IDEX Health & Science VS-606V7 User Manual

VS-606V7 Series Instruction Manual

COMPACT GENERAL-PURPOSE INVERTER (VOLTAGE VECT OR CONTROL)

PREFACE

YASKAWA’s VS-606V7 is such a small and simple inverter; as easy as using a contactor. This instruction manual describes installation, maintenance, inspection, troubleshooting, and specifications of the VS-606V7. Read this instruction manual thoroughly before operation.

YASKAWA ELECTRIC CORPORATION

General Precautions

• Some drawings in this manual are shown with the protective covers and shields removed, in order to describe detail with more clarity. Make sure all covers and shields are replaced before operating this product.

• This manual may be modified when necessary because of improvement to the product, modification, or changes in specifications. Such modifications are denoted by a revised manual No.

• To order a copy of this manual, if your copy has been damaged or lost, contact you YASKAWA representative.

• Y ASKAWA is not responsible for any modification of the product made by the user, doing so will void the warranty.

NOTES FOR SAFE OPERATION

Read this instruction manual thoroughly before installation, operation, maintenance or inspection of the VS-606V7. In this manual, NOTES FOR SAFE OPERATION are classified as “WARNING” or “CAUTION”.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to personnel and damage to equipment. It may also be used to alert against unsafe practices.

Even items described in may result in a vital accident in some situations. In either case, follow these important notes.

These are steps to be taken to ensure proper operation.

NOTE

CAUTION

Warnings for UL/cUL Marking

• Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.

• The Inverter internal capacitor is still charged even after the power supply is turned OFF. To prevent electric shock, disconnect all power before servicing the Inverter. Then, wait at least one minute after the power supply is disconnected and all indicators are OFF.

• Do not perform a withstand voltage test on any part of the Inverter. This electronic equipment uses semiconductors and is vulnerable to high voltage.

• Do not remove the Digital Operator or the blank cover unless the power supply is turned OFF. Never touch the printed control board (PCB) while the power supply is turned ON. The Inverter is not suitable for use on a circuit capable of delivering more than

•

18,000 RMS symmetrical amperes, 250volts maximum (200V class units) or 18,000 RMS symmetrical amperes, 480volts maximum (400V class units).

CAUTION

(Ref. page)

Low voltage wires shall be wired with Class I Wiring.

. . . . . . . . . . . . . . . 22

RECEIVING

CAUTION

• Do not install or operate any inverter which is damaged or has missing parts.

Failure to observe this caution may result in personal injury or

equipment damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-16

MOUNTING

CAUTION

• Lift the cabinet by the cooling fin. When moving the unit, never lift by the plastic case or the terminal covers.

Otherwise, the main unit may be dropped causing damage to the unit.. . . . . . 18

• Mount the inverter on nonflammable material (i.e., metal).

Failure to observe this caution can result in a fire.. . . . . . . . . . . . . . . . . . . . . . 18

• When mounting units in an enclosure, install a fan or other cooling device (open chassis to keep the intake air temperature below 122°F (50°C).

Overheating may cause a fire or damage to the unit. . . . . . . . . . . . . . . . . . . . . 19

• The VS mini generates heat. For effective cooling, mount it vertically. Refer to the figure in “Mounting Dimensions” on page 18.

(Ref. page)

WIRING

WARNING

(Ref. page)

• Start wiring only after verifying that the power supply is turned OFF.

Failure to observe this warning can result in electric shock

or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

• Wiring should be performed only by qualified personnel.

Failure to observe this warning can result in electric shock

or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

• When wiring the emergency stop circuit, check the wiring thoroughly before operation.

Failure to observe this warning can result in personal injury. . . . . . . . . . . . . . 22

WARNING

(Ref. page)

• Make sure to ground the ground terminal according to the local grounding code.

Failure to observe this warning can result in electric shock

or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

• For 400V class, to conform to CE requirements, make certain to ground the supply neutral.

