IDEC PS6R Series Data Sheet

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PS6R Series Switching Power Supplies

Expandable and space-saving switching power supplies. High efficiency reduces operation costs.

• 93% efﬁciency

• Plug-in output modules for additional output voltages

• Plug-in branch terminal module for additional terminals

• Power Range: 120W, 240W, 480W

• Input voltage: 100 to 240V AC (voltage range: 85 to 264V AC/110 to 350V DC)

• Up to 70ºC (158ºF) operating temperature

• DC low LED indicator and output contact

• The terminals are captive spring-up screws. Ring or fork terminals can be used.

• Finger-safe construction prevents electric shocks.

• Panel mount bracket and side-mount panel mounting bracket. Can be attached to a DIN rail or directly to a panel surface.

• RoHS compliant

• UL listed for Class 1, Division 2 Hazardous Locations

• Meets SEMI F47 Sag Immunity

• ABS Certiﬁed for maritime use

37mm

Applicable Standards Mark File No. or Organization

60mm

85mm

Part Numbers

PS6R

Output Capacity*

120W PS6R-F24

240W PS6R-G24 10A

480W PS6R-J24 20A

*Output voltage × output current = output capacity

Part No. Input Voltage

100 to 240V AC 21.6 to 26.4V

Output Voltage

Output Current

UL508 CSA C22.2 No. 107.1

EN60950-1 EN50178 EN61204-3

UL/c-UL Listed File No. E177168

TÜV SÜD

EU Low Voltage Directive EMCD

Accessories

Item Part No. Note

Output Voltage Expansion

Note 1

Module

Branch Terminal Module

Panel Mounting Bracket PS9Z-6R1F Side-mount Panel Mounting

Bracket DIN Rail BNDN1000 1,000mm DIN Rail End Clip BNL6

1. When using an output voltage expansion module, reduce 1A from the output current of PS6R.

2. When using a branch terminal module, the total voltage/current of PS6R and the branch terminal module should not exceed the rated current/voltage of PS6R

PS9Z-6RM1 Output: +5V, 2A, 10W PS9Z-6RM2 Output: +12V, 1A, 12W PS9Z-6RM3 Output: +5V, 1A/-5V, 1A, 10W PS9Z-6RM4 Output: +15V, 0.4A/-15V, 0.4A, 12W PS9Z-6RM5 Output: +5V, 1A/+12V, 0.5A, 11W

PS9Z-6RM6 Output: +12V, 0.5A/-12V, 0.5A, 12W

Note 2

PS9Z-6RS1

PS9Z-6R2F

Additional screw terminals for wiring: 2 + terminals / 2 - terminals

Supplied with M3 × 6 countersunk mounting screws

120W shown with Branch Terminal module attached.

Specifications

PS6R

Part No. PS6R-F24 PS6R-G24 PS6R-J24

Input Voltage

Frequency 50/60Hz

Input Current

Inrush Current

Input

Leakage Current

Efficiency (Typical)

Power Factor (Typical)

Rated Voltage/Current 24V/5A 24V/10A 24V/20A Adjustable Voltage Range ±10% Output Holding Time 20ms min. (at rated input and output) Start Time Rise Time

Output

Regulation

Overcurrent Protection Overvoltage Protection Output off at 120% Operation Indicator LED (green)

Functions

Supplementary

Voltage Low Indication LED (amber) Between input and output terminals 3000V AC, 1 minute Between input and ground terminals 2000V AC, 1 minute

Strength

Dielectric

Between output and ground terminals 500V AC, 1 minute

Insulation Resistance

Operating Temperature –10 to +70ºC (no freezing) Operating Humidity 20 to 90% RH (no condensation) Storage Temperature –25 to +75ºC (no freezing) Storage Humidity 20 to 90% RH (no condensation)

Vibration Resistance

Shock Resistance 300 m/s

EMI EN61204-3 (Class B)

EMC

EMS EN61204-3 (industrial) Degree of Protection IP20 (IEC 60529) Weight (approx.) 630g 960g 1400g Terminal Screw M3.5 (See last page for wire sizes)

1. DC input voltage is not subjected to safety standards.

One minute after the output has been turned off, turn on the input again.

