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MICROSmart FC4A-SX5ES1E
Instruction Manual
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IDEC MICROSmart FC4A-SX5ES1E Instruction Manual

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FC4A SERIES
MICROSmart
Web Server Unit
Instruction Manual
FC9Y-B919
PRECAUTIONS
● Read this user’s manual to make sure of correct operation before starting installation, wiring, operation, maintenance, and inspection of the MicroSmart modules.
● All MicroSmart modules are manufactured under IDEC’s
rigorous quality control system, but users must add a backup or failsafe provision to the control system using the MicroSmart in applications where heavy damage or personal injury may be caused in case the MicroSmart should fail.
● In this user’s manual, safety precautions are cate g orized in order of im
portance to Warning and Caution.
Precautions on hazards that could result in death or serious injury if equipment is handled incorrectly.
Precautions on ha
zards that could result in injury or equipment damage if equipment is handled
incorrectly.
● Turn off the po
wer to the MicroSmart before starting in
stallation, remo
val, wiring, maintenance, and
inspection of the MicroSmart. Failure to turn power off may cause electrical shocks or fire hazard.
● Special expertise is required to install, wire, program, and operate the MicroSmart. People without such expertise must not use the
MicroSmart.
● Emergency stop and interlocking circuits must be configured outside the Mi
croSmart. If such a circuit is configured inside the MicroSmart, failure of the MicroSmart may cause disorder of the control system, damage, or accidents.
● Install the MicroSmart according to the instructions described in this
user’s manual. Improper installation
will r
esult in falling, failure, or malfunction of the MicroSmart.
● The MicroSmart is designed for installation in a cabinet
. Do not install the MicroSmart outside a cabinet.
● Install the MicroSmart in environments described in this user’s manual
. If the MicroSmart is used in places where the MicroSmart is subjected to high-temperature, high-humidity, condensation, corrosive gases, excessive vibrations, and excessi ve shocks, then electrical shocks, fire hazard, or malfunction will result.
● The environment for using the MicroSmart is “Pol
lution de
gree 2”. Use the MicroSmart in environments
of pollution degree 2 (according to IEC 60664-1).
● Prevent the MicroSmart from falling while moving or transporting
it, otherwise damage or malfunction of
the MicroSmart will result.
● Prevent metal fragments and pieces of wire from dropping inside the MicroSm
art housing. Put a cover on the MicroSmart modules during installation and wiring. Ingress of such fragments and chips may cause fire hazard, damage, or malfunction.
● Use a power supply of the rated value. Use of a
wrong power su
pply may cause fire hazard.
● Use an IEC 60127-approved fuse on the power line outside the MicroSmart. This is required when equipment containing the MicroSm
art is destined for Europe.
● Use an IEC 60127-approved fuse on the output circuit. This is required when equipment containing the MicroSmart
is destined for Europe.
● Use an EU-approved circuit breaker. This is required when equipment containing the MicroSma
rt is
destined for Europe.
● Make sure of safety before starting and stopping the MicroSmart or when operating the MicroSmart to force
outputs on or off. Incorrect operation on the MicroSmart may cause machine damage or accidents.
● Do not connect the ground wire directly to the MicroSmart. Connect a protective ground to the cabinet containing the MicroSmart using an M4 or la
rger screw. This is required when equipment containing the
MicroSmart is destined for Europe.
● Do not disassemble, repair, or modify the MicroSmart modules.
● Dispose of the battery in the MicroSmart module
s when the battery is dead in accordance with perta
ining regulations. When storing or disposing of the battery, use a proper container prepared for this purpose. This is required when equipment containing the MicroSmart is destined for Europe.
● When disposing of the MicroSmart, do s
o as an industrial waste.
WARNING
!
CAUTION
!
WARNING
!
CAUTION
!
INTRODUCTION
Thank you for your purchase of the IDEC Izumi Web Server Unit. This manual contains the specifications of the Web Server Unit (Mic
roSmart communication module), and describes how to use the unit. Before using the unit, read this manual to thoroughly familiarize yourself with t
his product's functions and
performance, and to ensure correct operation.
• WindLDR is a registered trademark of IDEC Izu
mi Corporation.
• Microsoft
®
Windows® and Microsoft® Internet Explorer are registered trademarks or trademarks of
Microsoft Corporation (US) in the US and other countries.
• Java and all the trademarks and logos related to Java are registered trademarks or trademarks of Sun
Microsystems, Inc. (US)
in the US and other countries.