Failure to observe this warning can result in electric shock

or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

CAUTION

• Verify that the inverter rated voltage coincides with the AC power supply voltage.

Failure to observe this caution can result in personal injury or fire.

• Do not perform a withstand voltage test of the inverter

It may cause semi-conductor elements to be damaged.

• To connect a braking resistor, braking resistor unit or braking unit, follow the procedures described in this manual.

Improper connection may cause a fire.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

• Make sure to tighten terminal screws of the main circuit and the control circuit.

Failure to observe this caution can result in a malfunction,

damage or a fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

• Never connect the AC main circuit power supply to output terminals U, V and W.

The inverter will be damaged and void the warranty. . . . . . . . . . . . . . . . . . . . 22

• Do not connect or disconnect wires or connectors while power is applied to the circuit.

Failure to observe this caution can result in personal injury.

• Do not change signals during operation

The machine or the inverter may be damaged.

(Ref. page)

OPERATION

WARNING

• Only turn ON the input power supply after replacing the digital operator/blank cover (optional). Do not remove the digital operator or the covers while current is flowing.

Failure to observe this warning can result in electric shock.

• Never operate the digital operator or dip switches when your hand is wet.

Failure to observe this warning can result in electric shock.

• Never touch the terminals while current is flowing, even during inverter stopping.

Failure to observe this warning can result in electric shock.

• When the fault retry function is selected, stand clear of the inverter or the load, since it may restart suddenly after being stopped.

(Construct machine system, so as to assure safety for personnel, even if the inverter should restart.) Failure to observe this

warning can result in personal injury.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

• When continuous operation after power recovery is selected, stand clear of the inverter or the load, since it may restart suddenly after being stopped.

(Construct machine system, so as to assure safety for personnel, even if the inverter should restart.) Failure to observe this

warning can result in personal injury.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

• Since the digital operator stop button can be disabled by a function setting, install a separate emergency stop switch.

Failure to observe this warning can result in personal injury.

• If an alarm is reset with the operation signal ON, the inverter restarts automatically. Only reset the alarm after verifying that the operation signal is OFF.

Failure to observe this warning can result in personal injury. . . . . . . . . . . . . . 27

(Ref. page)

OPERATION (Cont.)

CAUTION

(Ref. page)

• Never touch the heatsink or braking resistor, the temperature is very high.

Failure to observe this caution can result in harmful burns to the body.

• Since it is easy to change operation speed from low to high speed, verify the safe working range of the motor and machine before operation.

Failure to observe this caution can result in personal injury and machine damage.

• Install a holding brake separately if necessary.

Failure to observe this caution can result in personal injury.

• Do not change signals during operation.

The machine or the inverter may be damaged.

• All the parameters of the inverter have been preset at the factory. Do not change the settings unnecessarily.

The inverter may be damaged. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

MAINTENANCE AND INSPECTION

WARNING

(Ref. page)

• Never touch high-voltage terminals in the inverter.

Failure to observe this warning can result in an electrical shock. . . . . . . . . . 127

• Disconnect all power before performing maintenance or inspection. Then wait at least one minute after the power supply is disconnected and all LEDs and CHARGE LED are extinguished.

The capacitors are still charged and can be dangerous. . . . . . . . . . . . . . . . . . 127

WARNING

• Do not perform withstand voltage test on any part of the VS-606V7.

This electronic equipment uses semiconductors and is vulnerable

to high voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

• Only authorized personnel should be permitte d to perform maintenance, inspections or parts replacement.

[Remove all metal objects (watches, bracelets, etc.) before operation.] (Use tools which are insulated against electrical shock.)

Failure to observe this warning can result in an electrical shock. . . . . . . . . . 127

CAUTION

• The control PC board employs CMOS ICs. Do not touch the CMOS elements.

They are easily damaged by static electricity.

• Do not connect or disconnect wires, digital operator, connectors, or cooling fan while power is applied to the circuit.