100V AC 1.4A typ 2.7A typ 5.5A typ. 230V AC 0.7A typ 1.2A typ 2.3A typ. 100V AC 230V AC 120V AC 0.5mA max. 230V AC 1mA max. 100V AC 90% 90% 91% 230V AC 90% 91% 93% 100V AC 0.99 0.99 0.98 230V AC 0.96 0.97 0.97

Total Fluctuation ±5% max. Input Fluctuation 0.4% max.

Load Fluctuation 0.6% max. Temperature Change 0.05%/oC max. (–10 to +60ºC)

Ripple (including noise)

(Voltage range: 85 to 264V AC/110 to 350V DC) (Load ≤ 80% at 85 to 100V AC, 110 to 140V DC)

9A max. (Ta=25ºC, 100V AC cold start)

20A max. (Ta=25ºC, 230V AC cold start)

800ms max. (at rated input and output) 200ms max. (at rated input and output)

105 to 120% (auto reset) (output current when voltage drops by 5%)

100MΩ min. 500V DC megger (between input and output terminals/between input and ground terminals)

(at room temperature and normal humidity)

10 to 55 Hz, amplitude 0.375 mm (0.187mm using PS9Z-6R1F)

(150 m/s2 when using a PS9Z-6R1F panel mounting bracket)

3. See the output derating curves.

100 to 240V AC

1% p-p max. (0 to +60ºC)

1.5% p-p max. (–10 to 0ºC)

Note 2

Note 3

2 hours each in 3 axes, 6 directions

Note 1

Easily Expandable

Output Voltage

Expansion Module

In addition to the standard 24V output, additional 5, 12, and 15V outputs can be added.

Branch Terminal Module

Two terminals can be added. No wiring is required, reducing installation space.

Accessories (For use with PS6R)

100

Output Current (%)

Part No.

PS9Z-6RM1 PS9Z-6RM2 PS9Z-6RM3 PS9Z-6RM4 PS9Z-6RM5 PS9Z-6RM6 PS9Z-6RS1 Input Voltage 24V DC Output Capacity 10W max. 12W max. 10W max. 12W max. 11W max. 12W max. —

Rated Voltage/Current 5V/2A 12V/1A ±5V 2A ±15V 0.4A

Adjustable Voltage Range Voltage Accuracy ±5% max. — Start Time 200 ms max. (at rated input and output) —

Output

Input Fluctuation 0.5% max. Load Fluctuation 1.0% max. Temperature

Change

Regulation

Supplementary Functions

Ripple (including

noise) Overcurrent Protection 105% (auto reset) Overvoltage Protection Output off at 120%

100mV max. 150mV max. 100mV max., 150mV max.

Operating Temperature –10 to +70°C (no freezing) Operating Humidity 20 to 90%RH (no condensation) Storage Temperature –25 to +75°C (no freezing) Storage Humidity 20 to 90% RH (no condensation) Vibration Resistance 10 to 55 Hz, amplitude 0.375 mm, 2 hours each in 3 axes, 6 directions (in combination with PS6R-J24)

Shock Resistance

EMC

EMI EN61204-3 (Class B) (in combination with PS6R-

EMS EN61204-3 (industrial) (in combination with PS6R-24)

Safety Standards UL508 (Listing), CSA C22.2 No.107.1, IEC/EN60950-1, EN50178 (in combination with PS6R-24) Degree of Protection IP20 (IEC 60529) Weight (approx.) 90g 30g Terminal Screw M3.5 (See last page for wire sizes.)

1. Ensure that the current does not exceed the rated current of the PS6R.

2. See the output derating curves.

Output Voltage Expansion Module Branch Terminal Module

5V/1A,

12V/0.5A

±12V 0.5A 24V/10A max.

Not available

0.05%/max. (–10 to +60°C)

Note 2

300 m/s2 (150 m/s2 when using a PS9Z-6R1F panel mounting bracket),

3 shocks each in 6 axes (in combination with PS6R-J24)

24)



Note 1

—

Wide Operating Termperature Range

Easy Maintenance - LED Indicator

Status Normal

DC ON (green LED)

DC Low (amber LED)

*The LEDs turn on when the input voltage drops.

