IFEX Technologies IFEX 3000, IFEX 3035, IFEX 3050 User Manual

IFEX Technologies GmbH, Hansestr.18, D-27419 Sittensen
Telephone: +49 (0) 4282 93060 Fax: +49 (0) 4282 93026 Homepage: www.ifextechnologies e-mail: info@ifextechnologies.com
Manual
Edition
IFEX 3000 Impulse Fire Extinguishing Technology
IF 3000 - 100
1. Impulse Gun IFEX 3001 Serial-n°:______________
2. Trolley unit IFEX 3035 Fabr.-n°:______________
IFEX 3050 Fabr.-n°:______________
Trolley Fire Extinguisher Typ IFEX 3035 and IFEX 3050
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 2
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 2
Table of contents
Safety Regulations .............................................................................................................................. 3
Labelling Fire Extinguisher 35 L........................................................................................................... 4
Labelling Fire Extinguisher 50 L........................................................................................................... 5
Instruction for use and operation ......................................................................................................... 6
A. Preperation .............................................................................................................................. 6
B. Use and operation .................................................................................................................... 6
C. After use of the IFEX Impulse Gun and Trolley ........................................................................ 7
Test and filling instructions .................................................................................................................. 7
1. Testing of the equipment .......................................................................................................... 8
2. Testing of the IFEX 3001 Impulse gun ...................................................................................... 8
3. Testing of the trolley ................................................................................................................. 9
4. Check of the water container and the mounted fittings .............................................................. 9
5. Testing of the water and air pressure hoses including coupling .............................................. 10
6. Air pressure cylinder ............................................................................................................... 11
7. Filling of the fier extinguishing agent: ................................................................ ...................... 12
8. Getting the unit ready for use .................................................................................................. 13
Machinery and tools for maintenance ................................................................ ................................ 14
Maintenance and test certification for Trolley IFEX 3035 and IFEX 3050 ........................................... 15
Technical drawings ............................................................................................................................ 16
1. Impulse Gun IFEX 3001, assembly ......................................................................................... 16
2. IFEX 3035/3050 Trolley Equipment ........................................................................................ 17
3. Top filling unit ......................................................................................................................... 18
4. IFEX 3035/3050, Trolley components ..................................................................................... 19
Appendix A .......................................................................................................................................... 1
1. Testing the extinguishing agent container (by an expert): ......................................................... 1
2. Testing the air pressure container on the gun (by an expert): ................................................... 1
3. Test according to national regulations for Extinguishing Agent Container 35 L ......................... 2
4. Test according to national regulations for Extinguishing Agent Container 50 L ......................... 3
5. Tests according to national regulations for air pressure chamber of Impulse Gun..................... 4
In addition: TÜV certificate, declaration of conformity, warranty.
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 3
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 3
Safety Regulations
BEFORE USE OF THE IFEX GUN AND TROLLEY
PLEASE READ THE INSTRUCTION MANUAL
CAREFULLY!
NEVER AIM AT ANIMALS OR HUMAN BEINGS!
MINIMUM SAFETY DISTANCE IS 6 METERS!
BEWARE OF E LECTRICAL UNITS.
USE ONLY UP TO 1000 V;
MINIMUM SAFETY DISTANCE 1 METER.
CAUTION!
IFEX TECHNOLOGIES GMBH IS NOT RESPONSIBLE FOR ANY DAMAGE
TO ANIMALS, HUMAN BEINGS OR MATERIAL CAUSED BY
WRONG OR IRRESPONSIBLE
USE AND OPERATION OF THE
IFEX 3000 IMPULSE FIRE EXTINGUISHING EQUIPMENT.
IFEX 3000 PRODUCTS ARE DESIGNED
FOR FIRE FIGHTING PURPOSES ONLY!
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 4
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 4
FIRE EXTINGUISHER
Fire extinguishing agent:
Propellant:
Temperature range
Type:
4.
2.
1.
AFTER USE ALWAYS RECHARGE AND KEEP READY FOR OPERATION!
AGENTS OR ADDITIVES ONLY.
3.
A
TO BE USED WITH RECOMMENDED FIRE EXTINGUISHING
35 L WATER
34A/233B
35 Liters Water
6 Liters Compr. Air 300 bar
THE FIRE EXTINGUISHER NEEDS TO BE TESTED ONCE A YEAR.
with 17,5 ml PL-2/94
N° of approval:
+5° C to+ 60° C
OPEN CYLINDER VALVE
RELEASE TRIGGER LOCK
OPEN WATER VALVE
PULL TRIGGER TO OPERATE GUN
WARNING!
TO BE USED BY FIRE BRIGADE OR TRAINED PERSONEL ONLY. DO NOT AIM AT HUMAN BEINGS OR ANIMALS. CAUTION WITH ELECTRICAL INSTALLATIONS. DO NOT USE ABOVE 1000V! SAFETY DISTANCE 1METER. FOLLOW INSTRUCTIONS IN OPERATION MANUAL.