Failure to observe this caution can result in personal injury. . . . . . . . . . . . . . 127

Others

WARNING

• Never modify the product.

Failure to observe this warning can result in an electrical shock or personal injury and will void the warranty.

(Ref. page)

WARNING DISPL AY

A warning label is displayed on the front cover of the inverter, as shown below. Follow these instructions when handling the inverter.

NOTES FOR SAFE OPERATION . . . . . . . . . . . . . . . . . . . . 3

1. RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

•

Checking the Name Plate . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2. IDENTIFYING THE PARTS . . . . . . . . . . . . . . . . . . . . . . 16

3. MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

•

Choosing a Location to Mount the Inverter . . . . . . . . . . . . . .18

•

Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

•

Mounting/Removing Components . . . . . . . . . . . . . . . . . . . . .20

4. WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

•

Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

•

Wire and Terminal Screw Sizes. . . . . . . . . . . . . . . . . . . . . . .23

•

Wiring the Main Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

•

Wiring the Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . .26

•

Wiring Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

5. OPERATING THE INVERTER. . . . . . . . . . . . . . . . . . . . 28

•

Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

•

Operating the Digital Operator. . . . . . . . . . . . . . . . . . . . . . . .30

•

LED Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

•

Simple Data Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6. PROGRAMMING FEATURES . . . . . . . . . . . . . . . . . . . . 39

•

Parameter Set-up and Initialization . . . . . . . . . . . . . . . . . . . .39

•

Using V/f control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

•

Using Vector Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . .43

•

Switching LOCAL/REMOTE Modes . . . . . . . . . . . . . . . . . . .46

•

Selecting Run/Stop Commands. . . . . . . . . . . . . . . . . . . . . . .47

•

Setting Operation Condition . . . . . . . . . . . . . . . . . . . . . . . . .50

•

Selecting Stopping Method . . . . . . . . . . . . . . . . . . . . . . . . . .71

•

Building Interface Circuits with External Devices . . . . . . . . .73

•

Setting Frequency by Current Reference Input. . . . . . . . . . .83

•

Frequency Reference by Pulse Train Input. . . . . . . . . . . . . .85

•

Decreasing Motor Speed Fluctuation . . . . . . . . . . . . . . . . . .89

•

Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

•

Selecting Cooling Fan Operation. . . . . . . . . . . . . . . . . . . . . .92

•

Using MEMOBUS (MODBUS) Communications. . . . . . . . . .92

•

Using Parameter Copy Function . . . . . . . . . . . . . . . . . . . . . 116

•

Unit Selection for Frequency Reference Setting Display. . .125

7. MAINTENANCE AND INSPECTION . . . . . . . . . . . . . .127

•

Periodical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

•

Part Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

8. FAULT DIAGNOSIS AND CORRECTIVE ACTIONS . . 129

9. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .139

•

Standard Specifications (200V Class). . . . . . . . . . . . . . . . .139

•

Standard Specifications (400V Class). . . . . . . . . . . . . . . . .142

•

Standard Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145

•

Sequence Input Connection with NPN/PNP Transistor. . . .148

•

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150

•

Recommended Peripheral Devices. . . . . . . . . . . . . . . . . . .153

•

Parameter List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

•

CE Conformance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

1. RECEIVING

After unpacking the VS-606V7, check the following:

• V erify that the part numbers match your purchase order or packing slip.

• Check the unit for physical damage that may have occurred during shipping. If any part of VS-606V7 is missing or damaged, call for service immediately.

•

Checking the Name Plate

U.S. and Canadian Safety Standards for Types of 3-phase, 200VAC, 0.13HP (0.1kW)

INVERTER MODEL INPUT SPEC. OUTPUT SPEC. LOT NO. SERIAL NO.

MODEL

VS-606V7 SERIES

No. Type

A With digital operator (with volume) B Without digital operator

(with volume)

C With digital operator (with volume)

Note: Contact your YASKAWA representative

for the type without heatsink.

