IDEC OpenNet User Manual

EM345-0
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
OPENNET CONTROLLER
SAFETY PRECAUTIONS
Warning
Warning notices are used to emphasize that improper operation may cause severe personal injury or death.
Caution
Caution notices are used where inattention might cause personal injury or damage to equipment.
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
• Read this user’s manual to make sure of correct operation before starting installation, wiring, operation, maintenance, and
inspection of the OpenNet Controller.
• In this user’s manual, safety precautions are categorized in order of importance to Warning and Caution:
• Turn off the power to the OpenNet Controller before starting installation, removal, wiring, maintenance, and inspection of the OpenNet Controller. Failure to turn power off may cause electrical shocks or fire hazard.
• Special expertise is required to install, wire, program, and operate the OpenNet Controller. People without such expertise must not use the
• Emergency stop and interlocking circuits must be configured outside the inside the OpenNet Controller, failure of the OpenNet Controller may cause disorder of the control system, damage, or accidents.
• Install the OpenNet Controller according to instructions described in this user’s manual. Improper installation will result in falling, failure, or malfunction of the OpenNet Controller.
• The OpenNet Controller is designed for installation in a cabinet. Do not install the OpenNet Controller outside a cabinet.
• Install the OpenNet Controller in environments described in this user’s manual. If the OpenNet Controller is used in places where the OpenNet Controller is subjected to high-temperature, high-humidity, condensation, corrosive gases, excessive vibrations, and excessive shocks, then electrical shocks, fire hazard, or malfunction will result.
• The environment for using the OpenNet Controller is “Pollution degree 2.” Use the OpenNet Controller in environments of pollution degree 2 (according to IEC 60664-1).
• The DC power applicable to the OpenNet Controller is “PS2” type (according to EN 61131).
• Prevent the OpenNet Controller from falling while moving or transporting the OpenNet Controller, otherwise damage or malfunction of the OpenNet Controller will result.
• Prevent metal fragments and pieces of wire from dropping inside the OpenNet Controller housing. Put a cov er on the Open-
Net Controller
or malfunction.
• Use a power supply of the rated value. Use of a wrong power supply may cause fire hazard.
• Use wires of a proper size to meet voltage and current requirements. Tighten terminal screws to a proper tightening torque of 0.5 to 0.6 N·m.
• Use an IEC 60127-approved fuse on the power line outside the OpenNet Controller. This is required when equipment con- taining the
• Use an IEC 60127-approved fuse on the output circuit. This is required when equipment containing the is destined for Europe.
• Use an EU-approved circuit breaker. This is required when equipment containing the Europe.
• Make sure of safety before starting and stopping the outputs on or off. Incorrect operation on the OpenNet Controller may cause machine damage or accidents.
• If relays or transistors in the OpenNet Controller output modules should fail, outputs may remain on or off. For output sig­nals which may cause heavy accidents, provide a monitor circuit outside the OpenNet Controller.
• Do not connect to the ground directly from the OpenNet Controller. Connect a protective ground to the cabinet containing
OpenNet Controller using an M4 or larger screw. This is required when equipment containing the OpenNet Controller is
destined for Europe.
• Do not disassemble, repair, or modify the OpenNet Controller modules.
• Dispose of the battery in the tions. When storing or disposing of the battery, use a proper container prepared for this purpose. This is required when equipment containing the OpenNet Controller is destined for Europe.
• When disposing of the
OpenNet Controller.
OpenNet Controller. If such a circuit is configured
modules during installation and wiring. Ingress of such fragments and chips may cause fire hazard, damage,
OpenNet Controller is destined for Europe.
OpenNet Controller
OpenNet Controller is destined for
OpenNet Controller or when operating the OpenNet Controller to force
OpenNet Controller modules when the battery is dead in accordance with pertaining regula-
OpenNet Controller, do so as an industrial waste.
OPENNET CONTROLLER USERS MANUAL PREFACE-1
About This Manual
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
This user’s manual primarily describes entire functions of the OpenNet Controller CPU modules, digital I/O modules, ana­log I/O modules. Also included are powerful communications of the OpenNet Controller.
CHAPTER 1: GENERAL INFORMATION
General information about the OpenNet Controller, features, brief description on special functions, and various system setup configurations for communication.
CHAPTER 2: MODULE SPECIFICATIONS
Specifications of CPU, digital and analog I/O, expansion power supply, remote I/O master, OpenNet interface modules.
CHAPTER 3: INSTALLATION AND WIRING
Methods and precautions for installing and wiring OpenNet Controller modules.
CHAPTER 4: OPERATION BASICS
General information about setting up the basic OpenNet Controller system for programming, starting and stopping Open-
Net Controller
toring the OpenNet Controller operation.
CHAPTER 5: SPECIAL FUNCTIONS
Stop/reset inputs, run/stop selection at memory backup error, keep designation for internal relays, shift registers, counters, and data registers. Also included are module ID selection and run/stop operation upon disparity, input filter, catch input, high-speed counter, key matrix input, and user program read/write protection.
CHAPTER 6: ALLOCATION NUMBERS
Allocation numbers available for the OpenNet Controller CPU module to program basic and advanced instructions. Spe­cial internal relays and special data registers are also described.
operation, and simple operating procedures from creating a user program using WindLDR on a PC to moni-
CHAPTER 7: BASIC INSTRUCTIONS
Programming of the basic instructions, available operands, and sample programs.
CHAPTER 8: ADVANCED INSTRUCTIONS
General rules of using advanced instructions, terms, data types, and formats used for advanced instructions.
CHAPTER 9 THROUGH CHAPTER 20:
Detailed descriptions on advanced instructions grouped into 12 chapters.
CHAPTER 21 THROUGH CHAPTER 26:
Various communication functions such as data link, computer link, modem mode, remote I/O system, Devicenet slave module, and LONWORKS interface module.
CHAPTER 27: TROUBLESHOOTING
Procedures to determine the cause of trouble and actions to be taken when any trouble occurs while operating the OpenNet
Controller
.
APPENDIX
Additional information about execution times for instructions, I/O delay time, and OpenNet Controller type list.
INDEX
Alphabetical listing of key words.
IMPORTANT INFORMATION
Under no circumstances shall IDEC Corporation be held liable or responsible for indirect or consequential damages resulting from the use of or the application of IDEC PLC components, individually or in combination with other equipment.
All persons using these components must be willing to accept responsibility for choosing the correct component to suit their appli­cation and for choosing an application appropriate for the component, individually or in combination with other equipment.
All diagrams and examples in this manual are for illustrative purposes only. In no way does including these diagrams and examples in this manual constitute a guarantee as to their suitability for any specific application. To test and approve all pro­grams, prior to installation, is the responsibility of the end user.
