Spidy AIRROLLER 230 V with Multifunctional Plug (30876)
Spidy ROLLER 12/24 V (30569)
Spidy ROLLER 12/24 V with 7-Pole Plug (30679)
Spidy AIRROLLER 12/24 V (30223)
Spidy AIRROLLER 12 / 24 V with Combined Air Plug (30677)
Spidy AIRROLLER 12/24 V with Multifunctional Plug (30875)
Imprint:
All Rights Reserved. Duplication of these instructions or parts thereof by any reproduction
method whatsoever is prohibited without the prior permission of Industrieelektronik Pölz
GmbH.
These operating instructions do not represent a contractual relationship.
We reserve the right to make changes errors and omissions excepted.
8.3 Test Certificates ...................................................................................................... 25
8.4 Declaration of Conformity (DoC) ............................................................................. 25
4
1
OPERATING INSTRUCTIONS
Spidy Cable Reel
1 Introduction
1.1 Liability and Warranty
2.1
INTENDED USE
1.2 Customer Service
3.2DEVICE TYPES
8.1 TECHNICAL DATA
The Industrieelektronik Pölz GmbH battery
automatic cable reel that you have purchased is a high-quality product. Here is
an overview of the most important benefits that you will enjoy:
• A tried and tested cable reel with
spring return – designed as a workshop cable drum – for supplying power and compressed air in one cable.
• Industrial version designed for rolling
and unrolling at least 30,000 times.
• Can be mounted on ceilings and walls.
• The length of the cable adapts auto-
matically to different workplaces. You
only pull out the length of cable that
you need at any one time. The cable
that you do not need is protected
from contamination and damage.
• The cable reel keeps everything neat
and tidy in your workshop by avoiding
tangled cables that represent a tripping hazard.
• High levels of convenience due to the
cable locking and individual stop device settings.
• The cable reel is compatible with
Industrieelektronik Pölz GmbH's combined plugs and sockets.
Use the cable reel only in accordance with
its intended use (see also Chapter
The manufacturer warranties the cable
reel within the scope of the conditions of
sale and delivery that apply in each case.
The manufacturer accepts no liability for
damage due to ignoring the information
in these operating instructions as well as
to incorrectly assembling, operating or
servicing the cable reel.
).
If you need technical information or have
any queries or need to order spare parts,
please contact your local dealer or e-mail
our customer service: office@poelz.at
To ensure that your inquiry is processed
quickly, please state the following information:
• Device type
• Item number
For information on the item number, see
also Chapter
mation on the item number, see also
Chapter
.
. For infor-
5
1
OPERATING INSTRUCTIONS
Spidy Cable Reel
1.3 About these Operating In-
structions
1.4 Explanation of Symbols and
Instructions
This symbol warns you of a
hazardous location. This signal
word describes the severity of
the imminent danger.
Danger!
Personal injury can occur in the
case of incorrect handling.
Caution!
Damage to equipment or
property can occur in the case
of incorrect handling.
Danger, electrical hazard!
This symbol warns you of an
electrical hazard.
Touching live parts can lead to
injury or even be fatal.
Fire hazard!
This symbol warns you of a fire
hazard.
Note!
This symbol indicates tips and
useful information on ha
dling the cable reel in the best
possible way.
These operating instructions are a component of the scope of supply; you must
always keep them at the location of the
cable reel.
The guide includes all the information you
need for assembling the cable reel, for
operating, servicing, dismantling and
disposing of it.
Read the operating instructions carefully
before using the system and observe the
safety and warning instructions to ensure
perfect operation of your cable reel.
n-
6
2
OPERATING INSTRUCTIONS
Spidy Cable Reel
2 Safety Information
2.1 Intended Use
2.2 General Safety
Information
Always comply to the letter with the safety information and warnings given in
these operating instructions.
The cable reel with spring return is intended exclusively for connecting and / or
extending the supply of power to battery
systems and (depending on the device
type) of compressed air to the braking
systems of vehicles.
The 12/24 V cable reel with or without a
compressed air supply is for supplying the
battery testing and charging system (or a
similar device) that is installed in the vehicle hall.
The 230 V cable reel with or without a
compressed air supply is for supplying the
battery testing and charging system (or a
similar device) that is installed in the vehicle.
The cable reel with spring return is designed to be used manually.