IFEX 3001/35
P 3/96
Labelling Fire Extinguisher 35 L
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 5
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 5
FIRE EXTINGUISHER
Fire extinguishing agent:
Propellant:
Temperature range
Type:
4.
2.
1.
AFTER USE ALWAYS RECHARGE AND KEEP READY FOR OPERATION!
AGENTS OR ADDITIVES ONLY.
3.
A
TO BE USED WITH RECOMMENDED FIRE EXTINGUISHING
50 L WATER
34A/233B
50Liters Water
6 Liters Compr. Air 300 bar
THE FIRE EXTINGUISHER NEEDS TO BE TESTED ONCE A YEAR.
with 25 ml PL-2/94
N° of approval:
+5° C to+ 60° C
OPEN CYLINDER VALVE
RELEASE TRIGGER LOCK
OPEN WATER VALVE
PULL TRIGGER TO OPERATE GUN
WARNING!
TO BE USED BY FIRE BRIGADE OR TRAINED PERSONEL ONLY. DO NOT AIM AT HUMAN BEINGS OR ANIMALS. CAUTION WITH ELECTRICAL INSTALLATIONS. DO NOT USE ABOVE 1000V! SAFETY DISTANCE 1METER. FOLLOW INSTRUCTIONS IN OPERATION MANUAL.
IFEX 3001/50
P 3-4/96
Labelling Fire Extinguisher 50 L
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 6
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 6
Adjust the safety catch at the gun.
The Impulse gun is ready for use.
Instruction for use and operation
A. Preperation
1. Fill the water cylinder with extinguishing agent as described in Para 7.2 of the filling
instructions.
2. Fill the the air pressure cylinder with air as described in Para 7.3 of the filling instructions.
3. The unit will be ready for operation as described in Para 8 of the test and filling
instructions.
4. Put on personal safety wear and breathing apparatus as per standard safety regulations.
B. Use and operation
1. Loosen the connections of the gun at the trolley.
2. Take the IFEX Impulse Gun, and put the strap around the shoulder.
3. Adjust the shoulder strap.
4. Hold the gun upwards at an appr. 30o vertical angle.
5. Check whether the water valve is closed.
6. Take the hose from the trolley.
7. Slowly open the air pressure cylinder valve. There will be 6 bar pressure on the water
container and the water hose, and 25 bar pressure on the gun.
8. Note: The pressure gauge on the pressure regulator only shows the
approximate filling pressure of the air cylinder.
9. Further hold the gun upwards at an 30° vertical angle. Open the water valve. The gun is
filled, when small amounts of water spray through the split rubber diaphrame of the gun. Close the water valve.
10. Please note:
The Impulse-Technology achieves a very high velocity in that water is shot from the gun at a high speed. This leads to short but powerful recoil of the gun. In order to minimize this recoil it is advisory to move the gun forwards while shooting and to bend your body forwards with your legs in a so-called “walking position”. Always aim slightly below the aligned target. Pull the trigger evenly and let go immediately after the shot. The air pressure will be refilled automatically within 3 seconds. Open the water valve and repeat the extinguishing pr ocess as before. The most effective shot range is between 1 and 10 meters. The maximum shot range is 16 meters.
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 7
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 7
Place t
he IFEX 3000 Impulse Fire Extinguishing Equipment at its destined location.
Warning:
Before testing of IFEX 3000 Impulse Fire Extinguishing Equipment:
1. Make sure the air pressure valve is closed.
2. Use the drain valve at the water container to release remaining pressure.
3. Make sure there is no remaining pressure in the IFEX- gun or hose. This is done by triggering the gun repeatedly until the remaining air in the hoses and gun
is evacuated.
Caution:
Put on the gun according to the user manual as there may be a recoil due to the remaining air in the gun!
11. When well trained in using the gun and rapid shooting is required, simply let the water
valve open and shot when the gun is filled. Use the refilling time to consider where to place the next shot. For the extinguishing of smaller fires the gun can be filled with smaller amounts of water simply by opening of the water valve for shorter periods or through a faster shooting sequence.
12. Regular training and exercise with the IFEX 3000 Impulse fire extinguishing equipment
will result in maximum fire extinguishing efficiency, reducing the time needed to
extinguish fires and the amount of water used.
C. After use of the IFEX Impulse Gun and Trolley
1. Close the water valve, and empty the water chamber.
2. Close the air pressure cylinder valve.
3. Empty the gun by pulling the trigger repeatedly, until the remaining air has left the hoses
and the gun.
4. Open the drain valve at the trolley to reduce the air pressure.
5. Refill the water cylinder with fire extinguishing agent as per Para 7.2 and the air pressure
cylinder as per Para 7.3 of the filling instructions.
6. Put the hoses together, if possible in an 8 form and fold them across the handles of the
trolley.
