IDENTEC SOLUTIONS SensorSMART i-Q350LX PCE Installation And Operation Manual

i-Q350LX PCE
SensorSMART™
Installation and Operation Manual
Proprietary Notice
This document contains confidential information proprietary to IDENTEC SOLUTIONS and may not be used or disclosed to other parties in whole or in part without the prior written authorization from IDENTEC SOLUTIONS.
Disclaimer and Limitation of Liability
IDENTEC SOLUTIONS AG and its affiliates, subsidiaries, officers, directors, employees and agents do not make any express or implied warranties or representations with respect to such information including, without limitation, warranties as to non-infringement, reliability, suitability for a particular purpose and accuracy. IDENTEC SOLUTIONS shall not under any circumstances be liable to any person for any special, incidental, indirect or consequential damages, including without limitation, damages resulting from use of or reliance on information presented herein, or loss of profits or revenues or costs of replacement goods, even if informed in advance of the possibility of such damages.
Customer shall be solely responsible for proper selection, application, and use of Products, as well as the incorporation/integration of Products into other equipment or systems. Customer shall indemnify and hold IDENTEC SOLUTIONS harmless from and against any and all damages, liabilities, claims, or expenses (including reasonable attorneys' fees) arising out of or relating to (i) improper selection, application, installation, use or incorporation/integration of Products; or (ii) infringement of any patent, trademark, copyright or other third party interest arising out of IDENTEC SOLUTIONS' compliance with any of Customer's designs, specifications, or instructions.
Trademarks
“IDENTEC SOLUTIONS”, “Intelligent Long Range”, “ILR” and the stylized “i” are registered trademarks and “i­CARD”, “i-PORT”, “i-LINKS”, “Visibility Delivered.” are trademarks of IDENTEC SOLUTIONS, Inc. and/or
IDENTEC SOLUTIONS AG.
Copyright Notice
Copyright © 2014 IDENTEC SOLUTIONS. All rights reserved. No part of this document may be reproduced or transmitted in any form by any means, photographic, electronic, mechanical or otherwise, or used in any information storage and retrieval system, without the prior written permission of IDENTEC SOLUTIONS.
Issue 1.0 / May 12, 2014. Subject to alteration without prior notice. Printed in Austria
EUROPE
HEAD OFFICE
USA
GERMANY
NORWAY
AUSTRALIA
+43 5577 87387-0
IDENTEC SOLUTIONS AG
IDENTEC SOLUTIONS, INC.
IDENTEC SOLUTIONS
IDENTEC SOLUTIONS AS
IDENTEC SOLUTIONS
sales@identecsolutions.com
Millennium Park 2
Preston Plaza
DEUTSCHLAND GMBH
Kartheia 3
AUSTRALIA AND
6890 Lustenau
17950 Preston Rd., Suite 200
AURUM 05 / Ost
4626 Kristiansand
NEW ZEALAND P/L
NORTH AMERICA
Austria
Dallas, Texas 75252
Goldbeckstraße 5
Norway
Riverview Business Park 72
+1 866 402-4211
Tel +43 5577 87387-0
USA
69493 Hirschberg
Tel +47 38 00 35 30
Maribyrnong St, Footscray VIC
sales@identecsolutions.com
Fax +43 5577 87387-15
Tel +1 972 535 4439
Germany
Fax +47 38 00 35 31
3011 Australia
Fax +1 469 424 0404
Tel +49 6201 99 57-0
Tel +61 3 9396 8900
Fax +49 6201 99 57-99
Fax +61 3 9689 2493
Radio Frequency Compliance Statement
IDENTEC SOLUTIONS is the responsible party for the compliance of the following devices:
MODEL:
i-Q350L PCE
Region/Country
Organization
Marking
EUROPE:
EC
CE
USA:
FCC
FCC ID OO4-ILR-IQ350LM
Canada:
Industry Canada
IC:3538A-IQ350LM
The user(s) of these products are cautioned to only use accessories and peripherals approved, in advance, by IDENTEC SOLUTIONS. The use of accessories and peripherals, other than those approved by IDENTEC SOLUTIONS, or unauthorized changes to approved products, may void the compliance of these products and may result in the loss of the user(s) authority to operate the equipment.