Any other use is not the intended use and
voids the warranty.
This cable reel is not intended for use by
anybody (including children) with physical,
sensory or mental challenges, who are
inexperienced or do not have adequate
knowledge unless they are supervised by a
person who is responsible for their safety
or who gives them instructions on using
the cable reel.
Do not allow any children to handle the
cable reel without supervision.
Installation, dismantling and service work
may only be carried out by qualified persons who have been assigned to carry out
this work.
Hold the cable tight when pulling it out or
reeling it back; otherwise, the spring
return can lead to the cable snapping
back and causing injury.
Do not overtension the cable (e.g. by
hanging weights from it). Do not use
force to pull the cable, since this can
damage the device.
When reeled-up, the cable can become
very hot in the case of severe inductive
loading. If under heavy load, pull the cable
out completely.
7
3
OPERATING INSTRUCTIONS
Spidy Cable Reel
3 Description of the
Device
3.1 Device Overview
Note!
The cable stopper only pr
vents the cable from snapping
back to the set gripping height.
3.2 Device Types
Without 12 V / 24 V compressed air
supply
Spidy ROLLER 12 V / 24 V
Item number: 30569
Spidy ROLLER 12 V / 24 V
with 7-pole plug
Item number: 30679
Supplying with power and compressed air
is conditional upon the Industrieelektronik
Pölz GmbH battery testing and charging
system (or a similar device) being installed
in the vehicle hall or the vehicle.
The 12 V / 24 V cable reel with or without
a compressed air supply is for supplying
the battery testing and charging system
(or a similar device) that is installed in the
vehicle hall.
The 230 V cable reel with or without a
compressed air supply is for supplying the
battery testing and charging system (or a
similar device) that is installed in the vehicle.
In these operating instructions, we will
describe the following device types:
•
e-
for the power supply
•
for the power supply
8
3
OPERATING INSTRUCTIONS
Spidy Cable Reel
With 12 V / 24 V compressed air
supply
Spidy AIRROLLER 12 V / 24 V
Item number: 30223
Spidy AIRROLLER 12 V / 24 V
with Spidy 12/24 V combined air
plug
Item number: 30677
Spidy AIRROLLER 12 V / 24 V with
multifunctional plug for socket
Item number: 30875
Without 230 V compressed air supply
Spidy ROLLER 230 V
Item number: 30222
With 230 V compressed air supply
Spidy AIRROLLER 230 V
Item number: 30226
Spidy AIRROLLER 230 V with multifunctional plug for socket
Item number: 30876
Note!
The cable reel is compatible
with Industrieelektronik Pölz
GmbH's combined plugs and
sockets.
You can order combined plugs
and sockets from our customer
service (see also
ter 1.2 CUSTOMER SERVICE
3.3 Description of Function
•
for supplying power and compressed
air
•
for supplying power and compressed
air
•
for supplying power and compressed
air
•
).
The cable reel is for connecting and / or
extending the supply of power and (depending on the device type) of compressed air to vehicles or battery systems.
The cable length (a maximum of 6.30 m
and with the Spidy ROLLER 230 V up to a
maximum of 8 m) adapts automatically to
different workplaces.
•
•
Please note the device-specific description
and equipment of your cable reel.
9
3
OPERATING INSTRUCTIONS
Spidy Cable Reel
3.4 Technical Description
3.4.1 Cable Stopper
Note!
The cable stopper only pr
vents the cable from snapping
back to the set gripping height.
3.4.2 Cable Locking
Caution!
In the case of type Spidy AI
ROLLER with internal air hose,
make sure that you do not
press the lamella clamp
firmly; otherwise, the co
pressed air supply will not
work.
Danger of injury!
Hold the cable tight when
pulling it out or reeling it back;
otherwise, the spring return
can lead to the cable snapping
back and causing injury.
3.4.3 Fuse
The cable reel with spring return is designed to be used manually.
As standard, the cable reel is fitted with a
cable stopper.
Using the cable stopper, you can set the
gripping height of the cable that is hanging out on an individual basis.
The protective lamella clamp adapts to
different cable diameters ranging from 6
mm to 12 mm and can be set to cable
lengths from 1 m to 6.30 m (with the
Spidy ROLLER 230 V to a maximum of 8
m).
e-
The cable lock has a spring latch that
ensures that the cable is continuously
fixed and allows you to work without
10
applying tensile force to the cable. When
you pull out the cable, the spring latch
runs over latch cams.