90 80 70 60 50 40 30 20 10

–100 10 20 30 40 50 60

Operates without derating

at 0 to 60ºC

Operates at –10 to 70ºC

Operating Temperature (°C)

Overload or Input

Voltage Low*

Output

short-circuit

Output

OFF

Energy-saving 93% Efficiency (480W)

Efficiency (%)

50 100150 200250 300

Input Voltage (V AC)

PS6R-J24 Competitor A Competitor B

Dimensions (mm)

9.3106.5

10-M3.5

1254.5

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4-M4 or ø4-4.5 holes

145

130.6

4-M4 or ø4-4.5 holes

6 - M3.5

8 - M3.5

Ter minal Screws

A A

9.3

125 4

Ter minal Screws

PS6R-J24PS6R-F24 PS6R-G24

125

Terminal Screws

125

106.5

A = 9.5

135

145

28 39

PS9Z-6R2F Side-mount Panel Mounting Bracket

1254.5

106.5 9.3

35.3 44.9

3.8

AAA

A = 9.5

125

35.3 44.9

3.8

A A AAA A

4.5

A = 9.5

35.3 44.9

3.8

When a PS9Z-6R1F is installed on PS6RPS9Z-6R1F Panel Mounting Bracket

135

Panel cut-out

(Front view) (Side view)

When a PS9Z-6R2F is installed on PS6R

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

56 70

When using a PS9Z-6RM* Output Voltage Expansion Module

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

148.6

138.5



138.5

Panel cut-out

When using a PS9Z-6RS1 Branch Terminal Module

0RXQWLQJ 6FUHZV



(Front view)











0RXQWLQJ6FUHZV

(Side view)

Dimension Table

A B C D E

PS6R-F24





PS6R-G24

PS6R-J24





(

39.3 29.5 29.5

–

10.5 62.3 29.5 31 81

23 87.3 29.5 31 106

Parts Description

100

Output Current (%)

Operating Temperature (ºC)

100

350

(

Output Current (%)

Output Voltage (%)

100

(

Output Current (%)

PS6R-J24

PS6R-6RM1/M2/M3 Output Voltage Expansion Module

PS9Z-6RM3/M4/M6 Output Voltage Expansion Module

(PS6R-6RM5 shown)

PS6R-24/PS9Z-6RS1

Marking Name Description

L, N Input Terminal Voltage range: 85 to 264V AC/110 to 350V DC

Ground Terminal Be sure to connect this terminal to a proper ground.

+V, –V DC Output Terminals

VR.ADJ Output Voltage Adjustment Allows adjustment within ±10%. Turning clockwise increases the output voltage.

DC ON Operation Indicator (green) Lights on when the output voltage is on.

DC LOW Output Low Indicator (Amber) Lights on when the output voltage drops approximately 80% of the rated value.

DC OK DC OK Output

+V: Positive output terminal –V: Negative output terminal

Lights on when the output voltage is more than 80% of the rated value. NPN transistor output (50V DC max., 50 mA max.)

PS6R-6RS1 Branch Terminal Module

PS9Z-6RM



Marking Name Description

+5V, +12V, +15V DC Output Terminal +5V side, +12V side, +15V side

-5V, -12V, -15V DC Output Terminal -5V side, -12V side, -15V side

COM DC Output Terminal 0V side (wired internally to –V of PR6R-J24)

Characteristics

Operating Temperature vs. Output Current (Derating Curves)

90 80 70 60 50 40 30 20

–100 10 20 30 40 50 60

Output Current vs. Input Voltage (Derating Curves) (Ta=25ºC)

90 80 70 60 50 40 30 20 10

ACV

(

)

85 10 0

DCV

110140

)

Input Voltage(V)

Operating Temperature approved by Safety Standards

Part No. UL508, CSA C22.2 No. 107. 1 EN60950-1, EN50178

PS6R-F24

PS6R-G24

PS6R-J24

PS9Z-6R



60ºC 60ºC

55ºC 60ºC

Overcurrent Protection Characteristics PS6R-



100

Pulse Current (Approx. 30A rms, 40A peak)

264

Input Current (%)

105%

100

120%

95%

Overcurrent Protection Characteristics PS9Z-6RM*

90 80

F24

G24

J24

70 60 50 40 30 20 10

ACV

(

)

85 10 0

110140

DCV

)

Input Voltage(V)

264 350

6.6 max.