PREFACE-2 OPENNET CONTROLLER USERS MANUAL
TABLE OF CONTENTS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
HAPTER 1: GENERAL INFORMATION
C
About the OpenNet Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
HAPTER 2: MODULE SPECIFICATIONS
C
CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Analog Input Module (A/D Converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Analog Output Module (D/A Converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Expansion Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Remote I/O Master Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
DeviceNet Slave Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
LonWorks Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
HAPTER 3: INSTALLATION AND WIRING
C
Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Assembling Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Disassembling Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Mounting on DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Removing from DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Installation in Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Mounting Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Data Link Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Analog Input/Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Terminal Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
HAPTER 4: OPERATION BASICS
C
Connecting OpenNet Controller to PC (1:1 Computer Link System) . . . . . . . . . . . . . . . . . 4-1
Start/Stop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Simple Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
HAPTER 5: SPECIAL FUNCTIONS
C
Stop Input and Reset Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Run/Stop Selection at Memory Backup Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Keep Designation for Internal Relays, Shift Registers, Counters, and Data Registers . . . . 5-3
Module ID Selection and Run/Stop Operation upon Disparity . . . . . . . . . . . . . . . . . . . . . 5-5
Input Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Catch Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
High-speed Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Key Matrix Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
User Program Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Constant Scan Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
OPENNET CONTROLLER USERS MANUAL i
TABLE OF CONTENTS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
HAPTER 6: ALLOCATION NUMBERS
C
Operand Allocation Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Operand Allocation Numbers for Functional Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Operand Allocation Numbers for Master Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Operand Allocation Numbers for Data Link Master Station . . . . . . . . . . . . . . . . . . . . . . . 6-5
Operand Allocation Numbers for Data Link Slave Station . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Special Internal Relay Allocation Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Special Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Digital I/O Module Operands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Functional Module Operands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Bit Designation of Link Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
HAPTER 7: BASIC INSTRUCTIONS
C
Basic Instruction List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
LOD (Load) and LODN (Load Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
OUT (Output) and OUTN (Output Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
SET and RST (Reset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
AND and ANDN (And Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
OR and ORN (Or Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
AND LOD (Load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
OR LOD (Load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
BPS (Bit Push), BRD (Bit Read), and BPP (Bit Pop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
TML, TIM, TMH, and TMS (Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
CNT, CDP, and CUD (Counter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
CC= and CC (Counter Comparison) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
TC= and TC (Timer Comparison) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
DC= and DC (Data Register Comparison) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
SFR and SFRN (Forward and Reverse Shift Register) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
SOTU and SOTD (Single Output Up and Down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
MCS and MCR (Master Control Set and Reset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
JMP (Jump) and JEND (Jump End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
HAPTER 8: ADVANCED INSTRUCTIONS
C
Advanced Instruction List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Structure of an Advanced Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Input Condition for Advanced Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Source and Destination Operands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Using Timer or Counter as Source Operand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Using Timer or Counter as Destination Operand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Data Types for Advanced Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Discontinuity of Operand Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
NOP (No Operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
HAPTER 9: MOVE INSTRUCTIONS
C
MOV (Move) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
MOVN (Move Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
IMOV (Indirect Move) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
IMOVN (Indirect Move Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
BMOV (Block Move) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
NSET (N Data Set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
NRS (N Data Repeat Set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
IBMV (Indirect Bit Move) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
IBMVN (Indirect Bit Move Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
XCHG (Exchange) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
ii OPENNET CONTROLLER USERS MANUAL
HAPTER 10: DATA COMPARISON INSTRUCTIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
C
CMP= (Compare Equal To) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
CMP<> (Compare Unequal To) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
CMP< (Compare Less Than) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
CMP> (Compare Greater Than) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
CMP<= (Compare Less Than or Equal To) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
CMP>= (Compare Greater Than or Equal To) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
ICMP>= (Interval Compare Greater Than or Equal To) . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
HAPTER 11: BINARY ARITHMETIC INSTRUCTIONS
C
ADD (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
SUB (Subtraction) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
MUL (Multiplication) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
DIV (Division) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
INC (Increment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
DEC (Decrement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
ROOT (Root) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
SUM (Sum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
HAPTER 12: BOOLEAN COMPUTATION INSTRUCTIONS
C
ANDW (AND Word) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
ORW (OR Word) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
XORW (Exclusive OR Word) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
NEG (Negate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
TABLE OF CONTENTS
HAPTER 13: BIT SHIFT / ROTATE INSTRUCTIONS
C
SFTL (Shift Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
SFTR (Shift Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
ROTL (Rotate Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
ROTR (Rotate Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-7
ROTLC (Rotate Left with Carry) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
ROTRC (Rotate Right with Carry) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11
BCDLS (BCD Left Shift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
HAPTER 14: DATA CONVERSION INSTRUCTIONS
C
HTOB (Hex to BCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
BTOH (BCD to Hex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
HTOA (Hex to ASCII) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5
ATOH (ASCII to Hex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-7
BTOA (BCD to ASCII) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-9
ATOB (ASCII to BCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-11
DTDV (Data Divide) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-13
DTCB (Data Combine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-14
HAPTER 15: WEEK PROGRAMMER INSTRUCTIONS
C
WKCMP ON (Week Compare ON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
WKCMP OFF (Week Compare OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
WKTBL (Week Table) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2
Setting Calendar/Clock Using WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7
Setting Calendar/Clock Using a User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7
Adjusting Clock Using a User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8
OPENNET CONTROLLER USERS MANUAL iii
TABLE OF CONTENTS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
HAPTER 16: INTERFACE INSTRUCTIONS
C
DISP (Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
DGRD (Digital Read) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-3
CDISP (Character Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-5
HAPTER 17: USER COMMUNICATION INSTRUCTIONS
C
User Communication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
User Communication System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-2
TXD1 (Transmit 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-4
TXD2 (Transmit 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-4
RXD1 (Receive 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-13
RXD2 (Receive 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-13
User Communication Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-25
ASCII Character Code Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-26
RS232C Line Control Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-27
Sample Program – User Communication TXD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-31
Sample Program – User Communication RXD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-33
HAPTER 18: PROGRAM BRANCHING INSTRUCTIONS
C
LABEL (Label) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
LJMP (Label Jump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
LCAL (Label Call) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3
LRET (Label Return) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3
