IDT WP3W-RK User Manual

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≤ 3W Wireless Power Receiver and
Transmitter Reference Kit
WP3W-RK
© 2016 Integrated Device Technology, Inc 1 May 16, 2016
Features
Fully-functional wireless power receiver and transmitter for
plug-and-play prototyping
High efficiency transfer up to 79% at 5V/600mA Three coil size options meet various application requirements
30 mm diameter for 3W applications 20 mm diameter for 2W applications 15 mm diameter for 1W applications
Low BOM cost and high density PCB design for ultra-compact
applications
Receiver (Rx) has 4-layer, performance-optimized PCB
reference layout for copying to system board
Transmitter (Tx) has 2-layer, performance-optimized PCB
reference layout for copying to system board
5.0V @ up to 0.6A output targets for wearable and many other
lower power applications
Only 2 high-voltage capacitors necessary for Rx LED indicator to indicate power transfer on both Rx and Tx
boards
Break-away coil mount enables fast prototyping Programmable output voltage from 4.5V to 6V Over temperature protection and programmable over current
protection on Rx board
Selectable Tx input current limit capability for USB protection. Programmable LED pattern on the Tx board Supported by an extensive library of digital resources to ease
design-in effort
Application notes, datasheets, manuals, guides, videos, layout
files, and other digital resources can be found at:
www.IDT.com/WP3W-RK
Description
IDT’s wireless power reference kit targets applications ranging
from 0.5 to 3W. The reference kit is comprised of both the transmitter (P9235A-R-EVK) and the receiver (P9027LP-R-EVK) with three different coil size options supporting applications with different form factors and power levels. The high-efficiency, turnkey reference design is supported by comprehensive online, digital resources to significantly ease design-in effort and enable rapid prototyping.
The receiver design is based on the P9027LP-R, a highly integrated, high efficiency solution suited to a wide range of compact applications requiring up to 600mA load current. The layout has been optimized on a 4-layer PCB, compliant with wearable device layout rules and form factors. The ultra-compact form factor is ideal for rapid product prototyping. The active area of the P9027LP-R-EVK board is 5.7 mm x 5.7 mm and is ideal for small form factor and thermally-constrained applications.
The transmitter design is based on the P9235A-R and can be powered from a micro-USB or other input voltage from 4.5V to
5.5V. The P9235A-R is based on a flexible 32-bit ARM® Cortex®­M0 processor with integrated full bridge power stage drivers and on-chip simultaneous voltage and current demodulation. It provides a low component count solution on an optimized 2-layer hardware reference layout intended for seamless copy/paste to a customer application board. The active area of the P9235A-R board is 22.7mm x 21.2mm and is ideal for space-constrained, low power transmitter designs.
Figure 1. Kit Photograph
Kit Contents
Fully-assembled P9027LP-R-EVK and P9235A-R-EVK
reference boards fitted with 2W coils
Two additional coil sets for 1W and 3W output power 1.5 ft. USB cable
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Hardware Overview
Figure 2. P9027LP-R-EVK Reference Board Illustration Top Layer
Figure 3. P9235A-R-EVK Reference Board Illustration Top Layer
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Figure 4. Tx and Rx Coil Pairs for 1W, 2W and 3W Applications
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Usage Guide
These reference boards are designed to demonstrate the performance and functionality of the P9027LP-R and P9235A-R as a fully-functional wireless power receiver and transmitter pair. This solution is suitable for wearable devices as well as other end products that require up to 3W output power from the wireless power receiver. In most cases, these boards can be imported into an existing customer system for evaluation and prototyping. The WP3W-RK evaluation kit is based on the WPC Qi standard protocol but targets ‘paired’ transmitter-receiver solutions – sometimes called end-to-end customer applications where the receiver is only expected to work with a known transmitter.