C I M R - V 7 A U 2 0 P 1

INVERTER

MASS

SOFTWARE

No. Applicable maximum motor output OP1 0.13 HP (0.1kW) OP2 0.25 HP (0.2kW) OP4 0.5 HP (0.4kW) OP7 1 HP (0.75kW) 1P5 2 HP (1.5kW) 2P2 3 HP (2.2kW) 3PO 4 HP (3.0kW) 3P7 5 HP (3.7kW) 5P5 7.5 HP (5.5kW) 7P5 10 HP (7.5kW)

No. Voltage Class

B 0.13 HP (0.1kW) 2 0.25 HP (0.2kW) 4 0.5 HP (0.4kW)

No. Specifications

U UL Specification (U.S .

Specification)

2 0 P 1 0

B Single-Phase 200VAC 2 Three-Phase 200VAC 4 Three-Phase 400VAC

*1 Code No.s OP1 to 3P7 are IP20. Always remove both top and bottom covers

when using the 5P5 and 7P5 inverters as

open chassis types IP00. *2 NEMA 1 “OP1” to “3P7” are optional. NEMA 1 “5P5” and “7P5” are standard.

No. Protective structure

0 Ope n chassis

1 Enclosed wall-mounted

7 Open chassis (IP20)

(IP20, IP00) *1

(NEMA 1) *2

Top-closed type

2. IDENTIFYING THE PARTS

Main Circuit Terminal Arrangement

Terminal arrangement of the main circuit terminal differs depending on the inverter model.

The terminal arrangement for200/400V, 3-Phase input series 7.5/10 HP (5.5/7.5Kw) is shown below.

3. MOUNTING

•

Choosing a Location to Mount the Inverter

Be sure the inverter is protected from the following conditions:

• Extreme cold and heat. Use only within the ambient temperature range (for open

chassis type): 14 to 122°F (-10 to +50°C).

• Rain, moisture.

• Oil sprays , sp lashes.

• Salt spray.

• Direct sunlight. (Avoid using outdoors).

• Corrosive gases (e.g. sulfurized gas) or liquids.

• Dust or metallic particles in the air.

• Physical shock, vibration.

• Magnetic noise. (Example: welding machines, power devices, etc.)

• High humidity.

• Radioactive substances.

• Combustibles: thinner, solvents, etc.

• Mounting Dimensions

To mount the VS 606 V7, dimensions as shown below are required.

Voltage

200V Single - phase 3 - phase 400V 3 - phase

200V 3 - phase 400V 3 - phase

Max. Applicable

Motor Output

HP (Kw)

Less than

5 HP (3.7 Kw)

7.5 HP (5.5 Kw) More than 10 HP (7.5 Kw)

Length of A

More than

1.18in (30mm)

1.97in (50mm)

Caution!

1. The above dimensions are common for both open chassis type (IP00, IP20) and NEMA 1 type.

2. Always remove both top and bottom covers when using 200/400V, 5.5/7.5Kw (7.5/10 HP) as open chassis type.

• Mounting/Removing Components

Removing and Mounting Digital Operator and Covers

NOTE:

Mount the inverter after removing the front cover, digital operator and terminal cover.

• Removing front cover

Use a screwdriver to loosen the screw on the front cover surface to direction 1 to remove it. Then press the right and left sides to direction 2 and lift the front cover to direction 3.

• Mounting front cover

Mount the front cover in the reverse order of the above procedure for removal.

• Removing terminal cover when “W”

(Width) dimensions are 4.25” (108mm),

5.51” (140mm), or 6.69” (170mm)

After removing the front cover, press the right and left sides to direction 1 and lift the terminal cover to direction 2.

• Removing terminal cover when “W”

(Width) dimensions are 7.09” (180mm)

Use a Screwdriver to loosen the screw on the terminal cover surface to direction 1 to remove it. Then press the right and left sides to direction 2 and lift the terminal cover to direction 3.

