IDEC FC5A Series Users Manual

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FC9Y-B927

FC5A SERIES

Micro Programmable Logic Controller

User’s Manual

—

ICRO

MART

FC4A

. FC5A

Comparison between FC4A and FC5A CPU Module Functions

CPU Module

ogram Capacity

I/O Points

Advanced Instr uction

32-bit Pr ocessing

Floating Point Data Pr ocessing

rigonometric/Logarithm

ocessing Time

LOD Instruction

MOV Instr uction

Basic Instr uction

END Pr ocessing (Note) 0.64 ms 0.35 ms

Inter nal Relay

Shift Register

Data Register

Bit Addr essing in Basic Instruction

Counter

imer

Catch Input / Inter rupt Input

Four Inputs (I2 thr ough I5)

High-speed Counter

Counting Fr equency

Counting Range

Multi-stage Comparison

Comparison Action

equency Measurement

Pulse Output

Output Points

Output Pulse Fr equency

Communication

Baud Rate

Modbus Master/Slave Communication

Quantity of AS-Inter face Modules

PID Advanced Auto T uning

Online Edit / T est Program Download

Run-T ime Program Download Size

System Pr ogram Download

ogram Download from Memory Cartridge

31,200 bytes maximum (5,200 steps)

264 points maximum

72 maximum

1 µs

66 µs

1.65 ms (1000 steps)

1,584 maximum

128 maximum

7,600 maximum

100 maximum

Minimum tur n on pulse width / Minimum turn off pulse width

40 µs / 150 µs

20 kHz maximum

0 to 65535 (16 bits)

Comparison output

2 points maximum

20 kHz maximum

19,200 bps maximum (Data link: 38,400 bps maximum)

1 maximum

600 bytes maximum

FC4A

FC5A

62,400 bytes maximum (10,400 steps)

512 points maximum

92 maximum

Possible

0.056 µs maximum

0.167 µs maximum

83 µs (1000 steps)

2,048 maximum

256 maximum

48,000 maximum

Possible

256

5 µs / 5 µs

100 kHz maximum

0 to 4,294,967,295 (32 bits)

Possible

Comparison output Inter rupt program

Possible

3 points maximum

100 kHz maximum

57,600 bps maximum

Possible

2 maximum

Possible

ithout limit

Possible

Note: END pr ocessing does not include expansion I/O ser vice, clock function pr ocessing, data link pr ocessing, and inter r upt

ocessing

OMPARISON

FC5A M

ICRO

MART

SER

’

ANUAL

SAFETY PRECAUTIONS

• Read this user’s manual to make sure of correct operation before starting installation, wiring, operation, maintenance, and inspection of the MicroSmart.

• All MicroSmart modules are manufactured under IDEC’s rigorous quality control system, but users must add a backup or failsafe provision to the control system using the MicroSmart in applications where heavy damage or personal injury may be caused in case the MicroSmart should fail.

• In this user’s manual, safety precautions are categorized in order of importance to Warning and Caution:

Warning

•Turn off the power to the MicroSmart before starting installation, removal, wiring, maintenance, and inspection of the

MicroSmart. Failure to turn power off may cause electrical shocks or ﬁre hazard.

• Special expertise is required to install, wire, program, and operate the MicroSmart. People without such expertise must not use the MicroSmart.

• Emergency stop and interlocking circuits must be conﬁgured outside the MicroSmart. If such a circuit is conﬁgured inside the MicroSmart, failure of the MicroSmart may cause disorder of the control system, damage, or accidents.

• Install the MicroSmart according to the instructions described in this user’s manual. Improper installation will result in falling, failure, or malfunction of the MicroSmart.

Caution

• The MicroSmart is designed for installation in a cabinet. Do not install the MicroSmart outside a cabinet.

• Install the MicroSmart in environments described in this user’s manual. If the MicroSmart is used in places where the

MicroSmart is subjected to high-temperature, high-humidity, condensation, corrosive gases, excessive vibrations, and

excessive shocks, then electrical shocks, ﬁre hazard, or malfunction will result.

• The environment for using the MicroSmart is “Pollution degree 2.” Use the MicroSmart in environments of pollution degree 2 (according to IEC 60664-1).

• Prevent the MicroSmart from falling while moving or transporting the MicroSmart, otherwise damage or malfunction of the MicroSmart will result.

• Prevent metal fragments and pieces of wire from dropping inside the MicroSmart housing. Put a cover on the MicroSmart modules during installation and wiring. Ingress of such fragments and chips may cause ﬁre hazard, damage, or malfunction.

• Use a power supply of the rated value. Use of a wrong power supply may cause ﬁre hazard.

• Use an IEC 60127-approved fuse on the power line outside the MicroSmart. This is required when equipment containing the MicroSmart is destined for Europe.

• Use an IEC 60127-approved fuse on the output circuit. This is required when equipment containing the MicroSmart is destined for Europe.

• Use an EU-approved circuit breaker. This is required when equipment containing the MicroSmart is destined for Europe.

• Make sure of safety before starting and stopping the MicroSmart or when operating the MicroSmar t to force outputs on or off. Incorrect operation on the MicroSmart may cause machine damage or accidents.

• If relays or transistors in the MicroSmart output modules should fail, outputs may remain on or off. For output signals which may cause heavy accidents, provide a monitor circuit outside the MicroSmart.

• Do not connect the ground wire directly to the MicroSmart. Connect a protective ground to the cabinet containing the

MicroSmart using an M4 or larger screw. This is required when equipment containing the MicroSmar t is destined for

Europe.

• Do not disassemble, repair, or modify the MicroSmart modules.

• Dispose of the battery in the MicroSmart modules when the battery is dead in accordance with pertaining regulations. When storing or disposing of the battery, use a proper container prepared for this purpose. This is required when equipment containing the MicroSmart is destined for Europe.

• When disposing of the MicroSmart, do so as an industrial waste.

War ning notices are used to emphasize that improper operation may cause severe personal injury or death.

Caution notices are used where inattention might cause personal injury or damage to equipment.

FC5A M

ICROSMART USER’S MANUAL PREFACE-1

About This Manual

This user’s manual primarily describes entire functions, installation, and programming of the MicroSmart CPU, I/O, and all other modules. Also included are powerful communications of the MicroSmart and troubleshooting procedures.

CHAPTER 1: GENERAL INFORMATION

General information about the MicroSmart, features, brief description on special functions, and various system setup conﬁgurations for communication.

CHAPTER 2: MODULE SPECIFICATIONS

Speciﬁcations of CPU, input, output, mixed I/O, analog I/O, and other optional modules.

CHAPTER 3: INSTALLATION AND WIRING

Methods and precautions for installing and wiring the MicroSmart modules.

CHAPTER 4: OPERATION BASICS

General information about setting up the basic MicroSmart system for programming, starting and stopping MicroSmart operation, and simple operating procedures from creating a user program using WindLDR on a PC to monitoring the

MicroSmart operation.

CHAPTER 5: SPECIAL FUNCTIONS

Stop/reset inputs, run/stop selection at memory backup error, keep designation for internal relays, shift registers, counters, and data registers. Also included are high-speed counter, frequency measurement, catch input, interrupt input, timer interrupt, input ﬁlter, user program protection, constant scan time, online edit, and many more special functions.

CHAPTER 6: ALLOCATION NUMBERS

Allocation numbers available for the MicroSmart CPU modules to program basic and advanced instructions. Special internal relays and special data registers are also described.

CHAPTER 7: BASIC INSTRUCTIONS

Programming of the basic instructions, available operands, and sample programs.

CHAPTER 8: ADVANCED INSTRUCTIONS

General rules of using advanced instructions, terms, data types, and formats used for advanced instructions.

CHAPTER 9 THROUGH CHAPTER 25:

Detailed descriptions on advanced instructions grouped into 17 chapters.

CHAPTER 26 THROUGH CHAPTER 31:

Analog I/O control and various communication functions such as data link, computer link, modem mode, Modbus, and AS-Interface.

CHAPTER 32: TROUBLESHOOTING

Procedures to determine the cause of trouble and actions to be taken when any trouble occurs while operating the Micro-

Smart

APPENDIX

Additional information about execution times for instructions, I/O delay time, and MicroSmart type list.

INDEX

Alphabetical listing of key words.

IMPORTANT INFORMATION

Under no circumstances shall IDEC Corporation be held liable or responsible for indirect or consequential damages resulting from the use of or the application of IDEC PLC components, individually or in combination with other equipment.

All persons using these components must be willing to accept responsibility for choosing the correct component to suit their application and for choosing an application appropriate for the component, individually or in combination with other equipment.

All diagrams and examples in this manual are for illustrative purposes only. In no way does including these diagrams and examples in this manual constitute a guarantee as to their suitability for any specific application. To test and approve all programs, prior to installation, is the responsibility of the end user.

PREFACE-2 FC5A MICROSMART USER’S MANUAL

HAPTER 1: GENERAL INFORMATION

About the MicroSmart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

HAPTER 2: MODULE SPECIFICATIONS

CPU Modules (All-in-One Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

CPU Modules (Slim Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Mixed I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

Analog I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

Type of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56

Expansion Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

AS-Interface Master Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64

HMI Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66

HMI Base Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67

Communication Adapters and Communication Modules . . . . . . . . . . . . . . . . . . . . 2-68

Memory Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72

Clock Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76

HAPTER 3: INSTALLATION AND WIRING

Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Assembling Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Disassembling Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Installing the HMI Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Removing the HMI Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Removing the Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Removing the Communication Connector Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Mounting on DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Removing from DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Direct Mounting on Panel Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Installation in Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Mounting Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Terminal Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

HAPTER 4: OPERATION BASICS

Connecting MicroSmart to PC (1:1 Computer Link System) . . . . . . . . . . . . . . . . . . . 4-1

Start WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

PLC Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Communication Port Settings for the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Start/Stop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Simple Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

FC5A MICROSMART USER’S MANUAL i

TABLE OF CONTENTS

HAPTER 5: SPECIAL FUNCTIONS

Function Area Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Stop Input and Reset Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Run/Stop Selection at Memory Backup Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Keep Designation for Internal Relays, Shift Registers, Counters, and Data Registers 5-4

High-speed Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Frequency Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

Catch Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

Interrupt Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

Timer Interrupt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35

Input Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37

User Program Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

Constant Scan Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40

Online Edit, Run-Time Program Download, and Test Program Download . . . . . . . . . 5-41

Analog Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48

Analog Voltage Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49

HMI Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50

HAPTER 6: ALLOCATION NUMBERS

Operand Allocation Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

I/O, Internal Relay, and Special Internal Relay Operand Allocation Numbers . . . . . . . 6-3

Operand Allocation Numbers for END Refresh Type Analog I/O Modules . . . . . . . . . 6-6

Operand Allocation Numbers for AS-Interface Master Module 1 . . . . . . . . . . . . . . . . 6-6

Operand Allocation Numbers for Data Link Master Station . . . . . . . . . . . . . . . . . . . 6-7

Operand Allocation Numbers for Data Link Slave Station . . . . . . . . . . . . . . . . . . . . . 6-7

Special Internal Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Special Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Expansion Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

Expansion I/O Module Operands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

HAPTER 7: BASIC INSTRUCTIONS

Basic Instruction List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

LOD (Load) and LODN (Load Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

OUT (Output) and OUTN (Output Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

SET and RST (Reset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

AND and ANDN (And Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

OR and ORN (Or Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

AND LOD (Load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

OR LOD (Load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

BPS (Bit Push), BRD (Bit Read), and BPP (Bit Pop) . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

TML, TIM, TMH, and TMS (Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

CNT, CDP, and CUD (Counter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

CC= and CC≥ (Counter Comparison) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

DC= and DC≥ (Data Register Comparison) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

SFR and SFRN (Forward and Reverse Shift Register) . . . . . . . . . . . . . . . . . . . . . . . 7-18

SOTU and SOTD (Single Output Up and Down) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

MCS and MCR (Master Control Set and Reset) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

JMP (Jump) and JEND (Jump End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25

END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Restriction on Ladder Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27

ii FC5A MICROSMART USER’S MANUAL

HAPTER 8: ADVANCED INSTRUCTIONS

Advanced Instruction List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Advanced Instruction Applicable CPU Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Structure of an Advanced Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Input Condition for Advanced Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Source and Destination Operands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Using Timer or Counter as Source Operand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Using Timer or Counter as Destination Operand . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Data Types for Advanced Instructions (Integer Type) . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Discontinuity of Operand Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

NOP (No Operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

HAPTER 9: MOVE INSTRUCTIONS

MOV (Move) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

MOVN (Move Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

IMOV (Indirect Move) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

IMOVN (Indirect Move Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

BMOV (Block Move) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

IBMV (Indirect Bit Move) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9

IBMVN (Indirect Bit Move Not) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

TABLE OF CONTENTS

HAPTER 10: DATA COMPARISON INSTRUCTIONS

CMP= (Compare Equal To) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

CMP<> (Compare Unequal To) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

CMP< (Compare Less Than) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

CMP> (Compare Greater Than) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

CMP<= (Compare Less Than or Equal To) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

CMP>= (Compare Greater Than or Equal To) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

ICMP>= (Interval Compare Greater Than or Equal To) . . . . . . . . . . . . . . . . . . . . . . 10-5

HAPTER 11: BINARY ARITHMETIC INSTRUCTIONS

ADD (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

SUB (Subtraction) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

MUL (Multiplication) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

DIV (Division) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

ROOT (Root) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

HAPTER 12: BOOLEAN COMPUTATION INSTRUCTIONS

ANDW (AND Word) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

ORW (OR Word) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

XORW (Exclusive OR Word) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

HAPTER 13: SHIFT / ROTATE INSTRUCTIONS

SFTL (Shift Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

SFTR (Shift Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

BCDLS (BCD Left Shift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5

WSFT (Word Shift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-7

ROTL (Rotate Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8

ROTR (Rotate Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10

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HAPTER 14: DATA CONVERSION INSTRUCTIONS

HTOB (Hex to BCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

BTOH (BCD to Hex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3

HTOA (Hex to ASCII) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5

ATOH (ASCII to Hex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-7

BTOA (BCD to ASCII) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-9

ATOB (ASCII to BCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-11

ENCO (Encode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-13

DECO (Decode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-14

BCNT (Bit Count) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15

ALT (Alternate Output) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16

CVDT (Convert Data Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-17

HAPTER 15: WEEK PROGRAMMER INSTRUCTIONS

WKTIM (Week Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

WKTBL (Week Table) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2

Using Clock Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5

Setting Calendar/Clock Using WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6

Setting Calendar/Clock Using a User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6

Adjusting Clock Using a User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7

Adjusting Clock Cartridge Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8

HAPTER 16: INTERFACE INSTRUCTIONS

DISP (Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1

DGRD (Digital Read) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-3

HAPTER 17: USER COMMUNICATION INSTRUCTIONS

User Communication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1

User Communication Mode Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1

Connecting RS232C Equipment through RS232C Port 1 or 2 . . . . . . . . . . . . . . . . 17-2

RS232C User Communication System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-3

Connecting RS485 Equipment through RS485 Port 2 . . . . . . . . . . . . . . . . . . . . . . 17-4

RS485 User Communication System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-4

Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-5

TXD (Transmit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-6

RXD (Receive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-15

User Communication Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-27

ASCII Character Code Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-28

RS232C Line Control Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-29

Sample Program – User Communication TXD . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-32

Sample Program – User Communication RXD . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-34