Quick-Start Guide
Follow these simple steps to power-up and begin using the P9027LP-R-EVK and P9235A-R-EVK boards:
1. Power up the P9235A-R-EVK board by connecting the USB cable to either a notebook computer or a USB adaptor with 5V output (preferred) or a power supply
2. Verify that the red and green LED flashes once, respectively, – the P9235A-R-EVK board is up and running now
3. Place the P9027LP-R-EVK board on top of the P9235A-R-EVK board with the coil of the P9027LP-R-EVK facing down and centered on the coil of the P9235A-R-EVK board. The green LED on the P9027LP-R-EVK board indicates that it has been successfully powered up.
4. Optional: Solder two 28-gauge wires to the OUT and GND pins on P9027LP-R-EVK board. Connect these two wires to an electronic load.
5. Set the electronic load current to zero initially and then gradually increase the load current up to 400mA with the attached 2W coils
Output Power
The output of the P9027LP-R-EVK’s LDO regulator has a plated via labeled OUT, and the DC ground return path is labeled GND. The output provides a nominal 5.0 V with 400mA output current capability using the attached 20mm diameter coil. When switched to the 30mm diameter coil (supplied in the kit), it can provide up to 600mA output current. The plated vias have a 15 mil diameter, allowing for 28-gauge wire or smaller.
P9027LP-R Board LED Power Indicator
The P9027LP-R-EVK is equipped with a single green LED power indicator connected from OUT to ACTB. This LED will be illuminated when the system reaches the desired operating point and enables the DC voltage output. This LED is entirely optional and is included for evaluation purposes only. When illuminated, it draws less than 1 mA of current from the output. If desired, the brightness of the LED can be increased by lowering the value of resistor R3.
P9027LP-R Board Test Point Accessibility
The P9027LP-R-EVK reference board was designed so that the core layout could be easily “dropped-in” to an existing system board design. For this reason, all of the necessary inputs and outputs are placed toward the edge of the board to eliminate uncertainty in escape routing. For more information about copying the digital layout files, refer to application note AN-933.
When prototyping with this board, it is important to use a low-resistance wire that is rated for the expected output current. This will avoid damage to the wire and minimize voltage drops on its way to the load.
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45.00
50.00
55.00
60.00
65.00
70.00
75.00
80.00
85.00
60 120 180 240 300 360 420 480 540 600
Efficiency (%)
Iout (mA)
Vin=5V, Vout=5V, Iout=600mA, Tx=P9235A-R, Tx coil=760308101103, Spacer=1.5mm,
Rx coil=760308102213, Rx=P9027LP-R, No air flow, Room temperature
Coil Spacer (Upside-down Coil)
A good wireless power transfer system should maintain a small separation gap between the transmitter coil and the receiver coil. For the reference board, the receiver coil has been mounted upside-down on the P9027LP-R-EVK board. The PCB area under the Rx coil is used as a spacer (0.5mm) to simulate the thickness of a wearable device case, and there is no copper conductor. While the coil itself is protected by non-conductive encapsulation, it is recommended to use some type of spacer to achieve optimal power transfer efficiency.
Similarly a 0.8mm plastic spacer is placed on top of the Tx coil to simulate the casing of a final transmitter product. With both spacers the total distance between the coils is about 1.5mm.
Separating the Coil from the Spacer
The P9027LP-R-EVK reference board has been precisely tuned for the stock coil attached to the board. The PCB has been designed with a score line enabling users to snap-off of the active PCB section. When doing so, carefully peel the coil off from the Rx PCB. Once the coil is off, it is recommended to use scissors to cut the active board area along the score lines. To see a video demonstration, visit:
www.IDT.com/WP3W-RK.
If it is necessary to extend the length of the coil leads when working on prototype, it’s best to unsolder them from the PCB prior to separating the active PCB area from the rest of the board.