DJNZ (Decrement Jump Non-zero) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-5
HAPTER 19: COORDINATE CONVERSION INSTRUCTIONS
C
XYFS (XY Format Set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1
CVXTY (Convert X to Y) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2
CVYTX (Convert Y to X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-3
AVRG (Average) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-6
HAPTER 20: PID INSTRUCTION
C
PID (PID Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1
Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-14
HAPTER 21: DATA LINK COMMUNICATION
C
Data Link Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1
Data Link System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-2
Data Register Allocation for Transmit/Receive Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-3
Special Data Registers for Data Link Communication Error . . . . . . . . . . . . . . . . . . . . . . 21-4
Data Link Communication between Master and Slave Stations . . . . . . . . . . . . . . . . . . . 21-5
Special Internal Relays for Data Link Communication . . . . . . . . . . . . . . . . . . . . . . . . . . 21-6
Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-7
Refresh Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8
Operating Procedure for Data Link System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-11
Data Link with Other Equipment (Separate Refresh Mode) . . . . . . . . . . . . . . . . . . . . . 21-12
HAPTER 22: COMPUTER LINK COMMUNICATION
C
Computer Link System Setup (1:N Computer Link System) . . . . . . . . . . . . . . . . . . . . . . 22-1
Monitoring PLC Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-2
iv OPENNET CONTROLLER USERS MANUAL
HAPTER 23: MODEM MODE
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
C
System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
Applicable Modems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2
Internal Relays for Modem Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2
Data Registers for Modem Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-3
Originate Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-4
Disconnect Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-6
AT General Command Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-6
Answer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-7
Modem Mode Status Data Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-8
Initialization String Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-9
Preparation for Using Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-10
Setting Communication Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-10
Programming Data Registers and Internal Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-11
Setting Up the CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-11
Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-11
Sample Program for Modem Originate Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-12
Sample Program for Modem Answer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-13
Troubleshooting in Modem Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-14
HAPTER 24: REMOTE I/O SYSTEM
C
Remote I/O System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-2
Link Registers for Remote I/O System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-2
About INTERBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-2
Data Communication between Remote I/O Master and Slave Stations . . . . . . . . . . . . . 24-3
Logical Device Number and Node Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-4
Data Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-5
Special Data Registers for Remote I/O Node Information . . . . . . . . . . . . . . . . . . . . . . 24-6
Special Data Registers for INTERBUS Master Information . . . . . . . . . . . . . . . . . . . . . 24-10
Special Internal Relays for INTERBUS Master Information . . . . . . . . . . . . . . . . . . . . . 24-11
Calculation of the INTERBUS Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-12
Start and Stop of Remote I/O Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-12
Function Area Setting for Remote I/O Master Station . . . . . . . . . . . . . . . . . . . . . . . . 24-13
Precautions for Wiring INTERBUS Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-15
INTERBUS Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-16
TABLE OF CONTENTS
HAPTER 25: DEVICENET SLAVE MODULE
C
DeviceNet Slave Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
About DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
DeviceNet Network System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-2
DeviceNet Slave Module Parts Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-3
DeviceNet Slave Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4
Wiring DeviceNet Slave Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-5
DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-6
Link Registers for DeviceNet Network Communication . . . . . . . . . . . . . . . . . . . . . . . . . 25-7
Function Area Setting for DeviceNet Slave Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-8
Programming Transmit/Receive Data Using WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . 25-9
Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9
Transmission Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-10
DeviceNet Network Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11
OPENNET CONTROLLER USERS MANUAL v
TABLE OF CONTENTS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
HAPTER 26: LONWORKS INTERFACE MODULE
C
LonWorks Interface Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1
About LON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1
LonWorks Network Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2
LonWorks Network System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-3
LonWorks Interface Module Parts Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-4
LonWorks Interface Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-5
Wiring LonWorks Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-6
Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-7
Link Registers for LonWorks Network Communication . . . . . . . . . . . . . . . . . . . . . . . . . 26-8
Transmission Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-9
Function Area Setting for LonWorks Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-10
Programming Transmit/Receive Data Using WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . 26-11
Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-12
Network Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-12
Precautions for Modifying Application Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-13
LonWorks Interface Module Internal Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-14
Data Exchange between LonWorks Interface Module and CPU Module . . . . . . . . . . . . . 26-16
Application Program Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-18
Defined Network Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-23
LonWorks Network Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-25
HAPTER 27: TROUBLESHOOTING
C
ERROR LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-1
Reading Error Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-1
Special Data Registers for Error Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-3
General Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-3
OpenNet Controller Operating Status, Output, and ERROR LED during Errors . . . . . . . . . 27-4
Error Causes and Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-4
User Program Execution Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-6
Troubleshooting Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-7
PPENDIX
A
Execution Times for Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Breakdown of END Processing Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
I/O Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Type List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
NDEX
I
vi OPENNET CONTROLLER USERS MANUAL
1: GENERAL INFORMATION
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Introduction
This chapter describes general information for understanding the OpenNet Controller and system setups for using the
OpenNet Controller in various ways of communication.
About the OpenNet Controller
IDEC’s OpenNet Controller is a programmable logic controller with enhanced communication capabilities. The OpenNet
Controller
cation of these networks are expanding at a fast pace, the OpenNet Controller is ideal for use in multi-vendor control sys­tems.
In addition, the OpenNet Controller has user communication functions to communicate with various communication equipment. Modem communication is also very easy using the built-in modem communication functions to communicate with remote devices through telephone lines. For these communication applications, the OpenNet Controller CPU module features two RS232C ports and one RS485 port.
User programs for the OpenNet Controller can be edited using WindLDR on a W indows PC. Since WindLDR can load exist­ing user programs made for IDEC’s preceding PLCs such as all FA series, MICRO-1, MICRO3, and MICRO ware assets can be used in the new control system.
Digital I/O points can be 480 total at the maximum when using an expansion power supply module. Program capacity is 16K words (8K steps).
is compatible with world’s three major open networks; INTERBUS, DeviceNet, and LONWORKS. Since appli-
3
C, your soft-
Features
Connect to Open Networks
The OpenNet Controller can be connected to the three major open networks; INTERBUS, DeviceNet, and LONWORKS. The versatile communication capabilities reduce the time and cost needed when constructing, expanding, or modifying production lines. Maintenance for communication lines will also become even easier.
Master Station (Remote I/O) INTERBUS Slave Station DeviceNet, L
High-performance CPU Module
The OpenNet Controller CPU module has multiple functions to work as a brain of the control system connected to the open networks. Optimum control systems can be made possible using the OpenNet Controller.
Powerful Communication Functions
In addition to connection to the open networks, the OpenNet Controller features three more communication functions.
User Communication
Data Link
Computer Link
The OpenNet Controller can be linked to external RS232C devices such as computers, modems, printers, and barcode readers, using the user communication function.
One OpenNet Controller at the master station can communicate with 31 slave stations through the RS485 line to exchange data and perform distributed control effectively.
When the OpenNet Controller is connected to a computer, operating status and I/O status can be monitored on the computer, data in the CPU can be monitored or updated, and user programs can be downloaded and uploaded. A maximum of 32 OpenNet Controller CPUs can be connected to one computer in the 1:N computer link system.
ONWORKS
International Safety Standards and Approvals
The OpenNet Controller is certified by UL and CSA.
OPENNET CONTROLLER USERS MANUAL 1-1
1: GENERAL INFORMATION
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Special Functions
The OpenNet Controller features various special functions packed in the small housing as described below. For details about these functions, see the following chapters.