• Mounting terminal cover

Mount the terminal cover in the descending order of the above procedure for removal.

• Removing digital operator

After removing the front cover, lift the upper and lower sides (section A) of the right side of the digital operator to direction 1.

• Mounting digital operator

Mount the digital operator in the reverse order of the above procedure for removal.

• Removing bottom cover when “W” (Width) dimensions are 4.25” (108mm),

5.51” (140mm), or 6.69” (170mm)

After removing the front cover and the terminal cover, tilt the bottom cover to direction 1 with section A as a supporting point.

• Removing terminal cover when “W” (Width) dimensions are 7.09” (180mm)

After removing the terminal cover use a screwdriver to loosen the fastening screw to loosen the fastening screw to direction 1 to remove it.

• Mounting bottom cover

Mount the bottom cover in the reverse order of the above procedure for removal.

4. WIRING

• Wiring Instructions

(1) Always connect the power input terminals R/L1, S/L2, and T/L3 (R/L1, S/L2 for

single-phase) and power supply via a molded-case circuit breaker (MCCB). Never connect them to U/T1, V/T2, W/T3.

The single-phase (200V class) inverter can be connected to a 200V 3-phase input. However, when terminal T/L3 is connected to single-phase, never use the terminal for other purposes.

200V 3-phase Input Power Supply Specification Product CIMR-V7……2

Connect to R/L1, S/L2, T/L3 Connect to R/L1, S/L2 Connect to R/L1, S/L2, T/L3

(2) Connect the motor wiring to terminals U, V, and W on the main circuit output side

(bottom of the inverter).

(3) If the wiring distance between inverter and motor is long, reduce the inverter

carrier frequency. For details, refer to “Reducing motor noise or leakage current (n46)” on page 68.

(4) Control wiring must be less than 164ft(50m) in length and separate from the power

wiring. Use twisted-pair shielded wire when inputting the freque ncy signal

externally. (5) Tighten the screws on the main circuit and control circuit terminals. (6) Do not connect or disconnect wiring, or perform signal check while the power

supply is turned ON. (7) For 400V class inverters, make sure to ground the supply neutral to conform to CE

requirements. (8) A closed-loop connector should be used when wiring to the main circuit terminal. (9) Voltage drop should be considered when determining wire size.

Voltage drop can be calculated using the following equation:

Phase- to phase voltage drop (V) = √3 wire resistance (Ω/km) x wiring distance

(m) x current (A) x 10 Select a wire size so that voltage drop will be less than 2% of the normal rated

voltage.

Inverter Power Supply Connection Terminals

200V Single Input Power Supply Specification Product.

………

CIMR-V7……B

-3

………

400V 3-phase Input Power Supply Specification Product CIMR-V7……4

………

• Wire and Terminal Screw Sizes

1. Control Circuit

Tightening

Torqu e

lb • in (N • m)

4.44 to 5.33 (0.5 to 0.6)

1.94 to 2.21

(0.22 to 0.25)

Model Terminal Symbol Screw

S1 to S7,P1, P2,SC,PC,R+,

MA, MB, MC M3

R-,S+,S-

,FS,FR,FC,AM,AC,RP

Common

all models

2. Main Circuit

200V Class 3-phase Input Series

Model Terminal Symbol Screw

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA20P1

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA20P2

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA20P4

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA20P7

R/L1,S/L2,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA21P5

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA22P2

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA24PO

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7*A25P5

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7*A27P5

M3.5

Note: The wire size is set for copper wires at 160°F (75°C)

Applicable size

mm twisted wire 0.5 to 1.25 single 0.5 to 1.25

twisted wire 0.5 to 0.75 single 0.5 to 1.25

Tightening

Torq ue

lb • in

(N • m)

7.1 to 8.88 (0.8 to 1.0)

10.65 to 13.31 (1.2 to 1.5)

22.19 (2.5)