Performance Characteristics
Figure 5. Typical Efficiency Curve for 30mm Coil
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-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3
0.4
0.5
0 60 120 180 240 300 360 420 480 540 600
Loasd Regulation (%)
Iout (mA)
Vin=5V, Vout=5V, Iout=600mA, Tx=P9235A-R, Tx coil=760308101103, Spacer=1.5mm,
Rx coil=760308102213, Rx=P9027LP-R, No air flow, Room temperature
25.00
30.00
35.00
40.00
45.00
50.00
55.00
60.00
65.00
70.00
75.00
40 80 120 160 200 240 280 320 360 400
Efficiency (%)
Iout (mA)
Vin=5V, Vout=5V, Iout=400mA, Tx=P9235A-R, Tx coil=760308101104, Spacer=1.5mm,
Rx coil=760308101220, Rx=P9027LP-R, No air flow, Room temperature
Figure 6. Load Regulation for 30mm Coil
Figure 7. Typical Efficiency Curve for 20mm Coil
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P9235A-R: 39.2 Degree C
Coil: 45.9 Degree C
P9027LP-R: 40.5 Degree C
-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3
0.4
0.5
0 40 80 120 160 200 240 280 320 360 400
Loasd Regulation (%)
Iout (mA)
Vin=5V, Vout=5V, Iout=400mA, Tx=P9235A-R, Tx coil=760308101104, Spacer=1.5mm,
Rx coil=760308101220, Rx=P9027LP-R, No air flow, Room temperature
Figure 8. Load Regulation for 20mm Coil
Figure 9. 5V/400mA Thermal Images Using 20mm Coil
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Figure 10. 0 to 400mA Step Load Response (Ch1=Vrect, Ch2=VSNS, Ch3=Vout, Ch4=Iout)
Figure 11. No Load Start-up by Tx Input Power (Ch1=Vrect, Ch2=VIN, Ch3=Vout,Ch4=Iout)
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Figure 12. 600mA Full Load Start-up by Tx Input Power (Ch1=Vrect, Ch2=VIN, Ch3=Vout,Ch4=Iout)
Figure 13. No Load Start-up by Rx Enable Signal (Ch2=EN, Ch3=Vout, Ch4=Iout)
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Figure 14. 600mA Full Load Start-up by Rx Enable Signal (Ch2=EN, Ch3=Vout, Ch4=Iout)
Figure 15. Rx Over Temperature Protection (Ch1=Vrect, Ch2=Vin, Ch3=Vout, Ch4=INT)
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Figure 16. Rx Over Current Protection (Ch1=Vrect, Ch2=Iout, Ch3=Vout, Ch4=INT)
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P9027LP-R-EVK Schematic
Figure 17. P9027-R-EVK Board Schematic
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P9027LP-R-EVK Component Map and Bill-of-Materials (BOM)
Figure 18. P9027LP-R-EVK Component Map
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Item
Qty.
Reference
Description
PCB Footprint
MFG Part Number
1 4 C1, C2,C6,C7
CAP 10uF/10V
402
CL05A106MP5NUNC
2 2 *C5, *C8
RES 0.0 OHM
402
ERJ-2GE0R00X
3 1 C4
CAP 1UF/25V
402
C1005X5R1E105M050BC
4 1 C3
CAP 0.047UF/25V
402
C1005X7R1E473M050BC
5 1 C9
CAP 1800PF/50V
402
GRM155R71H182KA01D
6 2 *R1,*R2
RES 5.11k
201
ERJ-1GEF5111C
7 1 *R3
RES 680
402
ERJ-2GEJ681X
8 1 R4
RES 5.1k
402
ERJ-2GEJ512X
9 2 *R5, *R9
RES 0.0 OHM
201
ERJ-1GE0R00C
10 2 R6, R7
RES 4.99K
201
ERJ-1GEF4991C
11 1 R8
RES 1.13K
201
ERJ-1GEF1131C
12 1 R10
RES 7.87K
201
ERJ-1GEF7871C
13 2 *R11,*R15
RES 2.49K
402
ERJ-2RKF2491X
14 1 R12
RES 1.69K
201
ERJ-1GEF1691C
15 2 *R13, *R14
Potential meter 10k
2.2mmX2.1mmx0.8mm
PVA2A103A01R00
16 1 *D1
LED Indicator
402
LED RED 0402 SMD
17 1 U1
Wireless Power Rx IC
2.24x3.62mm WLCSP,
0.4mm pitch size
P9027LP-R
18 1 See Table 2 for inductance value
Rx coil
See Table 2 for part numbers
Table 1: P9027LP-R-EVK Bill-of-Materials
*Components are optional depending on application.