HAPTER 18: PROGRAM BRANCHING INSTRUCTIONS

LABEL (Label) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1

LJMP (Label Jump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1

LCAL (Label Call) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3

LRET (Label Return) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3

DI (Disable Interrupt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-5

EI (Enable Interrupt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-5

IOREF (I/O Refresh) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-7

HSCRF (High-speed Counter Refresh) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-9

FRQRF (Frequency Measurement Refresh) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-10

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HAPTER 19: COORDINATE CONVERSION INSTRUCTIONS

XYFS (XY Format Set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1

CVXTY (Convert X to Y) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2

CVYTX (Convert Y to X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-3

AVRG (Average) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-7

HAPTER 20: PULSE INSTRUCTIONS

PULS1 (Pulse Output 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2

PULS2 (Pulse Output 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2

PULS3 (Pulse Output 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2

PWM1 (Pulse Width Modulation 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-8

PWM2 (Pulse Width Modulation 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-8

PWM3 (Pulse Width Modulation 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-8

RAMP1 (Ramp Control 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-14

RAMP2 (Ramp Control 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-14

ZRN1 (Zero Return 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-25

ZRN2 (Zero Return 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-25

ZRN3 (Zero Return 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-25

TABLE OF CONTENTS

HAPTER 21: PID INSTRUCTION

PID (PID Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1

Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-18

HAPTER 22: DUAL / TEACHING TIMER INSTRUCTIONS

DTML (1-sec Dual Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1

DTIM (100-ms Dual Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1

DTMH (10-ms Dual Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1

DTMS (1-ms Dual Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1

TTIM (Teaching Timer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-3

HAPTER 23: INTELLIGENT MODULE ACCESS INSTRUCTIONS

RUNA READ (Run Access Read) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2

RUNA WRITE (Run Access Write) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-3

STPA READ (Stop Access Read) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-4

STPA WRITE (Stop Access Write) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-5

HAPTER 24: TRIGONOMETRIC FUNCTION INSTRUCTIONS

RAD (Degree to Radian) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1

DEG (Radian to Degree) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-2

SIN (Sine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-3

COS (Cosine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-4

TAN (Tangent) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-5

ASIN (Arc Sine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-6

ACOS (Arc Cosine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-7

ATAN (Arc Tangent) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-8

HAPTER 25: LOGARITHM / POWER INSTRUCTIONS

LOGE (Natural Logarithm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1

LOG10 (Common Logarithm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-2

EXP (Exponent) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-3

POW (Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4

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HAPTER 26: ANALOG I/O CONTROL

System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1

Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2

Analog I/O Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-7

Data Register Allocation Numbers for Analog I/O Modules . . . . . . . . . . . . . . . . . . 26-8

Analog Input Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-11

Analog Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-15

HAPTER 27: DATA LINK COMMUNICATION

Data Link Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-1

Data Link System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-2

Data Register Allocation for Transmit/Receive Data . . . . . . . . . . . . . . . . . . . . . . . 27-3

Special Data Registers for Data Link Communication Error . . . . . . . . . . . . . . . . . . 27-4

Data Link Communication between Master and Slave Stations . . . . . . . . . . . . . . . 27-5

Special Internal Relays for Data Link Communication . . . . . . . . . . . . . . . . . . . . . . 27-6

Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-7

Data Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-9

Sample Program for Data Link Communication . . . . . . . . . . . . . . . . . . . . . . . . . . 27-10

Operating Procedure for Data Link System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-11

Data Link with Other PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-12

HAPTER 28: COMPUTER LINK COMMUNICATION

Computer Link System Setup (1:N Computer Link System) . . . . . . . . . . . . . . . . . . 28-1

Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-2

Monitoring PLC Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-3

RS232C/RS485 Converter FC2A-MD1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-4

HAPTER 29: MODEM MODE

System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-1

Applicable Modems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-2

Special Internal Relays for Modem Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-2

Special Data Registers for Modem Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-3

Originate Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-3

Disconnect Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-5

AT General Command Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-5

Answer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-6

Modem Mode Status Data Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-7

Initialization String Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-8

Preparations for Using Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-9

Programming Data Registers and Internal Relays . . . . . . . . . . . . . . . . . . . . . . . . . 29-9

Setting Up the CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-9

Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-10

Operating Procedure for Modem Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-11

Sample Program for Modem Originate Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-12

Sample Program for Modem Answer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-13

Troubleshooting in Modem Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-14

HAPTER 30: MODBUS COMMUNICATION

Modbus Communication System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1

Modbus Master Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-2

Modbus Slave Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-8

Communication Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-12

Communication Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-14

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HAPTER 31: AS-INTERFACE MASTER COMMUNICATION

About AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-1

Operation Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-6

Pushbuttons and LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-14

AS-Interface Operands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-18

Using Two AS-Interface Master Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32

Using WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-34

SwitchNet Data I/O Port (AS-Interface Master Module 1) . . . . . . . . . . . . . . . . . . 31-39

HAPTER 32: TROUBLESHOOTING

ERR LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-1

Reading Error Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-1

Special Data Registers for Error Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-3

General Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-3

CPU Module Operating Status, Output, and ERR LED during Errors . . . . . . . . . . . . 32-4

Error Causes and Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-4

User Program Execution Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-6

Troubleshooting Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-7

TABLE OF CONTENTS

PPENDIX

NDEX

Execution Times for Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Breakdown of END Processing Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Instruction Steps and Applicability in Interrupt Programs . . . . . . . . . . . . . . . . . . . . . A-5

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Type List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11

FC5A MICROSMART USER’S MANUAL vii

TABLE OF CONTENTS

viii FC5A MICROSMART USER’S MANUAL

1: GENERAL INFORMATION

Introduction

This chapter describes general information about the powerful capabilities of the upgraded FC5A series MicroSmart micro programmable logic controllers and system setups to use the MicroSmart in various ways of communication.

About the MicroSmart

IDEC’s FC5A MicroSmart is an upgraded family of micro programmable logic controllers available in two styles of CPU modules; all-in-one and slim types.

The all-in-one type CPU module has 10, 16, or 24 I/O terminals and is equipped with a built-in universal power supply to operate on 100 to 240V AC or 24V DC. Using four optional 16-point I/O modules, the 24-I/O type CPU module can expand the I/O points up to a total of 88 points. Program capacity of the all-in-one type CPU modules is 13,800 bytes (2,300 steps) on the 10-I/O type CPU module, 27,000 bytes (4,500 steps) on the 16-I/O type, and 54,000 bytes (9,000 steps) on the 24-I/O type.

The slim type CPU module has 16 or 32 I/O terminals and operates on 24V DC. The total I/O points can be expanded to a maximum of 512. When using two AS-Interface master modules, a maximum of 1,380 I/O points can be connected. The program capacity of slim type CPU modules is 62,400 bytes (10,400 steps).

Slim type CPU modules feature Logic Engine for superior ladder processing capabilities to achieve fast execution of instructions — 0.056 µs for a basic instruction (LOD) and 0.167 µs for an advanced instruction (MOV).

User programs for the MicroSmart can be edited using WindLDR on a Windows PC. Since WindLDR can load existing user programs made for IDEC’s previous PLCs such as all FA series, MICRO-1, MICRO3, MICRO well as the FC4A MicroSmart, your software assets can be used in the new control system.

C, and OpenNet Controller as

Features

Powerful Communication Functions

The MicroSmart features ﬁve powerful communication functions.

Maintenance Communication (Computer Link)

User Communication

Modem Communication

Data Link

Modbus Communication

When a MicroSmart CPU module is connected to a computer, operating status and I/O status can be monitored on the computer, data in the CPU can be monitored or updated, and user programs can be downloaded and uploaded. All CPU modules can set up a 1:N computer link system to connect a maximum of 32 CPU modules to a computer.

All MicroSmart CPU modules can be linked to external RS232C devices such as computers, printers, and barcode readers through por t 1 and por t 2, using the user communication function. RS485 user communication is also available through port 2.

All MicroSmart CPU modules can communicate through modems using the built-in modem protocol.

All MicroSmart CPU modules can set up a data link system. One CPU module at the master station can communicate with 31 slave stations through an RS485 line to exchange data and perform distributed control ef fectively.

All MicroSmart CPU modules can be used as a Modbus master or slave, and can be connected to other Modbus devices.

FC5A MICROSMART USER’S MANUAL 1-1

1: GENERAL INFORMATION

Communication Adapter (All-in-one type CPU modules) Communication Module (Slim type CPU modules)

In addition to the standard RS232C port 1, all-in-one type CPU modules feature a port 2 connector to install an optional RS232C or RS485 communication adapter. Any slim type CPU module can be used with an optional RS232C or RS485 communication module to add communication port 2. With an optional HMI base module mounted with a slim type CPU module, an optional RS232C or RS485 communication adapter can also be installed on the HMI base module.

RS232C Communication Adapter RS232C Communication Module

RS485 Communication Adapter RS485 Communication Module

HMI Module (all CPU modules)

Used for computer link 1:1 communication, user communication, and modem communication.

Available in mini DIN connector and terminal block styles. Used for computer link 1:1 or 1:N communication, user communication, data link communication, and Modbus communication.

An optional HMI module can be installed on any all-in-one type CPU module, and also on the HMI base module mounted next to any slim type CPU module. The HMI module makes it possible to manipulate the RAM data in the CPU module without using the Online menu options in WindLDR.

HMI module functions include:

• Displaying timer/counter current values and changing timer/counter preset values

• Displaying and changing data register values

• Setting and resetting bit operand statuses, such as inputs, outputs, internal relays, and shift register bits

• Displaying and clearing error data

• Starting and stopping the PLC

• Displaying and changing calendar/clock data (only when using the clock cartridge)

• Conﬁrming changed timer/counter preset values

Clock Cartridge (all CPU modules)

An optional clock cartridge can be installed on the CPU module to store real time calendar/clock data for use with advanced instructions to perform time-scheduled control.

Memory Cartridge (all CPU modules)

A user program can be stored on an optional memory cartridge using WindLDR. The memory cartridge can be installed on another CPU module to replace user programs without the need for connecting to a computer. The original user program in the CPU module is restored after removing the memory cartridge. The user program on the memory cartridge can also be downloaded to the CPU module. The download option is selected using WindLDR.

Analog I/O Modules (all CPU modules except all-in-one 10- and 16-I/O types)

The analog input channel can accept either voltage (0 to 10V DC) and current (4 to 20 mA) signals or thermocouple (types K, J, and T) and resistance thermometer (Pt 100, Pt1000, Ni100, and Ni1000) signals. The output channel generates voltage (0 to 10V DC or –10 to +10V DC) and current (4 to 20 mA) signals.

AS-Interface Master Module (all CPU modules except all-in-one 10- and 16-I/O types)

One or two AS-Interface master modules can be mounted to communicate with a maximum of 124 slaves, or 496 inputs and 372 outputs, such as actuators and sensors, through the AS-Interface bus.

Web Server Unit (all CPU modules)

The web server unit is used to connect the MicroSmart to Ethernet. Remote monitoring is made possible, sending Email messages to personal computers or mobile phones.

1-2 FC5A MICROSMART USER’S MANUAL

1: GENERAL INFORMATION

Special Functions

The MicroSmart features various special functions packed in the small housing as described below. For details about these functions, see the following chapters.

Stop and Reset Inputs

Any input terminal on the CPU module can be designated as a stop or reset input to control the MicroSmart operation.

RUN/STOP Selection at Startup when “Keep” Data is Broken

When data to be kept such as “keep” designated counter values are broken while the CPU is powered down, the user can select whether the CPU starts to run or not to prevent undesirable operation at the next startup.

“Keep” or “Clear” Designation of CPU Data

Internal relays, shift register bits, counter current values, and data register values can be designated to be kept or cleared when the CPU is powered down. All or a speciﬁed range of these operands can be designated as keep or clear types.

High-speed Counter

The MicroSmart has four built-in high-speed counters to count high-speed pulses which cannot be counted by the normal user program processing. All-in-one type CPU modules can count up to 65,535 pulses at 50 kHz. Slim type CPU modules can count up to 4,294,967,295 pulses at 100 kHz. Both CPU modules can use either single-phase or two-phase high-speed counters. The high-speed counters can be used for simple positioning control and simple motor control.

Frequency Measurement

The pulse frequency of input signals to four input terminals can be counted using the high-speed counter function at a maximum of 50 kHz (all-in-one type CPU modules) or 100 kHz (slim type CPU modules).

Catch Input

Four inputs can be used as catch inputs. The catch input makes sure to receive short input pulses from sensors without regard to the scan time — rising and falling pulse widths of 40 µs and 150 µs (all-in-one type CPU modules) or 5 µs and 5 µs (slim type CPU modules).

Interrupt Input

Four inputs can be used as interrupt inputs. When a quick response to an external input is required, such as positioning control, the interrupt input can call a subroutine to execute an interrupt program.

Timer Interrupt

In addition to the interrupt input, all CPU modules have a timer interrupt function. When a repetitive operation is required, the timer interrupt can be used to call a subroutine repeatedly at predetermined intervals of 10 through 140 ms.

Input Filter

The input ﬁlter can be adjusted for eight inputs to reject input noises. Selectable input ﬁlter values to pass input signals are 0 ms, and 3 through 15 ms in 1-ms increments. The input ﬁlter rejects inputs shorter than the selected input ﬁlter value minus 2 ms. This function is useful for eliminating input noises and chatter in limit switches.

User Program Read/Write Protection

The user program in the CPU module can be protected against reading and/or writing by including a password in the user program. This function is effective for security of user programs.

Constant Scan Time

The scan time may vary whether basic and advanced instructions are executed or not depending on input conditions to these instructions. When performing repetitive control, the scan time can be made constant by entering a required scan time value into a special data register reserved for constant scan time.

Online Edit, Run-Time Program Download, and Test Program Download

Normally, the CPU module has to be stopped before downloading a user program. All CPU modules have online edit, runtime program download, and test program download capabilities to download a user program containing small changes while the CPU is running in either 1:1 or 1:N computer link system. This function is particularly useful to make small modiﬁcations to the user program and conﬁrm the changes while the CPU is running.

FC5A MICROSMART USER’S MANUAL 1-3

1: GENERAL INFORMATION

Analog Potentiometer

All CPU modules have an analog potentiometer, except the all-in-one 24-I/O type CPU module has two analog potentiometers. The values (0 through 255) set with analog potentiometers 1 and 2 are stored to special data registers. The analog potentiometer can be used to change the preset value for a timer or counter.

Analog Voltage Input

Every slim type CPU module has an analog voltage input connector. When an analog voltage of 0 through 10V DC is applied to the analog voltage input connector, the signal is converted to a digital value of 0 through 255 and stored to a special data register. The data is updated in every scan.

Pulse Output

Slim type CPU modules have pulse output instructions to generate high-speed pulse outputs from transistor output terminals used for simple position control applications, illumination control, trapezoidal control, and zero-return control.

PID Control

All CPU modules (except the all-in-one 10- and 16-I/O types) have the PID instruction, which implements a PID (proportional, integral, and derivative) algorithm with built-in auto tuning or advanced auto tuning to determine PID parameters. This instruction is primarily designed for use with an analog I/O module to read analog input data, and turns on and off a designated output to perform PID control in applications such as temperature control. In addition, the PID instruction can also generate an analog output using an analog I/O module.

Expansion Data Register

Slim type CPU modules have expansion data registers D2000 through D7999. Numerical data can be set to expansion data registers using WindLDR. When downloading the user program, the preset values of the expansion data registers are also downloaded to the EEPROM in the CPU module. Since the data in the EEPROM is non-volatile, the preset values of the expansion data registers are maintained semi-permanently and loaded to the RAM each time the CPU is powered up.

