IEI Integration TANK-101B-D525-N455 User Manual

TANK-101B/BW Embedded System
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Rev. 1.0 0 – 14 Ma rch 2013
IEI Technolog y Corp.
TANK-101B/BW
Fanless Embedded System with Intel® Atom™ D525/N455 CPU,
2.0 GB DDR3 Me mo r y Preinstalled, Two Isolated CAN-bus Ports, One Isolated Serial Port, RoHS Compliant
User Manual
TANK-101B/BW Embedded System
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Date Version Changes
14 March 2013 1.00 Initial release

Revision

TANK-101B/BW Embedded System
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Copyright

COP YRIGHT NOTICE
The information in this document is subject to change without prior notice in order to improve reliabilit y, design a nd functi on and d oes not r epresent a com mitm ent on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are reserved. No part of this manual may be reproduced by any mechanical, e lectronic, or other means in any form without prior written permission of the manufacturer.
TRADEMARKS
All registered tradem ark s and produc t nam es ment ioned here in are us ed for identif icatio n purposes only and m ay be trademarks and/or registe red trademarks of their respec tive owners.
TANK-101B/BW Embedded System
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Ta b le of Contents

1 INTRODUCTION .......................................................................................................... 1
1.1 OVERVIEW.................................................................................................................. 2
1.2 MODEL VARIATIONS ................................................................................................... 2
1.3 FEATURES ................................................................................................................... 3
1.4 TECHNICAL SPECIFICATIONS ...................................................................................... 3
1.5 CONNECTOR PANEL .................................................................................................... 5
1.5.1 Front Panel ........................................................................................................ 5
1.5.2 Rear Panel ......................................................................................................... 6
1.6 DIMENSIONS ............................................................................................................... 7
2 UNPACKING ................................................................................................................. 8
2.1 ANTI-STATIC PRECAUTIONS ........................................................................................ 9
2.2 UNPACKING PRECAUTIONS ......................................................................................... 9
2.3 UNPACKING CHECKLIST ........................................................................................... 10
3 INSTALLATION ......................................................................................................... 12
3.1 INSTALLATION PRECAUTIONS ................................................................................... 13
3.1.1 High Surface Temperature ............................................................................... 13
3.2 CF CARD INSTALLATION .......................................................................................... 14
3.3 HARD DISK DRIVE (HDD) INSTALLATION ................................................................ 15
3.4 MOUNTING THE SYSTEM WITH MOUNTING BRACKETS ............................................ 16
3.5 MOUNTING THE SYSTEM WITH WALL MOUNT KIT ................................................... 17
3.6 JUMPER SETTINGS .................................................................................................... 20
3.6.1 Clear CMOS Jumper ........................................................................................ 20
3.7 EXTERNAL PERIPHERAL INTERFACE CONNECTORS ................................................... 21
3.7.1 Audio Connector .............................................................................................. 21
3.7.2 CAN-bus Connectors ....................................................................................... 22
3.7.3 CompactFlash® Card Slot ............................................................................... 22
3.7.4 LAN Connectors ............................................................................................... 22
3.7.5 3-pin Power Terminal Block ............................................................................ 24
3.7.6 RS-232 Serial Port Connectors ........................................................................ 25
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3.7.7 RS-422/485 Serial Port Connector .................................................................. 26
3.7.8 USB Connectors ............................................................................................... 27
3.7.9 VGA Connector ................................................................................................ 28
4 BIOS .............................................................................................................................. 31
4.1 INTRODUCTION ......................................................................................................... 32
4.1.1 Starting Setup ................................................................................................... 32
4.1.2 Using Setup ...................................................................................................... 32
4.1.3 Getting Help ..................................................................................................... 33
4.1.4 Unable to Reboot After Configuration Changes .............................................. 33
4.1.5 BIOS Menu Bar ................................................................................................ 33
4.2 MAIN ........................................................................................................................ 34
4.3 ADVANCED ............................................................................................................... 35
4.3.1 ACPI Settings ................................................................................................... 36
