IEI Integration IDDUPS-636260А User Manual
User Manual
IDDUPS Series DC/DC Converter Module
IDDUPS-6364120A/IDDUPS-636260A Converter Module
MODEL:
IDDUPS-6364120A/636260A
120W/60W DC/DC Converter Module
with UPS and Utility Software
Rev. 1.21 – May 7, 2014
Page 1
Date Version Changes
IDDUPS Series DC/DC Converter Module
Revision
May 7, 2014 1.21 Added Appendix A:
January 7, 2010 1.20 Added CN8 connector information (Section
August 2007 1.01 - Added Chapter 5: Software
- Added RS-232 cable connector (JP2) pinouts
May 2007 1.00 Initial release
Safety Precautions
97H
4.2.6)
96H96H96H98H
Page 2
IDDUPS Series DC/DC Converter Module
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to
improve reliability, design and function and does not represent a commitment on the part
of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are
Copyright
reserved. No part of this manual may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
TRADEMARKS
All registered trademarks and product names mentioned herein are used for identification
purposes only and may be trademarks and/or registered trademarks of their respective
owners.
Page 3
IDDUPS Series DC/DC Converter Module
Packing List
NOTE:
If any of the components listed in the checklist below are missing,
please do not proceed with the installation. Contact the IEI reseller or
vendor you purchased the IDDUPS-6364120/636260 from or contact
an IEI sales representative directly. To contact an IEI sales
representative, please send an email to
The items listed below should all be included in the IDDUPS-6364120/636260 package.
1 x IDDUPS-6364120/636260 DC/DC converter module
1 x RS-232 cable
1 x Utility software CD
1 x QIG (Quick Installation Guide)
Optional items:
Li-Polymer Smart Battery
Cable for AC-DC adapters
Cable for 63000-FSP120AAB-RS 120W AC-DC adapter
Cable for Terminal Block
Output power cable for SATA
Output power cable for IDE or any standard 4-pin I/O devices
0H0H0H0Hsales@ieiworld.com.tw.
Page 4
20p-20p ATX cable (for IDDUPS-6364120A)
SBC main power cable (for IDDUPS-636260A)
Cable with on/off switch
Cable to SBC (5VSB & PS_ON)
Images of the above items are shown in Chapter 3.
IDDUPS Series DC/DC Converter Module
Table of Contents
1H1 INTRODUCTION.......................................................................................................... 99H9
2H1.1 IDDUPS-6364120/636260 OVERVIEW.................................................................... 100H10
3H1.2 IDDUPS-6364120/636260 POWER MODULE FEATURES.......................................... 101H10
4H1.3 IDDUPS-6364120/636260 DIMENSIONS..................................................................102H11
5H2 DETAILED SPECIFICATIONS................................................................................ 103H12
6H2.1 IDDUPS-6364120/636260 SYSTEM BLOCK DIAGRAM............................................ 104H13
7H2.2 SAFETY .................................................................................................................... 105H14
8H2.3 BATTERY SPECIFICATIONS........................................................................................ 106H14
9H3 UNPACKING ............................................................................................................... 107H16
10H3.1 ANTI-STATIC PRECAUTIONS...................................................................................... 108H17
11H3.2 UNPACKING.............................................................................................................. 109H17
12H3.2.1 Unpacking Precautions.................................................................................... 110H17
13H3.3 UNPACKING CHECKLIST ........................................................................................... 111H18
14H3.3.1 Package Contents............................................................................................. 112H18
15H3.3.2 Optional Items.................................................................................................. 113H19
16H4 CONNECTOR PINOUTS........................................................................................... 114H21
17H4.1 PERIPHERAL INTERFACE CONNECTORS..................................................................... 115H22
18H4.1.1 IDDUPS-6364120 Layout................................................................................ 116H22
19H4.1.2 IDDUPS-636260 Layout.................................................................................. 117H22
20H4.1.3 Peripheral Interface Connectors ..................................................................... 118H23
21H4.1.4 Jumper.............................................................................................................. 119H23
22H4.2 INTERNAL PERIPHERAL CONNECTORS ...................................................................... 120H24
23H4.2.1 ATX Mode Connector....................................................................................... 121H24
24H4.2.2 ATX Power Connector (IDDUPS-6364120A Only)......................................... 122H25
25H4.2.3 Battery Connectors .......................................................................................... 123H26
26H4.2.4 Input Power Connector.................................................................................... 124H27
27H4.2.5 Output Power Connectors................................................................................ 125H29
28H4.2.6 Power Switch Connector.................................................................................. 126H30
Page 5
29H4.2.7 RS-232 Cable Connector ................................................................................. 127H31
30H4.2.8 SBC Main Power Connector (IDDUPS-636260A Only)................................. 128H32
31H4.3 JUMPER SETTINGS .................................................................................................... 129H33
32H4.3.1 AT/ATX Mode Select Jumper ........................................................................... 130H33
33H5 SOFTWARE APPLICATION..................................................................................... 131H35
34H5.1 INTRODUCTION......................................................................................................... 132H36
35H5.2 MONITORING DC POWER AND SMART BATTERY ...................................................... 133H36
36H5.2.1 Using the Application....................................................................................... 134H36
37H5.2.2 Status Information............................................................................................ 135H36
38H5.2.2.1 DC Detection ............................................................................................ 136H37
39H5.2.2.2 Battery Detection...................................................................................... 137H37
40H5.2.2.3 Battery Remaining Time........................................................................... 138H38
41H5.2.3 Battery Information.......................................................................................... 139H39
42H5.2.4 Setting .............................................................................................................. 140H39
IDDUPS Series DC/DC Converter Module
