ididit Retrofit Steering Column 1962-66 Nova User Manual

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Retrot Steering Column
INSTALLATION INSTRUCTIONS
for 1962-66 Nova
FOR PART NUMBER’S: 1120646010, 1120646020, 1120646051,
1070646030, 1070646040, 1140646010, 1140646020,
www.ididitinc.com
610 S. Maumee St., Tecumseh, MI 49286 PH: (517) 424-0577 FAX: (517) 424-7293
Instruction # 8000000065 REV 1/14
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These are the components that come with the column.
(Black Powder Coated column pictured below)
(A)
(B)
(A) Steering column with locating slot (B) Instructions & Dress up kit (Dress Up Kit pictured with above column)
These components can be purchased separately
depending on your specic installation:
(C)
(D)
(C) Coupler - When used with the OEM gearbox a 3/4-36 X ¾ DD coupler is necessary (PN: 3000313449).
(D) Floor Mount - ididit recommends our Made to Fit Nova Floor Mount (PN: 2400020010) that will secure the lower end of your
column to the rewall. See pg 5 & 6 for the specics.
(E) 4-Way Flasher Kit - This 4-way Flasher Kit will connect directly between the OEM dash harness and the new ididit column. These kits are broken into 3 year groups 1962 (PN: 3100037616), 1963-65 (PN: 3100037618) and 1966 (PN: 3100037542).
(E)
Images or examples in this booklet
may vary from your specic installation.
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We will work through this installation using all these parts. For instruction purposes we will assume the car is all original and that the
dash has not been modied.
INDEX
REMOVAL.................................................................... 1 & 2
INSTALLATION OF COLUMN.............................................3
INSTALLATION OF KNOBS & LEVERS..............................4
ELECTRICAL INSTRUCTIONS........................................5-7
WHEEL INSTALLATION......................................................8
NOTES................................................................................9
REMOVAL of OEM column and gearbox:
Disconnect battery.
Unplug the OEM wire plug from the column and if your vehicle is equipped unplug the neutral safety switch as well.
Align driving wheels straight ahead. If column shift, block tires to prevent car from rolling.
Remove your steering wheel.
Loosen and remove the bolts holding the column seal at the rewall. Pry, scrape or dislodge the seal from the oor.
Carefully remove the nuts that hold the column to the dash.
Note: That the alignment tab is facing the rear of the car.
If equipped, remove the shift linkage from the column in the engine bay.
At the very end of the column there is a clamp that holds the tube of the column to the gearbox. This clamp must also be loosened/ removed.
The outer jacket of the tube can now be pulled from the dash. Please use caution when moving the tube. If this is a column shift application
remove the oor seal from the tube before you get the tube up to the
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dash area. The tube will completely come off the shaft from the inside of the vehicle. You may have to rotate the tube to clear the
rewall if column shift.
Gear box removal:
If switching to Rack & Pinion System:
Raise the front of the car with jack stands. Jack the car up about 1 foot; unbolt and remove the pitman arm. Unbolt the gearbox from the frame. Unbolt the driver’s side motor mount from the frame and jack the motor up just enough to slide the gearbox out. Once the gearbox is removed the motor mount can be re-attached. (If
already using a Rack & Pinion system move on to pg 5)
If keeping the Stock Box:
Measure down from the dash mount locating tab and mark the shaft at 21.5 inches. Then raise the front of the car on jack stands about 1 foot. Un-bolt the pitman arm from the gearbox and remove it. Unbolt the gearbox from the frame. You will have to support the motor and unbolt the driver’s side motor mount from the frame. Jack the motor just high enough to remove the box. Once the box is removed the motor mount can then be re-attached.
Gear box modications:
The shaft of the gear box must now be cut to length and modied to accept the DD Coupler. This is a round shaft with ats centered
on two sides. An easy way to do this is to make a paper template.
Original Shaft
1.000”
New DD Shaft
.395
.945
1.525
2.075
2.356
DD SHAFT
TEMPLATE
Note: Diagram
not to scale
2
2
To make 3/4 DD shaft
remove .100” from opposite
sides of the shaft
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Create your own by using the measurements from the diagram shown on the previous page.
Starting from an 1/8 from the bottom, wrap the paper template around the shaft and match the horizontal arrows together.
Mark the shaft at the 8 vertical arrow points and draw a line down the length of the shaft, connecting the marks. This will create the shaded “D” sections found on the template.