European Notification according R&TTE Directive
This equipment complies to Art. 6.4 of R&TTE Directive (2006/95/EU, 2004/108/EC, 1999/5/EC). It is tested for compliance with the following standards: EN 300 220-1, ETSI EN 300 220-2, ETSI EN 301 489-1, ETSI EN 301 489-3, EN 60950-1:2006 + A11:2009 + A1:2010 + A12:2011
USA Notification
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation.
Canada Certification
Le présent appareil est conforme aux CNR d‘Industrie Canada applicables aux appareils radio exempts de licence. L‘exploitation est autorisée aux deux conditions suivantes:
(1) l‘appareil ne doit pas produire de brouillage, et
(2) l‘utilisateur de l‘appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d‘en compromettre le fonctionnement.
ATEX Certification
Equipment or protected system intended for use in potentially explosive atmosphere directive 94/9/EC.
Compliance with the essential health and safety Requirements has been assured by compliance with the following standards: EN 60079-0:2012, EN 60079-11:2012
IECEx Certification
The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents, was found to comply with the following standards: IEC 60079-0:2011, IEC 60079­11:2011
Special conditions for safe use – ATEX and IECEx
WARNING - Electrostatic Hazard: Do not install in locations with increased electrostatic charge such as close to ventilations systems or electric drives.
WARNING - Electrostatic Hazard: Clean plastic Tag surface only with a damp cloth. Do not use solvents.
WARNING - This product should be installed by personnel trained in installation of equipment in Hazardous Locations and meet the representative country’s National Electrical Code.
EPS 14 ATEX 1 668 X
II 1 G
Ex ia IIC T4
-20°C Ta +70°C
IECEx EPS 14.0032X
Type of Protection
Ex i
Marking
Ex ia I Ex ia IIC T4
This product contains components that are sensitive to electrostatic discharges. Please observe the special instructions for their protection. Incorrect handling can damage the unit and cause the invalidation of the warranty.
Minimum safety precautions against electrostatic discharge:
Establish earth contact before you touch the unit. For example, touch the earthing screw on the unit.
Even better: Use an antistatic ribbon and earth yourself permanently for the time you handle the unit.
Avoid unnecessary contact with the unit connectors and assemblies inside the unit. Only open the unit if the operational settings (as described in the manual) expressly require this. Use antistatic tools for the setting of the unit. (Warning: Do not touch life-threatening voltages with
these tools).
Do not store unit and components without protective packaging. Only remove unit and components from the packaging immediately prior to installation.
These notes are not sufficient to guarantee complete protection from electrostatic discharges! We recommend the use of suitable protective equipment.
Contents
1. SAFETY INSTRUCTIONS ............................................................................................... 7
2. PREFACE ....................................................................................................................... 9
2.1. PREPARATIONS ............................................................................................................... 9
2.2. SCOPE OF THIS DOCUMENT ............................................................................................... 9
2.3. RESPONSIBILITY ............................................................................................................. 9
2.4. UPDATES ...................................................................................................................... 9
2.5. SCOPE OF DELIVERYVISUAL INSPECTION ............................................................................ 9
2.6. ASSOCIATED DOCUMENTS ................................................................................................. 9
3. INTRODUCTION .......................................................................................................... 10
3.1. FUNDAMENTALS ............................................................................................................ 10
3.2. COMPONENT OVERVIEW .................................................................................................. 10
3.3. SYSTEM COMPONENTSSENSORS ..................................................................................... 11
3.3.1. i-Q350 Sensors .......................................................................................................... 11
3.4. SYSTEM COMPONENTSREADERS ..................................................................................... 12
3.4.1. i-PORT M350-2 .......................................................................................................... 12
3.5. SYSTEM COMPONENTSANTENNAS ................................................................................... 12
3.5.1. Elliptical Polarized Antennas ....................................................................................... 12
3.5.2. Linear Polarized Antennas .......................................................................................... 13
3.5.3. 1/2-Wave Whip Antenna ............................................................................................ 15
3.5.4. 1-Wave Rod Antenna ................................................................................................. 16