• Netscape, Netscape Navigator and Netscape’s N logo are registered trademarks of Netscape
Communicati
ons Corporation in the US and other countries. Netscape’s logo, Netscape Communicator and other product/service names are trademarks (or registered trademarks in some countries) of Netscape Communications Corporation. Copyrights of Netscape Navigator are reserved by Netscape Communications Corporation.
• Ethernet is a trademark of X
erox Corpor
ation USA.
• Other company names and product names shown in this manual are trademarks or registered tradem
arks
of each company.
Important
1. Unauthorized reproduction, reprinting, sale, transfer or lending of this manual in whole or part is strictly prohibited.
2. The contents of this manual are subject to change without prior notice.
3. Every effort has been taken to ensure the accuracy of the information contained in this manual.
However, if you do discover an error or omission, report it to your place of purchase or nearest IDEC Izumi sales office or branch.
REVISION HISTORY
The revision history of this manual (FC9Y-B919) is shown below.
Date of revision Documentation control No. Description
June 2005 B919-(0) First edition
This manual’s documentation control No. is printed at the back cover.
TABLE OF CONTENTS
Precautions Introduction Revision History Table of Contents
CHAPTER 1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1 Web Server Unit Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
CHAPTER 2: Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
1 Names and Specifications of Module Components . . . . . . . . . . . . . . . 2-2
2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
CHAPTER 3: Module Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1 Web Server Unit Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
2 Remote Maintenance Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3 Web Server Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
4 Ethernet User Communication Function. . . . . . . . . . . . . . . . . . . . . . . 3-21
5 Mail Sending Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Connection Diagram Troubleshooting Glossary Index
1-1
CHAPTER 1 OVERVIEW
This chapter provides an overview of the Web Server Unit.
1-2
This section provides an overview of the Web Server Unit.
■ Applications
The We b Server Unit has following four major functions.
Remote Maintenance Function The remote maintenance function using MicroSmart. Web Server Function The remote monitoring function using Web bro
wser.
Ethernet User Communication Function The communication function between MicroSmart modules. Mail Se
nding Function The mail sending function from MicroSmart.
■ Functions
● Remote Maintenance Function
Using the Web Server Unit and WindLDR version 4.70 (or a later version) enables Ethernet-based MicroSmart ladder progr
am reading/writing and operand read/write operations.
1_1_1_Remote_Control_Over view_E
Block diagram of remote maintenance (WindLDR)
Ethernet
Ethernet
User program download
Rout er
Router
Web Server Unit + MicroSmart
Web Server Unit + MicroSmart
Monitor Dialog
Download di alog
Read / Write of the operand
CHAPTER 1
OVERVIEW
Web Server Unit Overview
1
1-3
● Web Server Function
The Web server’s sample screens or user creation screens enable MicroSmart operand read/write op
erations from a
Web browser.
1_1_2_Remote_Control_Over view_E
Block diagram of remote monitoring (Web browser)
Ethernet
Ethernet
Rout er
Router
Web Server Unit +MicroSmart
Web Server Unit + MicroSmart
Simple Monitor / Web Browser
Operand Monitor / Web Browser
Read/Write of the operand
Read/Write of the operand
● Ethernet User Communication Function
The Web Server Unit function and MicroSmart user communication commands enable Ethernet-based 1:1 communication between Micro
Smart modules.
1_1_3_Microsmart_communication_overview_E
Block diagram of communication between MicroSmart modules
Ethernet
Ethernet
Rout er
Rout er
Web Server Un it + MicroSmart
Transmit data
with TXD command
Receive data
with RXD command
Transmit data
with TXD command
Receive data
with RXD command
1-4
● Message Sending Function
The W eb Server Unit function and MicroSmart user communication commands enable message (mail) sending to a PC
or mobile phone.
1_1_4_Massagesend_Overview_E
The Internet
E-mail
To: AAA@BBB
Subject: ERROR
Transmit the t rigger signal
of sen ding alarm mail
E-mail
From: CCC@DDD
Subject: ERROR
Mail server
Mail server
Block diagram of mail transmission
■ Network Cautions
● Caution when connecting
The Web Server Unit has to be used on the local network. When accessi
ng the PLC via network using the Web Server Unit function, it takes time to transfer the data in some communication environments. Be sure to set the timeout value in the PLC communication settings. As regards the network connection, please co
nsult with the n
etwork administrator.
● Security Caution
The W eb Server Unit’s user name and password authentication function will
not completely prevent unauthorized
access.