4.3.2 Trusted Computing ........................................................................................... 37
4.3.3 CPU Configuration .......................................................................................... 37
4.3.4 IDE Configuration ........................................................................................... 38
4.3.5 USB Configuration ........................................................................................... 40
4.3.6 Super IO Configuration ................................................................................... 41
4.3.6.1 Serial Port n Configuration ....................................................................... 42
4.3.7 H/W Monitor .................................................................................................... 46
4.3.8 Serial Port Console Redirection ...................................................................... 47
4.4 CHIPSET ................................................................................................................... 49
4.4.1 Host Bridge Configuration .............................................................................. 50
4.4.1.1 OnChip VGA Configuration ..................................................................... 51
4.4.2 South Bridge Configuration ............................................................................. 51
4.4.3 Intel IGD SWSCI OpRegion ............................................................................. 53
4.5 BOOT ........................................................................................................................ 54
4.6 SECURITY ................................................................................................................. 55
4.7 EXIT ......................................................................................................................... 57
A ONE KEY RECOVERY ............................................................................................. 59
A.1 ONE KEY RECOVERY INTRODUCTION ...................................................................... 60
A.1.1 System Requirement ......................................................................................... 61
A.1.2 Supported Operating System ........................................................................... 62
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A.2 SETUP PROCEDURE FOR WINDOWS .......................................................................... 63
A.2.1 Hardware and BIOS Setup .............................................................................. 64
A.2.2 Create Partitions ............................................................................................. 64
A.2.3 Install Operating System, Drivers and Applications ....................................... 68
A.2.4 Build-up Recovery Partition ............................................................................ 69
A.2.5 Create Factory Default Image ......................................................................... 71
A.3 AUTO RECOVERY SETUP PROCEDURE ...................................................................... 76
A.4 SETUP PROCEDURE FOR LINUX ................................................................................ 80
A.5 RECOVERY TOOL FUNCTIONS .................................................................................. 84
A.5.1 Factory Restore ............................................................................................... 85
A.5.2 Backup System ................................................................................................. 86
A.5.3 Restore Your Last Backup ................................................................................ 87
A.5.4 Manual ............................................................................................................. 88
A.6 RESTORE SYSTEMS FROM A LINUX SERVER THROUGH LAN .................................... 89
A.6.1 Configure DHCP Server Settings .................................................................... 90
A.6.2 Configure TFTP Settings ................................................................................. 91
A.6.3 Configure One Key Recovery Server Settings ................................................. 92
A.6.4 Start the DHCP, TFTP and HTTP ................................................................... 93
A.6.5 Create Shared Directory .................................................................................. 93
A.6.6 Setup a Client System for Auto Recovery ........................................................ 94
A.7 OTHER INFORMATION .............................................................................................. 97
A.7.1 Using AHCI Mode or ALi M5283 / VIA VT6421A Controller ......................... 97
A.7.2 System Memory Requirement .......................................................................... 99
B SAFETY PRECAUTIONS ....................................................................................... 100
B.1 SAFETY PRECAUTIONS ........................................................................................... 101
B.1.1 General Safety Precautions ........................................................................... 101
B.1.2 Anti-static Precautions .................................................................................. 102
B.1.3 Product Disposal ........................................................................................... 103
B.2 MAINTENANCE AND CLEANING PRECAUTIONS ...................................................... 103
B.2.1 Maintenance and Cleaning ............................................................................ 103
B.2.2 Cleaning T ools ............................................................................................... 104
C HAZARDOUS MATERIALS DISCLOSURE ....................................................... 105
C.1 HAZARDOUS MATERIALS DISCLOSURE TABLE FOR IPB PRODUCTS CER TIFIED AS
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ROHS COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY ..................................... 106
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List of Figures