32-bit and Floating Point Data Types

Some advanced instructions can select 32-bit data types from D (double word), L (long), and F (ﬂoat) in addition to W (word) and I (integer).

1-4 FC5A MICROSMART USER’S MANUAL

1: GENERAL INFORMATION

System Setup

This section illustrates system setup conﬁgurations for using powerful communication functions of the MicroSmart.

User Communication and Modem Communication System

The all-in-one type MicroSmart CPU modules have port 1 for RS232C communication and port 2 connector. An optional RS232C or RS485 communication adapter can be installed on the port 2 connector. With an RS232C communication adapter installed on port 2, the MicroSmart CPU module can communicate with two RS232C devices at the same time.

The ﬁgure below illustrates a system setup of user communication and modem communication. In this example, the operating status of a remote machine is monitored on a computer through modems connected to port 2 and the data is transferred through port 1 to a pager transmitter using the user communication.

The same system can be set up using any slim type CPU module and an optional RS232C communication module.

For details about the user communication, see page 17-1.

For details about the modem mode, see page 29-1.

All-in-One Type CPU Module

Port 1

Port 2 Connector

Pager Transmitter

Data Transmission

Pager

RS232C

Communication

Adapter on

Modem

Data Communication

Modem

Computer

FC5A MICROSMART USER’S MANUAL 1-5

1: GENERAL INFORMATION

Computer Link System

When the MicroSmart is connected to a computer, operating status and I/O status can be monitored on the computer, data in the CPU module can be monitored or updated, and user programs can be downloaded and uploaded. When an optional RS485 communication adapter is installed on the port 2 connector of the all-in-one type CPU modules or when an optional RS485 communication module is mounted with any slim type CPU modules, a maximum of 32 CPU modules can be connected to one computer in the 1:N computer link system.

For details about the computer link communication, see pages 4-1 and 28-1.

Computer Link 1:1 Communication

Computer Link Cable 4C

3m (9.84 ft.) long

Computer Link Cable 4C

3m (9.84 ft.) long

Computer Link 1:N Communication

FC2A-KC4C

RS232C Communication Module

FC2A-KC4C

Port 1

All-in-One Type CPU Module

RS232C Communication

Adapter on Port 2 Connector

Slim Type CPU Module

Port 1

Port 2

All-in-One Type CPU Module

RS485 Communication

Adapter on Port 2 Connector

RS232C/RS485 Converter

FC2A-MD1

RS232C Cable HD9Z-C52

1.5m (4.92 ft.) long

Twisted-pair Shielded Cable

RS485 Communication Module

Port 2

1-6 FC5A MICROSMART USER’S MANUAL

1st Unit

2nd Unit

Slim Type CPU Module

32nd Unit

1: GENERAL INFORMATION

Data Link System

With an optional RS485 communication adapter installed on the port 2 connector, one CPU module at the master station can communicate with 31 slave stations through the RS485 line to exchange data and perform distributed control effectively. The RS485 terminals are connected with each other using a 2-core twisted pair cable.

The same data link system can also be set up using any slim type CPU modules mounted with RS485 communication modules.

For details about the data link communication, see page 27-1.

Master Station Slave Station 1 Slave Station 31

Modbus Communication System

With an optional RS485 communication adapter installed on the port 2 connector, any FC5A MicroSmart CPU module can be used as a Modbus master or slave station. Using the Modbus communication, the MicroSmart CPU module can exchange data with other Modbus devices.

For details about the Modbus communication, see page 30-1.

Master Station Slave Station 1 Slave Station 31

FC5A MICROSMART USER’S MANUAL 1-7

1: GENERAL INFORMATION

Operator Interface Communication System

The MicroSmart can communicate with IDEC’s HG series operator interfaces through RS232C port 1 and port 2.

Optional cables are available for connection between the MicroSmart and HG series operator interfaces. When installing an optional RS232C communication adapter on the all-in-one type CPU module or an optional RS232C communication module on the slim type CPU module, two operator interfaces can be connected to one MicroSmart CPU module.

For details about communication settings, see the user’s manual for the operator interface.

To RS232C Por t 1 or 2

HG series Operator Interface

O/I Communication Cable

Applicable Cables to Operator Interfaces

Operator Interface O/I Communication Cable For Use on MicroSmart

FC4A-KC1C Por t 1 and por t 2 (RS232C)

HG1B, HG2A Series

HG2F, HG3F, HG4F Series

Note: HG series communication cables HG9Z-XC183 and HG9Z-3C125 can be used on port 2 only.

HG9Z-XC183 (Note) Port 2 (RS232C)

Shielded twisted-pair cable Port 2 (RS485)

FC4A-KC2C Por t 1 and por t 2 (RS232C)

HG9Z-3C125 (Note) Port 2 (RS232C)

Shielded twisted-pair cable Port 2 (RS485)

1-8 FC5A MICROSMART USER’S MANUAL

1: GENERAL INFORMATION

AS-Interface Network

Actuator-Sensor-Interface, abbreviated AS-Interface

The MicroSmart can be connected to the AS-Interface network using the AS-Interface master module (FC4A-AS62M).

AS-Interface is a type of ﬁeld bus that is primarily intended to be used to control sensors and actuators. AS-Interface is a network system that is compatible with the IEC62026 standard and is not proprietary to any one manufacturer. A master device can communicate with slave devices such as sensors, actuators, and remote I/Os, using digital and analog signals transmitted over the AS-Interface bus.

The AS-Interface system is comprised of the following three major components:

• One master, such as the MicroSmart AS-Interface master module

• One or more slave devices, such as sensors, actuators, switches, and indicators

• Dedicated 30V DC AS-Interface power supply (26.5 to 31.6V DC)

These components are connected using a two-core cable for both data transmission and AS-Interface power supply. ASInterface employs a simple yet efﬁcient wiring system and features automatic slave address assignment function, while installation and maintenance are also very easy.

For details about AS-Interface communication, see a separate user’s manual for the MicroSmart AS-Interface master mod- ule (manual No. FC9Y-B644).

Maximum Communication Distance

Without repeater: 100 m With 2 repeaters: 300 m

MicroSmart AS-Interface Master Module

PS2R AS-Interface Power Supply

SX5A AS-Interface Communication Terminal IP67 Outside-panel Type

Sensor

AS-Interface Gateway

SX5A AS-Interface Communication Terminal IP20 Inside-panel Type

Sensor (AS-Interface Direct Connection Type)

Manifold Solenoid Valve

Open Network (DeviceNet, CC-Link)

Light Tower (AS-Interface Direct Connection Type)

AS-Interface Safety at Work

AS-Interface Safety Monitor

Light Curtain

Emergency Stop Switch

SwitchNet Control Units (AS-Interface Direct Connection Type)

SwitchNet is an IDEC trademark for pushbuttons, pilot lights, and other control units capable of direct connection to the AS-Interface. SwitchNet devices are completely compatible with AS-Interface Ver. 2.1.

The AS-Interface Safety Monitor is required to connect safety devices, such as the light curtain and emer gency stop switch, to the AS-Interface line.

FC5A MICROSMART USER’S MANUAL 1-9

1: GENERAL INFORMATION

Web Server Unit FC4A-SX5ES1E

A New Powerful Tool for the MicroSmart to communicate through Ethernet

• Email messages can be sent to PCs and mobile phones to alert a user by programming the MicroSmart to receive inputs

of abnormal machine conditions.

• Ethernet communication between the

• User communication enables 1:1 communication between

• Allows for access to data within the MicroSmart using a standard web browser.

• Connect to the MicroSmart and as well as any operator interface with an ethernet interface and a TCP/IP client function.

For details about the web server unit, see the separate brochure and user’s manual.

Sending Email messages

Web Server Unit

PLC1

Ethernet

MicroSmart and PC enables remote maintenance.

MicroSmart CPU modules via Ethernet.

• The MicroSmar t is programmed to detect abnormal conditions of machines. When an error occurs, an email message is

Internet

sent to the address of PCs and mobile phones registered within the web ser ver unit.

PLC2

Email Server

Remote monitoring and control

PC1 PC2

Ethernet

PLC1

PLC2 PLC3

Data exchange between two MicroSmart CPU modules

PLC1 PLC2

Mobile Phone

• Operating conditions of machines can be easily monitored and changed from remote places.

•WindLDR functions can be used on a MicroSmart installed in remote places, for monitoring of machines, conﬁguration, and to upload user programs. The MicroSmart does not need special user programs to communicate with a PC. Also, not only WindLDR but standard SCADA software applicable to Ethernet enables graphical displays of monitoring and maintenance status.

• Data can be exchanged between MicroSmart cpu modules connected with web server units using the user communication function.

Ethernet

PLC3

1-10 FC5A MICROSMART USER’S MANUAL

PLC4

1: GENERAL INFORMATION

Basic System

The all-in-one 10-I/O type CPU module has 6 input terminals and 4 output terminals. The 16-I/O type CPU module has 9 input terminals and 7 output terminals. The 24-I/O type CPU module has 14 input terminals and 10 output terminals. Only the 24-I/O type CPU module has an expansion connector to connect I/O modules. When four 16-point input or output modules are connected to the 24-I/O type CPU module, the I/O points can be expanded to a maximum of 88 points.

Any slim type CPU module can add a maximum of seven expansion I/O modules. When using an expansion interface module, eight more expansion I/O modules can be added. For details, see page 2-58.

4 I/O modules maximumAll-in-One 24-I/O Type CPU Module

FC5A MICROSMART USER’S MANUAL 1-11

1: GENERAL INFORMATION

1-12 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Introduction

This chapter describes MicroSmart modules, parts names, and speciﬁcations of each module.

Available modules include all-in-one type and slim type CPU modules, digital input modules, digital output modules, mixed I/O modules, analog I/O modules, HMI module, HMI base module, communication adapters, communication modules, memory cartridge, and clock cartridge.

CPU Modules (All-in-One Type)

All-in-one type CPU modules are available in 10-, 16-, and 24-I/O types. The 10-I/O type has 6 input and 4 output terminals, the 16-I/O type 9 input and 7 output terminals, and the 24-I/O type 14 input and 10 output terminals. Every all-in-one type CPU module has communication port 1 for RS232C communication and port 2 connector to install an optional RS232C or RS485 communication adapter for 1:N computer link, modem communication, or data link communication. Every all-in-one type CPU module has a cartridge connector to install an optional memory cartridge or clock cartridge.

CPU Module Type Numbers (All-in-One Type)

Power Voltage 10-I/O Type 16-I/O Type 24-I/O Type

100 -240V AC (50/60 Hz) FC5A-C10R2 FC5A-C16R2 FC5A-C24R2

24V DC FC5A-C10R2C FC5A-C16R2C FC5A-C24R2C

Parts Description (All-in-One Type)

(2) Sensor Power Terminals

(12) Port 1

(13) Analog Potentiometer

(14) Port 2 Connector

Bottom View

(15) Cartridge Connector

(1) Power Supply Terminals

(16) Terminal Cover

(17) Hinged Lid

(18) HMI Connector Cover

(4) Output Terminals

(3) Input Terminals

(5) Expansion Connector

(6) Input LED (IN)

From Left: (7) Power LED (PWR) (8) Run LED (RUN) (9) Error LED (ERR) (10) Status LED (STAT) (11) Output LED (OUT)

(20) Expansion

Connector Seal

These ﬁgures illustrate the 24-I/O type CPU module.

Functions of each part are described on the following page.

(16) Terminal Cover

(19) Dummy Cartridge

FC5A MICROSMART USER’S MANUAL 2-1

2: MODULE SPECIFICATIONS

(1) Power Supply Terminals

Connect power supply to these terminals. Power voltage 100-240V AC or 24V DC. See page 3-17.

(2) Sensor Power Terminals (AC power type only)

For supplying power to sensors (24V DC, 250mA). These terminals can be used for supplying power to input circuits. Use the sensor power supply only for supplying power to input devices connected to the MicroSmart.

(3) Input Terminals

For connecting input signals from input devices such as sensors, pushbuttons, and limit switches. The input terminals accept both sink and source DC input signals.

(4) Output Terminals

For connecting output signals to output devices such as electromechanical relays and solenoid valves. The internal output relay is rated at 240V AC/2A or 30V DC/2A.

(5) Expansion Connector (24-I/O type CPU module only)

For connecting digital and analog I/O modules to the 24-I/O type CPU module.

(6) Input LED (IN)

Turns on when a corresponding input is on.

(7) Power LED (PWR)

10-I/O Type

LED Indicators

012345

Turns on when power is supplied to the CPU module.

(8) Run LED (RUN)

Turns on when the CPU module is executing the user program.

(9) Error LED (ERR)

Turns on when an error has occurred in the CPU module.

16-I/O Type

PRES012 3

WRUNR

T A T

0123456710

OUT

(10) Status LED (STAT )

The status LED can be turned on or off using the user program to indicate a speciﬁed status.

(11) Output LED (OUT)

Turns on when a corresponding output is on.

24-I/O Type

PRES0123456

WRUNR

01234567101112131415

T A T

OUT

(12) Port 1 (RS232C)

For connecting a computer to download a user program and monitor the PLC operation on a computer using WindLDR.

PRES012345671011

WRUNR

T A T

(13) Analog Potentiometer

Sets a value of 0 through 255 to a special data register. The 10- and 16-I/O types have one potentiometer. The 24-I/O type has two potentiometers. The analog potentiometer can be used to set a preset value for an analog timer.

(14) Port 2 Connector

For connecting an optional RS232C or RS485 communication adapter.

OUT

(15) Cartridge Connector

For connecting an optional memory cartridge or clock car tridge.

(16) Terminal Cover

For protecting the input and output terminals. When wiring the terminals, open the covers.

(17) Hinged Lid

Open the lid to gain access to the port 1, por t 2 connector, and analog potentiometer.

(18) HMI Connector Cover

Remove the HMI connector cover when using an optional HMI module.

(19) Dummy Cartridge

Remove the dummy cartridge when using an optional memory car tridge or clock car tridge.

(20) Expansion Connector Seal (24-I/O type CPU module only)

Remove the expansion connector seal when connecting an expansion module.