“Keep” or “Clear” Designation of CPU Data
Internal relays, shift register bits, counter current values, and data register values can be designated to be kept or cleared when the CPU is powered down. All of these data or a specified range of these operands can be designated as keep or clear types.
Catch Input Function
The catch input function makes sure to receive short input pulses (rising pulse of 40 µsec or falling pulse of 150 µsec min­imum) from sensors without regard to the scan time.
Input Filter Function
The input filter can be adjusted for the pulse widths to accept or reject input signals. This function is useful for eliminating input noises and chatter in limit switches.
High-speed Counter Function
The OpenNet Controller has a built-in high-speed counter to make it possible to count up to 65,535 (FFFFh) high-speed pulses which cannot be counted by the normal user program processing. The maximum count input frequency is 10 kHz. This function can be used for simple positioning control and simple motor control.
Key Matrix Function
A matrix configuration consisting of 16 inputs and 16 outputs enables to read a maximum of 256 input signals.
User Program Read/Write Protection
The user program in the CPU module can be protected against reading and/or writing by including a password in the user program. This function is effective for security of user programs.
Week Programmer Function
Week programmer instructions can be programmed to compare the preset date and time with the internal realtime calen­dar/clock. When the preset values are reached, designated outputs can be turned on and off as programmed for the week.
RUN/STOP Selection at Startup when “Keep” Data is Broken
When data to be kept such as “keep” designated counter values are broken while the CPU is powered down, the user can select whether the CPU starts to run or not to prevent undesirable operation at the next startup.
Module ID Registration
Another protection method to run or stop operation is the module ID registration. When disparity is found between the module ID registration and actual modules in the system setup, the CPU can be made to start to run or not.
User Memory Download from Memory Card
A user program can be transferred using WindLDR from a computer to a miniature memory card. The handy miniature card can be inserted into the CPU module to download the user program. User programs can be replaced without the need for connecting to a computer. This feature is available on CPU modules FC3A-CP2KM and FC3A-CP2SM.
Constant Scan Time
The scan time may vary whether basic and advanced instructions are executed or not depending on input conditions to these instructions. When performing repetitive control, the scan time can be made constant by entering a required scan time value into a special data register reserved for constant scan time.
Keep Output Status during User Program Download
Outputs can be designated to maintain the current statuses when downloading a user program from WindLDR to the CPU. This function can be used when the output status change does not occur frequently.
Stop and Reset Inputs
Any input number can be designated as a stop or reset input to control the OpenNet Controller operation.
1-2 OPENNET CONTROLLER USERS MANUAL
1: GENERAL INFORMATION
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
System Setup
This section describes various system setup configurations for using powerful communication functions of the OpenNet
Controller
Open Network Communication System
The OpenNet Controller can be connected to three open network communication lines — DeviceNet, LONWORKS, and INTERBUS.
OpenNet interface modules are available for communication through DeviceNet and LONWORKS networks. The OpenNet interface modules, such as DeviceNet slav e modules and LONWORKS interface modules, serv e as a sla ve station or node in the network.
A remote I/O system can be set up using a remote I/O master module mounted next to the CPU module and SX5S commu­nication I/O terminals at remote I/O slave stations. When using 32 SX5S modules with 16 input or output points, a total of 512 I/O points can be distributed to 32 remote s lave stations at the maximum. The remote I/O network uses the INTER­BUS protocol for communication. The total cable length can be 12.8 km (7.95 miles) maximum.
One remote I/O master module can be mounted with the seven functional modules including OpenNet interface modules and analog I/O modules can be mounted with one Open-
Net Controller
.
OpenNet Controller CPU module. In addition, a maximum of
CPU module.
LONWORKS
DeviceNet
INTERBUS
Remote I/O
Master Module
V.24 InterfaceREMOTE OUT
RDY/
POWER
RUN
RUN
FAIL BSA
ERROR
PF HF
HSC OUT
COM A B Z
HSC
OUT
ABG
RS485
+24V 0V
idec
POW MNS
I O
NO H/L DR1 DR0 NA5 NA4 NA3 NA2 NA1 NA0
idec
SERVICE REQUEST
LON
POW RUN ERR
I/O
SER
idec
0 1 2 3 4 5 6
7 10 11 12 13 14 15 16 17
0 1 2 3 4 5 6
7 10 11 12 13 14 15 16 17
0 1 2 3 4 5 6
7 10 11 12 13 14 15 16 17
CPU Module
OpenNet Interface Modules I/O Modules
UL RC BA ER RD
REMOTE OUT REMOTE IN
REMOTE OUT REMOTE IN
SX5S
INTERBUS
Remote I/O
REMOTE OUT REMOTE IN
REMOTE OUT REMOTE IN
SX5S
INTERBUS
Remote I/O
SX5S Communication I/O Terminals
OPENNET CONTROLLER USERS MANUAL 1-3
UL RC BA ER RD
1: GENERAL INFORMATION
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
User Communication System
The OpenNet Controller CPU module has two RS232C ports and one RS485 port to control two RS232C devices and one RS485 device such as IDEC’s HG series operator interface at the same time.
The figure below illustrates a system setup of remote I/O and user communication. In this example, the I/O statuses of a remote machine are transferred through the remote I/O line to the CPU. The data received through modems is monitored on a computer and also sent to a pager transmitter.
For details about the remote I/O system, see page 24-1. For details about the modem mode, see page 23-1.
OpenNet Controller Master Station
Module Type
Slave Station
Remote Machine
Modem
Terminal Block Type
Pager Transmitter
Data Transmission
Data Commu­nication
Pager
Modem
Computer
1-4 OPENNET CONTROLLER USERS MANUAL
1: GENERAL INFORMATION
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Computer Link System
When the OpenNet Controller is connected to a computer, operating status and I/O status can be monitored on the com­puter, data in the CPU module can be monitored or updated, and user programs can be downloaded and uploaded. A max­imum of 32 OpenNet Controller CPU modules can be connected to one computer in the 1:N computer link system.
For details about the computer link communication, see page 22-1.
Computer Link 1:1 Communication
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
RS232C Port 1 or Port 2
17
Computer Link Cable 4C FC2A-KC4C 3m (9.84 ft.) long
D-sub 9-pin Female Connector
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
AC Adapter
RS485
17
D-sub 9-pin Female Connector
Computer Link 1:N Communication
RS232C/RS485 Converter
D-sub 9-pin
Female Connector
Twist-pair Shielded Cable
FC2A-MD1
RS232C Cable HD9Z-C52
1.5m (4.92 ft.) long
Computer Link Cable 6C FC2A-KC6C 2m (6.56 ft.) long
0 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1st Unit
2nd Unit
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
32nd Unit
16 17
RS485
OPENNET CONTROLLER USERS MANUAL 1-5
1: GENERAL INFORMATION
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Data Link System
One OpenNet Controller at the master station can communicate with 31 slave stations through the RS485 line to exchange data and perform distributed control effecti vely. The RS485 terminals are connected with each other using a 2-core twisted pair cable.