Figure 1-1: TANK-101B/BW ........................................................................................................... 2
Figure 1-2: TANK-101B/BW Front Panel....................................................................................... 5
Figure 1-3: TANK-101B/BW Rear Panel ........................................................................................ 6
Figure 1-4: Physical Dimensions (millimeters) ............................................................................ 7
Figure 3-1: CF Card Slot ..............................................................................................................14
Figure 3-2: CF Card Installation ..................................................................................................15
Figure 3-3: Bottom Panel Retention Screws ..............................................................................15
Figure 3-4: HDD Installation ........................................................................................................16
Figure 3-5: Retention Screw Holes .............................................................................................17
Figure 3-6: Wall-mounting Bracket .............................................................................................18
Figure 3-7: Mount the Embedded System ..................................................................................19
Figure 3-8: Audio Connector .......................................................................................................21
Figure 3-9: CAN-bus Connector Pinout Location .....................................................................22
Figure 3-10: LAN Connection ......................................................................................................23
Figure 3-11: RJ-45 Ethernet Connector ......................................................................................24
Figure 3-12: 3-pin Terminal Block Pinout Location ..................................................................24
Figure 3-13: Serial Device Connector .........................................................................................25
Figure 3-14: RS-232 Serial Port Pinout Location .......................................................................26
Figure 3-15: RS-422/485 Serial Port Pinout Location ................................................................27
Figure 3-16: USB Device Connection .........................................................................................28
Figure 3-17: VGA Connector .......................................................................................................29
Figure 3-18: VGA Connector .......................................................................................................29
Figure A-1: IEI One Key Recovery Tool Menu ...........................................................................60
Figure A-2: Launching the Recovery Tool .................................................................................65
Figure A-3: Recovery Tool Setup Menu .....................................................................................65
Figure A-4: Command Mode ........................................................................................................66
Figure A-5: Partition Creation Commands .................................................................................67
Figure A-6: Launching the Recovery Tool .................................................................................69
Figure A-7: System Configuration for Windows .......................................................................69
Figure A-8: Building the Recovery Partition ..............................................................................70
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Figure A-9: Press Any Key to Continue .....................................................................................70
Figure A-10: Press F3 to Boot into Recovery Mode ..................................................................71
Figure A-11: Recovery Tool Menu ..............................................................................................71
Figure A-12: About Symantec Ghost Window ...........................................................................72
Figure A-13: Symantec Ghost Path ............................................................................................72
Figure A-14: Select a Local Source Drive ..................................................................................73
Figure A-15: Select a Source Partition from Basic Drive .........................................................73
Figure A-16: File Name to Copy Image to ..................................................................................74
Figure A-17: Compress Image .....................................................................................................74
Figure A-18: Image Creation Confirmation ................................................................................75
Figure A-19: Image Creation Process.........................................................................................75
Figure A-20: Image Creation Complete ......................................................................................75
Figure A-21: Press Any Key to Continue ...................................................................................76
Figure A-22: Auto Recovery Utility .............................................................................................77
Figure A-23: Launching the Recovery Tool ...............................................................................77
Figure A-24: Auto Recovery Environment for Windows ..........................................................77
Figure A-25: Building the Auto Recovery Partition ...................................................................78
Figure A-26: Factory Default Image Confirmation ....................................................................78
Figure A-27: Image Creation Complete ......................................................................................79
Figure A-28: Press any key to continue .....................................................................................79
Figure A-29: Partitions for Linux .................................................................................................81
Figure A-30: Manual Recovery Environment for Linux ............................................................82
Figure A-31: Access menu.lst in Linux (Text Mode) .................................................................83
Figure A-32: Recovery Tool Menu ..............................................................................................83
Figure A-33: Recovery Tool Main Menu .....................................................................................84
Figure A-34: Restore Factory Default .........................................................................................85
Figure A-35: Recovery Complete Window .................................................................................86
Figure A-36: Backup System .......................................................................................................86
Figure A-37: System Backup Complete Window ......................................................................87
Figure A-38: Restore Backup ......................................................................................................87
Figure A-39: Restore System Backup Complete Window ........................................................88
Figure A-40: Symantec Ghost Window ......................................................................................88
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List of Tables