2-2 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

General Speciﬁcations (All-in-One Type CPU Module)

Normal Operating Conditions

CPU Module

Operating Temperature 0 to 55°C (operating ambient temperature)

Storage Temperature –25 to +70°C (no freezing)

Relative Humidity 10 to 95% (non-condensing, operating and storage humidity)

Pollution Degree 2 (IEC 60664-1)

Degree of Protection IP20 (IEC 60529)

Corrosion Immunity Atmosphere free from corrosive gases

Altitude

Vibration Resistance

Shock Resistance

ESD Immunity Contact discharge: ±4 kV, Air discharge: ±8 kV (IEC 61000-4-2)

Weight

AC Power Type FC5A-C10R2 FC5A-C16R2 FC5A-C24R2

DC Power Type FC5A-C10R2C FC5A-C16R2C FC5A-C24R2C

Operation: 0 to 2,000m (0 to 6,565 feet) Transport: 0 to 3,000m (0 to 9,840 feet)

When mounted on a DIN rail or panel surface: 5 to 9 Hz amplitude 3.5 mm, 9 to 150 Hz acceleration 9.8 m/s 2 hours per axis on each of three mutually perpendicular axes (IEC 61131-2)

147 m/s axes (IEC 61131-2)

AC Power Type 230g 250g 305g

DC Power Type 240g 260g 310g

(15G), 11 ms duration, 3 shocks per axis on three mutually perpendicular

(1G)

Power Supply (AC Power Type)

CPU Module FC5A-C10R2 FC5A-C16R2 FC5A-C24R2

Rated Power Voltage 100 to 240V AC

Allowable Voltage Range 85 to 264V AC

Rated Power Frequency 50/60 Hz (47 to 63 Hz)

Maximum Input Current 250 mA (85V AC) 300 mA (85V AC) 450 mA (85V AC)

30VA (264V AC),

Maximum Power Consumption

Allowable Momentary Power Interruption

Dielectric Strength

Insulation Resistance

Noise Resistance

Inrush Current 35A maximum 35A maximum 40A maximum

Grounding Wire UL1007 AWG16

Power Supply Wire UL1015 AWG22, UL1007 AWG18

Effect of Improper Power Supply Connection

20VA (100V AC) (Note 1)

10 ms (at the rated power voltage)

Between power and terminals: 1,500V AC, 1 minute Between I/O and terminals: 1,500V AC, 1 minute

Between power and terminals: 10 MΩ minimum (500V DC megger) Between I/O and terminals: 10 MΩ minimum (500V DC megger)

AC power terminals: 1.5 kV, 50 ns to 1 µs I/O terminals (coupling clamp): 1.5 kV, 50 ns to 1 µs

Reverse polarity: Normal operation (AC) Improper voltage or frequency: Permanent damage may be caused Improper lead connection: Permanent damage may be caused

31VA (264V AC), 22VA (100V AC) (Note 1)

40VA (264V AC), 33VA (100V AC) (Note 2)

Note 1: Power consumption by the CPU module, including 250mA sensor power

Note 2: Power consumption by the CPU module, including 250mA sensor power, and four I/O modules

Note: The maximum number of relay outputs that can be turned on simultaneously is 33 points (AC power type CPU module)

including relay outputs on the CPU module.

FC5A MICROSMART USER’S MANUAL 2-3

2: MODULE SPECIFICATIONS

Power Supply (DC Power Type)

CPU Module FC5A-C10R2C FC5A-C16R2C FC5A-C24R2C

Allowable Voltage Range DC power type: 20.4 to 28.8V DC

Maximum Input Current 160 mA (24V DC) 190 mA (24V DC) 360 mA (24V DC)

Maximum Power Consumption

Allowable Momentary Power Interruption

Dielectric Strength

Insulation Resistance

Noise Resistance

Inrush Current 35A maximum 35A maximum 40A maximum

Grounding Wire UL1007 AWG16

Power Supply Wire UL1015 AWG22, UL1007 AWG18

Effect of Improper Power Supply Connection

3.9W (24V DC) (Note 1)

10 ms (at the rated power voltage)

Between power and terminals: 1,500V AC, 1 minute Between I/O and terminals: 1,500V AC, 1 minute

Between power and terminals: 10 MΩ minimum (500V DC megger) Between I/O and terminals: 10 MΩ minimum (500V DC megger)

DC power terminals: 1.0 kV, 50 ns to 1 µs I/O terminals (coupling clamp): 1.5 kV, 50 ns to 1 µs

Reverse polarity: No operation, no damage Improper voltage or frequency: Permanent damage may be caused Improper lead connection: Permanent damage may be caused

4.6W (24V DC) (Note 1)

8.7W (24V DC) (Note 2)

Note 1: Power consumption by the CPU module

Note 2: Power consumption by the CPU module and four I/O modules

Note: The maximum number of relay outputs that can be turned on simultaneously is 44 points (DC power type CPU module)

including relay outputs on the CPU module.

Function Speciﬁcations (All-in-One Type CPU Module)

CPU Module Speciﬁcations

CPU Module

Program Capacity

Expandable I/O Modules ——4 modules

I/O Points

User Program Storage EEPROM (10,000 rewriting life)

RAM Backup

Control System Stored program system

Instruction Words

Processing Time

Internal Relay 2048

Shift Register 128

Input 6914

Output 4710

Backup Duration Approx. 30 days (typical) at 25°C after backup battery fully charged

Backup Data Internal relay, shift register, counter, data register

Battery Lithium secondary battery

Charging Time Approx. 15 hours for charging from 0% to 90% of full charge

Battery Life 5 years in cycles of 9-hour charging and 15-hour discharging

Replaceability Impossible to replace batter y

Basic instruction 1.16 ms (1000 steps) See page A-1.

END processing

FC5A-C10R2 FC5A-C10R2C

13,800 bytes (2,300 steps)

35 basic 76 advanced

0.64 ms (not including expansion I/O service, clock function processing, data link processing, and interrupt processing) See page A-4.

FC5A-C16R2 FC5A-C16R2C

27,000 bytes (4,500 steps)

35 basic 76 advanced

FC5A-C24R2 FC5A-C24R2C

54,000 bytes (9,000 steps)

Expansion: 64

35 basic 81 advanced

2-4 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

CPU Module

Data Register 2,000

Counter 256 (adding, dual pulse reversible, up/down selection reversible)

Timer 256 (1-sec, 100-ms, 10-ms, 1-ms)

Input Filter Without ﬁlter, 3 to 15 ms (selectable in increments of 1 ms)

Catch Input Interrupt Input

Self-diagnostic Function

Start/Stop Method

High-speed Counter

Analog Potentiometer

Sensor Power Supply

(AC power type only)

Communication Port

Cartridge Connector 1 point for connecting a memory cartridge (32KB or 64KB) or a clock cartridge

FC5A-C10R2 FC5A-C10R2C

Four inputs (I2 through I5) can be designated as catch inputs or interrupt inputs Minimum turn on pulse width: 40 µs maximum Minimum turn off pulse width: 150 µs maximum

Power failure, watchdog timer, data link connection, user program EEPROM sum check, timer/counter preset value sum check, user program RAM sum check, keep data, user program syntax, user program writing, CPU module, clock IC, I/O bus initialize, user program execution

Turning power on and off Start/stop command in WindLDR Turning start control special internal relay M8000 on and of f Turning designated stop or reset input off and on

Total 4 points Single/two-phase selectable: 50 kHz (1 point) Single-phase: 5 kHz (3 points) Counting range: 0 to 65535 (16 bits) Operation mode: Rotary encoder mode and adding counter mode

1 point 1 point 2 points

Data range: 0 to 255

Output voltage/current: 24V DC (+10% to –15%), 250 mA Overload detection: Not available Isolation: Isolated from the internal circuit

Port 1 (RS232C) Port 2 connector

FC5A-C16R2 FC5A-C16R2C

FC5A-C24R2 FC5A-C24R2C

System Statuses at Stop, Reset, and Restart

Internal Relay, Shift Register,

Mode Output

Run Operating Operating Operating Operating

Stop (Stop input ON) OFF Unchanged Unchanged Unchanged

Reset (Reset input ON) OFF OFF/Reset to zero OFF/Reset to zero Reset to zero

Restart Unchanged Unchanged OFF/Reset to zero Reset to preset

Counter, Data Register

Keep Type Clear Type

Timer Current Value

FC5A MICROSMART USER’S MANUAL 2-5

2: MODULE SPECIFICATIONS

Communication Function

Communication Port Port 1 Port 2

Communication Adapter — FC4A-PC1 FC4A-PC2 FC4A-PC3

Communication Module — FC4A-HPC1 FC4A-HPC2 FC4A-HPC3

Standards EIA RS232C EIA RS232C EIA RS485 EIA RS485

Maximum Baud Rate 57,600 bps 57,600 bps 57,600 bps 57,600 bps

Maintenance Communication

(Computer Link)

User Communication Possible Possible — Possible

Modem Communication — Possible — —

Data Link Communication ———

Modbus Communication — Possible (Note 1) — Possible

Maximum Cable Length

Isolation between Internal Circuit and Communication Port

Note 1: 1:1 Modbus communication only

Note 2: For special cables, see page A-7.

Note 3: Recommended cable for RS485: Twisted-pair shielded cable with a minimum core wire of 0.3 mm

Conductor resistance 85 Ω/km maximum, shield resistance 20 Ω/km maximum.

Possible Possible Possible Possible

Possible (31 slaves max.)

Special cable (Note 2)

Not isolated Not isolated Not isolated Not isolated

Special cable (Note 2)

200m (Note 3)

Memory Cartridge (Option)

Memory Type EEPROM

32 KB, 64 KB

Accessible Memory Capacity

Hardware for Storing Data CPU module

Software for Storing Data WindLDR

Quantity of Stored Programs One user program can be stored on one memor y car tridge.

Program Execution Priority

The maximum program capacity depends on the CPU module. When using the 32 KB memory cartridge on the 24-I/O type CPU module, the maximum program capacity is limited to 30,000 bytes.

When a memory cartridge is installed, the user program on the memory cartridge is executed. User programs can be downloaded from the memor y car tridge to the CPU module.

Clock Cartridge (Option)

Accuracy ±30 sec/month (typical) at 25°C

Backup Duration Approx. 30 days (typical) at 25°C after backup battery fully charged

Battery Lithium secondary battery

Charging Time Approx. 10 hours for charging from 0% to 90% of full charge

Battery Life Approx. 100 recharge cycles after discharging down to 10% of full charge

Replaceability Impossible to replace battery

2-6 FC5A MICROSMART USER’S MANUAL

DC Input Speciﬁcations (All-in-One Type CPU Module)

2: MODULE SPECIFICATIONS

CPU Module

Input Points and Common Line

FC5A-C10R2 FC5A-C10R2C

6 points in 1 common line

FC5A-C16R2 FC5A-C16R2C

9 points in 1 common line

FC5A-C24R2 FC5A-C24R2C

14 points in 1 common line

Ter minal Arrangement See CPU Module Terminal Arrangement on pages 2-9 and 2-10.

Rated Input Voltage 24V DC sink/source input signal

Input Voltage Range 20.4 to 28.8V DC

Rated Input Current

Input Impedance

I0 and I1: 6.4 mA (24V DC) I2 to I7, I10 to I15: 7 mA/point (24V DC)

I0 and I1: 3.7 kΩ I2 to I7, I10 to I15: 3.4 kΩ

I0 and I1: 2 µs + ﬁlter value

Turn ON Time

I2 to I5: 35 µs + ﬁlter value I6, I7, I10 to I15: 40 µs + ﬁlter value

I0 and I1: 16 µs + ﬁlter value

Turn OFF Time

I2 to I5: 150 µs + ﬁlter value I2 to I7, I10 to I15: 150 µs + ﬁlter value

Isolation

Between input terminals: Not isolated Internal circuit: Photocoupler isolated

Input Type Type 1, Type 2 (IEC 61131)

External Load for I/O Interconnection Not needed

Signal Determination Method Static

Effect of Improper Input Connection

Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused.

Cable Length 3m (9.84 ft.) in compliance with electromagnetic immunity

Input Operating Range Input Internal Circuit

The input operating range of Type 1 and Type 2 (IEC 61131-2) input modules is shown below:

Inputs I0 and I1

28.8

Input Voltage (V DC)

0.9 7.9 Input Current (mA)

Inputs I2 to I15

28.8

Input Voltage (V DC)

1.2 8.4 Input Current (mA)

6.43.7

ON Area

Transition Area

OFF Area

ON Area

Transition Area

OFF Area

74.2

Inputs I0 and I1 Inputs I2 to I15

Input

COM

3.3 kΩ

I/O Usage Limits

When using the FC5A-C16R2/C or FC5A-C24R2/C at an ambient temperature of 55°C in the normal mounting direction, limit the inputs and outputs, respectively, which turn on simultaneously along line (1).

28.8

26.4

Input Voltage (V DC)

I/O Simultaneous ON Ratio (%)

(2) 45°C

(1) 55°C

Input

COM

Internal Circuit

3.3 kΩ

Internal Circuit

When using at 45°C, all I/Os can be turned on simultaneously at input voltage 28.8V DC as indicated with line (2).

When using the FC5A-C10R2/C, all I/Os can be turned on simultaneously at 55°C, input voltage 28.8V DC.

For other possible mounting directions, see page 3-13.

700

100

FC5A MICROSMART USER’S MANUAL 2-7

2: MODULE SPECIFICATIONS

Relay Output Speciﬁcations (All-in-One Type CPU Module)

CPU Module

FC5A-C10R2 FC5A-C10R2C

FC5A-C16R2 FC5A-C16R2C

FC5A-C24R2 FC5A-C24R2C

No. of Outputs 4 points 7 points 10 points

COM0 3 NO contacts 4 NO contacts 4 NO contacts

Output Points per Common Line

COM1 1 NO contact 2 NO contacts 4 NO contacts

COM2 —1 NO contact 1 NO contact

COM3 ——1 NO contact

Ter minal Arrangement See CPU Module Terminal Arrangement on pages 2-9 and 2-10.

Maximum Load Current

(resistive/inductive load)

2A per point 8A per common line

Minimum Switching Load 0.1 mA/0.1V DC (reference value)

Initial Contact Resistance 30 mΩ maximum

Electrical Life 100,000 operations minimum (rated load 1,800 operations/hour)

Mechanical Life 20,000,000 operations minimum (no load 18,000 operations/hour)

Rated Load

240V AC/2A (resistive load, inductive load cos ø = 0.4) 30V DC/2A (resistive load, inductive load L/R = 7 ms)

Between output and or terminals: 1,500V AC, 1 minute

Dielectric Strength

Between output terminal and internal circuit: 1,500V AC, 1 minute Between output terminals (COMs): 1,500V AC, 1 minute

Contact Protection Circuit for Relay Output See page 3-16.

Output Delay

Command

Output Relay Status

OFF

OFF delay: 10 ms maximum

Chatter: 6 ms maximum

ON delay: 6 ms maximum

2-8 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

CPU Module Terminal Arrangement (All-in-One Type)

The input and output terminal arrangements of the all-in-one type CPU modules are shown below.

AC Power Type CPU Module

FC5A-C10R2

Sensor Power Terminals Input Terminals

AC Power Terminals Output Terminals

+24V 0V

DC IN 0 1 2 3 4 5

DC OUT COM

100-240VAC Ry.OUT Ry.OUT

COM0 COM1 30 1 2

FC5A-C16R2

FC5A-C24R2

Sensor Power Terminals Input Terminals

AC Power Terminals

+24V 0V 10

DC OUT COM

100-240VAC Ry.OUT

Output Terminals

Sensor Power Terminals Input Terminals

+24V 0V 10 11 12 13 14 15

DC OUT COM

DC IN 0 1 2 3 4 5 6 7

COM0

DC IN 0 1 2 3 4 5 6 7

Ry.OUT COM1 4 5

Ry.OUT COM2 60 1 2 3

100-240VAC Ry.OUT

AC Power Terminals

Output Terminals

FC5A MICROSMART USER’S MANUAL 2-9

COM0

Ry.OUT COM1

Ry.OUT COM2 100 1 2 3 4 5 6 7

Ry.OUT COM3 11

2: MODULE SPECIFICATIONS

FC5A-C10R2C

Input Terminals

DC Power Type CPU Module

DC IN 0 1 2 3 4 5 COM

FC5A-C16R2C

FC5A-C24R2C

DC Power Terminals Output Terminals

Input Terminals

DC Power Terminals Output Terminals

24VDC

+–

24VDC

+–

Ry.OUT Ry.OUT COM0 COM1 30 1 2

DC IN 0 1 2 3 4 5 6 7 COM

Ry.OUT COM0

Ry.OUT COM1 4 5

Ry.OUT COM2 60 1 2 3

Input Terminals

DC IN 0 1 2 3 4 5 6 7 COM

DC Power Terminals

24VDC

+–

Ry.OUT COM0

Output Terminals

2-10 FC5A MICROSMART USER’S MANUAL

Ry.OUT COM1

10 11 12 13 14 15

Ry.OUT

COM3 11

COM2 100 1 2 3 4 5 6 7

2: MODULE SPECIFICATIONS

–

External Power

2-wire

COM

DC IN 0 1 2 3 4 5

Sensor

COM

DC IN 0 1 2 3 4 5

+ –

–

External Power

2-wire Sensor

Ry.OUT Ry.OUT COM0 COM1 30 1 2

+–

24VDC

+ –

LLL L

+ –

Fuse

Load

+–

I/O Wiring Diagrams (All-in-One Type CPU Module)

The input and output wiring examples of the CPU modules are shown below. For wiring precautions, see pages 3-14 through 3-17.