For details about the data link communication, see page 21-1.
Master Station Slave Station 1 Slave Station 2
0 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
HG Series
Operator Interface
Slave Station 31
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Communication Selector DIP Switch
Basic System
The OpenNet Controller CPU module can be mounted with seven modules including digital I/O and functional modules such as analog I/O, DeviceNet slave, and LONWORKS interf ace modules to set up a stand alone system. When using seven digital I/O modules, the I/O points can be 224 points at the maximum.
7 modules (I/O and functional)
CPU Module
Expansion System
The FC3A-EA1 expansion power supply module is used to mount more than seven I/O and functional modules. When a maximum of 15 I/O modules are mounted, the number of I/O points is expanded from 224 to 480 maximum.
Whether an expansion power supply module is used or not, sev en functional modules such as analog I/O, De viceNet sla ve,
ONWORKS interface modules can be mounted at the maximum in either the normal or expansion slots.
and L
CPU Module
7 modules (I/O and functional)
Expansion Power Supply Module
A maximum of 7 functional modules can be mounted in any of 15 slots
8 modules (I/O and functional)
1-6 OPENNET CONTROLLER USERS MANUAL
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Introduction
This chapter describes OpenNet Controller modules, parts names and specifications of each module. Available modules include CPU modules, digital I/O modules, analog I/O modules, expansion power supply module,
remote I/O master module, and OpenNet interface modules such as DeviceNet slave and LONWORKS interface modules. Analog I/O modules and OpenNet interface modules are also called functional modules. A maximum of seven functional
modules can be mounted with one CPU module.
CPU Module
The CPU modules are available in sink and source output types which have a transistor sink or source output of the high­speed counter, respectively. Either type is available with or without a memory card connector. All CPU modules have two RS232C ports and one RS485 port.
CPU Module Type Numbers
CPU Module Types Without Memory Card Connector With Memory Card Connector High-speed Counter Sink Output Type FC3A-CP2K FC3A-CP2KM High-speed Counter Source Output Type FC3A-CP2S FC3A-CP2SM
Parts Description
(10) Remote I/O Master Module Connector
(8) Terminal Block
(11) End Plate
(1) Status LED
(2) Communication Enable Button
(3) Communication Selector DIP Switch
(7) RS232C Port 2
(6) RS232C Port 1
(5) Memory Card Eject Button
(9) Expansion Connector
(4) Memory Card Connector
FC3A-CP2KM FC3A-CP2SM
12345678
O
N
Communication Selector DIP Switch
Opening the Covers
Functions of each part are described on the following pages.
OPENNET CONTROLLER USERS MANUAL 2-1
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
(1) Status LED
POWER Turns on when power is supplied to the CPU RUN Turns on when the CPU is running ERROR Turns on or ashes when an error occurs HSC OUT Turns on when the high-speed counter comparison output is on
(2) Communication Enable Button
Enables the communication mode selected with the communication selector DIP switch. When the communication selec­tor DIP switch setting is changed while the CPU is powered up, press this button to enable the new communication mode for the RS485 and RS232C ports.
(3) Communication Selector DIP Switch
Selects the communication mode for the RS485 and RS232C ports, and also selects the device number for the CPU in the computer link or data link communication network.
DIP Switch No. Function Setting
1 RS485 port communication mode ON: Data link mode OFF: Maintenance mode 2 RS232C port 1 communication mode ON: User communication mode OFF: Maintenance mode 3 RS232C port 2 communication mode ON: User communication mode OFF: Maintenance mode
4 to 8 Device number selection
Device numbers 0 through 31 for the CPU in the computer link or data link communication network
Data link mode: Used for data link communication User communication mode: Used for user communication or modem communication Maintenance mode: Used for computer link communication between the CPU and WindLDR on computer
After changing the settings of the communication selector DIP switch while the CPU is powered up, press the communica­tion enable button for more than 4 seconds until the ERROR LED blinks once; then the new communication mode for the RS485 or RS232C port takes effect. When the CPU is powered up, the CPU checks the settings of the communication selector DIP switch and enables the selected communication mode and device number automatically . You have to press the communication enable button only when you change the DIP switch settings while the CPU is powered up.
Do not power up the CPU while the communication enable button is depressed and do not press the button unless it is nec­essary.
(4) Memory Card Connector
Plug a miniature memory card into the memory card connector. When a memory card is inserted, the CPU runs the user program contained in the memory card instead of the user program stored in the CPU memory.
The memory card connector is provided on CPU modules FC3A-CP2KM and FC3A-CP2SM.
(5) Memory Card Eject Button
Press this button to eject the memory card from the CPU module.
(6) RS232C Port 1
Communication port used for the maintenance and user communication modes. User communication instructions TXD1 and RXD1 send and receive data through this port.
(7) RS232C Port 2
Communication port used for the maintenance and user communication modes. User communication instructions TXD2 and RXD2 send and receive data through this port.
2-2 OPENNET CONTROLLER USERS MANUAL
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
(8) Terminal Block
Function Terminal No. Symbol Assignment
1 COM High-speed counter COM
High-speed Counter Terminals
RS485 Port
Power Supply Terminals
(9) Expansion Connector
For connecting a digital I/O module or functional module.
(10) Remote I/O Master Module Connector
For connecting a remote I/O master module compatible with INTERBUS. This connector is located on the left side of the CPU module and usually covered with an end plate. When connecting a remote I/O master module, remove the end plate from the CPU module and attach the remote I/O master module.
2A High-speed counter phase A 3B High-speed counter phase B 4Z High-speed counter phase Z 5 HSC OUT High-speed counter comparison output 6 RS485 A RS485 line A 7 RS485 B RS485 line B 8 RS485 G RS485 line SG
9 +24V Power supply +24V DC 10 0V Power supply 0V DC 11 Frame ground
(11) End Plate
A pair of end plates are supplied with the CPU module. Remove the end plate from the CPU module before connecting digital I/O and functional modules, then attach the end plates on both sides of the assembly. For removing the end plates, see page 3-3.
OPENNET CONTROLLER USERS MANUAL 2-3
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
General Specifications
Normal Operating Conditions
Operating Temperature 0 to 55°C (operating ambient temperature) Storage Temperature 25 to +70°C Relative Humidity Level RH1, 30 to 95% (non-condensing) Pollution Degree 2 (IEC 60664-1) Corrosion Immunity Free from corrosive gases
Altitude
Vibration Resistance
Shock Resistance
Weight (approx.)