43H5.3 SYSTEM LOG............................................................................................................ 141H41
44H5.4 EXIT......................................................................................................................... 142H42
45HA SAFETY PRECAUTIONS......................................................................................... 143H43
46HB HAZARDOUS MATERIALS DISCLOSURE ......................................................... 144H49
47HB.1 HAZARDOUS MATERIAL DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS
ROHS COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY ....................................... 145H50
Page 6
IDDUPS Series DC/DC Converter Module
List of Figures
48HFigure 1-1: IDDUPS-6364120/636260 Dimensions (mm)...........................................................146H11
49HFigure 2-1: IDDUPS-6364120/636260 System Block Diagram..................................................147H13
50HFigure 4-1: IDDUPS-6364120 Connector and Jumper Locations.............................................148H22
51HFigure 4-2: IDDUPS-636260 Connector and Jumper Locations...............................................149H22
52HFigure 4-3: ATX Mode Connector Location ...............................................................................150H24
53HFigure 4-4: ATX Power Connector Location..............................................................................151H25
54HFigure 4-5: Battery Connector Locations...................................................................................152H27
55HFigure 4-6: Battery Connected....................................................................................................153H27
56HFigure 4-7: Input Power Connector Location ............................................................................154H28
57HFigure 4-8: Output Power Connector Locations .......................................................................155H29
58HFigure 4-9: Power Switch Connector Locations........................................................................156H30
59HFigure 4-10: RS-232 Cable Connector Location........................................................................157H31
60HFigure 4-11: JP2 Connector Cable (RS-232 cable)....................................................................158H32
61HFigure 4-12: SBC Main Power Connector Location ..................................................................159H32
62HFigure 4-13: CN7 Connector Cables...........................................................................................160H33
63HFigure 4-14: AT/ATX Mode Select Jumper Location.................................................................161H34
64HFigure 5-1: IDDUPS Battery Status Monitor Application..........................................................162H36
65HFigure 5-2: Status Information ....................................................................................................163H37
66HFigure 5-3: DC Detection..............................................................................................................164H37
67HFigure 5-4: Battery Detection ......................................................................................................165H38
68HFigure 5-5: Battery Remaining Time...........................................................................................166H38
69HFigure 5-6: Battery Information...................................................................................................167H39
70HFigure 5-7: Application Setting ...................................................................................................168H40
71HFigure 5-8: COM Port Status........................................................................................................169H40
72HFigure 5-9: Special Event Pop-up Setting..................................................................................170H40
73HFigure 5-10: IDDUPS Application Quick Launch Icon...............................................................171H41
74HFigure 5-11: System Log Example..............................................................................................172H41
75HFigure 5-12: Exit IDDUPS Application ........................................................................................173H42
Page 7
IDDUPS Series DC/DC Converter Module
List of Tables
76HTable 1-1: Output Voltage............................................................................................................174H11
77HTable 2-1: BAT-LI-2S1P3000 Specifications ..............................................................................175H15
78HTable 3-1: Package List Contents...............................................................................................176H18
79HTable 3-2: Optional Items.............................................................................................................177H20
80HTable 4-1: Peripheral Interface Connectors...............................................................................178H23
81HTable 4-2: Rear Panel Connectors..............................................................................................179H23
82HTable 4-3: ATX Mode Connector Pinouts...................................................................................180H24
83HTable 4-4: CN2 Connector Cables...............................................................................................181H25
84HTable 4-5: ATX Power Connector Pinouts .................................................................................182H26
85HTable 4-6: J3 Connector Cables..................................................................................................183H26
86HTable 4-7: Battery Connector Pinouts........................................................................................184H27
87HTable 4-8: Input Power Connector Pinouts................................................................................185H28
88HTable 4-9: CN1 Connector Cables...............................................................................................186H29
89HTable 4-10: Output Power Connector Pinouts...........................................................................187H29
90HTable 4-11: CN3 & CN4 Connector Cables.................................................................................188H30
91HTable 4-12: Power Switch Connector Pinouts...........................................................................189H31
92HTable 4-13: RS-232 Cable Connector Pinouts ...........................................................................190H31
93HTable 4-14: SBC Main Power Connector Pinouts......................................................................191H32
94HTable 4-15: AT/ATX Mode Select Jumper Settings ...................................................................192H34
Page 8
IDDUPS Series DC/DC Converter Module
Chapter
1
1 Introduction
Page 9
IDDUPS Series DC/DC Converter Module
1.1 IDDUPS-6364120/636260 Overview
The highly efficient, high-performance IDDUPS-6364120/636260 DC-to-DC converter
module provides 5V, 3.3V, 12V, -12V and 5VSB outputs. The IDDUPS-6364120/636260
supports up to two Li-Polymer smart batteries to provide stable and uninterruptible power.