Table 1-1: TANK-101B/BW Model Variations ............................................................................... 2
Table 1-2: Technical Specifications .............................................................................................. 4
Table 3-1: Clear CMOS Jumper Settings ....................................................................................20
Table 3-2: CAN-bus Connector Pinouts .....................................................................................22
Table 3-3: LAN Pinouts ................................................................................................................23
Table 3-4: RJ-45 Ethernet Connector LEDs ...............................................................................24
Table 3-5: RS-232 Serial Port Pinouts ........................................................................................26
Table 3-6: RS-422/485 Serial Port Pinouts .................................................................................27
Table 3-7: USB Port Pinouts ........................................................................................................28
Table 3-8: VGA Connector Pinouts .............................................................................................30
Table 4-1: BIOS Navigation Keys ................................................................................................33
TANK-101B/BW
TANK-101B/BW Embedded System
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Chapter
1

1 Introduction

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1.1 Overview

Figure 1-1: TANK-101B/BW
The TANK-101B/BW fanless embedded system is powered by the Intel® Atom™ D525/N455 processor, uses the Intel® ICH8M chipset and has 2.0 GB of DDR3 memory preinstalled. With typical voltage at 12V DC, TANK-101B/BW can take wide ra nge D C in put f rom 9 V to 36V as power source. It also has COM and CAN-bus ports with isolation protection, dual Gigabit LAN and 802.11b/g/n wireless module for high speed communication. TANK-101B/BW supports all these versatile functions in a compact enclosure yet support fanless operation.

1.2 Mode l Variations

The model variations of the TANK-101B/BW are listed below.
Model No. CPU Wireles s
TANK-101B-R10/D525/2GB
TANK-101B-R10/N455/2GB
Intel® AtomD525 1.8 GHz dual core
Intel® AtomN455 1.66 GHz No
No
TANK-101BW-R10/D525/2GB
Table 1-1: TANK-101B/BW Model Variations
Intel® AtomD525 1.8 GHz dual core
Yes
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1.3 Features

The TANK-101B/BW features are listed below:
Intel® Atom D525 1.8 GHz/N455 1.66 GHz processor  2.0 GB of DDR3 mem ory preinstalled  Wide range 9V~36V DC power input  Built-in 802.11b/g/n wireless module (for wireless model only)  Two CAN-bus ports with isolation protection  Two Gigabit Ethernet ports  Four USB 2.0 ports  Three RS-232 serial ports  One RS-422/485 serial ports with isolation  One VGA port  One Line-out and one Mic-in audio jacks  One CompactFlash® socket  RoHS compliant

1.4 Technical Specifications

The TANK-101B/BW technical specifications are listed in Table 1-2.
Specifications
CPU
System Chipset
System Me mory
Ethernet
1.8 GHz Intel® AtomD525 CPU with 1 MB L2 cache or
1.66 GHz Intel® AtomN455 CPU with 512 KB L2 cache Intel® ICH8M
2.0 GB of DDR3 memory preinstalled On board 1G memory
One 204-pin DDR3 SDRAM SO-DIMM slot (system max. 2.0 GB) Dual Realtek RTL8111E PCIe GbE controllers (LAN1 with ASF 2.0
support)
Se rial Port
Built-in 802.11b/g/n wireless module for the wireless model 3 x RS-232 serial port (COM4: With isolation)
1 x RS-422/485 serial port with isolation (Default: RS-422)
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Specifications
USB
Display
Resolution
Audio
CAN-bus
Expansions
Storage
Power Supply
Power Cons umption
Mounting
Operating Temperature
4 x USB 2.0 ports 1 x VGA port Up to 2048x1536 @ 60 Hz (D525 model)
Up to 1400x1050 @ 60 Hz (N455 model) 1 x Line-out port
1 x Mic-in port 2 x CAN-bus ports with isolation One PCIe Mini card slot (reserved for wireless module) One 2.5” SATA HDD supported
One CompactFlash® socket 9V~36V DC input 12 W @ 1.85A Wall mount
-20°C~60°C (D525 model with CompactFlash®/SSD*)
-20°C~70°C (N455 model with CompactFlash®/SSD*)
-10°C~50°C (with Wi-Fi)
*Ambient air speed per IEC-68-2-2 standard
Operating Shock
Operating Vibration
Color
Chassis Construction
Weight (Net/Gross )
Phys ical Dimen s ions
Table 1-2: Technical Specifications
Half-sine wave shock 3G; 11ms; 3 shocks per axis MIL-STD-810F 514.5C-1 (HDD)
MIL-STD-810F 514.5C-2 (CF) Cool Gray + Blue Aluminum alloy with heavy duty metal
2.1 kg/3.9 kg 248 mm x 153 mm x 44 mm (W x D x H)
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1.5 Connector Panel