Power Supply
Rated Power Voltage 24V DC Allowable Voltage Range 19 to 30V DC (including ripple)
Dielectric Strength Maximum Input Current 1.5A at 24V DC
Power Consumption
Allowable Momentary Power Interruption
Insulation Resistance Inrush Current 40A maximum (24V DC)
Ground Grounding resistance: 100 maximum Grounding Wire UL1015 AWG22, UL1007 AWG18 Power Supply Wire UL1015 AWG22, UL1007 AWG18
Effect of Improper Power Supply Connection
Operation: 0 to 2,000m (0 to 6,565 feet) Transport: 0 to 3,000m (0 to 9,840 feet)
10 to 57 Hz amplitude 0.075 mm, 57 to 150 Hz acceleration 9.8 m/sec 10 sweep cycles per axis on each of three mutually perpendicular axes (total 80 minutes each) (IEC1131)
147 m/sec dicular axes (IEC1131)
FC3A-CP2K/CP2S (w/o memory card connector): 290g FC3A-CP2KM/CP2SM (w/memory card connector): 300g
Between power terminal and FG: 500V AC, 1 minute Between I/O terminal and FG: 1,500V AC, 1 minute
8.4W (24V): CPU module + 48 I/Os (32-DC input module + 16-relay output module) 18W (24V): CPU module + 128 I/Os (32-DC input module × 2 + 16-DC input mod-
11.8W (24V): CPU module + remote I/O master module + 48 I/Os (32-DC input mod-
21.4W (24V): CPU module + remote I/O master module + 128 I/Os (32-DC input
10 msec (24V DC), Level PS-2 (EN61131) Between power terminal and FG: 10 M minimum (500V DC megger)
Between I/O terminal and FG: 10 M minimum (500V DC megger)
Reverse polarity: No operation, no damage Improper voltage or frequency: Permanent damage may be caused Improper lead connection: Permanent damage may be caused
2
(15G), 11 msec duration, 3 shocks per axis, on three mutually perpen-
ule + 16-relay output module × 3)
ule + 16-relay output module)
module × 2 + 16-DC input module + 16-relay output module × 3)
2
(1G)
2-4 OPENNET CONTROLLER USERS MANUAL
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Function Specifications
CPU Module Specifications
Program Capacity 16K words (8K steps)
Quantity of Slots
I/O
User Program Memory Flash ROM, RAM, memory card
RAM Backup
Control System Stored program system (not in compliance with EN61131-3) Instruction Words
Processing Time
Internal Relay 2,048 points Data Register 8,000 points Counter 256 points (adding, dual pulse reversible, up/down selection reversible) Timer 256 points (1-sec, 100-msec, 10-msec, 1-msec)
Catch Input
Calendar/Clock
Self-diagnostic Function
Start/Stop Method
Maximum Digital I/O Points
Backup Duration Approx. 30 days (typical) at 25°C after backup battery fully charged Backup Data Internal relay, shift register, counter, data register Battery Lithium secondary battery Charging Speed Approx. 2 hours from 0% to 90% of full charge Battery Life Approx. 10 years using in cycles of 9-hour charging, 15-hour discharging Replaceability Impossible
7 slots maximum (without using expansion power supply module) 15 slots maximum (when using expansion power supply module)
224 points (without using expansion power supply module) 480 points (when using expansion power supply module)
56 points when using 7 modules of 8-point I/O
112 points when using 7 modules of 16-point I/O
224 points when using 7 modules of 32-point I/O
480 points when using 15 modules of 32-point I/O
37 basic instructions 65 advanced instructions
Basic/advanced instruction: See page A-1. END processing: See page A-2. Clock/calendar processing: One cycle in 100 msec (see page A-2) Data link master station processing: See pages page 21-1 and page 21-10.
First 8 channels of each input module can be designated as catch inputs Minimum turn on pulse width: 40 µsec maximum Minimum turn off pulse width: 150 µsec maximum
Accuracy: ±30 sec/month at 25°C (typical) Backup duration: Approx. 30 days 25°C (typical)
Keep data sum check, WDT check, user program RAM sum check, user program ROM sum check, user program write check, power failure check, timer/counter preset value sum check, calendar/clock error check, user program syntax check, data link connection check, I/O bus check, I/O bus initialization check, user program execution check
Turning power on and off Start/stop command in WindLDR Turning start control special internal relay M8000 on and off Turning designated stop or reset input off and on
OPENNET CONTROLLER USERS MANUAL 2-5
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
System Statuses at Stop, Reset, and Restart
Internal Relays, Shift Registers,
Mode Outputs
Run Operating Operating Operating Operating Operating Reset (Reset input ON) OFF OFF/Reset to zero OFF/Reset to zero Reset to zero Reset to zero Stop (Stop input ON) OFF Unchanged Unchanged Unchanged Unchanged Restart Unchanged Unchanged OFF/Reset to zero Reset to preset Unchanged
Note: Link registers used as outputs are turned off like outputs.
Counters, Data Registers
Keep Type Clear Type
Communication Function
Communication Port RS232C Port 1 RS232C Port 2 RS485 Port Standards EIA RS232C EIA RS232C EIA RS485
Baud Rate 19,200 bps 19,200 bps Maintenance Communication Possible Possible Possible
User Communication Possible Possible Impossible Data Link Communication Impossible Impossible Possible Quantity of Slave Stations ——31 Maximum Cable Length Special cable Special cable 200m * Isolation between Power Supply and
Communication Port
Not isolated Not isolated Not isolated
Timer
Current Value
Computer link: 19,200 bps Data link: 38,400 bps
Link Register
(Note)
* Recommended cable for data link: Twisted-pair shielded cable with a minimum core wire diameter of 0.9 mm. Conductor resistance 85 /km maximum, shield resistance 20 /km maximum.
Communication Selector DIP Switch Settings
DIP Switch No. Function Setting
1 RS485 port communication mode ON: Data link mode OFF: Maintenance mode 2 RS232C port 1 communication mode ON: User communication mode OFF: Maintenance mode 3 RS232C port 2 communication mode ON: User communication mode OFF: Maintenance mode
4 to 8 Device number selection Device numbers 0 through 31 for the CPU
Memory Card
Card Type Miniature memory card Accessible Memory Capacity 2MB, 5V type Download Destination CPU module (FC3A-CP2KM and -CP2SM) Software for Writing Card WindLDR Quantity of Stored Programs One user program stored on one memory card Program Execution Priority When a memory card is inserted, user program on the memory card is executed.
High-speed Counter
Maximum Counting Frequency 10 kHz Counting Range 0 to 65535 (16 bits)
Operation Mode
Comparison Output
Rotary encoder mode Dual-pulse reversible counter mode
Transistor sink or source output 1 point (500mA) Output delay: 20 µsec
2-6 OPENNET CONTROLLER USERS MANUAL
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Input Module
Digital input modules are available in 16- and 32-point DC input modules and 8-point AC input modules. Four different connector/terminal styles are available.
