ididit Retrofit Steering Column 1965 Falcon User Manual

Retrot Steering Column
INSTALLATION INSTRUCTIONS
for 1965 Ford Falcon
FOR PART NUMBER’S: 1170906010, 1170906020,
1170906051, 1130906010, 1130906020, 1130906051
www.ididitinc.com
610 S. Maumee St., Tecumseh, MI 49286 PH: (517) 424-0577 FAX: (517) 424-7293
(A)
(B)
(D)
(E)
(C)
WARNING: The column shift column is a full 2 inches longer than the original column!
The ididit 1965 Ford Falcon Steering Column
comes complete with these components:
(A) Column (Paintable Steel column pictured) (B) Floor Mount & Hardware (C) Wiring Connector (D) Instructions & Dress Up Kit (E) Gearbox Cover
We will work through this installation using all these parts. For instruction purposes we will assume the vehicle is all original and has a factory manual steering gear box and an OEM harness.
Please Note: A 3/4”-36 x 3/4”DD Coupler (part # 3000313449) is required for installation.
INDEX
OEM COLUMN REMOVAL ................................................... 1-3
ELECTRICAL INSTRUCTIONS ...............................................4
INSTALLATION OF COLUMN .............................................. 5-6
INSTALLATION OF KNOBS & LEVERS ..................................7
STEERING WHEEL INSTALLATION .......................................7
COLUMN SHIFT LINKAGE INSTALLATION ............................8
OEM COLUMN REMOVAL:
Verify that your steering wheel and driving wheels are straight. Disconnect positive battery cable.
To remove the horn button on your stock steering wheel, push it in, then rotate counter clockwise. Remove the steering wheel nut on the top of the column and use a wheel puller to pull the original steering wheel off the column.
Below the dash mount you should see two bundles of wire coming out of the column and going to the dash harness. There are 2 wires that are grouped together and also a group of 6, each with a connector on the end. (Figure
1) Gently disconnect these connectors. The connectors are very fragile and may break. (We have provided replacements just in case.) Once disconnected, tape these wires to the column to keep them out of the way.
Figure 1
If you are removing a column shift column, remove the linkage under the hood for the lower shift lever.
Back inside the car, remove the six screws
holding the oor mount and gasket in place.
(Figure 2) It may be necessary to pry or scrape
the gasket to remove it from the re wall. We
included a new one with your column, so don’t panic if the old one gets damaged.
Located just behind the edge of the dash is the dash mount, carefully remove the 2 bolts that hold the column to the dash. (Figure 3) NOTE when these bolts are removed the column will be free from the dash and may drop a little so watch your head!
1
Figure 2
Figure 3
The outer column, (Mast jacket) should now be loose. Gingerly wiggle and pull the outer cover of the column from the shaft. There will be years of dust, grease and maybe some rust holding it in place. If this is a column shift you will need to rotate the column so the lower
lever does not catch on the rewall.
REMOVAL OF THE GEARBOX
The rst step is to remove the pitman arm. Using the specialized puller makes this step a breeze.
If you have a vehicle lift and no headers you can just remove the bolts from the box to the frame and drop the gearbox out the bottom.
If you have headers or no way to lift a vehicle 4 ft you will have limited access and will be required to cut
the shaft off rst and then drop the
smaller package thru to the ground. To do this it is recommended that you remove the bolts that hold the box to the frame rail and the 2 lower bolts for the idler arm. Then have a buddy
push the box up to the re wall as
close as possible. Using a Sawsall or a cutoff wheel, cut the shaft off the box making sure to leave at least 2 inches of shaft out past the cast shoulder on the box. (Figure 4)
Figure 4
Now that the shaft is shorter you should be able to wiggle the box out.
Once the steering box is out, you should be able to measure 2” from the cast shoulder on the box and cut the shaft off cleanly. (Figure 4)
The shaft of the gearbox will now need to be cut into a DD shaft. This
is a round shaft with ats centered on two sides. An easy way to do this
is to make a paper template. Create your own template by using the measurements from the diagram located on the next page. Starting from an 1/8 from the bottom, wrap the paper template around the
shaft and match the horizontal arrows together.
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