● Limitation on User Screen Creation
User screen sample pages are provided, but kno
wledge of Java applets is needed to modify sample screens to create
original pages. See the Sun Microsystems Inc. web site for more information on Java applets.
2-1
CHAPTER 2 SPECIFICATIONS
This chapter contains information on the Web Server Unit’s specifications. Familiarize yourself with the information in this chapter to ensure effective use of the Web Server
Unit.
2-2
This section provides the names and specifications of Web Server Unit components.
■ Names
2_1_1_System_Configration_E
System configuration diagram
(1)Format label
(2)Power display
LED (PWR)
(4) Function selector switch (5) MicroSmart connection port
(6) LINK LED (7) Network LED
(8) Terminal Name
+
-
(3)Ethernet port
1) Format label
Indicates the Web Server Unit model No./type.
2) Power display LED ; Green (PWR)
Lights when power is being supplied to the Web Server Unit.
3) Ethernet port
The port into which the ends (RJ-45) of the Ethernet cable is inserted.
4) Functio
n selector switch
Used to switch the Web Server Unit’s function. When using the remote maintenance function and the Web server functi
on, set the switch to “REMOTE”.
When using the Ethernet user communication function and the mail sending functio
n, set the switch to “USER”.
*The default setting is “REMOTE”.
5) MicroSmart connection port
Serial communication port connecting the W
eb Server Unit and MicroSmart.
6) LINK LED
Lights when the cable is connected to the Web Server Unit.
7) Net
work LED
Flashes when the Web Server Unit is sending/receiving data.
8) Termin
al name
Indicates the terminal name.
CHAPTER 2
SPECIFICATIONS
Names and Specifications of Module Components
1
CHAPTER 2
SPECIFICASIONS
Performance Specifications
2
2-3
This section provides the Web Serv er Unit’s performance specifications.
■ General Specifications
● Normal Operating Conditions
Model type FC4A-SX5ES1E Operating Temperature
(Operating ambient tem
perature)
0 to 55°C
Storage Te m perature
−25 to +70°C (non-freezing)
Relative Humidity 10 to 95% (non-condensing) Pollution Degree 2 (IEC60664-1) Degree of Protection IP20 (IEC60529) Corrosion Immunity Free from corrosive gases
Altitude
Operation: 0 to 2,000m (0 to 6,565 feet) T
ransport: 0 to 3,000m (0 to 9,840 feet)
Vibration Resistance
When mounted on a DIN rail:
5 to 9Hz amplit
ude 3.5mm,
9 to 150Hz acceleration 9.8m/s
ec
2
2 hours per axis on each of three mutually perpendicular axes (IEC61131-2)
When mounted on a pane
l
surface:
Shock Resistance
147m/sec2 (15G) 11msec duration, on three mutually perpendicular axes (IEC61131-2)
Antistatic discharger Contact: ±6kV, Aerial: ±8kV (IEC61
000-4-2)
● Power Supply
Rated Power Voltage 24V DC Allowable Momentary Power
Interruption
Greater than or equal to 10msec (at 24V DC)
Dielectric strength
Between power and terminal
500V AC 1 minutes
Insulation resistance
Between power and terminal
Greater than or equal to 10MΩ (500V DC megger)
Noise Resistance
DC power terminals
1.0kV, 50nsec to 1
µsec (Direct connecting)
Ethernet cable
0.5kV, 50nsec to 1
µsec (Coupling clamp)
Grounding
100Ω
Grounding wire UL1007 AWG16 Power Supply Wire UL1015 AWG22, UL1007 AWG18
Effect of Improper Power Supply Connection
Rever s e po l arity No operation, no damage Improper voltage or
frequency
Permanent damage may be caused
Improper lead connection Permanent damage may be caused
Weight 120g
2-4
● Communication Functions
Serial Standards Compatible with the EIA RS232C standard Baud Rate 9,600bps (Default) to 115,200bps Synchro system Asynchronous communication method Transmission method Full duplex Ethernet Standards Compatible with the IEEE802.3 standa
rd
Transmission rate
10BASE-T 100BASE-TX (Out of
the standard coverage)
*1.Depending on the noise environments, Web Server Unit cannot communicate on the 100BASE-TX in
some cases.
*1
Communication protocol
IP/ICMP/ARP/TCP
*2.The number of unit to be connected at the same moment is one unit.