AC Power Type CPU Module DC Power Type CPU Module

DC Source Input Wiring DC Source Input Wiring

External

Sensor Power

Power

– +

+24V 0V

DC IN 0 1 2 3 4 5

DC OUT COM

– +

2-wire Sensor

DC Sink Input Wiring DC Sink Input Wiring

External

Sensor Power

Power

–

+24V 0V

DC IN 0 1 2 3 4 5

DC OUT COM

+ –

2-wire Sensor

AC Power and Relay Output Wiring DC Power and Relay Output Wiring

100-240VAC Ry.OUT Ry.OUT

COM0 COM1 30 1 2

Fuse

+ –

LLL L

Fuse

Load

–

FC5A MICROSMART USER’S MANUAL 2-11

2: MODULE SPECIFICATIONS

CPU Modules (Slim Type)

Slim type CPU modules are available in 16- and 32-I/O types. The 16-I/O type has 8 input and 8 output terminals, and the 32-I/O type has 16 input and 16 output terminals. The FC5A-D16RK1 and FC5A-D16RS1 have 2 transistor outputs used for high-speed outputs and pulse outputs in addition to 6 relay outputs. Every slim type CPU module has communication port 1 for RS232C communication, and can mount an optional RS232C or RS485 communication module for 1:N computer link, modem communication, and data link communication. The HMI base module can also be mounted to install an optional HMI module and a communication adapter. Every slim type CPU module has two cartridge connectors to install an optional memory cartridge and a clock cartridge.

CPU Module Type Numbers (Slim Type)

I/O Points Output Type High-speed Transistor Output (Q0 & Q1) Type No.

16 (8 in / 8 out)

32 (16 in / 16 out)

Relay Output 240V AC/30V DC, 2A

Transistor Sink Output 0.3A FC5A-D32K3

Transistor Source Output 0.3A FC5A-D32S3

Parts Description (Slim Type)

(10) Analog Potentiometer

(11) Analog Voltage Input Connector

Sink Output 0.3A FC5A-D16RK1

Source Output 0.3A FC5A-D16RS1

(15) Communication Connector

Side View

(12) Port 1

(13) Cartridge Connector 1

(14) Cartridge Connector 2

(1) Power Supply Terminals (2) I/O Terminals

(16) Hinged Lid

(3) Expansion Connector

(4) Power LED (PWR) (5) Run LED (RUN) (6) Error LED (ERR) (7) Status LED (STAT) (8) Input LED (DC.IN) (9) Output LED (Tr.OUT or Ry.OUT)

(18) Expansion

Connector Seal

These ﬁgures illustrate the 32-I/O type CPU module.

Functions of each part are described on the following page.

(17) Dummy Cartridges

2-12 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

(1) Power Supply Terminals

Connect power supply to these terminals. Power voltage 24V DC. See page 3-18.

(2) I/O Terminals

For connecting input and output signals. The input terminals accept both sink and source 24V DC input signals. Transistor and relay output types are available. Transistor output type has MIL connectors and relay output type has removable screw connectors.

(3) Expansion Connector

For connecting digital and analog I/O modules.

(4) Power LED (PWR)

Turns on when power is supplied to the CPU module.

(5) Run LED (RUN)

Turns on when the CPU module is executing the user program.

(6) Error LED (ERR)

Turns on when an error occurs in the CPU module.

(7) Status LED (STAT)

The status LED can be turned on or off using the user program to indicate a speciﬁed status.

16-I/O Type (Relay Output)

LED Indicators

PWR

RUN ERR

STAT

DC.IN

0 1 2 3 4 5 6 7

Ry.OUT

0 1 2 3 4 5 6 7

Tr. OUT

(8) Input LED (IN)

Turns on when a corresponding input is on.

(9) Output LED (Tr.OUT or Ry.OUT)

Turns on when a corresponding output is on.

(10) Analog Potentiometer

Sets a value of 0 through 255 to a special data register. All slim type CPU modules have one potentiometer, which can be used to set a preset value for an analog timer.

(11) Analog Voltage Input Connector

For connecting an analog voltage source of 0 through 10V DC. The analog voltage is converted to a value of 0 through 255 and stored to a special data register.

(12) Port 1 (RS232C)

For connecting a computer to download a user program and monitor the PLC operation on a computer using WindLDR.

32-I/O Type (Transistor Output)

DC.IN

PWR

RUN ERR

STAT

DC.IN

0 1 2 3 4 5 6 7

Tr.OUT Tr.OUT

10 11 12 13 14 15 16

1 2 3 4 5 6 7

(13) Cartridge Connector 1

For connecting an optional memory cartridge or clock car tridge.

(14) Cartridge Connector 2

For connecting an optional memory cartridge or clock car tridge.

(15) Communication Connector

For connecting an optional communication module or HMI base module. Remove the connector cover before connecting a module.

10 11 12 13 14 15 16 17

(16) Hinged Lid

Open the lid to gain access to the port 1, car tridge connectors 1 and 2, analog potentiometer, and analog voltage input connector.

(17) Dummy Cartridges

Remove the dummy cartridge when using an optional memory car tridge or clock car tridge.

(18) Expansion Connector Seal

Remove the expansion connector seal when connecting an expansion module.

FC5A MICROSMART USER’S MANUAL 2-13

2: MODULE SPECIFICATIONS

General Speciﬁcations (Slim Type CPU Module)

Normal Operating Conditions

CPU Module

Operating Temperature 0 to 55°C (operating ambient temperature)

Storage Temperature –25 to +70°C

Relative Humidity 10 to 95% (non-condensing, operating and storage humidity)

Pollution Degree 2 (IEC 60664-1)

Degree of Protection IP20 (IEC 60529)

Corrosion Immunity Atmosphere free from corrosive gases

Altitude

Vibration Resistance

Shock Resistance

ESD Immunity Contact discharge: ±4 kV, Air discharge: ±8 kV (IEC 61000-4-2)

Weight 230g 190g

Operation: 0 to 2,000m (0 to 6,565 feet) Transport: 0 to 3,000m (0 to 9,840 feet)

When mounted on a DIN rail or panel surface: 5 to 9 Hz amplitude 3.5 mm, 9 to 150 Hz acceleration 9.8 m/s 2 hours per axis on each of three mutually perpendicular axes (IEC 61131-2)

147 m/s axes (IEC 61131-2)

FC5A-D16RK1 FC5A-D16RS1

(15G), 11 ms duration, 3 shocks per axis on three mutually perpendicular

FC5A-D32K3 FC5A-D32S3

(1G)

Power Supply

Rated Power Voltage 24V DC

Allowable Voltage Range 20.4 to 26.4V DC (including ripple)

Maximum Input Current 700 mA (26.4V DC) 700 mA (26.4V DC)

Maximum Power Consumption

Allowable Momentary Power Interruption

Dielectric Strength

Insulation Resistance

Noise Resistance

Inrush Current 50A maximum (24V DC)

Grounding Wire UL1015 AWG22, UL1007 AWG18

Power Supply Wire UL1015 AWG22, UL1007 AWG18

Effect of Improper Power Supply Connection

Note: Among relay outputs on the CPU module and relay output modules connected to the CPU module, a maximum of 54

points can be turned on simultaneously. Among relay outputs connected beyond the expansion module, a maximum of 54 points can be turned on simultaneously. Relay outputs exceeding these limits may not turn on correctly.

CPU module + 7 I/O modules + expansion module + 8 I/O modules

19W (26.4V DC) 19W (26.4V DC)

10 ms (at 24V DC)

Between power and terminals: 500V AC, 1 minute Between I/O and terminals: 1,500V AC, 1 minute

Between power and terminals: 10 MΩ minimum (500V DC megger) Between I/O and terminals: 10 MΩ minimum (500V DC megger)

DC power terminals: 1.0 kV, 50 ns to 1 µs I/O terminals (coupling clamp): 1.5 kV, 50 ns to 1 µs

Reverse polarity: No operation, no damage Improper voltage or frequency: Permanent damage may be caused Improper lead connection: Permanent damage may be caused

2-14 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Function Speciﬁcations (Slim Type CPU Module)

CPU Module Speciﬁcations

CPU Module

Program Capacity 62,400 bytes (10,400 steps)

Expandable I/O Modules 7 modules + additional 8 modules using the expansion inter face module

I/O Points

User Program Storage EEPROM

RAM Backup

Control System Stored program system

Instruction Words

Processing Time

Internal Relay 2,048

Shift Register 256

Data Register 2,000

Expansion Data Register 6,000

Extra Data Register 40,000 (Note 3)

Counter 256 (adding, dual pulse reversible, up/down selection reversible)

Timer 256 (1-sec, 100-ms, 10-ms, 1-ms)

Input Filter Without ﬁlter, 3 to 15 ms (selectable in increments of 1 ms)

Catch Input Interrupt Input

Self-diagnostic Function

Start/Stop Method

High-speed Counter

Analog Potentiometer

Input 8

Output 816

Backup Duration Approx. 30 days (typical) at 25°C after backup battery fully charged

Backup Data Internal relay, shift register, counter, data register, expansion data register

Battery Lithium secondar y batter y

Charging Time Approx. 15 hours for charging from 0% to 90% of full charge

Battery Life 5 years in cycles of 9-hour charging and 15-hour discharging

Replaceability Impossible to replace battery

35 basic 88 advanced

Basic instruction 83 µs (1000 steps) See page A-1.

END processing

0.35 ms (not including expansion I/O service, clock function processing, data link processing, and interrupt processing) See page A-4.

Four inputs (I2 through I5) can be designated as catch inputs or interrupt inputs Minimum turn on pulse width: 5 µs maximum Minimum turn off pulse width: 5 µs maximum

Turning power on and off Start/stop command in WindLDR Turning start control special internal relay M8000 on and of f Turning designated stop or reset input off and on

Total 4 points Single/two-phase selectable: 100 kHz (2 points) Single-phase: 100 kHz (2 points) Counting range: 0 to 4,294,967,295 (32 bits) Operation mode: Rotary encoder mode and adding counter mode

1 point 1 point

Data range: 0 to 255

FC5A-D16RK1 FC5A-D16RS1

Expansion: 224 (Note 1) Additional: 256 (Note 2)

35 basic 92 advanced

FC5A-D32K3 FC5A-D32S3

Expansion: 224 (Note 1) Additional: 256 (Note 2)

FC5A MICROSMART USER’S MANUAL 2-15

2: MODULE SPECIFICATIONS

Quantity: 1 point

Analog Voltage Input

Pulse Output

Communication Port

Cartridge Connector 2 points for connecting a memor y car tridge (32KB or 64KB) and a clock car tridge

Note 1: The maximum number of outputs that can be turned on simultaneously is 54 including those on the CPU module.

Note 2: Among the additional I/O modules, the maximum number of outputs that can be turned on simultaneously is 54.

Note 3: Extra data registers D10000 through D49999 are enabled using WindLDR Function Area Settings, then run-time pro-

gram download cannot be used.

System Statuses at Stop, Reset, and Restart

Mode Output

Run Operating Operating Operating Operating

Stop (Stop input ON) OFF Unchanged Unchanged Unchanged

Reset (Reset input ON) OFF OFF/Reset to zero OFF/Reset to zero Reset to zero

Restart Unchanged Unchanged OFF/Reset to zero Reset to preset

Note: All expansion data registers are keep types.

Input voltage range: 0 to 10V DC Input impedance: Approx. 100 kΩ Data range: 0 to 255 (8 bits)

2 points 3 points

Maximum frequency: 100 kHz

Port 1 (RS232C) Communication connector for port 2

Internal Relay, Shift Register, Counter,

Data Register, Expansion DR, Extra DR

Keep Type Clear Type

Timer Current Value

Communication Function

Communication Port Port 1 Port 2

Communication Adapter — FC4A-PC1 FC4A-PC2 FC4A-PC3

Communication Module — FC4A-HPC1 FC4A-HPC2 FC4A-HPC3

Standards EIA RS232C EIA RS232C EIA RS485 EIA RS485

Maximum Baud Rate 57,600 bps 57,600 bps 57,600 bps 57,600 bps

Maintenance Communication

(Computer Link)

User Communication Possible Possible — Possible

Modem Communication — Possible — —

Data Link Communication ———

Modbus Communication — Possible (Note 1) — Possible

Maximum Cable Length

Isolation between Internal Circuit and Communication Port

Note 1: 1:1 Modbus communication only

Note 2: For special cables, see page A-7.

Note 3: Recommended cable for RS485: Twisted-pair shielded cable with a minimum core wire of 0.3 mm

Conductor resistance 85 Ω/km maximum, shield resistance 20 Ω/km maximum.

Possible Possible Possible Possible

Possible (31 slaves max.)

Special cable (Note 2)

Not isolated Not isolated Not isolated Not isolated

Special cable (Note 2)

200m (Note 3)

2-16 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Memory Cartridge (Option)

Memory Type EEPROM

32 KB, 64 KB

Accessible Memory Capacity

Hardware for Storing Data CPU module

Software for Storing Data WindLDR

Quantity of Stored Programs One user program can be stored on one memor y car tridge.

Program Execution Priority

Clock Cartridge (Option)

Accuracy ±30 sec/month (typical) at 25°C

Backup Duration Approx. 30 days (typical) at 25°C after backup battery fully charged

Battery Lithium secondary battery

Charging Time Approx. 10 hours for charging from 0% to 90% of full charge

Battery Life Approx. 100 recharge cycles after discharging down to 10% of full charge

Replaceability Impossible to replace battery

The maximum program capacity depends on the CPU module. When using the 32 KB memory cartridge on the slim type CPU module, the maximum program capacity is limited to 30,000 bytes.

When a memory cartridge is installed, the user program on the memory cartridge is executed. User programs can be downloaded from the memor y car tridge to the CPU module.

FC5A MICROSMART USER’S MANUAL 2-17

2: MODULE SPECIFICATIONS

DC Input Speciﬁcations (Slim Type CPU Module)

CPU Module

FC5A-D16RK1 FC5A-D16RS1

FC5A-D32K3 FC5A-D32S3

Input Points and Common Lines 8 points in 1 common line 16 points in 2 common lines

Ter minal Arrangement See CPU Module Terminal Arrangement on pages 2-21 through 2-23.

