and copyright information ........................................................................................... 6
1.2 Purpose of the document ..................................................................................................... 6
1.3 Symbols and styles used ..................................................................................................... 6
1.4 Modification history .............................................................................................................. 7
2 Safety instructions 8
2.1 General ................................................................................................................................ 9
2.2 Required background knowledge ........................................................................................ 9
2.3 Warnings used ..................................................................................................................... 9
2.4 Safety symbols on the device ............................................................................................10
2.5 Tampering with the unit ......................................................................................................10
3 Functions and features 11
3.1 Permitted use .....................................................................................................................11
3.2 Prohibited use ....................................................................................................................11
4 Function 12
4.1 Communication, parameter setting, evaluation .................................................................13
4.1.1 IO-Link ........................................................................................................................................ 14
4.1.2 Profinet ....................................................................................................................................... 14
4.1.3 Parameter setting ....................................................................................................................... 14
4.1.4 Visual indication ......................................................................................................................... 14
4.2 Digital inputs .......................................................................................................................15
4.3 IO-Link supply ....................................................................................................................15
4.4 Voltage output ....................................................................................................................15
5 Mounting 16
5.1 Mount the device ................................................................................................................16
6 Electrical connection 17
6.1 Ethernet ports .....................................................................................................................18
6.2 IO-Link ports .......................................................................................................................19
6.2.1 Input circuit ................................................................................................................................. 19
6.2.2 IO-Link circuits ............................................................................................................................ 19
6.3 Connect the device ............................................................................................................20
7 Operating and display elements 21
7.1 Overview ............................................................................................................................22
7.2 LED indicators ....................................................................................................................23
7.2.1 Status LEDs ............................................................................................................................... 23
7.2.2 Ethernet interface ....................................................................................................................... 23
7.2.3 Voltage supply ............................................................................................................................ 24
7.2.4 IO-Link ports (Class A) ............................................................................................................... 24
7.2.5 IO-Link ports (Class B) ............................................................................................................... 24
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Content
8 Configuration 25
8.1 Remarks .............................................................................................................................26
8.1.1 Supported configuration options ................................................................................................. 27
8.1.2 Connection possibilities .............................................................................................................. 27
8.1.3 Offline parameter setting ............................................................................................................ 30
8.1.4 VPN connection .......................................................................................................................... 30
8.2 LR DEVICE: Configure the device .....................................................................................31
8.2.1 Set-up ......................................................................................................................................... 32
8.2.2 Configure communication profile ................................................................................................ 33
8.2.3 Configure the Ethernet interface ................................................................................................. 34
8.2.4 Configure the interface to the SmartObserver ............................................................................ 35
8.2.5 Set the operating mode of the IO-Link ports ............................................................................... 36
8.2.6 Set device validation and data storage ....................................................................................... 37
8.2.7 Reset IO-Link master to factory settings..................................................................................... 39
8.3 LR DEVICE: Configure IO-Link devices ............................................................................40
8.3.1 Offline parameter setting: Add IO-Link devices manually ........................................................... 41
8.4 Profinet: Configure the device ............................................................................................42
8.4.1 Install GSD file ............................................................................................................................ 43
8.4.2 Add the device to the Profinet network ....................................................................................... 44
8.4.3 Configure communication profile ................................................................................................ 46
8.4.4 IO-Link-Ports konfigurieren ......................................................................................................... 47
8.4.5 Configure the Profinet interface .................................................................................................. 48
8.5 Profinet: Configure IO-Link devices ...................................................................................49
8.6 Profinet: Programmers' notes ............................................................................................49
8.6.1 Read and write I&M datasets ..................................................................................................... 50
8.6.2 Detect diagnostics and alarms ................................................................................................... 50