*2
/SMTP/HTTP/Telnet
● Functions
Web Server
Supported Web Browser
Internet Explorer 6.0 or later Netscape Navigator 7.2 or later
Java VM Versions 1.42 or later Alarms Alarm contents Alarm contents have to be registered in the Web Server Unit in advance. The number of alarm types 32 types Alarm character strings Within 63 characters (1 byte character) The number of destination
ad
dresses
2 addresses (The sum of two address characters is up to 64 characters)
● Connectable Unit
*1.The PLC requires the connecting cable type, FC4A-KC3
C, to connect to the Web Server Unit.
PLC
*1
FC2A series
*2.Except for Micro3 in FC2A series.
*2
, FC3A series, FC4A series
Programmable Display
*3,*4
*3.The programmable display requires the connecting cable type, HG9Z-3C125, to connect to the Web
Server Unit.
*4.The programmable display requires the firmware versions 1.
8 or later.
*5.Please contact IDEC for more detail.
HG2F
*5
3-1
CHAPTER 3 MODULE OPERATION
This chapter provides an overview of the operation method, and contains information on parameters and sample programs. Familiarize yourself with the information in this
chapter to ensure effective use of the Web Server Unit.
3-2
This section describes how to set the Web Server Unit.
■ Setting Procedure
The following settings are needed to connect the Web Server Unit to Ethernet and operate its functions.
System Configuration System Setting Screen Network Address Setting Procedure Serial Communication Setting Procedure Other Function Settings
1) Security
2) Mail Sending
3) Administration
● System Configuration
Use the following either methods to connect the Web Server Unit to a PC* with WindLDR version 4.70 (or a later v
ersion) installed.
(1
) The connection using a Hub and Ethernet straight cables
(2) The connection using an Ethernet cross cable
Connection methods
3_1_1_Crosscable_Connection_E
Web Server UnitPersonal computer
Ethernet cross cable
Ethernet straight cable
Ethernet straight cable
Hub
(1) The connection using a Hub
and Ethernet straight cables
(2) The connection using a Ethernet cross cable
* Make sure an IP address is set for the PC. To initialize Web Server Unit from the factory default state, it is
necessary to connect the personal computer and the Web Server Unit by the same network setting. Because the factory default IP address for the Web Server Unit is [192.168.1.5], the IP address of Personal Computer have to be [192.168.1.1] for instance.
* The PC must be able to run a Web browser (such as Inte
rnet Explorer). Enable JavaScript and
Java applets.
* When connecting to a network such as a company LAN, consult the network administrator before conn
ecting
the W eb Server Unit.
CHAPTER 3
MODULE OPERATION
Web Server Unit Settings
1
3-3
● System Setting Screen
1. Select [Configure]→[Communication Settings]→[Ethernet] from the WindLDR menu and press [OK]. Then
select [Setting Web Server Unit]. *This time, the correct PLC have to be selected on the [Configure]→[PLC Selection].
2. By pressing the [Search] button, the list of the Web Server Unit information appears in the WindLDR screen. Or
otherwise, using the [Add] button enter the IP address and add the item for the list. Then select the communication target from the list and press [OK].
WindLDR dialog
3_1_2_WindLDR_Dialog_E
WindLDR dialog
3_1_3_WindLDR_Dialog_E
3-4
3. A warning dialog appears asking whether to start the applet. Select [Yes] or [Always]. When you select
[Always], the dialog does not appear the next time you start the Web browser. Java applet is loaded.
4. The System Setting Screen below appears. Use it to make the settings.
3_1_4_Applet_Bootup_Warning_E
Warning dialog during Ja va applet startup
3_1_5_System_Setting_Screen_E
System Setting Screen
Menu Description
HOME
Initial screen when the system startups. Model, IP address and MAC address are displa
yed.
Configuration
Network Network settings Serial Ports Serial port settings Security Password settings Alarms Message settings
Administration
Backup/Restore Saves and backups the set values. Restore Factory
De
faults
Rev
erts to the default values.
System Information Displays the system information. Reboot Restarts the system. PLC Monitor Displays the PLC status when a PLC is connected.
3-5
The following settings are available in the System Setting Scr
een.
● Network Address Setting Procedure
To connect the Web Server Unit to Ethernet, the IP address (the network address), subnet mask and def
ault gateway need to be set. T o set the Web Server Unit’ s network address, open the abov e-mentioned System Setting Screen, then select [Network] on the left menu to display the screen below. You can use either of the following methods to make the network settings.
3_1_6_Network_Setting_E
Network settings screen
+ 40 hidden pages
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