Rated Input Voltage 24V DC sink/source input signal

Input Voltage Range 20.4 to 26.4V DC

Rated Input Current

Input Impedance

I0, I1, I3, I4, I6, I7: 4.5 mA/point (24V DC) I2, I5, I10 to I17: 7 mA/point (24V DC)

I0, I1, I3, I4, I6, I7: 4.9 kΩ I2, I5, I10 to I17: 3.4 kΩ

I0, I1, I3, I4, I6, I7: 5 µs + ﬁlter value

Turn ON Time

I2, I5: 35 µs + ﬁlter value I10 to I17: 40 µs + ﬁlter value

I0, I1, I3, I4, I6, I7: 5 µs + ﬁlter value

Turn OFF Time

I2, I5: 150 µs + ﬁlter value I10 to I17: 150 µs + ﬁlter value

Isolation

Between input terminals: Not isolated Internal circuit: Photocoupler isolated

Input Type Type 1 (IEC 61131)

External Load for I/O Interconnection Not needed

Signal Determination Method Static

Effect of Improper Input Connection

Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused.

Cable Length 3m (9.84 ft.) in compliance with electromagnetic immunity

Connector on Mother Board

MC1.5/13-G-3.81BK (Phoenix Contact)

FL26A2MA (Oki Electric Cable)

Connector Insertion/Removal Durability 100 times minimum

Input Operating Range

The input operating range of the Type 1 (IEC 61131-2) input module is shown below:

Inputs I0, I1, I3, I4, I6, and I7

26.4

Input Voltage (V DC)

0.6 5.0 Input Current (mA)

Inputs I2, I5, and I10 to I17

26.4

Input Voltage (V DC)

1.2 7.7 Input Current (mA)

4.52.6

ON Area

Transition Area

OFF Area

ON Area

Transition Area

OFF Area

74.2

Input Internal Circuit

Inputs I0, I1, I3, I4, I6, and I7 Inputs I2, I5, and I10 to I17

Input

COM

4.7 kΩ

Input

COM

Internal Circuit

3.3 kΩ

Internal Circuit

I/O Usage Limits

When using the FC5A-D16RK1/RS1 at an ambient temperature of 55°C in the normal mounting direction, limit the inputs and outputs, respectively, which turn on simultaneously on each connector along line (1).

When using the FC5A-D32K3/S3, limit the inputs and outputs, respectively, which turn on simultaneously on each connector along line (2).

26.4

24.0

(2) 55°C

Input Voltage (V DC)

I/O Simultaneous ON Ratio (%)

(3) 40°C

60 70 800

(1) 55°C

100

When using at 40°C, all I/Os on every slim type CPU module can be turned on simultaneously at 26.4V DC as indicated with line (3)

2-18 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Relay Output Speciﬁcations (Slim Type CPU Module)

CPU Module FC5A-D16RK1 FC5A-D16RS1

No. of Outputs 8 points including 2 transistor output points

COM0 (2 points transistor sink output) (2 points transistor source output)

Output Points per Common Line

Ter minal Arrangement See CPU Module Terminal Arrangement on page 2-21.

Maximum Load Current

Minimum Switching Load 0.1 mA/0.1V DC (reference value)

Initial Contact Resistance 30 mΩ maximum

Electrical Life 100,000 operations minimum (rated load 1,800 operations/hour)

Mechanical Life 20,000,000 operations minimum (no load 18,000 operations/hour)

Rated Load

Dielectric Strength

Connector on Mother Board MC1.5/16-G-3.81BK (Phoenix Contact)

Connector Insertion/Removal Durability 100 times minimum

Contact Protection Circuit for Relay Output See page 3-16.

COM1 3 NO contacts

COM2 2 NO contacts

COM3 1 NO contact

2A per point 8A per common line

240V AC/2A (resistive load, inductive load cos ø = 0.4) 30V DC/2A (resistive load, inductive load L/R = 7 ms)

Between output and terminals: 1,500V AC, 1 minute Between output terminal and internal circuit: 1,500V AC, 1 minute Between output terminals (COMs): 1,500V AC, 1 minute

Output Delay

Command

Output Relay Status

OFF

OFF delay: 10 ms maximum

Chatter: 6 ms maximum

ON delay: 6 ms maximum

FC5A MICROSMART USER’S MANUAL 2-19

2: MODULE SPECIFICATIONS

Transistor Sink and Source Output Speciﬁcations (Slim Type CPU Module)

CPU Module

Output Type

FC5A-D16RK1 FC5A-D16RS1

FC5A-D16RK1: Sink output FC5A-D16RS1: Source output

FC5A-D32K3: Sink output FC5A-D32S3: Source output

FC5A-D32K3 FC5A-D32S3

Output Points and Common Lines 2 points in 1 common line 16 points in 2 common lines

Ter minal Arrangement See CPU Module Terminal Arrangement on pages 2-21 through 2-23.

Rated Load Voltage 24V DC

Operating Load Voltage Range 20.4 to 28.8V DC

Rated Load Current 0.3A per output point

Maximum Load Current 1A per common line

Voltage Drop (ON Voltage) 1V maximum (voltage between COM and output terminals when output is on)

Inrush Current 1A maximum

Leakage Current 0.1 mA maximum

Clamping Voltage 39V±1V

Maximum Lamp Load 8W

Inductive Load L/R = 10 ms (28.8V DC, 1 Hz)

External Current Draw

Isolation

Connector on Mother Board

Sink output: 100 mA maximum, 24V DC (power voltage at the +V terminal) Source output: 100 mA maximum, 24V DC (power voltage at the –V terminal)

Between output terminal and internal circuit: Photocoupler isolated Between output terminals: Not isolated

MC1.5/16-G-3.81BK (Phoenix Contact)

FL26A2MA (Oki Electric Cable)

Connector Insertion/Removal Durability 100 times minimum

Turn ON Time Q0 to Q1: 5 µs maximum

Output Delay

Turn OFF Time Q0 to Q1: 5 µs maximum

Q0 to Q2: 5 µs maximum Q3 to Q17 300 µs maximum

Output Internal Circuit

FC5A-D16RK1 and FC5A-D32K3 (Sink Output)

Output

Internal Circuit

COM(–)

2-20 FC5A MICROSMART USER’S MANUAL

FC5A-D16RS1 and FC5A-D32S3 (Source Output)

Internal Circuit

COM(+)

Output

–V

2: MODULE SPECIFICATIONS

CPU Module Terminal Arrangement and I/O Wiring Diagrams (Slim Type)

FC5A-D16RK1 (16-I/O Relay and Transistor Sink High-speed Output Type CPU Module)

Applicable Terminal Blocks: TB1 (Left Side) FC5A-PMT13P (supplied with the CPU module)

TB2 (Right Side) FC4A-PMTK16P (supplied with the CPU module)

24VDC

Source Input Wiring

TB1 TB2

2-wire Sensor

–

NPN

24V DC

– +

–

Ter minal No. Input Terminal No. Output

1I0 1 Q0

2I1 2 Q1

3I23COM(–)

4I3 4 +V

5I4 5 NC

6I5 6 Q2

7I6 7 Q3

8I7 8 Q4

9 COM 9 COM1

10 COM 10 NC

11 COM 11 Q5

12 COM 12 Q6

13 COM 13 COM2

14 NC

15 Q7

16 COM3

Sink Output Wiring

LoadLFuse

+–

• Outputs Q0 and Q1 are transistor sink outputs; others are relay outputs.

• COM, COM(–), COM1, COM2, and COM3 terminals are not interconnected.

• COM terminals are interconnected.

• Connect a fuse appropriate for the load.

• For wiring precautions, see pages 3-14 through 3-18.

FC5A-D16RS1 (16-I/O Relay and Transistor Source High-speed Output Type CPU Module)

Applicable Terminal Blocks: TB1 (Left Side) FC5A-PMT13P (supplied with the CPU module)

TB2 (Right Side) FC4A-PMTS16P (supplied with the CPU module)

24VDC

Sink Input Wiring

TB1 TB2

2-wire Sensor

PNP

24V DC

+ –

–

Ter minal No. Input Terminal No. Output

–

1I0 1 Q0

2I1 2 Q1

3I23COM(+)

4I3 4 –V

5I4 5 NC

6I5 6 Q2

7I6 7 Q3

8I7 8 Q4

9 COM 9 COM1

10 COM 10 NC

11 COM 11 Q5

12 COM 12 Q6

13 COM 13 COM2

14 NC

15 Q7

16 COM3

Source Output Wiring

• Outputs Q0 and Q1 are transistor source outputs; others are relay outputs.

• COM, COM(+), COM1, COM2, and COM3 terminals are not interconnected.

• COM terminals are interconnected.

• Connect a fuse appropriate for the load.

• For wiring precautions, see pages 3-14 through 3-18.

LoadLFuse

+–

FC5A MICROSMART USER’S MANUAL 2-21

2: MODULE SPECIFICATIONS

FC5A-D32K3 (32-I/O Transistor Sink Output Type CPU Module)

Applicable Connector: FC4A-PMC26P (not supplied with the CPU module)

24VDC

Source Input Wiring

CN1

2-wire Sensor

–

NPN

24V DC

–

–

2-wire Sensor

–

NPN

24V DC

–

Ter minal No. Input Terminal No. Output

26 I0 25 Q0

24 I1 23 Q1

22 I2 21 Q2

20 I3 19 Q3

18 I4 17 Q4

16 I5 15 Q5

14 I6 13 Q6

12 I7 11 Q7

10 COM 9 COM(–)

8 COM 7 COM(–)

6 COM 5 COM(–)

4 COM 3 +V

2 COM 1 +V

CN2

Ter minal No. Input Terminal No. Output

26 I10 25 Q10

24 I11 23 Q11

22 I12 21 Q12

20 I13 19 Q13

18 I14 17 Q14

16 I15 15 Q15

14 I16 13 Q16

12 I17 11 Q17

10 COM 9 COM(–)

8 COM 7 COM(–)

6 COM 5 COM(–)

4 COM 3 +V

2 COM 1 +V

Sink Output Wiring

LoadLFuse

Fuse

+–

LoadLFuse

Fuse

+–

• Terminals on CN1 and CN2 are not interconnected.

• COM and COM(–) terminals are not interconnected.

• COM terminals are interconnected.

• COM(–) terminals are interconnected.

• +V terminals are interconnected.

• Connect a fuse appropriate for the load.

• For wiring precautions, see pages 3-14 through 3-18.

2-22 FC5A MICROSMART USER’S MANUAL

FC5A-D32S3 (32-I/O Transistor Source Output Type CPU Module)

Applicable Connector: FC4A-PMC26P (not supplied with the CPU module)

2: MODULE SPECIFICATIONS

24VDC

Sink Input Wiring

CN1

2-wire Sensor

PNP

24V DC

+ –

–

2-wire Sensor

PNP

24V DC

+ –

Ter minal No. Input Terminal No. Output

–

26 I0 25 Q0

24 I1 23 Q1

22 I2 21 Q2

20 I3 19 Q3

18 I4 17 Q4

16 I5 15 Q5

14 I6 13 Q6

12 I7 11 Q7

10 COM 9 COM(+)

8 COM 7 COM(+)

6 COM 5 COM(+)

4 COM 3 –V

2 COM 1 –V

CN2

Ter minal No. Input Terminal No. Output

26 I10 25 Q10

24 I11 23 Q11

22 I12 21 Q12

20 I13 19 Q13

18 I14 17 Q14

16 I15 15 Q15

14 I16 13 Q16

12 I17 11 Q17

10 COM 9 COM(+)

8 COM 7 COM(+)

6 COM 5 COM(+)

4 COM 3 –V

2 COM 1 –V

Source Output Wiring

LoadLFuse

Fuse

+–

LoadLFuse

Fuse

+–

• Terminals on CN1 and CN2 are not interconnected.

• COM and COM(+) terminals are not interconnected.

• COM terminals are interconnected.

• COM(+) terminals are interconnected.

• –V terminals are interconnected.

• Connect a fuse appropriate for the load.

• For wiring precautions, see pages 3-14 through 3-18.

FC5A MICROSMART USER’S MANUAL 2-23

2: MODULE SPECIFICATIONS

Input Modules

Digital input modules are available in 8-, 16-, and 32-point DC input modules and an 8-point AC input module with a screw terminal block or plug-in connector for input wiring. All DC input modules accept both sink and source DC input signals.

The input modules can be connected to the all-in-one 24-I/O type CPU module and all slim type CPU modules to expand input terminals. The all-in-one 10- and 16-I/O type CPU modules cannot connect input modules.

Input Module Type Numbers

Module Name 8-point DC Input 16-point DC Input 32-point DC Input 8-point AC Input

Screw Terminal FC4A-N08B1 FC4A-N16B1 — FC4A-N08A11

Connector — FC4A-N16B3 FC4A-N32B3 —

Parts Description

(1) Expansion Connector

(2) Module Label

(3) LED Indicator

(4) Terminal No.

(5) Cable Terminal/Connector

The above ﬁgures illustrate the 8-point DC input module.

(1) Expansion Connector Connects to the CPU and other I/O modules.

(The all-in-one 10- and 16-I/O type CPU modules cannot be connected.)

(2) Module Label Indicates the input module Type No. and speciﬁcations.

(3) LED Indicator Turns on when a corresponding input is on.

(4) Terminal No. Indicates terminal numbers.

(5) Cable Terminal/Connector Five different terminal/connector styles are available for wiring.

2-24 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

DC Input Module Speciﬁcations

Type No. FC4A-N08B1 FC4A-N16B1 FC4A-N16B3 FC4A-N32B3

Input Points and Common Lines

8 points in 1 common line

Ter minal Arrangement See Input Module Terminal Arrangement on pages 2-27 through 2-29.

Rated Input Voltage 24V DC sink/source input signal

Input Voltage Range 20.4 to 28.8V DC

Rated Input Current 7 mA/point (24V DC) 5 mA/point (24V DC)

Input Impedance 3.4 kΩ 4.4 kΩ

Turn ON Time (24V DC) 4 ms

Turn OFF Time (24V DC) 4 ms

Isolation

Between input terminals: Not isolated Internal circuit: Photocoupler isolated

External Load for I/O Interconnection Not needed

Signal Determination Method Static

Effect of Improper Input Connection

Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused.

Cable Length 3m (9.84 ft.) in compliance with electromagnetic immunity

Connector on Mother Board MC1.5/10-G-3.81BK (Phoenix Contact) FL20A2MA (Oki Electric Cable)

Connector Insertion/Removal Durability 100 times minimum

All Inputs ON

Internal Current Draw

All Inputs OFF

25 mA (5V DC) 0 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

Weight 85g 100g 65g 100g

16 points in 1 common line

40 mA (5V DC) 0 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

16 points in 1 common line

35 mA (5V DC) 0 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

32 points in 2 common lines

65 mA (5V DC) 0 mA (24V DC)

10 mA (5V DC) 0 mA (24V DC)

nput Operating Range

The input operating range of the Type 1 (IEC 61131-2) input module is shown below:

FC4A-N08B1 and FC4A-N16B1

28.8

ON Area

nput Internal Circu

FC4A-N08B1 and FC4A-N16B1 FC4A-N16B3 and FC4A-N32B3

Input

3.3 kΩ

Input

4.3 kΩ

COM

Internal Circuit

COM

Internal Circuit

Input Usage Limits

Input Voltage (V DC)

1.2 8.4 Input Current (mA)

FC4A-N16B3 and FC4A-N32B3

28.8

Input Voltage (V DC)

0.9 6.4 Input Current (mA)

7.04.2

5.33.2

Transition Area

OFF Area

ON Area

Transition Area

OFF Area

When using the FC4A-N16B1 at 55°C in the normal mounting direction, limit the inputs which turn on simultaneously along line (1). At 45°C, all inputs can be turned on simultaneously at 28.8V DC as indicated with line (2).