Lock the cable by using four screws to
clamp the lamella clamp tight at the desired gripping height of 1 m to 6.30 m
(with the Spidy ROLLER 230 V, up to a
maximum of 8 m).
Keep pulling the cable until you hear a
click indicating that the desired locking
stage has been reached.
Release the locking, by pulling the cable
until you no longer hear the clicking. You
can roll up the cable.
To avoid fault currents and errors, like
impermissibly high heating of the Spidy
AIRROLLER 230 V and Spidy ROLLER 230
V cable reels, for example, special glass
tube fuses rated at 10 A (slow blow) limit
the rated current.
R-
too
m-
3
OPERATING INSTRUCTIONS
Spidy Cable Reel
Note!
Fuse
pole connections (e.g. between
the battery testing and char
ing system and the battery or
between the main and auxiliary
battery and other auxiliary
equipment).
Depending on the device type, one or two
fuses are used.
-protect all the positive
g-
11
4
OPERATING INSTRUCTIONS
Spidy Cable Reel
4 Installation
Danger!
Installation work may only be
carried out by qualified persons
who have been assigned to
carry out this work.
4.1 Unpacking the Cable Reel
Spidy ROLLER 12 V / 24 V
Item number: 30569 and 30679
30679:
Spidy AIRROLLER 12 V / 24 V
Item number: 30223, 30677,
30875
30677:
30875:
Spidy ROLLER 230 V
Item number: 30222
Spidy AIRROLLER 230 V
Item number: 30226 + 30876
30876:
1.2 CUSTOMER SERVICE
Remove the packaging material.
① Cable reel
② Cable
Commercially available cable
Cable length: 6.30 m
Cable cross-section: 4 × 2.5 mm²
Printing on the wires (1, 2, 3, 4)
with 7-pole plug
Special cable with air hose
Cable length: 6.30 m
Cable cross-section: 4 × 1.5 mm²
Printing on the wires (1, 2, 3, 4)
12
Air hose (Ø 4 mm, approx. 1 m): 1/8”
threaded joint)
with combined air plug
with combined air plug for
socket
Commercially available 230 V cable
Cable length: 8 m
Cable cross-section: 3 × 1.5 mm²
230 V special cable with air hose
Cable length: 6.30 m
Cable cross-section: 4 × 1.5 mm²
Air hose (Ø 4 mm, approx. 1 m): 1/8")
Check that the contents of the package
are complete and inspect for possible
damage. If any components are missing or
are damaged, contact our customer service immediately (see also
ter
with multifunctional plug for
).
4
OPERATING INSTRUCTIONS
Spidy Cable Reel
4.2 Mounting the Cable Reel
Note!
If mounting the cable reel on
the ceiling, it must
to swivel it by 360
se
of mounting on the wall, it
must be possible to swivel it by
150
Danger of injury!
It is crucial to fix the slide using
the locking screw; otherwise,
the cable reel can come loose
and drop off.
Ensure that the locking screw is
screwed tight.
Note!
When mounting the
ensure an optimum pull out
angle to avoid the cable ru
bing against the pull out ope
ing.
You can mount the cable reel on a wall or
on the ceiling.
be possible
°; in the ca
°.
1. Screw the universal bracket to the wall
or ceiling.
2. Push the cable reel onto the universal
bracket's bolt.
3. Push the slide into the recess on the
universal bracket to secure the cable
reel.
4. Fix the slide using the locking screw.
cable reel,
b-
n-
13
4
OPERATING INSTRUCTIONS
Spidy Cable Reel
Note!
Observe the maximum moun
ing height of the device of up
to a maximum of 6.30
the Spidy
a maximum of 8
Chapter 8.1 TECHNICAL DATA
4.3 Connecting the Cable Reel
Danger electrical hazard!
Check that the cable reel and
all its cables are in perfect
condition before use.
Caution!
Do not use a cable with a
green and yellow earth wire
with the Spidy ROLLER 12 V /
24 V and Spidy AIRROLLER
12
Note!
Industrieelektronik Pölz GmbH
recommend
nance unit (comprising an air
filter, a water separator,
pressure reducer, a pressure
gauge and a bracket).