7. Put the gun into the foot ring of the trolley, and tighten it with the strap.
Test and filling instructions
Please note carefully:
These test and filling instructions describe the standard rules for testing by the user and for maintenance of the mobile IFEX 3000 Impulse Fire Fighting Equipment. Maintenance should be carried out as per DIN 14406, part 4, latest edition.
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 8
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 8
1. Testing of the equipment
To ensure the perfect functioning of the equipment it is required to have it tested by an expert at least once a year. The periods between testing of the gun m ay need to be reduced if this is required by local regulations.
1.1 Visual testing
Test the equipment's general condition (cleanliness, condition of the fittings, the hoses, the water container, the pressure containers, the safety equipment, the gun, the hose connections, the mounting of the water container and the air pressure bottle, the inscriptions). Equipment and fittings which are damaged will need to be replaced immediately.
1.2 Spare parts
Use only certified spare parts. IFEX-original parts are certified.
1.3 Testing of the Fire Fighting Equipment according to the testing regulations for
"IFEX 3035 and IFEX 3050 Impulse Fire Fighting Equipment".
1.4 Preparation before use of Fire Fighting Equipment IFEX 3035 and IFEX 3050 according
to the filling instructions for "IFEX 3035 and IFEX 3050 Impulse Fire Fighting Equipment" as per Para 7.1, 7.2 and 7.3.
2. Testing of the IFEX 3001 Impulse gun
"Caution - note warning on page 7"
2.1 Disconnect the air pressure and water hose from the gun.
2.2 Check the shoulder strap for damage.
2.3 Check the screws at the front and back strap connections.
2.4 Check the membrane at the barrel end for damage (the membrane has 6 incisions from
the inside to the outer side, ending appr. 6 mm from the outer side).
2.5 Check the screwed cap on top of the membrane, if necessary tighten it with a special
tool.
2.6 Check the water connection at the gun and the water coupling for damage and
cleanliness.
2.7 Check the water valve for external damage and condition of operation of valve.
2.8 Check the stability of the handle at the gun (key KS 3) as the operational condition of
the triggering mechanism.
2.9 Check the safety mechanism for operation.
2.10 Check the air pressure connection at the gun handle for damage and cleanliness.
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 9
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 9
3. Testing of the trolley
"Caution - note warning on page 7 ".
3.1 Check the trolley for damage and corrosion.
3.2 Check the tightness of the wheel caps on the axes.
3.3 Check the rotation of the wheels, if necessary grease the wheel caps.
3.4 Check the rubber of the wheels for damage.
3.5 Check the connection screws on the water container/trolley,(Hexagon screws KS 13).
3.6 Check the pressure bottle straps for damage and the velcro for strength
3.7 Check the connection strap of the gun for damage and its general condition.
4. Check of the water container and the mounted fittings
"Caution - note warning on page 7 ".
4.1 Disconnect thewater and air hoses from the container, and check the couplings.
4.2 Remove the air pressure bottle from the trolley.
4.3 Check the water container for external damage, scratches in the paint and corrosion.
4.4 Check the water connection and the fittings at the container and the couplings for
damage.
4.5 Check the air pressure connection and the fittings at the container and the couplings
for damages.
4.6 Check the manometer for damages.
4.7 Remove the filling unit from the container by turning the handle anti-clockwise.
4.7.1 Check the filling unit for damages.
4.7.2 Check the screw in thread and the o-sealing ring for damages.
4.7.3 Check the reducing valve and spindle thread for damages.
4.7.4 Check the fixedness of the handle fixing screw (KS13).
4.8 Empty the water container and check the inside visually.
4.9 Check the type plate and instruction sticker for damages and readability.
4.10 Demount the filter mesh (KS21), and check for damages.
4.11 After re-installation of all parts and re-connection of the water connection the safety
valve needs to be checked. Fill the container with water and air pressure. The valve requires 6 bar +10% tolerance (6,6 bar). If the safety valve opens before reaching 6,0 bar, or if it fails to open at 6,6 bar, the valve is to be renewed.
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 10
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 10
Reminder:
1. All couplings, threads and other parts of the extinguishing unit need to be checked for
cleanliness, and cleaned if necessary!
2. All parts which are demounted for testing need to be re-installed expertly.
Testing of the water and air pressure hoses including couplings etc.
"Caution- do note warning on page 7 ".
5. Testing of the water and air pressure hoses including coupling
"Caution - note warning on page 7 ".
5.1 Water hoses:
a) Water hose from the Impulse Gun to the delta connector.
b) Co-axial water hose (with air pressure hose inside), both ends with a delta connector.
· Check the water hoses visually for damages.
· Check the couplings at the hoses and the hose for damages and
cleanliness.
· Check delta connector plus screws for damages and cleanliness, and check safety screw for tightness (KS 3).
5.2 Pressure hoses: a) Pressure hose from the delta connector to the Impulse Gun. b) Pressure hose between the two delta connectors (this hose floats in the water hose). c) Pressure hose from the pressure regulator to the delta connector. d) Pressure hose from the pressure regulator to the water container.
- Check the pressure hoses visually for damage and cleanliness.