With a grinder or similar tool, grind at the shaded “D” sections to
match the DD shaft. As you work, use the coupler as a guide and
test t to ensure proper tting.
Another option would be to remove the gearbox and take it to your
local machine shop to be modied.
Once the shaft is modied slide the
coupler onto the shaft. Mark and drill the shaft so that it has a dimple for the set screw. We recommend a 5/16 drill, just deep enough to sink the point of the drill bit. (Figure 1) This will allow you to anchor the set screw to the shaft. Use locktite to secure the setscrew and jam nut
(Figure 1)
from the coupler to the shaft.
Now you can install the gearbox back on the frame.
Note: The gearbox was probably turned during this process and needs to be re-centered. Do this by turning the gearbox all the way in one direction and then count the turns in the opposite direction until the box stops. For example: Let’s say the count was 4.5… divide that by 2. In this case bring the box back 2 ¼ turns and it is centered.
Now the pitman arm can be re-attached and tightened. Once that is completed the car can be set back down on its tires. Verify the wheels are still pointed straight ahead.
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Installing the column:
You will be using the original mounts, but you may want to consider
replacing the oor seal. Normally it will be pretty trashed from removing it the rst time.
Protect that new column!!! We recommend that you wrap the lower
4-6 inches of the column with masking tape. Then slip the seal & oor
mount (with tabs facing engine compartment) over the column. Tape the seal & mount to the column so it doesn’t scratch the column.
A helper would be handy at this time!
You are going to loosely install the column to mark the setscrew location.
Install the steering column by sliding
it gently through the rewall and into
the coupler. (Figure 2) You may have to turn the shaft slightly to engage the spline into the coupler. While your supporting the column verify that the column aligns with the tab in the upper half of the dash mount. The column should be inserted into the coupler 1
(Figure 2)
inch.
While holding the column have your helper install the setscrews into the coupler. Next gently tighten them onto the column & then loosen and remove the setscrews. Doing this will mark the spot where you need to drill the shaft! Now remove the column out of the vehicle and spot drill a dimple into the shaft with the same 5/16 drill bit approximately 1/8 of an inch deep. This should be just past the bottom of the spline depth.
You will want to clean and debur this area fully, we recommend using
a small le.
Now have the helper go back outside the re wall and guide the
column into the coupler. Install the setscrew and jam nut with Locktite. Make sure the setscrew aligns with the dimple on the column.
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Once the column is in place install the upper and lower halves of the dash mount loosely. (Figure 3)
Rack and pinion Installation:
Slide the gasket & oor mount
down the column tube with the
prongs of the oor mount facing
towards the engine compartment.
Align the oor mounts screw holes with the original holes in the oor.
Align the gasket and install the 4 screws with the large washers. Make sure the dash mount’s alignment tab is engaged and secure the mount with its two fasteners. (Figure 3) Tighten the two bolts that hold the column to the dash. Now, from the engine side install the clamp around the column and the two tabs and tighten. (Figure 4)
(Figure 3)
(Figure 4)
For the rack column, the lower interior rubber trim piece (Figure 5A) will
A
have to be modied as there is no
way to slide the grommet into the
oor mount Figure 5B is the nished
trimmed part ready for installation. Install the gasket loosely. Put a dab of silicone or trim adhesive on the inside where it meets the column to secure it. You may want to put a piece of tape around the grommet for 24 hours or until it dries. Figure 6 shows the trimmed part properly installed.
5
B
(Figure 5)
(Figure 6)
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Gearbox Installation:
Slide the seal down the column and align the screw holes for the seal to the rewall holes. Install the 4 screws with the large washers.
Make sure the dash mount’s alignment tab is engaged and secure the dash mount with its two fasteners. (see gure 4 on page 5)
Install the lower trim piece on the column and work it into place.