8.6.3 Configure IO-Link devices .......................................................................................................... 51
9 Operation 52
9.1 Identify device ....................................................................................................................53
9.2 Read device information ....................................................................................................53
9.2.1 Web interface: Read device and diagnostic information ............................................................. 54
9.2.2 LR DEVICE: Read device information ........................................................................................ 55
9.2.3 Profinet: Read & write device information................................................................................... 55
9.3 Reboot the device ..............................................................................................................56
9.4 Error detection and elimination ..........................................................................................56
9.5 Firmware update ................................................................................................................57
9.6 Exchange IO-Link device ...................................................................................................58
10 Maintenance 59
11 Factory settings 60
12 Appendix 61
12.1 Technical data ....................................................................................................................62
12.1.1 Application .................................................................................................................................. 63
12.1.2 Electrical data ............................................................................................................................. 63
12.1.3 Inputs / outputs ........................................................................................................................... 63
12.1.4 Inputs.......................................................................................................................................... 63
12.1.5 Outputs ................................................................ ................................................................ ....... 64
12.1.6 Interfaces .................................................................................................................................... 64
12.1.7 Operating conditions .................................................................................................................. 64
12.1.8 Approvals / tests ......................................................................................................................... 65
12.1.9 Mechanical data ......................................................................................................................... 65
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Content
12.1.10 Electrical connection .................................................................................................................. 66
12.2 Profinet ...............................................................................................................................67
12.2.1 Parameter data ........................................................................................................................... 68
12.2.2 Cyclic data .................................................................................................................................. 71
12.2.3 Acyclic data ................................................................................................................................ 74
13 Index 76
14 ifm weltweit • ifm worldwide • ifm à l’échelle internationale 79
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Preliminary note
1 Preliminary note
Legal and copyright information ............................................................................................................... 6
Purpose of the document ......................................................................................................................... 6
Symbols and styles used .......................................................................................................................... 6
Modification history ................................................................................................................................... 7
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Preliminary note
>
...
Instructions
> ...
Reaction, result
→ ...
Cross-reference or internet link
123
0x123
0b010
Decimal number
Hexadecimal number
Binary number
[...]
Designation of pushbuttons, buttons or indications
1.1 Legal and copyright information
1631
© All rights reserved by ifm electronic gmbh. No part of this manual may be reproduced and used
without the consent of ifm electronic gmbh.
All product names, pictures, companies or other brands used on our pages are the property of the respective rights owners:
AS-i is the property of the AS-International Association, (→ www.as-interface.net)
CAN is the property of the CiA (CAN in Automation e.V.), Germany (→ www.can-cia.org)
CODESYS™ is the property of the 3S – Smart Software Solutions GmbH, Germany (→ www.codesys.com)
DeviceNet™ is the property of the ODVA™ (Open DeviceNet Vendor Association), USA (→ www.odva.org)
EtherNet/IP
EtherCAT
IO-Link
ISOBUS is the property of the AEF – Agricultural Industry Electronics Foundation e.V., Deutschland
(→ www.aef-online.org)
Microsoft
PROFIBUS
PROFINET
Windows
>
®
is the property of the →ODVA™
®
is a registered trade mark and patented technology, licensed by Beckhoff Automation GmbH, Germany
®
(→ www.io-link.com) is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
®
is the property of the Microsoft Corporation, USA (→ www.microsoft.com)
®
is the property of the PROFIBUS Nutzerorganisation e.V., Germany (→ www.profibus.com)
®
is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
®
is the property of the →Microsoft Corporation, USA
1.2 Purpose of the document
This document is only for device types "IO-Link master - Profinet gateway (PowerLine) 8 port IP 65 /
IP 67" (art. no.: AL1202).
It is part of the device and contains information about the correct handling of the product.
► Read this document before using the device.
► Keep this document during the service life of the device.
>
1.3 Symbols and styles used
22044
13839
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Preliminary note
>
Version
Topic
Date
00
New creation of document
02.06.2017
1.4 Modification history
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Safety instructions
2 Safety instructions
General ..................................................................................................................................................... 9
Required background knowledge ............................................................................................................. 9
Warnings used .......................................................................................................................................... 9
Safety symbols on the device .................................................................................................................10
Tampering with the unit ..........................................................................................................................10
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Safety instructions
>
The plant manufacturer is responsible for the safety of the plant in which the device is
installed.
If the device is used in a way that is not intended by the manufacturer, the protection
supported by the device may be impaired.
Non-observance of the instructions, operation which is not in accordance with use as
prescribed below, wrong installation or incorrect handling can affect the safety of operators
and machinery.