Wire

Recommend

AWG

20 to 16

0.75 18

20 to 16 20 to 18

0.75 18

20 to 16

size

AWG

18 to

14 to

Wire

Recommended

size

214

3.5 12

5.5 10

Applicable

0.75 to 2

2 to 5.5

5.5 to 8 10 to 8 8 8

size

AWG

Type

Shielded

wire or

equivalent

Type

600V vinyl-

sheathed

wire or

equivalent

200V Class Single-phase Input Series

Model Terminal Symbol Screw

Tightening

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AAB0P1

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AAB0P2

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AAB0P4

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AAB0P7

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AAB1P5

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AAB2P2

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMRV7AAB4PO

M3.5

10.65 to 13.31

Note: The wire size is set for copper wires at 160°F (75°C) Note: Three-phase input is also available for 0.1 to 0.75kw of single-phase input

series.

Torq u e

lb • in

(N • m)

7.1 to 8.88 (0.8 to 1.0)

(1.2 to 1.5)

26.62 (3.0)

(1.2 to 1.5)

Applicable

size

0.75 to 2

2 to 5.5

3.5 to 8

2 to 8

AWG

18 to

14 to

12 to

14 to

Recommended

3. 5 12

5.5 10

3.5 12

5.5 10

400V Class 3-phase Input Series

Model Terminal Symbol Screw

Tightening

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA40P2

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA40P4

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA40P7

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA41P5

R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA42P2 CIMR-V7AA43P0 R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7AA44PO R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7*A45P5 R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

CIMR-V7*A47P5 R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3

10.65 to 13.31

Note: The wire size is set for copper wires at 160°F (75°C)

Torq u e

lb • in

(N • m)

(1.2 to 1.5)

12.43 (1.4)

22.19 (2.5)

Applicable

size

2 to 5.5

3.5 to 5.5

5.5 to 8

AWG

14 to

12 to

Recommended

3.5 12

5.5 10

Wire

size

AWG

214

Wire

size

AWG

214

214 214

214

Type

600V vinyl-

sheathed

wire or

equivalent

Type

600V vinyl-

sheathed

wire or

equivalent

• Wiring the Main Circuit

L1 L2 L3

• Main circuit input power supply

Connect the power supply wiring to input terminals L1 (R), N/L2(S) and L3(T) [L1(R), N/L2(S) for single-phase specifications]. Never connect them to U/ T1, V/T2, W/T3, B1, B2, -, +1, or +2. Otherwise the inverter may be damaged. Single-phase voltage may be connected to inverter but do not use terminal T/L3 for any other purposes.

Single-phase (200V class, 0.75kW

NOTE

or less) voltage may be connected to terminal T/L3. Never use the terminal with other purposes.

• Grounding (Use ground terminal .)

Make sure to ground the ground terminal according to the local grounding code. Never ground the VS-606V7 in common with welding machines, motors, or other electrical equipment.

When several VS-606V7 units are used side by side, ground each unit as shown in examples. Do not loop the ground wires.

[Example of 3-phase 400V class, 0.37 inverters]

• Braking resistor connection (optional).

To connect the braking resistor, cut the protector on terminals B1 and B2.

To protect the braking resistor from overheating, install a thermal overload relay between the braking resistor and the inverter. This provides a sequence which shuts off the power supply, by a thermal relay trip contact.

Use this same procedure when connecting a braking resistor unit. Refer to page 104.

• Inverter output

Connect the motor terminals to U, V, W.

Wiring the main circuit termina ls

Pass the cables through wiring hole and connect. Be sure to mount the cover in its original position.

• Wiring the Control Circuit

Only basic insulation is provided for the control circuit terminal s. Additional insulation may be necessary in the end product.

• Control Circuit terminals

Pass the cable through wiring hole and connect. Be sure to mount all the covers on the original position.

* SW1 can be changed according to sequence input

signal (S1 to S7) polarity. 0V common: NPN side (factory setting) 24 common: PNP side Refer to pages 67 and 76 for SW2

Wiring the control circuit terminals

Screwdriver blade width

Insert the wire into the lower part of the terminal block and connect it tightly with a screwdriver.