You can order maintenance
units from our customer service
(see also Chapter 1.2CUSTOM-
ER SERVICE)
4.3.1 Connecting a Spidy ROLLER
12 V / 24 V (without Compressed Air Supply) to the
Battery Testing and Charging
System
m (with
ROLLER 230 V, up to
m) (see also
t-
s using a mainte-
a
).
Depending on the device type, you can
either connect the cable reel directly to
Industrieelektronik Pölz GmbH's battery
testing and charging system (or similar
devices) or to the mains supply.
Connect the pull out cable to Industrieelektronik Pölz GmbH's combined socket
on the vehicle or make another connection to the battery system.
1. Screw the cover off.
.
V / 24 V.
14
4
OPERATING INSTRUCTIONS
Spidy Cable Reel
4.3.2 Connecting a Spidy ROLLER
12 V / 24 V (with Compressed
Air Supply) to the Battery
Testing and Charging System
1.
4.3.1 CONNECTING A
SPIDY ROLLER12V/24V(WITHOUT
COMPRESSED AIR SUPPLY) TO THE BATTERY
TESTING AND CHARGING SYSTEM.
4.3.3 Connecting a Spidy ROLLER
230 V (without Compressed
Air Supply) to the Mains Supply
1.
4.3.1 CONNECTING A SPIDY
ROLLER12V/24V(WITHOUT COM-
PRESSED AIR SUPPLY)TO THE BATTERY TESTING AND CHARGING SYSTEM.
2. Connect the cable reel to Industrie-
elektronik Pölz GmbH's battery testing
and charging system (or similar devices) by connecting the associated wires
according to the graphic below:
3. Release the (blue) coupling ring.
4. Press the coupling ring onto the air
hose.
3. Screw the cover closed.
Connect the cable reel to the battery
testing and charging system as described in Chapter
2. Connect the air hose to the com-
pressed air supply system in the vehicle
hall to ensure the supply of compressed air. To do this, proceed as follows:
5. Put on the air hose.
6. Screw the coupling ring tight.
7. Screw the cover closed.
Screw off the cover as described in
Chapter
2. Loosen the screws of the lustre ter-
minal.
3. Connect the cable reel to the mains
supply as shown in the graphic below:
15
4
OPERATING INSTRUCTIONS
Spidy Cable Reel
Note!
When connecting, make sure to
connect the yellow and green
cable with the earth wire to the
lustre terminal marked with the
earth symbol c and that strain
relief is screwed tight.
4.3.4 Connecting a Spidy ROLLER
230 V (with Compressed Air
Supply) to the Mains Supply
4.3.1CONNECTING A SPIDY
ROLLER12V/24V(WITHOUT COM-
PRESSED AIR SUPPLY)TO THE BATTERY TESTING AND CHARGING SYSTEM
• Protective earth (c) = yellow and green
cable with earth wire
• N (neutral conductor) = blue cable (not
fused)
• L1 (wire 1, phase) = brown cable
(fused)
1. Screw off the cover as described in
Chapter
.
2. Loosen the screws of the lustre termi-
nal.
3. Connect the cable reel to the mains
supply as shown in the graphic below:
4. Tighten the screws of the lustre termi-
nal and strain relief.
5. Screw the cover closed.
• Protective earth (c) = yellow and green
cable with earth wire
• N (neutral conductor) = blue cable (not
fused)
• L1 (wire 1, phase) = brown cable
(fused)
• L2 (wire 2) = black cable
16
4
OPERATING INSTRUCTIONS
Spidy Cable Reel
Note!
When connecting, make sure to
connect the yellow and green
cable with the earth wire to the
lustre terminal marked with the
earth symbol
that strain
relief is screwed tight.
5.
4.3.2 CONNECTING A SPIDY ROLLER
12V/24V(WITH COMPRESSED AIR SUP-
PLY) TO THE BATTERY TESTING AND CHARGING SYSTEM).
Caution!
When connecting to electric
motors make sure that the
start
ceed about three times the
rated current and 10
c and
4. Tighten the screws of the lustre termi-
nal and strain relief.
Connect the air hose to the com-
pressed air supply system in the vehicle
hall to ensure the supply of compressed air (see also
ter
6. Screw the cover closed.
-up current does not ex-
A.