► Observe these operating instructions.
► Adhere to the warning notes on the product.
WARNING
Designation of pushbuttons, buttons or indications
CAUTION
Slight reversible injuries may result.
NOTICE
Property damage is to be expected or may result.
Important note
Non-compliance may result in malfunction or interference.
Information
Supplementary note.
2.1 General
22068
>
2.2 Required background knowledge
22046
This document is intended for specialists. Specialists are people who, based on their relevant training
and experience, are capable of identifying risks and avoiding potential hazards that may be caused
during operation or maintenance of the product.
The document contains information about the correct handling of the product.
>
2.3 Warnings used
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Safety instructions
>
General warning
When this symbol is shown, consult the corresponding section in the operating instructions.
WARNING
Tampering with the units can affect the safety of operators and machinery!
Tampering with the units is not allowed.
In case of non-compliance our liability and warranty expire.
► Do not open the devices!
► Do not insert any objects into the devices!
► Prevent metal foreign bodies from penetrating!
2.4 Safety symbols on the device
>
2.5 Tampering with the unit
15021
11242
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Functions and features
3 Functions and features
Permitted use .........................................................................................................................................11
Prohibited use .........................................................................................................................................11
>
3.1 Permitted use
The device has been designed for use without a control cabinet in plant construction.
>
3.2 Prohibited use
The device may not be used beyond the limits of the technical data (→ Technical data (→ p. 62))!
18761
22052
22053
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Function
4 Function
Communication, parameter setting, evaluation ......................................................................................13
Digital inputs ...........................................................................................................................................15
IO-Link supply .........................................................................................................................................15
Voltage output ........................................................................................................................................15
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Function
>
IO-Link ....................................................................................................................................................14
Profinet ...................................................................................................................................................14
Parameter setting ...................................................................................................................................14
Visual indication ......................................................................................................................................14
4.1 Communication, parameter setting, evaluation
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Function
>
4.1.1 IO-Link
7773
The device offers the following IO-Link functions:
IO-Link master for connection of up to 8 IO-Link devices (sensors, actuators) according to IO-Link
standard 1.0 and 1.1.
Provision of process data of the connected IO-Link devices for LR SmartObserver monitoring
software (→ www.ifm-datalink.com)
>
4.1.2 Profinet
2259
The device offers the following Profinet functions:
Provision of the functions of a Profinet RT Device (Class B)
2 port switch for access to the Profinet interface (X21/X22)
Gateway for transmission of the process and parameter data between the connected IO-Link
devices and the higher-level Profinet controller
>
4.1.3 Parameter setting
7771
The device provides the following configuration options:
Parameter setting of the IO-Link master of the AL1202 with parameter setting software LR
DEVICE and/or Profinet projection software
Parameter setting of the connected IO-Link devices (sensors, actuators) with parameter setting
software LR DEVICE and/or Profinet projection software
Storage of parameter sets of the connected IO-Link devices for automatic recovery (data storage)
>
4.1.4 Visual indication
The device has the following visual indicators:
Status and error indication of the gateway, of the Profinet connection and of the system
Status display of the voltage supply
Status and activity display of the Ethernet connection
Status, error and short circuit/overload indication of the IO-Link ports
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Function
>
4.2 Digital inputs
7584
The device has 4 digital inputs (type 2 according to EN 61131-2).
The digital inputs are on pin 2 of the IO-Link ports X01 ... X04.
All inputs refer to the potential of the device supply (pin 3).
>
4.3 IO-Link supply
8524
The device has 8 supplies for IO-Link devices (sensors, actuators).
The IO-Link ports X01...X04 are Class-A ports. The IO-Link interfaces X05...X08 are Class-B ports.
Every supply provides short circuit monitoring.
The device ensures fire protection for connected IO-Link devices by providing an energy-limited circuit
at the IO-Link ports (to IEC61010-1).
>
4.4 Voltage output
8522
The device has a voltage output (X32) for the supply of an additional device. That means that several
devices of type AL12nn can be supplied via one singe voltage source (daisy chain). Max. 9 A may be
taken from US and max. 9 A from UA.