When using the FC4A-N16B3 or -N32B3 at 55°C, limit the inputs which turn on simultaneously on each connector along line (3). At 30°C, all inputs can be turned on simultaneously at 28.8V DC as indicated with line (4).

When using the FC4A-N08B1, all inputs can be turned on simultaneously at 55°C, input voltage 28.8V DC.

28.8

26.4

Input Voltage (V DC)

Input Simultaneous ON Ratio (%)

(2) 45°C

(1) 55°C

28.8

26.4

24.0

Input Voltage (V DC)

700

100

Input Simultaneous ON Ratio (%)

(4) 30°C

(3) 55°C

100

700

FC5A MICROSMART USER’S MANUAL 2-25

2: MODULE SPECIFICATIONS

AC Input Module Speciﬁcations

Type No. FC4A-N08A11

Input Points and Common Lines 8 points in 2 common lines

Ter minal Arrangement See Input Module Terminal Arrangement on page 2-30.

Rated Input Voltage 100 to 120V AC (50/60 Hz)

Input Voltage Range 85 to 132V AC

Rated Input Current 17 mA/point (120V AC, 60 Hz)

Input Type AC input; Type 1, 2 (IEC 61131)

Input Impedance 0.8 kΩ (60 Hz)

Turn ON Time 25 ms

Turn OFF Time 30 ms

Between input terminals in the same common: Not isolated

Isolation

External Load for I/O Interconnection Not needed

Signal Determination Method Static

Effect of Improper Input Connection

Connector on Mother Board MC1.5/11-G-3.81BK (Phoenix Contact)

Connector Insertion/Removal Durability 100 times minimum

All Inputs ON

Internal Current Draw

All Inputs OFF

Weight 80g

Between input terminals in different commons: Isolated Between input terminals and internal circuits: Photocoupler isolated

If any input exceeding the rated value is applied, permanent damage may be caused.

60 mA (5V DC) 0 mA (24V DC)

30 mA (5V DC) 0 mA (24V DC)

Input Operating Range

The input operating range of the Type 1 and 2 (IEC 61131-2) input module is shown below:

FC4A-N08A11

132

100

79 74

Input Voltage (V AC)

24 17

Input Current (mA)

ON Area

Transition Area

OFF Area

Input Internal Circuit

FC4A-N08A11

Input

COM

Internal Circuit

Input Usage Limits

When using the FC4A-N08A11, all inputs can be turned on simultaneously at 55°C, input voltage 132V AC.

132 120

102

Input Voltage (V AC)

Input Simultaneous ON Ratio (%)

55°C

500

100

2-26 FC5A MICROSMART USER’S MANUAL

DC Input Module Terminal Arrangement and Wiring Diagrams

FC4A-N08B1 (8-point DC Input Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT10P (supplied with the input module)

2: MODULE SPECIFICATIONS

DC.IN

0 1 2 3 4 5 6 7

Source Input Wiring

2-wire Sensor

–

Ter minal No. Input

0I0

1I1

2I2

Sink Input Wiring

2-wire Sensor

3I3

4I4

5I5

6I6

7I7

COM COM

+ –

01234567

–

24V DC

NPN

COM COM

• Two COM terminals are interconnected.

• For input wiring precautions, see page 3-14.

COM COM

FC4A-N16B1 (16-point DC Input Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT10P (supplied with the input module)

PNP

24V DC

Ter minal No. Input

–

0I0

1I1

2I2

3I3

4I4

5I5

6I6

7I7

COM COM

DC.IN

0 1 2 3 4 5 6 7

COM COM

10 11 12 13 14 15 16 17

COM COM

0 1 2 3 4 5 6

7 10 11 12 13 14 15 16 17



Source Input Wiring

2-wire Sensor

–

Ter minal No. Input

0I0

1I1

2I2

3I3

NPN

4I4

5I5

6I6

7I7

COM COM

–

10 I10

11 I11

12 I12

13 I13

14 I14

15 I15

16 I16

17 I17

–

24V DC

NPN

COM COM

• Four COM terminals are interconnected.

• For input wiring precautions, see page 3-14.

Sink Input Wiring

2-wire Sensor

–

PNP

–

PNP

24V DC

–

Ter minal No. Input

0I0

1I1

2I2

3I3

4I4

5I5

6I6

7I7

COM COM

10 I10

11 I11

12 I12

13 I13

14 I14

15 I15

16 I16

17 I17

COM COM

FC5A MICROSMART USER’S MANUAL 2-27

2: MODULE SPECIFICATIONS

FC4A-N16B3 (16-point DC Input Module) — Connector Type

Applicable Connector: FC4A-PMC20P (not supplied with the input module)

Source Input Wiring

2-wire Sensor

–

24V DC

Sink Input Wiring

2-wire Sensor

24V DC

–

NPN

PNP

Ter minal No. Input Terminal No. Input

–

20 I0 19 I10

18 I1 17 I11

16 I2 15 I12

14 I3 13 I13

12 I4 11 I14

10 I5 9 I15

8I67I16

6I75I17

4 COM 3 COM

2NC1NC

Ter minal No. Input Terminal No. Input

20 I0 19 I10

18 I1 17 I11

16 I2 15 I12

14 I3 13 I13

12 I4 11 I14

10 I5 9 I15

8I67I16

6I75I17

4 COM 3 COM

2NC1NC

2-wire Sensor

–

NPN

24V DC

2-wire Sensor

–

PNP

24V DC

–

• Two COM terminals are interconnected.

• For input wiring precautions, see page 3-14.

2-28 FC5A MICROSMART USER’S MANUAL

FC4A-N32B3 (32-point DC Input Module) — Connector Type

Applicable Connector: FC4A-PMC20P (not supplied with the input module)

• COM0 terminals are interconnected.

• COM1 terminals are interconnected.

• COM0 and COM1 terminals are not interconnected.

• For input wiring precautions, see page 3-14.

2: MODULE SPECIFICATIONS

Source Input Wiring

CN1

2-wire Sensor

–

NPN

–

24V DC

No. Input No. Input

Sink Input Wiring

CN1

2-wire Sensor

PNP

24V DC

–

No. Input No. Input

–

20 I0 19 I10

18 I1 17 I11

16 I2 15 I12

14 I3 13 I13

12 I4 11 I14

10 I5 9 I15

8I67I16

6I75I17

4 COM0 3 COM0

2NC1NC

20 I0 19 I10

18 I1 17 I11

16 I2 15 I12

14 I3 13 I13

12 I4 11 I14

10 I5 9 I15

8I67I16

6I75I17

4 COM0 3 COM0

2NC1NC

2-wire Sensor

–

NPN

24V DC

2-wire Sensor

–

PNP

24V DC

CN2

2-wire Sensor

–

No. Input No. Input

20 I20 19 I30

2-wire Sensor

–

18 I21 17 I31

16 I22 15 I32

14 I23 13 I33

NPN

– +

–

24V DC

12 I24 11 I34

10 I25 9 I35

8 I26 7 I36

6 I27 5 I37

NPN

24V DC

– +

4 COM1 3 COM1

2NC1NC

CN2

2-wire Sensor

No. Input No. Input

–

20 I20 19 I30

2-wire Sensor

–

18 I21 17 I31

16 I22 15 I32

14 I23 13 I33

PNP

+ –

24V DC

–

12 I24 11 I34

10 I25 9 I35

8 I26 7 I36

6 I27 5 I37

PNP

24V DC

+ –

4 COM1 3 COM1

2NC1NC

FC5A MICROSMART USER’S MANUAL 2-29

2: MODULE SPECIFICATIONS

AC Input Module Terminal Arrangement and Wiring Diagrams

FC4A-N08A11 (8-point AC Input Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT11P (supplied with the input module)

AC.IN

1023

COM0

NC 4 5 6

7 COM1

0 1 2 3 4 5 6 7

Ter minal No. Output

0I0

1I1

2I2

3I3

COM0 COM0

NC NC

4I4

5I5

6I6

7I7

COM1 COM1

• Two COM terminals are not interconnected.

• For input wiring precautions, see page 3-14.

• Do not connect an external load to the input terminals.

2-30 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Output Modules

Digital output modules are available in 8- and 16-point relay output modules, 8-, 16- and 32-point transistor sink output modules, and 8-, 16- and 32-point transistor source output modules with a screw terminal block or plug-in connector for output wiring.

The output modules can be connected to the all-in-one 24-I/O type CPU module and all slim type CPU modules to expand output terminals. The all-in-one 10- and 16-I/O type CPU modules cannot connect output modules.

Output Module Type Numbers

Module Name Terminal Type No.

8-point Relay Output

16-point Relay Output FC4A-R161

8-point Transistor Sink Output FC4A-T08K1

8-point Transistor Source Output FC4A-T08S1

16-point Transistor Sink Output

16-point Transistor Source Output FC4A-T16S3

32-point Transistor Sink Output FC4A-T32K3

32-point Transistor Source Output FC4A-T32S3

Removable Terminal Block

MIL Connector

Parts Description

FC4A-R081

FC4A-T16K3

(1) Expansion Connector

(2) Module Label

(3) LED Indicator

(4) Terminal No.

(5) Cable Terminal/Connector

The above ﬁgures illustrate the 8-point relay output module.

(1) Expansion Connector Connects to the CPU and other I/O modules.

(The all-in-one 10- and 16-I/O type CPU modules cannot be connected.)

(2) Module Label Indicates the output module Type No. and speciﬁcations.

(3) LED Indicator Turns on when a corresponding output is on.

(4) Terminal No. Indicates terminal numbers.

(5) Cable Terminal/Connector Five different terminal/connector styles are available for wiring.

FC5A MICROSMART USER’S MANUAL 2-31

2: MODULE SPECIFICATIONS

Relay Output Module Speciﬁcations

Type No. FC4A-R081 FC4A-R161

Output Points and Common Lines 8 NO contacts in 2 common lines 16 NO contacts in 2 common lines

Ter minal Arrangement See Relay Output Module Terminal Arrangement on page 2-33.

Maximum Load Current

Minimum Switching Load 0.1 mA/0.1V DC (reference value)

Initial Contact Resistance 30 mΩ maximum

Electrical Life 100,000 operations minimum (rated load 1,800 operations/hour)

Mechanical Life 20,000,000 operations minimum (no load 18,000 operations/hour)

Rated Load

Dielectric Strength

Connector on Mother Board

Connector Insertion/Removal Durability 100 times minimum 100 times minimum

All Outputs ON

Internal Current Draw

All Outputs OFF

Internal Power Consumption

(at 24V DC while all outputs ON)

Weight 110g 145g

Contact Protection Circuit for Relay Output See page 3-16.

2A per point

7A per common line 8A per common line

240V AC/2A (resistive load, inductive load cos ø = 0.4) 30V DC/2A (resistive load, inductive load L/R = 7 ms)

Between output and or terminals: 1,500V AC, 1 minute Between output terminal and internal circuit: 1,500V AC, 1 minute Between output terminals (COMs): 1,500V AC, 1 minute

MC1.5/11-G-3.81BK (Phoenix Contact)

30 mA (5V DC) 40 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

MC1.5/10-G-3.81BK (Phoenix Contact)

45 mA (5V DC) 75 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

1.16W 2.10W

Note: When relay output modules are connected to the all-in-one 24-I/O type CPU module or any slim type CPU module, the maximum number of relay outputs that can be turned on simultaneously, including the outputs on the CPU module, are shown below.

CPU Module Type

Maximum Relay Outputs Turning On Simultaneously

All-in-One 24-I/O CPU Module

AC Power Type DC Power Type

33 44

Slim Type CPU Module

108 total 54 (on the left of expansion interface module) 54 (on the right of expansion interface module)

Output Delay

Command

Output Relay Status

OFF

OFF delay: 10 ms maximum

Chatter: 6 ms maximum

ON delay: 6 ms maximum

2-32 FC5A MICROSMART USER’S MANUAL

Relay Output Module Terminal Arrangement and Wiring Diagrams

FC4A-R081 (8-point Relay Output Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT11P (supplied with the output module)

2: MODULE SPECIFICATIONS

Ry.OUT

1023

COM0

NC 456

0 1 2 3 4 5 6 7

Fuse

–

Fuse

–

Fuse

–

Fuse

• COM0 and COM1 terminals are not interconnected.

Load

• Connect a fuse appropriate for the load.

• For output wiring precautions, see page 3-15.

7 COM1

FC4A-R161 (16-point Relay Output Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT10P (supplied with the output module)

Ter minal No. Output

0Q0

1Q1

2Q2

3Q3

COM0 COM0

NC NC

4Q4

5Q5

6Q6

7Q7

COM1 COM1

Ry.OUT

0 1 2 3 4 5 6 7

COM0 COM0

10 11 12 13 14 15 16 17

COM1 COM1

0 1 2 3 4 5 6

7 10 11 12 13 14 15 16 17



Load

Fuse

–

Fuse

–

Fuse

–

Fuse

• COM0 terminals are interconnected.

• COM1 terminals are interconnected.

• COM0 and COM1 terminals are not interconnected.

• Connect a fuse appropriate for the load.

• For output wiring precautions, see page 3-15.

Ter minal No. Output

0Q0

1Q1

2Q2

3Q3

4Q4

5Q5

6Q6

7Q7

COM0 COM0

10 Q10

11 Q11

12 Q12

13 Q13

14 Q14

15 Q15

16 Q16

17 Q17

COM1 COM1

FC5A MICROSMART USER’S MANUAL 2-33

2: MODULE SPECIFICATIONS

Transistor Sink Output Module Speciﬁcations

Type No. FC4A-T08K1 FC4A-T16K3 FC4A-T32K3

Output Type Transistor sink output

Output Points and Common Lines

Ter minal Arrangement

8 points in 1 common line

See Transistor Sink Output Module Terminal Arrangement on pages 2-35 and 2-36.

Rated Load Voltage 24V DC

Operating Load Voltage Range 20.4 to 28.8V DC

Rated Load Current 0.3A per output point 0.1A per output point

Maximum Load Current (at 28.8V DC)

0.3A per output point 3A per common line

Voltage Drop (ON Voltage) 1V maximum (voltage between COM and output terminals when output is on)

Inrush Current 1A maximum

Leakage Current 0.1 mA maximum

Clamping Voltage 39V±1V

Maximum Lamp Load 8W

Inductive Load L/R = 10 ms (28.8V DC, 1 Hz)

External Current Draw 100 mA maximum, 24V DC (power voltage at the +V terminal)

Isolation

Connector on Mother Board

Between output terminal and internal circuit: Photocoupler isolated Between output terminals: Not isolated

MC1.5/10-G-3.81BK (Phoenix Contact)

Connector Insertion/Removal Durability 100 times minimum

Internal Current Draw

All Outputs ON

All Outputs OFF

Internal Power Consumption

(at 24V DC while all outputs ON)

Output Delay

10 mA (5V DC) 20 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

0.55W 1.03W 1.82W

Turn ON time: 300 µs maximum Turn OFF time: 300 µs maximum

Weight (approx.) 85g 70g 105g

16 points in 1 common line

32 points in 2 common lines

0.1A per output point 1A per common line

FL20A2MA (Oki Electric Cable)

10 mA (5V DC) 40 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

20 mA (5V DC) 70 mA (24V DC)

10 mA (5V DC) 0 mA (24V DC)

Output Internal Circuit

Sink Output

Output

Internal Circuit

COM(–)

2-34 FC5A MICROSMART USER’S MANUAL

Transistor Sink Output Module Terminal Arrangement and Wiring Diagrams

FC4A-T08K1 (8-point Transistor Sink Output Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT10P (supplied with the output module)

2: MODULE SPECIFICATIONS

Tr.OUT

Fuse

Load

Ter minal No. Output

01234567

Fuse

+–

• Connect a fuse appropriate for the load.