17
5
OPERATING INSTRUCTIONS
Spidy Cable Reel
5 Operation
Fire hazard!
When reeled-up, the cable can
become very hot in the case of
severe inductive loading.
If under heavy load, pull the
cable out completely.
Caution!
The supplied cables are rated
for normal operation.
Do not overtension the cable
(e.g. by hanging weights from
it).
Do not use force to pull the
cable, since
device.
Note!
If supplying of power and co
pressed air does not work,
check the fuses and cables as
well as the air pressure at the
pressure gauge (see also Cha
ters 7.1.1CHECKING AND REPLAC-
ING FUSES
7.1.2CHECKING
AND REPLACING CABLES
After you have connected the cable reel to
the battery testing and charging system or
the mains supply, it is ready to supply
power and (depending on the device type)
compressed air.
this damages the
and
18
m-
p-
).
6
OPERATING INSTRUCTIONS
Spidy Cable Reel
6 Dismantling
Danger, electrical hazard!
Before carrying out any
mounting work, disconnect the
cable
su
and charging system.
6.1.1 Dismounting the Cable Reel
Note!
Ensure that all the cable has
been reeled in.
Danger of dropping!
Take the cable reel off the wall
or ceiling before starting any
servicing work.
dis-
reel from the mains
pply or the battery testing
1. Loosen the slide's locking screw to pull
the slide.
2. Pull the cable reel off the universal
bracket's bolt.
3. Take the cable reel out of the universal
bracket.
4. Take the cable reel off the wall or
ceiling.
19
7
OPERATING INSTRUCTIONS
Spidy Cable Reel
Service
Danger!
Servicing work must only be
carried out by qualified people
who have been tasked with this
work.
Danger, electrical hazard!
Before carrying out any servi
ing work, disconnect the cable
reel from the main
the battery testing and char
ing system.
Danger of dropping!
Take the cable reel off the wall
or ceiling before starting any
servicing work.
7.1 Maintenance
Note!
The cable reel is maintenance
free.
7.1.1 Checking and Replacing Fuses
4.3.1 CONNECTING A SPIDY
ROLLER12V/24V(WITHOUT COM-
PRESSED AIR SUPPLY)TO THE BATTERY TESTING AND CHARGING SYSTEM
Note!
Use only fuses rated at 10 A
(slow blow).
7
s supply or
g-
c-
1. Screw off the cover as described in
Chapter
2. Remove the fuse holder.
3. Take the fuse out of the fuse holder
and replace it if necessary.
-
4. Press the new fuse into the fuse hold-
er.
.
5. Push the fuse into the fuse holder.
6. Screw the cover closed.
20
7
OPERATING INSTRUCTIONS
Spidy Cable Reel
7.1.2 Checking and Replacing Cables
6.1.1DISMOUNTING THE CABLE
REEL
4.3.1CONNECTING A SPIDY
ROLLER12V/24V(WITHOUT COM-
PRESSED AIR SUPPLY)TO THE BATTERY TESTING AND CHARGING SYSTEM
Note!
Turn off the compressed air
supply and, depending on the
device type, disconnect the air
hose.
3.
4.3CONNECT-
ING THE CABLE REEL).
Note!
Take note of the correct
quence so that you will be able
to reconnect the wires later (see
step 12).
Note!
Make sure that the wires are
lying next to one another so
that the c
move freely.
1. Dismount the cable reel (see also
Chapter
).
2. Screw off the cover as described in
Chapter
.
6. Pull the slip ring off the axis.
7. Loosen the screws and carefully take
the bottom slip ring half out of the
spool.
8. Loosen the cable from the lustre ter-
minal of the bottom slip ring half.
se-
9. Loosen the screws of the strain relief.
10. Remove the defective cable and the
cable stopper.
11. Push the new cable with its end
sleeves and cable stoppers through the
entry hole and tighten the strain relief.
12. Connect the wires in the correct order
to the lustre terminal of the bottom
slip ring half.
Loosen the wires from the lustre ter-
minal (see also Chapter
4. Loosen the screws and remove the
casing half.
5. Turn the spool with the cable the
opposite way to the pull out direction
until cable pre-tension is relieved and
the cable is no longer under tension.
13. Push the bottom slip ring half onto the
spool's axis sleeve.
ontact paths can
14. Tighten the screws of the bottom slip
ring half and press each individual
contact to check its spring effect.