Input Module Type Numbers
Module Name 16-point DC Input 32-point DC Input 8-point AC Input Screw Terminal FC3A-N16B1 FC3A-N08A11
Nylon Connector
Fujitsu Connector FC3A-N32B5
Parts Description
(6) Expansion Connector
FC3A-N16B3 ——
FC3A-N32B4
(1) Module ID
(2) Status LED (3) Terminal Block Cover
(4) Cable Terminal/Connector
This gure illustrates a screw terminal type input module.
(5) Terminal Label
(1) Module ID Indicates the input module ID.
DC IN: 24V DC sink/source input, 16 or 32 points
AC IN: 100V AC input, 8 points
(2) Status LED Turns on when input is on. (3) Terminal Block Cover The terminal block cover flips open to the right.
When using long ferrules for wiring, the terminal block cover may be removed.
(4) Cable Terminal/Connector Five different terminal/connector styles are available for wiring. (5) Terminal Label Indicates terminal numbers 1 through 20 on the terminal block. (6) Expansion Connector Connects to CPU and other modules.
OPENNET CONTROLLER USERS MANUAL 2-7
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
16-point DC Input Module Specifications
Type No. FC3A-N16B1 FC3A-N16B3 Rated Input Voltage 24V DC sink/source input signal Input Voltage Range 19 to 30V DC Rated Input Current 7 mA/point (24V DC) Terminal Arrangement See Terminal Arrangement charts on pages 2-11 and 2-12. Input Impedance 3.4 k Turn ON Time (24V DC) 20 µsec + lter preset Turn OFF Time (24V DC) 120 µsec + lter preset Input Filter 0 msec, 0.5 msec, 1 msec, 2 msec, 4 msec, 8 msec, 16 msec, 32 msec
Isolation External Load for I/O Interconnection Not needed
Signal Determination Method Static Effect of Improper Input Connection Cable Length 3m (9.84 ft.) in compliance with electromagnetic immunity
Connector on Mother Board
Connector Insertion/Removal Durability 100 times minimum 50 times minimum Internal Current Draw Weight (approx.) 210g 180g
Between input terminals: Not isolated Internal circuit: Photocoupler isolated
Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused.
Screw Terminal Block MSTBA2.5/20-G5.08 (Phoenix Contact)
Nylon Connector B10PS-VH × 2 (J.S.T. Mfg.)
All inputs ON: 40 mA (24V DC) All inputs OFF: 10 mA (24V DC)
Input Operating Range
The input operating range of the Type 1 (EN61131) input module is shown below:
30 24
15
Input Voltage (V DC)
5 0
1.5 8.8 Input Current (mA)
74.4
ON Area
Transition Area
OFF Area
Input Internal Circuit
COM
Input
3.3 k
Internal Circuit
2-8 OPENNET CONTROLLER USERS MANUAL
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
32-point DC Input Module Specifications
Type No. FC3A-N32B4 FC3A-N32B5 Rated Input Voltage 24V DC sink/source input signal Input Voltage Range 20.4 to 27.6V DC Rated Input Current 4.9 mA/point (24V DC) Terminal Arrangement See Terminal Arrangement charts on pages 2-13 and 2-14. Input Impedance 4.7 k Turn ON Time (24V DC) 20 µsec + lter preset Turn OFF Time (24V DC) 120 µsec + lter preset Input Filter 0 msec, 0.5 msec, 1 msec, 2 msec, 4 msec, 8 msec, 16 msec, 32 msec
Isolation External Load for I/O Interconnection Not needed
Signal Determination Method Static Effect of Improper Input Connection Cable Length 3m (9.84 ft.) in compliance with electromagnetic immunity
Connector on Mother Board
Connector Insertion/Removal Durability 50 times minimum 500 times minimum Internal Current Draw Allowable Simultaneous ON Inputs 70% maximum
Weight (approx.) 230g 240g
Between input terminals: Not isolated Internal circuit: Photocoupler isolated
Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused.
Nylon Connector BS18P-SHF-1AA × 2 (J.S.T. Mfg.)
Fujitsu Connector FCN-365P040-AU (Fujitsu)
All inputs ON: 50 mA (24V DC) All inputs OFF: 10 mA (24V DC)
Input Operating Range
The input operating range of the Type 1 (EN61131) input module is shown below:
27.6 24
15
5
Input Voltage (V DC)
0
1 5.4
Input Current (mA)
4.4
4.9
ON Area
Transition Area
OFF Area
Input Internal Circuit
COM
Input
4.7 k
Internal Circuit
OPENNET CONTROLLER USERS MANUAL 2-9
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
8-point AC Input Module Specifications
Type No. FC3A-N08A11 Rated Input Voltage 100 to 120V AC Input Voltage Range 85 to 132V AC Rated Input Current 8.3 mA/point (100V AC, 60 Hz) Terminal Arrangement See Terminal Arrangement chart on page 2-15. Input Impedance 12 k (60 Hz) Turn ON Time (100V AC) 20 msec maximum Turn OFF Time (100V AC) 20 msec maximum
Isolation External Load for I/O Interconnection Not needed
Signal Determination Method Static Effect of Improper Input Connection Cable Length 3m (9.84 ft.) in compliance with electromagnetic immunity
Connector on Mother Board
Connector Insertion/Removal Durability 100 times minimum Internal Current Draw Weight (approx.) 220g
Between input terminals: Not isolated Internal circuit: Photocoupler isolated
If any input exceeding the rated value is applied, permanent damage may be caused.
Screw Terminal Block MSTBA2.5/20-G5.08 (Phoenix Contact)
All inputs ON: 30 mA (24V DC) All inputs OFF: 20 mA (24V DC)
Input Operating Range
The input operating range of the Type 1 (EN61131) input module is shown below:
132
100
79
Input Voltage (V AC)
20
0
1.6 11 Input Current (mA)
8.36.5
ON Area
Transition Area
OFF Area
Input Internal Circuit
COM
Input
Internal Circuit
2-10 OPENNET CONTROLLER USERS MANUAL
Input Module Terminal Arrangement
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
FC3A-N16B1 (16-point DC Input Module) — Screw Terminal Type
Applicable Connector: SMSTB2.5/20-ST-5.08 (Phoenix Contact)
DC IN
0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17
2: MODULE SPECIFICATIONS
Terminal No. Name
1 COM 2 COM 3I0 4I1 5I2 6I3 7I4 8I5
9I6 10 I7 11 COM 12 COM 13 I10 14 I11 15 I12 16 I13 17 I14 18 I15 19 I16 20 I17
Wiring Schematic
COM terminals are connected together internally.
Terminal numbers are marked on the terminal block label on the input module.
For wiring precautions, see page 3-5.