ø3.6 min.

Operating Instructions

The PS6R should be placed in a proper enclosure. It is designed to be used with general electrical equipment and industrial electric devices.

Operation Notes

1. Output interruption may indicate blown fuses. Contact IDEC.

2. The PS6R contains an internal fuse for AC input. When using DC input, install an external fuse or DC input. To avoid blown fuses, select a fuse in consideration of the rated current of the internal fuse.

Rated Current of Internal Fuses

Part No. Internal Fuse Rated Current

PS6R-F24 4A PS6R-G24 6.3A PS6R-J24 10A

- Avoid overload and short-circuit for a long period of time, otherwise internal elements may be damaged.

- DC input operation is not subjected to safety standards.

Installation Notes

• The PS6R can be installed in the direction shown below only.

Vertical When using PS9Z-6R1F

Panel Mounting Bracket

• Do not close the top and bottom openings of the PS6R to allow for heat radiation by convection.

• Maintain a minimum of 20mm clearance around the PS6R, except for the top and bottom openings.

• When derating of the output does not work, provide forced air-cooling.

• Make sure to wire the ground terminal correctly.

• For wiring, use wires with heat resistance of 60ºC or higher. Use copper wire of the following sizes. Wires of the following sizes must be used to comply with UL508, CSA C22.2 No. 107.1.

Model

PS6R-F24

PS6R-G24

PS6R-J24

PS9Z-6R

Terminal

Wire Size/No. of Wire Wire Type

18-14 AWG, 1-wire

Input

18-14 AWG, 1-wire, (18 AWG - 7A,

Output

16 AWG - 10A, 14 AWG - 15A)

DC OK

22-14 AWG, 1-wire (stripped wire

Output

length: 6 to 7mm) 18-14 AWG, 1-wire

Input

18-14 AWG, 2-wire Use the same size wire for each terminal (18 AWG - 7A, 16 AWG - 10A, 14 AWG - 15A)

Output

WG, 1-wire

12 A

DC OK

22-14 AWG, 1-wire (stripped wire

Output

length: 6 to 7mm) 18-14 AWG, 1-wire (18 AWG - 7A,

Output

16 AWG -10A, 14 AWG - 15A)

When using PS9Z-6R2F Side-mount Panel Mounting Bracket

Torque, in-ibs (N∙m)

Copper Solid/Stranded

7.0 (0.8)

Copper Solid/Stranded

Use with UL-listed ring/ fork crimp terminal.

Copper Solid/Stranded

—

7.0 (0.8)

Applicable Crimp Terminal (reference)

5.5 min.4 max.

• Recommended tightening torque of the input and output terminals is

0.8N·m.

• The output voltage can be adjusted within ±10% of the rated output voltage by using the V.ADJ control. Note that overvoltage protection may work when increasing the output voltage.

• When large shocks or heavy vibrations on the PS6R are expected, the use of DIN rail or PS9Z-6R2F side-mount panel mounting bracket is recommended.

Series Operation

The following series operation is allowed. Connect Schottky barrier diodes as shown below. Output voltage expansion modules cannot be connected in series.

LN+V

(a)

Load

–V

LN+V

(b)

–V

Load

–V

Select a Schottky diode in consideration of the rated current. The diode’s reverse voltage must be higher than the PS6R’s output voltage.

Parallel Operation

Parallel operation is possible to increase the output capacity. Output voltage expansion modules cannot be connected in series.

LN+V

When increasing the capacity, observe the following.

1. Maintain the operating temperature below 40ºC.

2. Output cannot be connected directly in parallel operation. Connect a diode

to the output of each PS6R.

3. Output terminal voltage of both power supplies must be the same. Also,

maintain the voltage difference between the power supplies below 30mV.

4. Use load lines of the same diameter and length.

5. Set the output voltage higher for the amount of diode forward voltage

drop.

6. Turn on the inputs at the same time.

7. Select a diode in consideration of:

Diode’s reverse voltage must be higher than the PS6R’s output voltage. Diode’s current must be three times the PS6R’s output current. Provide a heat sink for heat dissipation.

Load

–V

IDEC PS6R Series Data Sheet

Specifications and Main Features

Frequently Asked Questions

User Manual