1.5.1 Front Panel

The TANK-101B/BW front panel contains:
2 x CAN-bus ports wit h is ol at io n  1 x CompactFlash® card socket  1 x HDD LED indicator  1 x Line-out port (green)  1 x Mic-in port (pink)  1 x Power LED indicator  1 x Reset button  2 x USB 2.0 port connectors
An overview of the front panel is shown in Figure 1-2
Figure 1-2: TANK-101B/BW Front Panel
691H691H below.
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1.5.2 Rear Panel

The TANK-101B/BW rear panel contains:
1 x VGA output  3 x RS-232 serial ports (COM4: With isolation)  1 x RS-422/485 serial port w ith isol ati on (D ef ault: RS-422)  2 x USB port connectors  2 x Gigabit Ethernet ports (LAN1 with ASF 2.0 support)  1 x 12V DC power jack  1 x 3-pin power terminal block with wide range power input (9V~36V)  1 x Power switch  2 x Wireless antenna connectors (for wireless model only)
An overview of the rear panel is shown in 691H691Figure 1-3H below.
Figure 1-3: TANK-101B/BW Rear Panel
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1.6 Dimensions

The physical dimensions are shown below:
Figure 1-4: Physical Dimensions (millimeters)
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Chapter
2

2 Unpacking

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may result in

2.1 Anti-static Precautions

WARNING:
Failure to take ESD precautions during installation permanent damage to the TANK-101B/BW and severe injury to the user.
Electrostatic discharge (ESD) can cause serious damage to electronic components, including the TANK-101B/BW. Dry climates are especially susceptible to ESD. It is therefore critical that when ever the TANK-101B/BW or any other electr ical component is handled, the following anti-static precautions are strictly adhered to.
Wear an anti-static wristband: Wearing a simple anti-static wristband can
help to prevent ESD from damaging the board.
Self-grounding: Before handling the board touch any grounded conducting
material. During the time the board is handled, frequently touch any conducting materials that are connected to the ground.
Use an anti-static pad: When configuring the TANK-101B/BW, place it on an
antic-static pad. This reduces the possibility of ESD damaging the TANK-101B/BW.

2.2 Unpacking Precautions

When the TANK-101B/BW is unpacked, please do the following:
Follow the anti-static precautions outlined in Section 2.1.  Make sure the packing box is facing upwards so the TANK-101B/BW does not
fall out of the box.
Make sure all the components shown in Section 2.3 are present.
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2.3 Unpacking Checklist

NOTE:
If some of the components listed in the checklist below are missing, please do not proceed with the installation. Contact the IEI resel ler or vendor you purchased the TANK-101B/BW from or contact an IEI sales representative directly. To contact an IEI sales re presentative, please send an email to
The TANK-101B/BW is shipped with the following components:
Quantity Item and Part Number Ima ge
Standard
1 TANK-101B/BW Series
1 Power adapter
sales@iei.com.tw.
1 Power cord
1 SATA and power cable
2 Mounting bracket
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