Sink Input Wiring
+ –
Terminal No. Name
1 COM 2 COM 3I0 4I1 5I2 6I3 7I4 8I5
9I6 10 I7 11 COM 12 COM 13 I10 14 I11 15 I12 16 I13 17 I14 18 I15 19 I16 20 I17
Source Input Wiring
+
Terminal No. Name
1 COM 2 COM 3I0 4I1 5I2 6I3 7I4 8I5
9I6 10 I7 11 COM 12 COM 13 I10 14 I11 15 I12 16 I13 17 I14 18 I15 19 I16 20 I17
OPENNET CONTROLLER USERS MANUAL 2-11
2: MODULE SPECIFICATIONS
CN1
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
FC3A-N16B3 (16-point DC Input Module) — Nylon Connector Type
Applicable Connectors: VHR-10N (J.S.T. Mfg.)
SVH-21T-P1.1 (J.S.T. Mfg.)
CN1
CN2
Wiring Schematic
COM terminals are connected together internally.
Terminal numbers are marked on the female connector on the cable.
For wiring precautions, see page 3-5.
DC IN
0 1 2 3 4 5 6
7 10 11 12 13 14 15 16 17
Terminal No. Name
1 COM 2 COM 3I0 4I1 5I2 6I3 7I4 8I5 9I6
10 I7
CN2
Terminal No. Name
1 COM 2 COM 3 I10 4 I11 5 I12 6 I13 7 I14 8 I15 9 I16
10 I17
Sink Input Wiring
+ –
CN1
Terminal No. Name
1 COM 2 COM 3I0 4I1 5I2 6I3 7I4 8I5 9I6
10 I7
CN2
Terminal No. Name
1 COM 2 COM 3 I10 4 I11 5 I12 6 I13 7 I14 8 I15 9 I16
10 I17
Source Input Wiring
+
CN1
Terminal No. Name
1 COM 2 COM 3I0 4I1 5I2 6I3 7I4 8I5 9I6
10 I7
CN2
Terminal No. Name
1 COM 2 COM 3 I10 4 I11 5 I12 6 I13 7 I14 8 I15 9 I16
10 I17
2-12 OPENNET CONTROLLER USERS MANUAL
FC3A-N32B4 (32-point DC Input Module) — Nylon Connector Type
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Applicable Connector: H18-SHF-AA (J.S.T. Mfg.)
SHF-001T-0.8BS (J.S.T. Mfg.)
2: MODULE SPECIFICATIONS
CN1
CN1
CN2
DC IN
0 1 2 3 4 5 6
7 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 30 31 32 33 34 35 36 37
Terminal No. Name
Wiring Schematic
COM terminals are connected together internally.
Terminal numbers are marked on the female connector on the cable.
For wiring precautions, see page 3-5.
18 I0 17 I1 16 I2 15 I3 14 I4 13 I5 12 I6 11 I7 10 I10
9 I11 8 I12 7 I13 6 I14 5 I15 4 I16 3 I17 2 COM 1 COM
CN2
Terminal No. Name
18 I20 17 I21 16 I22 15 I23 14 I24 13 I25 12 I26 11 I27 10 I30
9 I31 8 I32 7 I33 6 I34 5 I35 4 I36 3 I37 2 COM 1 COM
+
Sink Input Wiring
+
Source Input Wiring
CN1
Terminal No. Name
18 I0 17 I1 16 I2 15 I3 14 I4 13 I5 12 I6 11 I7 10 I10
9 I11 8 I12 7 I13 6 I14 5 I15 4 I16 3 I17 2 COM 1 COM
CN2
Terminal No. Name
18 I20 17 I21 16 I22 15 I23 14 I24 13 I25 12 I26 11 I27 10 I30
9 I31 8 I32 7 I33 6 I34 5 I35 4 I36 3 I37 2 COM 1 COM
OPENNET CONTROLLER USERS MANUAL 2-13
2: MODULE SPECIFICATIONS
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
FC3A-N32B5 (32-point DC Input Module) — Fujitsu Connector Type
Applicable Connector: FCN-367J040-AU (Fujitsu)
Terminal No. Name
DC IN
0 1 2 3 4 5 6
7 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 30 31 32 33 34 35 36 37
B20 I0 B19 I1 B18 I2 B17 I3 B16 I4 B15 I5 B14 I6 B13 I7 B12 I10 B11 I11 B10 I12
B9 I13 B8 I14 B7 I15 B6 I16 B5 I17 B4 NC B3 NC B2 COM B1 COM
Wiring Schematic
COM terminals are connected together internally.
Terminal numbers are the front view of the male connector on the input module.
For wiring precautions, see page 3-5.
Terminal No. Name
A20 I20 A19 I21 A18 I22 A17 I23 A16 I24 A15 I25 A14 I26 A13 I27 A12 I30 A11 I31 A10 I32
A9 I33 A8 I34 A7 I35 A6 I36 A5 I37 A4 NC A3 NC A2 NC A1 NC
Sink Input Wiring
Terminal No. Name
B20 I0 B19 I1 B18 I2 B17 I3 B16 I4 B15 I5 B14 I6 B13 I7 B12 I10 B11 I11 B10 I12
B9 I13 B8 I14 B7 I15 B6 I16 B5 I17 B4 NC B3 NC B2 COM
+
+
B1 COM
Terminal No. Name
A20 I20 A19 I21 A18 I22 A17 I23 A16 I24 A15 I25 A14 I26 A13 I27 A12 I30 A11 I31 A10 I32
A9 I33 A8 I34 A7 I35 A6 I36 A5 I37 A4 NC A3 NC A2 NC A1 NC
B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10
A20 A19 A18 A17 A16 A15 A14 A13 A12 A11
A10 B9 B8 B7 B6 B5 B4 B3 B2 B1
A9
A8
A7
A6
A5
A4
A3
A2
A1
Source Input Wiring
2-14 OPENNET CONTROLLER USERS MANUAL
FC3A-N08A11 (8-point AC Input Module) — Screw Terminal Type
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Applicable Connector: SMSTB2.5/20-ST-5.08 (Phoenix Contact)
AC
IN
0 1 2 3 4 5 6 7
2: MODULE SPECIFICATIONS
Terminal No. Name
1 COM0 2I0 3 COM1 4I1 5 COM2 6I2 7 COM3 8I3
9 COM4 10 I4 11 COM5 12 I5 13 COM6 14 I6 15 COM7 16 I7 17 NC 18 NC 19 NC 20 NC
Wiring Schematic
COM terminals are not connected together internally.
Terminal numbers are marked on the terminal block label on the input module.
For wiring precautions, see page 3-5.
Terminal No. Name
1 COM0 2I0 3 COM1 4I1 5 COM2 6I2 7 COM3 8I3
9 COM4 10 I4 11 COM5 12 I5 13 COM6 14 I6 15 COM7 16 I7 17 NC 18 NC 19 NC 20 NC
OPENNET CONTROLLER USERS MANUAL 2-15
Loading...
+ 397 hidden pages