A standard bill-of-materials (BOM) spreadsheet can be found at www.IDT.com/WP3W-RK .
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Output Power
Vendor
Part Number
Inductance
DCR
Dimension
1 W
TDK
WR121220-27M8-ID
8.32 uH
0.98 Ω
Ø12 mm
SunLord
SWA12R12H08C01B
8.50 uH
0.38 Ω
Ø12 mm
2W TDK
WR202010-18M8-ID3
11.0 µH
0.40 Ω
Ø20 mm
Wurth Electronics
760308101220
12.60 µH
0.27 Ω
Ø17 mm
SunLord
SWA20R20H08C01B
12.0 µH
0.29 Ω
20 mm x 20 mm
3 W TDK
WR303050-12F5-ID1
8.20 µH
0.30 Ω
30 mm x 30 mm
Wurth Electronics
760308102213
7.90 µH
0.26 Ω
29 mm x 29 mm
SunLord
SWA30R30H08C01B
8.20 uH
0.33 Ω
30 mm x 30 mm
Table 2: Rx Coil Specification and Part Numbers
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P9027LP-R-EVK Layout
Figure 19. P9027LP-R-EVK Layout (Top Layer)
Figure 20. P9027LP-R-EVK Layout (Inner Layer 1)
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Figure 21. P9027LP-R-EVK Layout (Inner Layer 2)
Figure 22. P9027LP-R-EVK Layout (Bottom Layer)
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P9235A-R-EVK Schematic
Figure 23. P9235A-R-EVK Board Schematic
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P9235A-R-EVK Component Map and Bill-of-Materials (BOM)
Figure 24. P9235A-R-EVK Component Map
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Item
Qty
Reference
Description
PCB Footprint
MFG Part Number
1 3 C1,C24,C33
22nF/50V
0402
C0402C223K5RACTU
2 1 C2
1uF/10V
0402
C0402C105M8PACTU
3 2 C3,C4
220pF/50V
0402
CL05B221KB5NNNC
4 1 C5
5.6nF/50V
0402
CL05B562KB5NNNC
5 1 C6
6.8nF/50V
0402
CL05B682JB5NNNC
6 5 C9,C12,C13,C18,C31
0.1uF/25V
0402
TMK105BJ104KV-F
7 1 C8
10uF/10V
0402
CL05A106MP5NUNC
8 5 C10,C11,C19,C21,C30
10uF/25V
0603
CL10A106MA8NRNC
9 4 C7,C14,C27,C29
1uF/10V
0402
CL05A105KP5NNNC
10 4 C15,C17,C23,C25
100nF/50V
1206
C3216C0G1H104J160AA
11 2 C16,C26
100nF
0402
C1005X6S1V104K050BB
12 3 C20,C34,C28
0.1uF/10V
0402
C0402C104K8RACTU
13 4 C22,C32,C35,C36
NP
0402
14 1 D1
DIODE
SOD523PD
CMOD3003
15 1 D2
Red LED
0603_diode
150 060 RS7 500 0
16 1 D3
Green LED
0603_diode
150 060 GS7 500 0
17 1 J1
5P
USB_micro_ab
10104111-0001LF
18 1 L1
4.7uH
0603
CIG10W4R7MNC
19 1 L2
See Table 3 for coil specification
Tx coil
See Table 3 for coil part numbers
20 1 Q1
80mOhm/4.5V
SOT23-6
FDC654P
21 2 Q2,Q3
20mOhm/6A Dual N-Channel MOSFETs
DFN3mmX3mm
AON7810
22 1 R1
10K %1
0402
RCG040210K0FKED
23 1 R20
10k
0402
CRCW040210K0JNED
24 3 R2,R8,R22
1k
0402
RC0402FR-071KL
25 1 R3
220k
0402
RC0402FR-07220KL
21 2 R4,R5
10
0402
RT0402DRE0710RL
27 1 R6
0.02
0603
WSL0805R0200FEA
28 1 RT1
THERMISTOR
0603
ERT-J1VG103FA
29 4 R9,R12,R14,R16
12
0402
ERJ-2GEJ120X
30 6 R10,R15,R24,R25,R26,R27
NP
0402
Table 3: P9235A-R-EVK BOM
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Item
Qty
Reference
Description
PCB Footprint
MFG Part Number
31 2 R11,R18
0 OHMS RESISTOR
0402
RC0402JR-070RL
32 3 R7,R13,R19
100k
0402
ERJ-2GEJ104X
33 1 R17
5.1k
0402
MCR01MRTJ512
34 1 R21
100
0402
RC0402JR-07100RL
35 1 R23
680
0402
RC0402JR-07680RL
36 4 R28,R29,R30,R31
47k
0402
ERJ-2GEJ473X
37 1 U1
Wireless Power Tx IC
QFN_40ld_5x5m
P9235A-R
Output
Power
Vendor
Part number
Inductance
DCR