- The couplings at the hoses and the hose swaging sockets for
damages and cleanliness.
- Caution: The pressure hose in the water hose can only be checked for function while in operational condition through triggering of the gun.
5.3 Testing of the pressure hose para 5.2 b) between the two delta connectors
The pressure hose between the two delta connectors needs to be demounted every 5 years. Then remove the air connector piece and pull the air pressure hose out of the water hose.
- Check the hose visually for damages.
- Check the connecting pieces, thread and sealings for damages.
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 11
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 11
Note:
The pressure meter at the pressure regulator shows the
approximate
filling pressure of the pressure cylinder only.
The Maintenance/Testing needs to be confirmed on page 15 "Maintenance record" of the manual. Deficiencies will have to be repaired and faulty or deficient parts exchanged only use original parts, note para 1.1 and 1.2. After complete examination of the entire IFEX­Fire Extinguishing Unit return the unit to operability according to page 14 and 15.
6. Air pressure cylinder
6.1 The air pressure cylinder needs to be checked for:
- German regulations „§15 Betriebssicherheitsverordnung“
- cylinder valve for damages.
- external damages.
- air pressure of the container checked per test manometer.
- the check-up needs to be done as follows:
1. Make sure the cylinder valve is closed:
2. Remove the pressure regulator from the bottle, fit test manometer and slowly open
the valve and read the pressure: IFEX 3035 = 6 ltr./300 bar, Minimum pressure 180 bar/+20°C, if less, refill. IFEX 3050 = 6 ltr./300 bar, Minimum pressure 270 bar/+20°C, if less, refill.
6.2 Pressure regulator
- Remove the pressure regulator from pressure bottle valve
(if not already done as per 6.1).
- Check the manometer glass for damage and cleanliness.
- Check the couplings and thread for damage and cleanliness.
6.3 Testing the fire extinguishing agent container:
The fire extinguishing agent container needs to be tested every 10 years by an expert according to German regulations „§15 Betriebssicherheitsverordnung“ Note appendix A, page 1, para 1.1.
6.4 Testing the air pressure container on the gun:
The air pressure container needs to be tested every 10 years by an expert according to German regulations „§15 Betriebssicherheitsverordnung“ Note appendix A, page 1, para 1.2.
6.5 Maintenance label:
Maintenance dates need to be entered on the label, which should not obstruct any prints from the manufacturer. Note DIN 14406-4 latest edition.
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 12
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 12
Note:
Should the mobile equipment be used for training, it will suffice to fill the water container without fire extinguishing agent and with water only. After training it is important to refill the fire extinguishing agent container immediately and air pressure bottles according to para 7.1, 7.2 and 7.3, to ensure the equipment is ready for action.
Filling Instructions
7. Filling of the fire extinguishing agent:
7.1 IFEX 3035 mobile fire extinguishing equipment = 35 L container:
a) Fill the container with fresh and clean water through the filling opening (30 Liter). b) Pour 17,5 ml (+5%) PL-2/94 - FC-201F in the container through the filling opening. c) Fill the container with clean water 35l -5% Tolerance (-1,75l)! d) Tighten the top filling closure firml y.
7.2 IFEX 3050 mobile fire extinguishing unit = 50 L container
a) Fill the container with fresh and clean water through the filling opening (45 Liter). b) Pour 25 ml (+5%) PL 2/94 - FC-201F in the container through the filling opening. c) Fill the container with clean water 50l - 5% Tolerance (-2,50l)! d) Tighten the top filling closure firmly.
7.3 Filling of the air pressure cylinder:
Check the air pressure level with a test manometer.
- Test as follows:
1. Make sure the cylinder valve is closed.
2. Remove the pressure regulator from the cylinder, adjust the test manometer,
open the valve slowly and read the pressure: IFEX 3035 = 6 ltr./300 bar, Minimum pressure 180 bar/+20°C, if less, refill.
IFEX 3050 = 6 ltr./300 bar, Minimum pressure 270 bar/+20°C, if less, refill.
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 13
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 13
The mobile fire extinguishing unit is now ready for use!
8. Getting the unit ready for use
8.1 Make sure the fire extinguishing agent container and the air pressure cylinder are filled
according to para 7.1, 7.2 and 7.3.
8.2 Fit the air pressure cylinder to the trolley using the 2 straps.
8.3 Screw the pressure regulator to the bottle valve on the air pressure cylinder.
8.4 Connect the air pressure hose from the pressure regulator to the fire extinguishing
agent container.
8.5 Connect the water hose (Delta connector) to the fire extinguishing agent container.
8.6 Connect the air pressure hose (Delta connector) to the pressure regulator.
8.7 Place the IFEX 3001 Impulse Gun in the holder of the trolley and secure it with the
safety strap.
8.8 Connect the air pressure hose to the IFEX 3001 Impulse Gun.
8.9 Connect the water hose to the IFEX 3001 Impulse Gun. (The water valve needs to be
closed).
