IDT P9242-R-EVK User Manual

P9242-R-EVK Evaluation Board User Manual
© 2016 Integrated Device Technology, Inc. 1 December 22, 2016
P9242-R Transmitter Evaluation Board Transmitter Coil
P9221-R-EVK
Description
The P9242-R-EVK Mass-Market Evaluation Board demonstrates the features of the P9242-R 15W Wireless Power Transmitter (TX). It is intended to evaluate the functionality and performance of the P9242-R when combined with a power receiver in a wireless charging system. The P9242-R-EVK offers the flexibility to select parameters, such as the over-current limit threshold, LED pattern, and external temperature sensing function. The printed circuit board (PCB) has four layers. The P9242-R Evaluation Board is designed to function with the P9221-R Receiver Evaluation Board, which is ordered separately. It can also be used with the user’s WPC-1.2.2 compliant receiver.
The high-efficiency, turnkey reference design is supported by comprehensive online, digital resources to significantly expedite the design-in effort and enable rapid prototyping. The total active area is optimized to 32mm x 32mm.
Kit Contents
P9242-R-EVK Mass-Market Evaluation Board Adaptor: 12V/2A AC
Features
P9242-R Evaluation Board with support for WPC-1.2.2 Up to 15W output power Adjustable over-current limit Adjustable temperature shutdown Two programmable LED status indicators Four-layer PCB Total active area: 1024 mmFully assembled with test points and coil fixture
P9242-R-EVK Mass-Market Evaluation Board
2
P9242-R Transmitter Board Connected to P9221-R-EVK
12V/2A AC Adapter (Not to scale)
P9242-R-EVK Evaluation Board User Manual
© 2016 Integrated Device Technology, Inc. 2 December 22, 2016
Important Notes
Disclaimer
Integrated Device Technology, Inc. and its affiliated companies (herein referred to as “IDT”) shall not be liable for any damages arising out of defects resulting from
(i) delivered hardware or software
(ii) non-observance of instructions contained in this manual and in any other documentation provided to user, or
(iii) misuse, abuse, use under abnormal conditions, or alteration by anyone other than IDT.
TO THE EXTENT PERMITTED BY LAW, IDT HEREBY EXPRESSLY DISCLAIMS AND USER EXPRESSLY WAIVES ANY AND ALL WARRANTIES, WHETHER EXPRESS, IMPLIED, OR STATUTORY, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE, STATUTORY WARRANTY OF NON-INFRINGEMENT, AND ANY OTHER WARRANTY THAT MAY ARISE BY REASON OF USAGE OF TRADE, CUSTOM, OR COURSE OF DEALING.
Restrictions in Use
IDT’s P9242-R-EVK Mass Market Evaluation Board is designed for evaluation purposes only. It must not be used for module production or production test setups.
Contents
1. Setup ............................................................................................................................................................................................................4
1.1 Required or Recommended User Equipment ......................................................................................................................................4
1.2 Kit Hardware Connections ...................................................................................................................................................................4
2. Usage Guide .................................................................................................................................................................................................5
2.1 Overview of the P9242-R-EVK ............................................................................................................................................................5
2.2 LED Pattern Selection .........................................................................................................................................................................6
2.3 Adjustment of Over-Current Limit ........................................................................................................................................................8
2.4 External Temperature Sensing – TS .................................................................................................................................................10
2.5 Reserved Pins ...................................................................................................................................................................................11
2.6 Transmitter Coil .................................................................................................................................................................................11
3. Schematics, Bill of Materials (BOM), and Board Layout .............................................................................................................................12
3.1 P9242-R Evaluation Board Schematics.............................................................................................................................................12
4. Bill of Materials (BOM) ................................................................................................................................................................................13
5. Board Layout ..............................................................................................................................................................................................16
6. Ordering Information ...................................................................................................................................................................................21
7. Revision History ..........................................................................................................................................................................................21
P9242-R-EVK Evaluation Board User Manual
© 2016 Integrated Device Technology, Inc. 3 December 22, 2016
List of Figures
Figure 1. Evaluation Kit Connections using the P9221-R Receiver Evaluation Board .......................................................................................4
Figure 2. P9242-R V2.1 Evaluation Board Features...........................................................................................................................................5
Figure 3. P9242-R V2.1 Evaluation Board Details ..............................................................................................................................................5
Figure 4. R43 and R44 Schematic Location .......................................................................................................................................................7
Figure 5. R33 and R34 PCB Location ................................................................................................................................................................7
Figure 6. Over-Current Limit vs. V
Figure 7. R48 and R40 Schematic Location .......................................................................................................................................................9
Figure 8. R48 and R40 PCB Location ................................................................................................................................................................9
Figure 9. RTH1 and R20 Schematic Location ..................................................................................................................................................10
Figure 10. RTH1 and R20 R40 PCB Location ....................................................................................................................................................10
Figure 11. Silkscreen – Top of Board .................................................................................................................................................................16
Figure 12. Copper – Top Layer ...........................................................................................................................................................................17
Figure 13. Copper L1 Layer ................................................................................................................................................................................18
Figure 14. Copper L2 Layer ................................................................................................................................................................................19
Figure 15. Copper Bottom ..................................................................................................................................................................................20
.................................................................................................................................................................8
ILIM
List of Tables
Table 1. Selecting the LED Pattern ...................................................................................................................................................................6
Table 2. Recommend Coil Manufacturer .........................................................................................................................................................11
Table 3. P9242-R-EVK BOM ...........................................................................................................................................................................13
P9242-R-EVK Evaluation Board User Manual
© 2016 Integrated Device Technology, Inc. 4 December 22, 2016
P9242-R Transmitter Evaluation Board Transmitter Coil
P9221-R-EVK
Green LEDs illuminate when connection has been established.