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Mounting
5 Mounting
Mount the device ....................................................................................................................................16
► Disconnect the system from power before installation.
► For installation choose a flat mounting surface.
► Please observe the maximum tightening torque.
>
5.1 Mount the device
► Fix the unit to the mounting surface using 2 M5 mounting screws and washers.
Tightening torque: 1.8 Nm
► Ground the unit via the two mounting screws of the upper mounting lugs.
22016
15540
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Electrical connection
6 Electrical connection
Ethernet ports .........................................................................................................................................18
IO-Link ports ...........................................................................................................................................19
Connect the device .................................................................................................................................20
A qualified electrician must connect the unit.
► Observe the national and international regulations for the installation of electrical
equipment.
Device is only suitable for operation on SELV/PELV voltages.
► Observe the information concerning IO-Link circuits (→ IO-Link circuits (→ p. 19))!
The device contains components that can be damaged or destroyed by electrostatic discharge
(ESD).
► Observe the required safety measures against electrostatic discharge!
The IP rating depends on the individual protection ratings of the unit, the applied connection
elements and the corresponding protective covers.
► For UL applications: For connecting the device and the IO-Link devices use UL certificated
cables of category CYJV or PVVA.
Wiring: → Electrical connection
22017
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Electrical connection
>
Notes on connection possibilities: → Connection possibilities (→ p. 27)
► Connect the unit via the M12 socket X21 and/or X22 with the
Profinet network (e.g. Profinet PLC, additional Profinet device)
Tightening torque: 0.6...0.8 Nm
► Connect the unit via the M12 socket X21 and/or X22 to the
industrial Ethernet network
(e.g. laptop/PC with installed parameter setting software LR
DEVICE, laptop/PC with installed monitoring software LR
SmartObserver)
Tightening torque: 0.6...0.8 Nm
► For the connection, use M12 connectors with protection rating
IP 65 / IP 67 or higher (e.g. E12492).
► Cover the unused sockets with M12 protective caps (art. no.:
E73004).
Tightening torque 0.6...0.8 Nm
6.1 Ethernet ports
22683
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Electrical connection
>
Ports X01...X04: For use as IO-Link port class A:
► Connect the connector of the IO-Link devices with the M12 sockets
X01 ... X04.
Tightening torque: 0.6...0.8 Nm
Maximum cable length per IO-Link interface: 20 m
► For the connection, use M12 connectors with protection rating IP 65
/ IP 67 or higher (z.B. EVC493).
Ports X05...X08: For use as IO-Link port class B:
► Connect the connector of the IO-Link devices via the adapter with
the M12 sockets X05 ... X08.
Tightening torque: 0.6...0.8 Nm
Maximum cable length per IO-Link interface: 20 m
► To connect the devices, use M12 connectors with protection rating
IP 65 / IP 67 or higher (z.B. EVC055).
► Cover the unused sockets with M12 protective caps (art. no.:
E73004).
Tightening torque 0.6...0.8 Nm
The power supply of the connected IO-Link devices may only take place via the AL1202.
6.2 IO-Link ports
22632
>
6.2.1 Input circuit
The inputs of the M12 sockets 4 (pin 2) provide a type 2 behaviour according to standard EN61131-2,
the connected electronics must be rated for this electrically.
>
6.2.2 IO-Link circuits
The IO-Link ports of the device meet the requirements of the IO-Link specification 1.0 bis 1.1.2.
Further information: → Technical data (→ p. 62)
18629
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Electrical connection
>
► Disconnect power.
If voltage is supplied via a separate power supply:
► Connect device via the M12 socket X31 to 24 V DC (20 ... 30 V
SELV/PELV; accroding to IEC 61010-1, secondary circuit with
maximum 30 V DC, supplied from mains circuit up to 300 V of
overvoltage category II).
Tightening torque: 0.6...0.8 Nm.
Maximum cable length: 25 m
► To connect the device, use M12 connectors with protection rating IP
65 / IP 67 or higher (e.g. E12430).
If voltage is supplied via additional AL12nn (daisy chain):
► Connect device via the M12 socket X31 to M12 socket of the
voltage output X32 of the requested AL12nn.