15. Wind the cable onto the spool without
turning the spool and pre-tension the
21
7
OPERATING INSTRUCTIONS
Spidy Cable Reel
4.3CONNECTING THE CABLE REEL
7.1.3 Replacing Springs
Danger!
Only
qualified service engineer are
allowed to replace springs.
spring with the necessary number of
rotations of the spool body.
16. Guide the cable through the exit hole
of the casing half use the cable stopper to prevent winding in at the opening.
17. Put the top slip ring half onto the axis
and push it far enough forwards for it
to touch the contacts of the bottom
slip ring half.
18. Guide the wires through the opening
in the housing cover.
19. Press the housing cover onto the axis
supports and tighten the screws.
20. Connect the wires in the correct order
to the lustre terminal (see also Chapter
21. Screw the cover closed.
).
the manufacturer or a
22
8
OPERATING INSTRUCTIONS
Spidy Cable Reel
8 Appendix
8.1 Technical Data
8.1.1 Spidy ROLLER 12 V / 24 V (without Compressed Air Supply)
30569
8.1.2 Spidy ROLLER 12 V / 24 V (with Compressed Air Supply)
Rated voltage 12 V / 24 V
Transition resistance 0.8 mOhm
Temperature range +5 °C to +35 °C
Weight 4 kg approx.
Cable diameter 6 mm to 12 mm
Cable length 6.30 m max.
Supported media Power supply
Fuse Not fused
Item number
30679 (with 7-pin plug)
Rated voltage 12 V / 24 V
Transition resistance 0.8 mOhm
Temperature range +5 °C to +35 °C
Air connection
Weight 4 kg approx.
Cable diameter 6 mm to 12 mm
Cable length 6.30 m max.
Supported media Supply of power and compressed air
Fuse Not fused
Item number
30677 (with Spidy combined air plug)
30875 (with multifunctional plug for socket)
Ø 4 mm
30223
23
8
OPERATING INSTRUCTIONS
Spidy Cable Reel
8.1.3 Spidy ROLLER 230 V (without Compressed Air Supply)
Fuse 10 A, slow blow
8.1.4 Spidy AIRROLLER 230 V (with Compressed Air Supply)
Rated voltage 230 V
Transition resistance 0.8 mOhm
Temperature range +5 °C to +35 °C
Weight 4 kg approx.
Cable diameter 6 mm to 12 mm
Cable length 8 m max.
Supported media Power supply
Fuse
Item number 30222
Rated voltage 230 V
Transition resistance 0.8 mOhm
Temperature range +5 °C to +35 °C
Air connection
Weight 4 kg approx.
Cable diameter 6 mm to 12 mm
Cable length 6.30 m max.
Supported media Supply of power and compressed air
Fuse Fuse 10 A, slow blow
Item number
24
30876 (with multifunctional plug for socket)
Ø 4 mm
30226
8
OPERATING INSTRUCTIONS
Spidy Cable Reel
8.2 Disposal
Cable reel
Packaging
8.3 Test Certificates
8.4 Declaration of Conformity
(DoC)
At the end of its useful life, never throw
away the cable reel in domestic refuse
under any circumstances. Consult your
local council about the options available
for correct environmentally friendly disposal.
Observe locally applicable regulations for
correct recycling.
The cable reel made by Industrieelektronik
Pölz GmbH has been manufactured and
inspected in accordance with valid standards and guidelines and recognized technical regulations.
The CE mark confirms conformity of the
device with the relevant EU directives.
Industrieelektronik Pölz GmbH hereby
declares that the Spidy cable reel complies
with the specifications of the following
European Union directives:
• Low-Voltage Directive 2014/35/EU
• EMC Directive 2014/30/EU
To obtain the complete declaration of
conformity, please contact our customer
service: office@poelz.at
To obtain the complete inspection certification, please contact our customer service: office@poelz.at
25
8
OPERATING INSTRUCTIONS
Spidy Cable Reel
26
8
OPERATING INSTRUCTIONS
Spidy Cable Reel
27
Central Office
Office
Industrieelektronik Pölz GmbH IEP Pölz GmbH
Großendorf 122 Laufener Straße 15a
4551 Ried im Traunkreis, Austria 83395 Freilassing, Germany