1. Setup
1.1 Required or Recommended User Equipment
The following additional lab equipment is required for using the kit:
P9221-R-EVK Receiver Evaluation Board or any WPC-1.2.2 compliant receiver Power supply or 12V/2A AC adaptor
1.2 Kit Hardware Connections
Follow these procedures to set up the kit as shown in Figure 1.
1. Set up the P9242-R Evaluation Board: Plug the 12V adapter or user’s power supply into the J3 (barrel connector on the bottom of the
board) or J1 (micro USB connector).
2. Place the P9221-R-EVK or the user’s receiver on the transmitter (TX) pad with the components facing up as shown in Figure 1.
3. Verify that the two green LEDs identified in Figure 1 are illuminated indicating that coupling has been established.
4. If using the P9221-R-EVK Evaluation Board as the receiver, connect wires to the VOUT and GND test points on the P9221-R-EVK
receiver to measure the output voltage and apply a load.
Figure 1. Evaluation Kit Connections using the P9221-R Receiver Evaluation Board
P9242-R-EVK Evaluation Board User Manual
© 2016 Integrated Device Technology, Inc. 5 December 22, 2016
P9242-R Main IC
Buzzer
LED1 and LED2 Pattern Indicators
Vin Power Connector: Micro-USB
Vin Power Connector: Barrel Tx Coil
J2 IDT-Reserved Connector J5 IDT-Reserved Connector – Do Not Use
Unpopulated Thermistor RTH1 for Detecting External Temperature
LED Pattern Selection
Resistors R44 and R43
VCC5V, L1, and Cout
LC Tank Capacitors
Vin Decoupling Capacitors
Tx Coil Driver External Power FETs: Q1 and Q4
Coil Current Communication Demodulation
Iin Sense Resistor
Vin Selector
Coil Voltage Communication Demodulation
Q Measurement – FOD Detection
Tx Coil Driver External Power FETs: Q2 and Q3
LDO33 Cout
Current Limiting Resistors R40 and R48
TS Pin Threshold Selection: R20
2. Usage Guide
2.1 Overview of the P9242-R-EVK
Figure 2. P9242-R V2.1 Evaluation Board Features
Figure 3. P9242-R V2.1 Evaluation Board Details
P9242-R-EVK Evaluation Board User Manual
© 2016 Integrated Device Technology, Inc. 6 December 22, 2016
Option
Voltage on LED_PAT Pin
LED1/LED2 Pin
Status
Standby
Transfer
Complete
Fault
1
Pull-Down or 0.075V
LED1 – GREEN
Off
On
Off
Off
LED2 – RED
Off
Off
Off
Blink 4Hz
2
0.225V
LED1 – GREEN
On
On
Off
Off
LED2 – RED
On
Off
Off
Blink 4Hz
3
0.375V
LED1 – GREEN
Off
Blink 1Hz
On
Blink 4Hz
LED2 – RED
Off
Off
Off
Off
4
0.525V
LED1 – GREEN
Off
On
Off
Blink 4Hz
LED2 – RED
Off
Off
Off
Off
5
0.675V
LED1 – GREEN
On
Blink 1Hz
On
Off
LED2 – RED
On
Off
Off
Blink 4Hz
6
0.825V
LED1 – GREEN
Off
Off
On
Off
LED2 – RED
Off
On
Off
Blink 4Hz
7
0.975V or Pull-Up
LED1 – GREEN
Off
Blink 1Hz
On
Off
LED2 – RED
Off
Off
Off
Blink 4Hz
2.2 LED Pattern Selection
The P9242-R-EVK uses two LEDs (LED1 and LED2; see Figure 2) to indicate the power transfer status, faults, and operating modes. The LEDs are connected to the LED1 and LED2 pins as shown on P9242-R-EVK schematics (see section 3.1). The LED patterns can be selected by setting the voltage on the LED_PAT pin through the resistor divider R43 and R44; see Table 1 for the options. On the evaluation board the LED_PAT pin is pulled up to 3.3V through R43. R44 is unpopulated; therefore, option 7 is the default option.
Table 1. Selecting the LED Pattern
P9242-R-EVK Evaluation Board User Manual
© 2016 Integrated Device Technology, Inc. 7 December 22, 2016
Figure 4. R43 and R44 Schematic Location
Figure 5. R33 and R34 PCB Location
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