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 14
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 14
Machinery and tools for maintenance
The following list of tools is separate from the instructions.
The listed tools are to be used for their specific purposes only.
1. Test pressure gauge 0 bar to 400 bar
2. Double open-end wrench 13 x 15mm
3. Double open-end wrench 14 x 17mm
4. Double open-wrench 19 x 22mm
5. Open end-wrench 21mm
6. Open end wrench 27mm
7. Ring-wrench 8mm
8. Pipe angle wrench 13 x 110mm
9. Hook wrench 60-90 x 5mm
10. Hexagon screwdriver 3mm (for inner hexagon screw)
11. Pozidrive screw driver size 2
Torques
- Front support grip 25 Nm
- Pistol grip (KS 3 inner hexagon) 7 Nm
- Fastening screws 30 Nm
- Ermeto-hose screw joints L 6 25 Nm
- Ermeto-hose screw joints L 18
(Co-axial hose)
100 Nm
- Safety valve 20 Nm
- Drain and outlet valve
15 Nm
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
Page | 15
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Page | 15
Maintenance record
Extinguisher test date:
Expert:
Maintenance record
Extinguisher test date:
Expert:
Maintenance record
Extinguisher test date:
Expert:
Maintenance and test certification for Trolley IFEX 3035 and IFEX 3050
Page | 16
6
5
2
4
7
9
10
11
12
13
12
13
13
14
Air pressure connection
OPEN CLOSE
Gun trigger lock
lock
release
Diaphragm
3
Water connection
1
IFEX 3000/1, Impulse Gun-compl.
IFEX 3000
Impulse Fire
Extinguishing
Technology
IF-3001-01IFEX Code:
Scale
IFEX Technologies GmbH
Hansestraße 18
D-27419 Sittensen
Germany
Item
Qty
Material
11
10
9
111
7
6
5
4
1
1
1
1
1
1
2
3
1
1
A2
DIN
12
13
14
985
Plastic
A2
3
2
1:2.5
Surface
Name
DIN ISO
1302
acc.
Dimension without
tolerance acc.
DIN 7168-m
Index
Alteration
Date
Name
Norm
Drawn
Date
Breese
1998
IMPULSE GUN IFEX 3001
ASSEMBLY
Check
15.12 .
Water valve
Front support grip
Snap on air pressure connection
Water barrel
Air power chamber
High performance valve
Screwed cap
Shoulder strap
Washer DIN 125
Hexagon nut
Muzzle with split diaphragm
Description and type
Washer-Teflon
Pistol grip w. trigger & locking dev.
01000017
01000015
01000040
01000016
01000014
01000008
01000009
01000012
Part
List-n°
IFEX Code
Order of spare parts:
Please use part list n°
15
16
17
1000003
1000004
1000007
1000021
Rear support for shoulder strap
1.4301
1.4301
Forward support for shoulder strap
Burst disc with socket wrench
Special wrench for screwed cap
St.
18
26.09.01
Breese
NATO-STOCK NR.
VersNr. 4210-12-349 8251
15
16
Part List
IF-IG-3000-110
CAD4-Tetra\H: \HB-3012engl/Blatt15A
Remark:
Technical drawings
1. Impulse Gun IFEX 3001, assembly
Page | 17
IFEX
TYP
TROLLEY 3050
L
Fabr.-Nr.
S
Baum.
ZU 8/ TÜF
zul. Betr.-Über druc k8bar
Inhalt
50
l
Baujahr
TEST PRESS. 10.
4 bar
19
20
2
11
*)
8
IFEX 3000
Impulse Fire
Extinguishing
Technology
Name
IFEX Code:
Date
Draw n
Check.
Norm
1302
DIN I SO
IF-TR-300021-1A
IFEX Te chnolo gies Gm bH
Hanse str aße 18
D-274 19 Sitt ensen
Germany
DIN 7168-m
acc.
Scale: %
Drawing-n°
Description and type
Water outlet female snap-on connection
Dimension without
tolerances acc.
Impulse Gun
Gauge- Pressure regulator
Valve and pressure regulator shown in 90° turnt
IF-3000
IF-TR-300021-3
IF-TR-300002-1
Mounting straps for ai r cylinder
IF-TR-3000021-2
35 liter water cylinder for trolley
IF-TR-300002-3
Top-Cap trolley compl.
IF-CO-300007-22
Connection elbow 1/2" inside-inside fitting
IF-AC-300008-2
IF-SL-300006-7
Air pressure hose Reg - Trolley
IF-SL-300006-1
Air pressure hose assy. to impuls gun
IF-SL-300006-5
Water hose assy. to impuls gun
Coaxial hose DN20 2 TE 15m assy. incl. 9.1/9.2
IF-CO-300007-8
IF-CY-300004-3
IF-TR-300002-10
Instruction sticker engl.
IF-AC-300008-11
IF-RE-300005-2
Air pressure regulator 7/25bar assy.