Tightening torque: 0.6...0.8 Nm
Maximum cable length: 25 m
► To connect the device, use T-coded M12 connectors with protection
rating IP 65 / IP 67 or higher (e. g. E12425)
6.3 Connect the device
8577
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Operating and display elements
7 Operating and display elements
Summary ................................................................................................................................................22
LED indicators ........................................................................................................................................23
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Operating and display elements
>
Status LEDs RDY, BF und SF
→ Status LEDs (→ p. 23)
Status LEDs LNK and ACT of the Profinet
interfaces 1 (X21) and 2 (X22)
→ Ethernet interface (→ p. 23)
Status LEDs US and UA of the voltage supply
(X31/X32)
→ Voltage supply (→ p. 24)
Status-LEDs IOL and DI of the IO-Link port Class A
(X01...X04)
→ IO-Link ports (Class A) (→ p. 24)
Status LED IOL of the IO-Link port Class B (X05...X08)
→ IO-Link ports (Class B) (→ p. 24)
7.1 Overview
22409
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Operating and display elements
>
Status LED
Description
RDY
green
on
Gateway functions properly
flashes 1 Hz
Error
flashes 5 Hz
Firmware update
off
Gateway does not function; Unit reboots
BF
red
on
Bus error
flashes 1 Hz
No connection to the Profinet controller
off
error-free
SF
red
on
Error in gateway
At least 1 IO-Link device sends warning / alarm (temperature,
over/under current, over/under voltage, shortcut)
off
error-free
Status LED
Description
LNK
green
on
Ethernet connection established
off
No Ethernet connection
ACT
yellow
flashes
Data is transmitted via the Ethernet interface.
off
No data transmission
7.2 LED indicators
The device only has the following LED indicators:
>
7.2.1 Status LEDs
The RDY LED shows the status of the gateway.
The BF LED (Bus Failure) shows the status of the Profinet connection.
The SF LED (System Failure) shows the status of the system.
22024
22034
>
7.2.2 Ethernet interface
Each Ethernet interface (X21, X22) has 2 LEDs (LNK and ACT). The LEDs indicate the status of the
Ethernet connection.
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ifm Operating Instructions IO-Link Master with Profinet interface PowerLine 8 Ports IP 65 / IP 67 (AL1202) 2017-06-02
Operating and display elements
>
Status LED
Description
US
green
lights
The supply voltage US is applied.
off
No suppply voltage is applied or the applied supply voltage is too low.
UA
green
lights
The supply voltage UA for IO-Link device port class B is applied.
off
No suppply voltage is applied or the applied supply voltage is too low.
Status LED
Description
IOL
yellow
on
Interface configured as DI/DO: Pin 4 (C/Q) =ON
off
Interface configured as DI/DO: Pin 4 (C/Q) = OFF
green
on
IO-Link transmission functions properly
flashes 1 Hz
Interface configured as IO-Link, but no IO-Link transmission
red
on
Short circuit or overload in supply voltage
flashes 1 Hz
Transmission error
DI
yellow
on
Digital input: Pin 2 (DI) = ON
off
Digital input : Pin 2 (DI) = OFF
Status LED
Description
IOL
yellow
on
Port configured as DI/DO: pin 4 (C/Q) = ON
off
Port configured as DI/DO: pin 4 (C/Q) = OFF
green
on
IO-Link transmission functions properly
flashing 1 Hz
Port configured as IO-Link, but no IO-Link transmission
red
on
Short circuit or overload in supply voltage
flashing 1 Hz
Transmission error
7.2.3 Voltage supply
The interface for voltage supply (X31) has the LEDs that are marked as US and UA. The LEDs
indicate the status of the voltage supply:
>
7.2.4 IO-Link ports (Class A)
Each IO-Link port Class A (X01 ... X04) has 2 LEDs marked as IOL and DI. The LEDs indicate the
status of the IO-Link port.
1856
22029
>
7.2.5 IO-Link ports (Class B)
Each IO-Link port Class B (X05...X08) has the LED with the description IOL. The LEDs indicate the
status of the IO-Link port.
24
1632
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