Synchronizing your Steering Column:
On the top of the steering column there is a white plastic piece with a male tube sticking up from it. This is called the horn cam. On an ididit column this should be centered between 10:30 and 11:00 with the front wheels straight. This will make the column cancel its turn signals with equal turns of the steering wheel. To properly synchronize your column twist the horn cam until the male tube is between 10:30 & 11:00. It will have some tension but you can spin it by hand. Note: Do not try to twist the horn cam with the male end, grab the complete piece and turn. (Figure 7)
(Figure 7)
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Electrical Connections:
OEM wiring w/Flasher Kit:
If you purchased the optional asher kit;
follow the provided instructions. (Figure 8)
(Figure 8)
The next section has a cross reference chart for the specic years
that this column will work with. (The letters to the left of the ididit column colors is the letter on the Wire Plug from ididit)
1962 Nova
ididit column Function Car harness
P-White Brake Feed White
N-Green Right rear, turn and brake Purple
M-Yellow Left rear, turn and brake Pink
L-Purple Turn signal asher feed Yellow
K-Brown 4-way asher Feed N/A
J-Dark Blue Right front, turn and indicator Dark Blue
H-Light Blue Left front, turn and Indicator Light Blue
G-Black Horn (ground) Dark Green
1963-65 Nova
ididit column Function Car harness
P-White Brake Feed White
N-Green Right rear, turn and brake Dark Green
M-Yellow Left rear, turn and brake Yellow
L-Purple Turn signal asher feed Purple
K-Brown 4-way asher Feed N/A
J-Dark Blue Right front, turn and indicator Dark Blue
H-Light Blue Left front, turn and Indicator Light Blue
G-Black Horn (ground) Black
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1966 Nova
ididit column Function Car harness
P-White Brake Feed White
N-Green Right rear, turn and brake Dark Green
M-Yellow Left rear, turn and brake Yellow
L-Purple Turn signal asher feed Purple
K-Brown 4-way asher Feed N/A
J-Dark Blue Right front, turn and indicator Dark Blue
H-Light Blue Left front, turn and Indicator Light Blue
G-Black Horn (ground) Black
Aftermarket Harness:
If you have an aftermarket harness use the mate provided in the kit. Our column has the 3 7/8 inch male GM plug.
OEM wiring w/out Flasher Kit:
If you have the OEM harness and chose
not to get the asher kit… we have a
female connector kit PN# 3106050010. (Figure 9) This kit includes all the terminals and the matching connector to the column.
(Figure 9)
Knobs & Levers:
Tilt Lever:
After removing all items from the package, screw the knobs onto the levers. The tilt lever is installed on the left side of the column in the threaded hole located closest to the dash. We recommend using Locktite.
(Figure 10)
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(Figure 10)
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Turn Signal Lever:
A screw is provided with the Dress-up kit. This screw will secure the turn signal lever to the column. PLEASE NOTE there are two holes on the turn signal switch. One D shaped and the other is round. The screw is to be inserted in the round hole! Use a #2 Phillips screw driver to tighten this screw tightly. It holds the lever and the switch half’s together. (Figure 11)
(Figure 11)
Emergency Flasher Knob:
The Emergency asher is threaded into
the hole located on the right side of the column. You will noticed the plastic portion
that the asher screws into is ush with the outer surface when the ashers are in the
off position. It is easy to accidently turn the
ashers ON while installing which could
lead to problems later. Check to make sure
(Figure 12)
the ashers are in the OFF position before continuing.
(Figure 12)
Hook the battery back up & continue with the last steps of this installation.
OEM wiring w/Flasher Kit:
Test the turn signals:
1. Push brake pedal, brake lights should come on.
2. Push 4-way asher in and verify that the interior indicators and exterior ashers are ashing properly.
3. Turn key to on position.
4. Check both left and right turn signals and indicators.
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Steering wheels: Torque Steering Wheel Nut to 45ft LBS
Aftermarket Wheels:
This column is designed to accept GM steering wheels from passenger cars manufactured from 1969 to the late 1980’s (Pre airbag). Steering wheel Adaptors for most aftermarket wheels are available through ididit.
OEM Wheels:
Due to the column diameter, OEM wheels for this car will not match perfectly. The spline and tapper are correct but these wheels need an adaptor ring to match the column perfectly, and also need a new hole for the horn wire drilled in the wheel. This kit (Figure 13) and instructions are available and it is part # 2612100040
Need Further Assistance?
ididit, inc has been serving the rodding community for over 25 years and we take pride in our outstanding customer service. If you need further assistance, feel free to call us at (517)424-0577, Monday­Friday from 8:30 am - 5:30 pm and Saturday 10:00 am - 2 pm EST. You can also email us at tech@ididitinc.com.
(Figure 13)
No part of this guide may be reprinted, reproduced or utilized in
any form without the express written permission of ididit, inc.
2012 ididit, inc.
All Rights Reserved
Printed in the USA
ididit, inc.
610 S. Maumee St., Tecumseh, MI 49286
(517) 424-0577 • (517) 424-7293 fax
www.ididitinc.com
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