9.2
9.1
9 incl. 9.1 and 9.2
9
1
3
4
9
5
6
7
8
10
11
12
13
14
15
16
17
Breese
15.12.
1998
Water filter 1/2" RG5 - assy.
IF-SL-300006-6
IF-CO-300007-6
IF-CY-300004-12
Surface
6.0 liter 300 bar air cylinder compl. w. valve
Air pressure female 1/8" snap-on connection
Rubber wheel
Trolley chassis
Valve W28,8x1/14"-200bar
1
1
1
2
1
1
1
1
1
1
1
1
Item
Q-ty
1
2
1
1
1
1
IFEX
Code
18000046
18000052
18000053
18110
09000017
0900004
18100
70003
18000055
09000035
09000014
18000026
18000038
18000045
Art.-n°
17
Date
Name
IF-3000-100
Order of spare parts:
Please us e part list nos.
Remar k:
A
Index
Alteration
Breese
25.09.01
25.09.01
Breese
18101
70005
70006
1. IFEX 3035-35 l Trolley Equipment
2. IFEX 3050-50 l Trolley Equipment
18000027
45000002/
IMPULSE GUN IFEX 3001
SEE Page16
4
Part Nos. add.
CAD4-Tetra\Handbuch3035-3050/Engl/Blatt18
Screws for mounting water cylinder to the trolley rack
Pressure gauge G1/8", 0-10 bar/0-140 PSI, F+R
1
234
5
678
9
9.1
9.2
10
11
12
13
14
15
16
Weight compl.: 35 l = 48,0 kg (without extinguishing agent)
Weight compl.: 50 l = 52,0 kg (without extinguishing agent)
2. IFEX 3035/3050 Trolley Equipment
Page | 18
Germany
D-27419 Sittensen
Hansestraße 18
IFEX Te chnologies G mbH
1.1
IF- TR-300 002 - 3B
1.2
1.3
1.4
1.5
IFE X 3 00 0
Impulse Fire
Extinguishing
Technology
1. Top filling unit assy.
IFEX Code:
IF-3 000
Scale
Index
Alter ation
Date
Name
Bree se
Drawn Check
Norm
Date
Name
%
IF- B P-300 002- 3B
1
1
1
1
1
R 2"
Body made of brass
1.1
1.3
1.5
IF-TR-300021-4A
1.4
1.2
Surface acc.
DIN ISO 1302
Dimensions without
tolerances a cc.
DIN 71 68-m
Drawing-n°
Quic k coupling with relief valve
Handle for top f ill ing uni t, al umin ium
Description and type
Art.- n°
IFEX Code
Pos.
Oty.
Safety valve 1/4"-6 bar
18000032
18000040
09000033
1996
05.08.
Scew for handle SW13
09000013
18000041
O-Ring seal Ø53x5
1.6
Order of spare pa rts: Please use part list n °.
Remark
IF-3000-130
1. Top filling unit
Instruction for test and refilling
IFEX 3035 und 3050 Troll ey , IFEX 3072 Skid
3. Top filling unit
Page | 19
IFE X C ode:
IFEX 3000
Impulse Fire
Ext in guis h i ng
Tech no lo gy
Hansestr aße 18
D-27419 Sittensen
Germany
DIN 7168 -m
Dimension
without
tole ranc es acc.
DIN ISO
1302
1995
Drawn
Check
Norm
Date
Name
IFEX Techno logies Gm b H
05,0
Ite m Oty IF EX C od e
1
2
1
1
3
5
1
IF - 3550 - 2 3
2
*
4
2
4
4
3
2
4
5
6
6
IF - 3550 - 1 9
2
*
*
7
8
9
*
2
2
10
7 8
9
11
12
13
14
14 15
17
18
*
*
*
*
1
1
*
*
*
*
*
1
1
*
2
2
2
4
8
4
1
17
1
1
*
16
16a
17a
Breese
08,0
acc.
Surface
18
17a
16
16a
15
14
131211
10
16.08.96
IF-3000
Date
Index
Alteration
Name
IF-3000-100
Instruction for test and refilling
Trolley details
IFE X 3035 and IFEX 3050
Scale: %
Description and type Drawing-n o.
Trolley wheel base IF-TR- 300021 -3IF - 3550-17
Plastic closing caps for axle
Plastic blac k
Solid tire
Protection safety ring
Set screw M 6 x 10 with inner he xago n SW 4
Closing cap
Plastic blac k
Gun h older with fixing strep
Scre w M3
Washer
(selfhold in g)
(selfhold ing )
Fixing streps for air pressure cylinder
Screw with washer
Selfprotected nut M 4 DIN 986
Hexagon nu t M 8x2 0 DIN 9 33
Washer 8 ,5 x 20 x 1,5 DIN 125, galv.
Hexagon nut M 8 selfprotected, galv.