The power module also receives a wide range of inputs between 6 and 36 VDC. The
IDDUPS-6364120/636260 is built on an intelligent design and provides outstanding line
and load regulations. The IDDUPS-6364120/636260 is capable of sustaining 90% power
efficiency.
The IDDUPS-6364120/636260 power module also comes with the utility software that
provides information on current power source, battery status, charging status and
remaining percentage.
1.2 IDDUPS-6364120/636260 Power Module Features
Highly compact design
High efficiency up to 90%
Load down protection
Over voltage protection
Over current protection
Short circuit protection
Supports up to two battery packs
Supports AT or ATX mode
RoHS compliant
I/O interface:
o SMBus/I
2
C
o RS-232
Utility software: pull data out through RS-232 to system
Total output capacity:
o IDDUPS-6364120A: 120W
o IDDUPS-636260A: 60W
Input Voltage: 6VDC to 36VDC
Page 10
IDDUPS Series DC/DC Converter Module
Output Voltage:
Voltage (Max Load) +5V +12V -12V +3.3V 5VSB
IDDUPS-6364120A 10A 4A 0.3A 8A 2A
IDDUPS-636260A 10A 3A - - 0.5A
Table 1-1: Output Voltage
Dimensions: 60mm x 160mm
Environment:
o Operating temperature: -20°C ~ +85°C
o Storage temperature: -40°C ~ +125°C
Weight: NW:
o IDDUPS-6364120A: 98g
o IDDUPS-636260A: 75g
1.3 IDDUPS-6364120/636260 Dimensions
190H190H190H193HFigure 1-1 shows the IDDUPS-6364120/636260 dimensions. The dimensions are given in
millimeters.
Figure 1-1: IDDUPS-6364120/636260 Dimensions (mm)
Page 11
IDDUPS Series DC/DC Converter Module
Chapter
2
2 Detailed Specifications
Page 12
IDDUPS Series DC/DC Converter Module
2.1 IDDUPS-6364120/636260 System Block Diagram
191H191H191H194HFigure 2-1 shows the system block diagram of the IDDUPS-6364120/636260. The
detailed descriptions of the system operation are described in the following sections.
Figure 2-1: IDDUPS-6364120/636260 System Block Diagram
The IDDUPS series is a charging circuit that provides the Smart Battery with charging
current and charging voltage from DC input to match the requirements from Smart Battery.
The IDDUPS series also provides DC output power to the Host System with following
features:
Provide stable and uninterruptible power to equipment during a power outage,
line sags and spikes
Absorb power surges and transients
Smooth out noisy power sources
The IDDUPS series receives critical events from the Smart Battery when it detects a
problem. The Smart Battery communicates with IDDUPS series via two separate
communication interfaces:
The SMBus CLOCK and DATA lines (primary communication channel)
The secondary signaling mechanism or Safety Signal (secondary
communication channel)
Page 13
The Host System (SMBus Host) requests information from the battery and then uses it to
provide the user information about the battery present state and capabilities. The Host
System (SMBus Host) also receives critical events from the Smart Battery when it detects
a problem. Using the utility software, the battery state and capabilities can be shown in the
Host System through RS-232.
2.2 Safety
Both the battery and the IDDUPS series must agree it is safe enough to begin charging. If
the battery detects some error conditions, the charging never begins. The error conditions
might include:
IDDUPS Series DC/DC Converter Module
battery pack voltage too high or low,
temperature out of acceptable ranges,
individual cell voltage shorted.
Furthermore, to continue charging, both the battery and the IDDUPS series must be
satisfied it is still safe to do so. The battery sends a message or stop sending messages to
the IDDUPS series to terminate charge if any error condition occurs in the battery. Second,
the IDDUPS series monitors the battery pack Safety Signal terminal. If the Safety Signal
moves out of a range that allows charging, the IDDUPS series immediately terminates
charge. This could happen if the temperature of the battery pack got too hot.
These mechanisms are independent of and in addition to any protection mechanisms in
the battery pack itself, for example, fuses or protection FETs controlled by hard-wired
safety circuitry.
2.3 Battery Specifications
The IDDUPS series may also come with a Li-Polymer smart battery. Some of the
Li-Polymer smart battery specifications are listed in
Battery Type
Li-Polymer
192H192H192H195HTable 2-1.
Page 14
Nominal Capacity
Nominal Voltage
3000mAH
7.4V (Two 3.7V Li-Polymer battery cell)
IDDUPS Series DC/DC Converter Module
Main Board
Max. Output Power
Max. Output Current
Housing
Dimensions
Operating Temperature
Weight
Table 2-1: BAT-LI-2S1P3000 Specifications
Dual-cell Li-Ion battery PCB, Gauge IC and NTC 10KΩ
100W
16.7AH
DR202
148mm x 89mm x 20mm
-20°C ~ +60°C
230g
Page 15
IDDUPS Series DC/DC Converter Module
Chapter
3
3 Unpacking
Page 16
Loading...