1 TAG MOUNTING TECHNIQUES ................................................................................... 17
1.1 DIMENSIONAL DRAWING ................................................................................................. 17
1.2 ASSEMBLY AND MOUNTING ............................................................................................... 17
3.6. TAG IDENTIFICATION ..................................................................................................... 18
4. INITIAL OPERATION, CONFIGURATION OF THE TAG ................................................ 19
4.1. GENERAL .................................................................................................................... 19
4.2. PING RATE .................................................................................................................. 20
4.1. LIMITATIONS OF THE USER DATA FIELD .............................................................................. 20
4.2. INFORMATION ON BURST SETTINGS ................................................................................... 20
5. MAINTENANCE ........................................................................................................... 22
5.1. GENERAL .................................................................................................................... 22
5.2. REGULAR CLEANING OF THE SURFACE ................................................................................ 22
5.3. PRECAUTIONARY MAINTENANCE ........................................................................................ 22
5.4. RETURNS .................................................................................................................... 23
6. TECHNICAL DATA ....................................................................................................... 24
The system described in this manual is for exclusive operation of trained employees. Only qualified personnel that have knowledge of the potential dangers involved should perform the installation, settings, maintenance and repair of the units used.
Operational Safety
The correct and safe use of these systems assumes that operating and service personnel follow the safety measures described in the manual alongside the generally acceptable safety procedures. If there is a possibility that safe operations cannot be guaranteed, the system must be switched off, secured against accidental use and the service unit responsible immediately informed.
Safety Documents
The i-Q350 tag was designed, tested and supplied in perfect condition according to document IEC348 Safety Requirements for Electronic Units of Class 1.
Condensate / Change of Temperature
To avoid condensation in the system, the unit must be allowed to slowly adjust itself to warmer temperatures after removal from cold and cool environments.
Do not open the housing
There is absolutely no need to open the systems housing during set up. Configuration is done with built in interface wirelessly.
Earthing
Before establishing any connections the housing of the system must be earthed.
Battery Inside
All system tags contain a battery; therefore the following warning should be heeded:
WARNING - Fire, explosion and burn hazard risk of explosion if battery is replaced by an incorrect type. Do not recharge, short circuit, crush, disassemble, heat above 100 °C (212 °F) Do not incinerate, or expose contents to water
Fuses
Only experts who are aware of the dangers involved may replace the fuses. It must be ensured that only fuses of the required current rating and the correct type are used for replacement. The use of repaired fuses and/or short-circuiting the fuse holders is prohibited.
Spare Parts
We recommend that only personnel, original products, spare and replacement parts authorized by IDENTEC SOLUTIONS be used for installation, service and repair. IDENTEC SOLUTIONS does not accept any responsibility for materials used, work carried out or possible consequences from unauthorized third party vendors.
Electrostatic Discharge
Semi-conductors of the type MOS or CMOS as well as two-pin types and precision resistance are sensitive to ESD. All components, printed circuit boards and auxiliary systems should therefore always be classed as sensitive to electrostatic discharge.
Before opening the cover the unit should be placed onto an ESD-protected surface. As with all work on modern electronic modules, the use of ESD clamps and ESD mats during work on the unit is recommended.
Sufficiently protect all printed circuit boards that were removed from the unit from damage. Observe all normal precautions for the use of tools. Use ESD-protected packaging material.
Never use measuring units with low impedance for measuring or testing systems with semi-conductor components. Never use high voltage testing units or dielectric test units to test systems with semi-conductor components.
If it is necessary to check the isolating properties of the field wiring, the assemblies (electronic units and sensors) should be disconnected. Earth the test units.
IDENTEC SOLUTIONS does not accept the return of products where the regulations concerning the ESD precautions and protective packaging materials were not followed.
ESD – Electrostatic Discharge
EMC – Electromagnetic Compatibility
SELV – Safety Extra Low Voltage – Protective measure against dangerous body currents, formerly: protective first voltage range
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