Air p ressure cylinder : IFEX 3050 = 6 l x 300 bar
Air pressure cylinder: IFEX 30 35 = 6 l x 20 0 bar,
IFEX 3050; 5 0 l Water c ylinder
IFEX 3035; 3 5 l Water c ylinder
Instruct ions
Grease ni pple
H:/ CAD 4-Tetr a /H- buche n gl/
4. IFEX 3035/3050, Trolley components
IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology Nr.:IF3000-100
Instruction Manual
Instructions for Use and Operation
IFEX 3035 and IFEX 3050
A
ppendix
A
Page | 1
Hansestr.18 D-27419 Sittensen
Mobile Fire Extinguishing Equipment
Date: 20.11.12
Appendix A Page |
1
Appendix A
1. Testing the extinguishing agent container (by an expert):
The extinguishing agent container needs to be checked by an expert as per directive 2009/104/EC:
· external check – every 2 years
· internal check – every 5 years
· pressure test – every 10 years
Reduce the pressure in the container and empty the container completely. Disconnect all fittings except the air pressure fitting and close the connections. Remove the safety valve from the filling unit and close the connections. Fill the container with water through the filling opening and close the filling unit. Fill the container with 10,4 bar through the air pressure connector. Check the pressure by a test manometer. The pressure must be held for 10 minutes. Empty the container and remount the fittings after testing.
Enter results of test in maintenance record Appendix A page 2/page 3.
2. Testing the air pressure container on the gun (by an expert):
The air pressure container needs to be checked by an expert as per directive 2009/104/EC:
· external check – every 2 years
· Pressure test – every 10 years
Remove the bursting disc or safety valve and close the opening with a cylinder screw. Connect the air pressure hose from the pressure source via a pressure regulator. The pressure regulator must supply a secondary pressure of 60 bar to the air pressure coupling of the gun. Put the gun in a water basin, slowly open the valve at the pressure source, observe the manometer and close the valve as soon as the pressure is 60 bar. This pressure must be held for 30 seconds. After testing re-install the bursting disc or safety valve.
(TÜV-bursting test at 03.02.96, Pall=45 bar, V= 0,8L, P
Test
= 58,5bar),TÜV agreed
rounded P
Test
value= 60,0 bar).(TÜV= German technical inspection authority)
Enter results of test in maintenance record Appendix A page 4.
Appendix A Page | 2
IFEX Technologies GmbH
Hansestr. 18
User
Place of use
Serial-Nr.: ___________
Constr. date: _____________
- Out of order
directive 2009/104/EC
Test certification as per
- Inside test
- Pressure test with water
- other test
- Reg. every 10 years
Test result
no
minor
major
dangerous deficienies
Deficiencies:
Notes:
No problem.
(Place)
,Date
Not advisible. authority.
Appendix A
Page:
IFEX 3000 Impulse Technology
Expert
Test pressure:
Invoice address
Futher use is:
No problem, if faults are adjusted.
We will notify the appropriate
Type Nr.: IFEX Trolley 3035
TÜV test protocol: 08/92
Volume: 35 Liter
10,4 bar
Next regular pressure test _____________
Extinguishing agent container 35 l
Use: Extinguishing container
Nr.: IF3000-100
2
D-27419 Sittensen
Cert. pressure: 8,0 bar
Directive 2009/104/EC
Extinguishing container IFEX 3035
Date: 20.11.12
3. Test according to national regulations for Extinguishing Agent Container 35 L
Appendix A Page | 3
IFEX Technologies GmbH
Hansestr.18
User
Place of use
Serial-Nr.: ___________
Constr. date: _____________
- Out of order
directive 2009/104/EC
Test certification as per
- Inside test
- Pressure test with water
- other test
- Reg. every 10 years
Test result
no
minor
major
dangerous deficienies
Deficiencies:
Notes:
No problem.
(Place)
,Date
Not advisible. authority.
Appendix A Page:
IFEX 3000 Impulse Technology
Expert
Test pressure:
Invoice address
Futher use is:
No problem, if faults are adjusted.
We will notify the appropriate
Type Nr.: IFEX Trolley 3050
TÜV test protocol: 08/92
Volume: 50 Liter
10,4 bar
Next regular pressure test _____________
Extinguishing agent container 50 l
Use: Extinguishing container
Nr.: IF3000-100
3
D-27419 Sittensen
Cert. pressure: 8,0 bar
Directive 2009/104/EC
IFEX Extinguishing container 3050
Date: 20.11.12
4. Test according to national regulations for Extinguishing Agent Container 50 L
Appendix A Page | 4
IFEX Technologies GmbH
Hansestr. 18
User
Place of use
Serial-Nr.: ___________
Constr. date: _____________
- Out of order
directive 2009/104/EC
Test certification as per
- Inside test
- Pressure test with water
- other test
- Reg. every 10 years
Test result
no
minor
major
dangerous deficienies
Deficiencies:
Notes:
No problem.
(Place)
,Date
Not advisible. authority.
Appendix A Page:
IFEX 3000 Impulse Technology
Expert
Test pressure:
Invoice address
Futher use is:
No problem, if faults are adjusted.