Dimension
1W
TDK
WT151512-22F2-ID
6.49 uH
0.17 Ω
Ø15 mm
SunLord
SWA15T15H20C01B
6.30 uH
0.12 Ω
Ø15 mm
2W
TDK
WT202012-15F2-ID
6.20 uH
0.10 Ω
Ø20 mm
Wurth Electronics
760308101104
6.30 uH
0.11 Ω
Ø20 mm
SunLord
SWA20N20H20C01B
6.30 uH
0.15 Ω
Ø20 mm
3W
TDK
WT303012-13F2-ID
6.30 uH
0.12 Ω
Ø30 mm
Wurth Electronics
760308101103
6.50 uH
0.15 Ω
Ø30 mm
SunLord
SWA30N30H20C01B
6.25 uH
0.14 Ω
Ø30 mm
*Components are optional depending on application.
A standard bill-of-materials (BOM) spreadsheet can be found at www.IDT.com/WP3W-RK.
Table 4: Tx Coil Specification and Part Numbers
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P9235A-R-EVK Layout
Figure 25. P9235A-R-EVK Layout (Top Layer)
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Figure 26. P9235A-R-EVK Layout (Bottom Layer)
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Corporate Headquarters
6024 Silver Creek Valley Road San Jose, CA 95138
www.IDT.com
Sales
1-800-345-7015 or 408-284-8200 Fax: 408-284-2775
www.IDT.com/go/sales
Tech Support
www.IDT.com/go/support
WP3W-RK Reference Kit Manual
© 2016 Integrated Device Technology, Inc
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Orderable Part Number
Package
Shipping Packaging
WP3W-RK
Reference Kit
Box
Revision Date
Description of Change
May 16, 2016
Initial release.
Ordering Information
Revision History
DISCLAIMER Integrated Devic e Technology, Inc. (IDT) reserves the right to modify the products and/or specifications described herein at any time, without notice, at IDT's sole discreti on. Performance specificati ons and operating parameters of the described products are determined in an independent state and are not guaranteed to perform the same way wh en installed in customer products. The information c ontained herein is provided without representation or warranty of any kind, whe ther express or implied, including, but not limited to, the suitability of IDT's products for any particular purpose, an impl ied warranty of m erchantability, or non-infringement of the intellectual property rights of others. This document is presented only as a guide and does not convey any license under intellectual property rights of IDT or any third parties.
IDT's products are not intended for use in applications involving extreme environmental conditions or in life support systems or similar devices where the fail ure or malfunction of an IDT product can be reasonably expected to significantly affect the health or safety of users. A nyone using an IDT product in such a manner does so at their own risk, a bsent an express, written agreement by IDT.
Integrated Device Technology, IDT and the IDT logo are trademarks or registered trademarks of IDT and its subsidiaries in the United States and other countries. O ther trademarks used herein are the property of IDT or their respective third party owners. For datasheet type definitions and a gl ossary of common terms, visit www.idt.com/go/glossary . All contents of this document are copyright of Integrated Device Technology, Inc. All rights reserved.
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