Wire sheath strip length must be 0.22 in. (5.5mm).

Open the front cover and verify that the strip length is 0.22 in. (5.5mm)

• Wiring Inspection

After completing wiring, check the following:

• Wiring is properly connected.

• Wire clippings or screws are not left inside the unit.

• Screws are securely tightened.

• Bare wires in the terminal do not come in contact with other terminals. If the FWD (REV) run command is given during the operation reference selec-

NOTE

tion (n003=1) from the control circuit terminal, the motor will start automatically after the main circuit input power supply is turned ON.

5. OPERATING THE INVERTER

Initial setting of control mode selection (n002) is set at V/f control mode.

•

Test Run

The inverter operates by setting the frequency (speed). There are three types of operation modes for the VS-606V7:

1. Run command from the digital operator (local pote ntiometer/digital setting).

2. Run command from the control circuit terminal.

3. Run command from communications (MEMOBUS communications). Prior to shipping, the drive is set up to receive run command and frequency reference

from the operator. Below are instructions for running the VS-606V7 using the digital operator JVOP-140 (with local potentiometer) or optional JVOP-147 (without local potentiometer. For instructions on operation, refer to page 37.

Operation reference or frequency reference parameters can be selected separately as shown below.

Name parameter

Operation Reference

Selection

Frequency Reference

Selection

N003 = 0 --- Enables operator RUN, STOP/RESET

= 1 --- Enables control circuit terminal run/stop = 2 --- Enables communications (MEMOBUS communications) = 3 --- Enables communication card (optional)

N004 = 0 --- E nables digital operator potentiometer

= 1 --- Enables frequency reference 1 (parameter 024) = 2 --- Enables voltage reference (0 to 10V) of control circuit terminal = 3 --- Enables current reference (4 to 20mA) of control circuit terminal = 4 --- Enables current reference (0 to 20mA) of control circuit terminal = 5 --- Enables pulse line reference of control circuit terminal = 6 --- Enables communications (MEMOBUS communications) = 7 --- Enables voltage reference (0 to 10V) of operator circuit terminal = 8 --- Enables current reference (4 to 20 mA) of operator circuit terminal = 9 --- Enables communication card (optional)

1.Turn ON the power supply. 6.00

2. Set parameter n004 to 1. 1

3.Set the following parameters. n019 : 15.0 (acceleration time) n020 : 5.0 (deceleration time)

4.F/R blinks. Select Forward or reverse run by pressing or key.

NOTE

5.Set the reference by pressing or key.

6. Press

Operation Steps

Examine the application. (Never select REV when reverse run is prohibited.)

RUN

Operator

Display

15.0

5.0

(Forward) or

(Reverse)

60.00 RUN

0.00 60.0 RUN

12-LED Display

FREF

PRGM

F /R

Status

Indicator LED

RUN ALARM

FREF

ALARM

FOUT

ALARM

7. Press

STOP

to stop.

Status indicator lamp

: Blinking (Long Blinking)

: ON

60.0 00.0 RUN

Operation Check Points

• Motor rotates smoothly.

• Motor rotates in the correct direction.

• Motor does not have abnormal vibration or noise.

• Acceleration or deceleration is smooth.

• Current matching the load flows.

• Status indicator LED’s and digital operator display are correct.

FOUT

: Blinking

ALARM

:OFF

• Operating the Digital Operator

All functions of the VS-606V7 are set by the digital operator. Below are descriptions of the display and keypad sections.

Digital Operator JVOP-140

+ 144 hidden pages

IDEX Health & Science VS-606V7 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

PREFACE

General Precautions

CONTENTS

1. RECEIVING

2. IDENTIFYING THE PARTS

3. MOUNTING

4. WIRING

5. OPERATING THE INVERTER

Test Run

• Operating the Digital Operator