We will notify the appropriate
Type Nr.: IFEX 3001
TÜV test protocol: 07/95/0016
Volume: 0,8 l
60 bar
Next regular pressure test _____________
Gun air power chamber
Use: air pressure container
Nr.: IF3000-100
4
D-27419 Sittensen
Cert. pressure: 45 bar
Directive 2009/104/EC
Extinguishing Gun IFEX 3001
Date: 20.11.12
5. Tests according to national regulations for air pressure chamber of Impulse Gun
IFEX Technologies GmbH grants a warranty for the product purchased by the customer for a period of 24 months after purchasing.
The following information details the terms of the warranty offered by IFEX Technologies GmbH. You are entitled to make a claim under this warranty in the event of any manufacturing or material defects on the product you have purchased. The warranty provided is based on a voluntary obligation of IFEX Technologies GmbH as the manufacturer. It only applies to end customers. No warranty rights other than those expressed herein, whether given by IFEX Technologies sales partners or thirdparties, can be asserted against IFEX Technologies GmbH.
The warranty begins on the day of purchase stated in the invoice. Please note that warranty claims can only be processed if accompanied by the original invoice in combination with the approval certificate of the product. Therefore, always keep the invoice and the approval certificate together with the warranty documents.
The invoice must show the type of the product and the serial number. Warranty claims must
be submitted immediately following discovery of the fault to the sales partner or to IFEX
Technologies GmbH. Please check the availability of the sales partner in the documents given to you by the sales partner. IFEX
Technologies GmbH is available by phone: +49 (0) 4282/ 9306-0, by fax: +49 (0) 4282/ 9306-26 or by e-mail at info@ifextechnologies.com.
After consulting IFEX Technologies GmbH the customer should return the defective product to IFEX Technologies GmbH.
In the event of a warranty claim IFEX Technologies GmbH will pay the costs for the resulting labour and any required materials or replacement parts.
The costs of the transport to and from IFEX Technologies GmbH will be accounted separately, without the common additional charges net/ net.
The warranty is limited to restoring the performance features and condition of the original product prior to the
warranty claim. In this respect it is always sufficient for the affected product to fulfill the test requireme
nts in accordance with the IFEX Technologies specifications for the original product. The warranty is fulfilled at the discretion of IFEX Technologies GmbH either by repairing or replacing the defective device. In cases of material and/ or processing defects, defective parts shall be replaced with new or as-
new reconditioned parts. If
necessary, the complete product should be exchanged for an identical product or an alternative product offering the same level of functionality. The value of the warranty service is always limited to the value of the defective product.
The defective parts removed or replaced from a product during the course of warranty action shall become the property of IFEX Technologies GmbH.
Genuine IFEX Technologies parts installed under warranty in an IFEX Technologies product are only covered by the remaining duration of the warranty of the overall device.
Warranty
________
_____________________________________________________________________________________________________
Warranty exclusions
Defects caused by improper use are excluded from the warranty. Improper use of the equipment is taken to be any operation of the product under conditions which do not meet the terms of proper use described in the operating manual or documentation of the product.
The warranty also does not cover the following points:
Wearing parts and consumable materials Diagnosis and rectification of defects caused by improper use or improper maintenance of the device by the customer or third parties. Improper actions include operations that are not compatible with the instructions contained in the product manual. Force majeure (lightning strike, floods, war etc.) Dirt, seals or stickers Any other circumstances for which IFEX Technologies cannot be held responsible.
The warranty is rendered null and void if:
IFEX Technologies products are operated or fitted with parts, components or peripherals which have not been approved for that purpose by IFEX Technologies GmbH. The device is covered with irremovable seals, stickers or similar. The original warranty sticker at IFEX Technologies products is damaged or removed respectively if manipulations at those stickers are apparently. Services/ repairs or other changes to the product are carried out by persons who have not been authorized by IFEX Technologies GmbH to carry out such work.
This clause is not valid if the customer can prove that any defects were neither caused by nor aroseas a consequence of such events.
Limitation of liability
Any claims of the party entitled to the warranty which exceed the scope of terms expressly mentioned in these
warranty conditions are excluded. This also applies in particular with regard to claims
to compensation for
subsequent damages, loss of profits, data losses or information losses or damages following of the inoperability or missing of the product due to maintenance or repair.
Applicable law
The warranty is subject to the applicable laws in the country of purchase and is to be interpreted in agreement
with the said laws.
Rev. 001/ 01 2011
IFEX 3000
IFEX 3000
– 100
Typ IFEX 3035 and IFEX 3050
ATTENTION!
ANY UNAUTHORIZED ALTERATION TO
THE EQUIPMENT WOULD RESULT IN
LOSS OF APPROVAL AS WELL IN
LOSS OF GUARANTEE!
IFEX Technologies GmbH, Hansestr.18, D-27419 Sittensen
Telephone: +49 (0) 4282 93060 Fax: +49 (0) 4282 93026 Homepage: www.ifextechnologies.com e-mail: info@ifextechnologies.com
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