• For output wiring precautions, see page 3-15.

COM(–)

FC4A-T16K3 (16-point Transistor Sink Output Module) — Connector Type

Applicable Connector: FC4A-PMC20P (not supplied with the output module)

0Q0

1Q1

2Q2

3Q3

4Q4

5Q5

6Q6

7Q7

COM(–) COM(–)

+V +V

Fuse

Load

+–

Ter minal No. Output Terminal No. Output

20 Q0 19 Q10

18 Q1 17 Q11

16 Q2 15 Q12

14 Q3 13 Q13

12 Q4 11 Q14

10 Q5 9 Q15

8Q67Q16

6Q75Q17

4 COM(–) 3 COM(–)

2+V1+V

• COM(–) terminals are interconnected.

• +V terminals are interconnected.

• Connect a fuse appropriate for the load.

• For output wiring precautions, see page 3-15.

LoadLFuse

+–

FC5A MICROSMART USER’S MANUAL 2-35

2: MODULE SPECIFICATIONS

FC4A-T32K3 (32-point Transistor Sink Output Module) — Connector Type

Applicable Connector: FC4A-PMC20P (not supplied with the output module)

CN1

Fuse

Load

+–

Load

+–

Ter minal No. Output Terminal No. Output

20 Q0 19 Q10

18 Q1 17 Q11

16 Q2 15 Q12

14 Q3 13 Q13

12 Q4 11 Q14

10 Q5 9 Q15

8Q67Q16

6Q75Q17

4 COM0(–) 3 COM0(–)

2 +V0 1 +V0

CN2

Ter minal No. Output Terminal No. Output

20 Q20 19 Q30

18 Q21 17 Q31

16 Q22 15 Q32

14 Q23 13 Q33

12 Q24 11 Q34

10 Q25 9 Q35

8 Q26 7 Q36

6 Q27 5 Q37

4 COM1(–) 3 COM1(–)

2 +V1 1 +V1

LoadLFuse

+–

LoadLFuse

+–

• Terminals on CN1 and CN2 are not interconnected.

• COM0(–) terminals are interconnected.

• COM1(–) terminals are interconnected.

• +V0 terminals are interconnected.

• +V1 terminals are interconnected.

• Connect a fuse appropriate for the load.

• For output wiring precautions, see page 3-15.

2-36 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Transistor Source Output Module Speciﬁcations

Type No. FC4A-T08S1 FC4A-T16S3 FC4A-T32S3

Output Type Transistor source output

Output Points and Common Lines

Ter minal Arrangement

8 points in 1 common line

See Transistor Source Output Module Terminal Arrangement on pages 2-38 and 2-39.

Rated Load Voltage 24V DC

Operating Load Voltage Range 20.4 to 28.8V DC

Rated Load Current 0.3A per output point 0.1A per output point

Maximum Load Current (at 28.8V DC)

0.3A per output point 3A per common line

Voltage Drop (ON Voltage) 1V maximum (voltage between COM and output terminals when output is on)

Inrush Current 1A maximum

Leakage Current 0.1 mA maximum

Clamping Voltage 39V±1V

Maximum Lamp Load 8W

Inductive Load L/R = 10 ms (28.8V DC, 1 Hz)

External Current Draw 100 mA maximum, 24V DC (power voltage at the –V terminal)

Isolation

Connector on Mother Board

Between output terminal and internal circuit: Photocoupler isolated Between output terminals: Not isolated

MC1.5/10-G-3.81BK (Phoenix Contact)

Connector Insertion/Removal Durability 100 times minimum

Internal Current Draw

All Outputs ON

All Outputs OFF

Internal Power Consumption

(at 24V DC while all outputs ON)

Output Delay

10 mA (5V DC) 20 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

0.55W 1.03W 1.82W

Turn ON time: 300 µs maximum Turn OFF time: 300 µs maximum

Weight (approx.) 85g 70g 105g

16 points in 1 common line

32 points in 2 common lines

0.1A per output point 1A per common line

FL20A2MA (Oki Electric Cable)

10 mA (5V DC) 40 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

20 mA (5V DC) 70 mA (24V DC)

10 mA (5V DC) 0 mA (24V DC)

Output Internal Circuit

Source Output

Internal Circuit

COM(+)

Output

–V

FC5A MICROSMART USER’S MANUAL 2-37

2: MODULE SPECIFICATIONS

Transistor Source Output Module Terminal Arrangement and Wiring Diagrams

FC4A-T08S1 (8-point Transistor Source Output Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT10P (supplied with the output module)

Tr.OUT

0 1 2 3 4 5 6 7

Load

Ter minal No. Output

01234567

Fuse

+–

• Connect a fuse appropriate for the load.

• For output wiring precautions, see page 3-15.

COM(+)

–V

FC4A-T16S3 (16-point Transistor Source Output Module) — Connector Type

Applicable Connector: FC4A-PMC20P (not supplied with the output module)

0Q0

1Q1

2Q2

3Q3

4Q4

5Q5

6Q6

7Q7

COM(+) COM(+)

–V –V

Fuse

Load

+–

Ter minal No. Output Terminal No. Output

20 Q0 19 Q10

18 Q1 17 Q11

16 Q2 15 Q12

14 Q3 13 Q13

12 Q4 11 Q14

10 Q5 9 Q15

8Q67Q16

6Q75Q17

4 COM(+) 3 COM(+)

2–V1–V

• COM(+) terminals are interconnected.

• –V terminals are interconnected.

• Connect a fuse appropriate for the load.

• For output wiring precautions, see page 3-15.

LoadLFuse

+–

2-38 FC5A MICROSMART USER’S MANUAL

FC4A-T32S3 (32-point Transistor Source Output Module) — Connector Type

Applicable Connector: FC4A-PMC20P (not supplied with the output module)

CN1

Fuse

Load

+–

Load

+–

Ter minal No. Output Terminal No. Output

20 Q0 19 Q10

18 Q1 17 Q11

16 Q2 15 Q12

14 Q3 13 Q13

12 Q4 11 Q14

10 Q5 9 Q15

8Q67Q16

6Q75Q17

4 COM0(+) 3 COM0(+)

2 –V0 1 –V0

CN2

Ter minal No. Output Terminal No. Output

20 Q20 19 Q30

18 Q21 17 Q31

16 Q22 15 Q32

14 Q23 13 Q33

12 Q24 11 Q34

10 Q25 9 Q35

8 Q26 7 Q36

6 Q27 5 Q37

4 COM1(+) 3 COM1(+)

2 –V1 1 –V1

2: MODULE SPECIFICATIONS

LoadLFuse

+–

LoadLFuse

+–

• Terminals on CN1 and CN2 are not interconnected.

• COM0(+) terminals are interconnected.

• COM1(+) terminals are interconnected.

• –V0 terminals are interconnected.

• –V1 terminals are interconnected.

• Connect a fuse appropriate for the load.

• For output wiring precautions, see page 3-15.

FC5A MICROSMART USER’S MANUAL 2-39

2: MODULE SPECIFICATIONS

Mixed I/O Modules

The 4-in/4-out mixed I/O module has 4-point DC sink/source inputs and 4-point relay outputs, with a screw terminal block for I/O wiring. The 16-in/8-out mixed I/O module has 16-point DC sink/source inputs and 8-point relay outputs, with a wire-clamp terminal block for I/O wiring.

The mixed I/O modules can be connected to the all-in-one 24-I/O type CPU module and all slim type CPU modules to expand input and output terminals. The all-in-one 10- and 16-I/O type CPU modules cannot connect mixed I/O modules.

Mixed I/O Module Type Numbers

Module Name Terminal Type No.

4-in/4-out Mixed I/O Module Removable Terminal Block FC4A-M08BR1

16-in/8-out Mixed I/O Module Non-removable Wire-clamp Terminal Block FC4A-M24BR2

Parts Description

(1) Expansion Connector

(2) Module Label

(3) LED Indicator

(4) Terminal No.

(5) Cable Terminal

The above ﬁgures illustrate the 4-in/4-out mixed I/O module.

(1) Expansion Connector Connects to the CPU and other I/O modules.

(The all-in-one 10- and 16-I/O type CPU modules cannot be connected.)

(2) Module Label Indicates the mixed I/O module Type No. and speciﬁcations.

(3) LED Indicator Turns on when a corresponding input or output is on.

(4) Terminal No. Indicates terminal numbers.

(5) Cable Terminal Two different terminal styles are available for wiring.

2-40 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Input Voltage (V DC)

28.8

100

I/O Simultaneous ON Ratio (%)

26.4

(2) 45°C

(1) 55°C

Mixed I/O Module Speciﬁcations

Type No. FC4A-M08BR1 FC4A-M24BR2

I/O Points

4 inputs in 1 common line 4 outputs in 1 common line

Ter minal Arrangement See Mixed I/O Module Terminal Arrangement on pages 2-42 and 2-43.

Connector on Mother Board

MC1.5/11-G-3.81BK (Phoenix Contact)

Connector Insertion/Removal Durability 100 times minimum Not removable

All I/Os ON

Internal Current Draw

All I/Os OFF

25 mA (5V DC) 20 mA (24V DC)

5 mA (5V DC) 0 mA (24V DC)

Weight 95g 140g

DC Input Speciﬁcations (Mixed I/O Module)

Input Points and Common Line 4 points in 1 common line 16 points in 1 common line

Rated Input Voltage 24V DC sink/source input signal

Input Voltage Range 20.4 to 28.8V DC

Rated Input Current 7 mA/point (24V DC)

Input Impedance 3.4 kΩ

Turn ON Time 4 ms (24V DC)

Turn OFF Time 4 ms (24V DC)

Isolation

External Load for I/O Interconnection Not needed

Signal Determination Method Static

Effect of Improper Input Connection

Cable Length 3m (9.84 ft.) in compliance with electromagnetic immunity

Between input terminals: Not isolated Internal circuit: Photocoupler isolated

Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused.

16 inputs in 1 common line 8 outputs in 2 common lines

Input: F6018-17P (Fujicon) Output: F6018-11P (Fujicon)

65 mA (5V DC) 45 mA (24V DC)

10 mA (5V DC) 0 mA (24V DC)

Input Operating Range

The input operating range of Type 1 and Type 2 (IEC 61131-2) input modules is shown below:

28.8

Input Voltage (V DC)

1.2 8.4 Input Current (mA)

74.2

Input Internal Circuit

3.3 kΩ

Input

COM

I/O Usage Limits

When using the FC4A-M24BR2 at an ambient temperature of 55°C in the normal mounting direction, limit the inputs and outputs, respectively, which turn on simultaneously along line (1).

ON Area

Transition Area

OFF Area

When using at 45°C, all I/Os can be turned on simultaneously at input voltage 28.8V DC as indicated with line (2).

When using the FC4A-M08BR1, all I/Os can be turned on

Internal Circuit

FC5A MICROSMART USER’S MANUAL 2-41

simultaneously at 55°C, input voltage 28.8V DC.

2: MODULE SPECIFICATIONS

Relay Output Speciﬁcations (Mixed I/O Module)

Type No. FC4A-M08BR1 FC4A-M24BR2

Output Points and Common Lines 4 NO contacts in 1 common line 8 NO contacts in 2 common lines

Maximum Load Current

Minimum Switching Load 0.1 mA/0.1V DC (reference value)

Initial Contact Resistance 30 mΩ maximum

Electrical Life 100,000 operations minimum (rated load 1,800 operations/hour)

Mechanical Life 20,000,000 operations minimum (no load 18,000 operations/hour)

Rated Load

Dielectric Strength

Contact Protection Circuit for Relay Output See page 3-16.

Output Delay

2A per point 7A per common line

240V AC/2A (resistive load, inductive load cos ø = 0.4) 30V DC/2A (resistive load, inductive load L/R = 7 ms)

Between output and or terminals: 1,500V AC, 1 minute Between output terminal and internal circuit: 1,500V AC, 1 minute Between output terminals (COMs): 1,500V AC, 1 minute

Command

Output Relay Status

OFF

OFF delay: 10 ms maximum

Chatter: 6 ms maximum

ON delay: 6 ms maximum

Mixed I/O Module Terminal Arrangement and Wiring Diagrams

FC4A-M08BR1 (Mixed I/O Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT11P (supplied with the mixed I/O module)

DC.IN

Ry.OUT

1023

COM0

NC 012

0 1 2 3

Source Input Wiring

2-wire Sensor

–

24V DC

–

NPN

Relay Output Wiring

Fuse

+ –

–

Fuse

Sink Input Wiring

24V DC

–

Fuse

2-wire Sensor

PNP

Load

Ter minal No. I/O

–

0I0

1I1

2I2

3I3

COM0 COM0

NC NC

0Q0

1Q1

2Q2

3Q3

COM1 COM1

Ry.OUTDC.IN

3 COM1

• COM0 and COM1 terminals are not interconnected.

• For wiring precautions, see pages 3-14 and 3-15.

2-42 FC5A MICROSMART USER’S MANUAL

FC4A-M24BR2 (Mixed I/O Module) — Wire-clamp Terminal Type

2: MODULE SPECIFICATIONS

Source Input Wiring

2-wire Sensor

–

NPN

–

24V DC

Relay Output Wiring

Fuse

+ –

Fuse

+ –

–

Ter minal No. Input

1I0

2I1

3I2

4I3

5I4

6I5

7I6

8I7

9 I10

10 I11

11 I12

12 I13

13 I14

14 I15

15 I16

16 I17

17 COM0

Fuse

Sink Input Wiring

2-wire Sensor

PNP

24V DC

–

Fuse

Load

Ter minal No. Input

–

1I0

2I1

3I2

4I3

5I4

6I5

7I6

8I7

9 I10

10 I11

11 I12

12 I13

13 I14

14 I15

15 I16

16 I17

17 COM0

Ter minal No. Output

1Q0

2Q1

3Q2

4Q3

5 COM1

6NC

7Q4

8Q5

9Q6

10 Q7

11 COM2

• COM0, COM1, and COM2 terminals are not interconnected.

• Connect a fuse appropriate for the load.

• For wiring precautions, see pages 3-14 and 3-15.

FC5A MICROSMART USER’S MANUAL 2-43

2: MODULE SPECIFICATIONS

Analog I/O Modules

Analog I/O modules are available in 3-I/O types, 2-, 4-, and 8-input types, and 1- and 2-output types. The input channel can accept voltage and current signals, thermocouple and resistance thermometer signals, or thermistor signals. The output channel generates voltage and current signals.

Analog I/O Module Type Numbers

Name I/O Signal I/O Points Category Type No.

Analog I/O Module

Analog Input Module

Analog Output Module

Voltage (0 to 10V DC) Current (4 to 20mA)

Thermocouple (K, J, T) Resistance thermometer (Pt100)

Voltage (0 to 10V DC) Current (4 to 20mA)

Voltage (0 to 10V DC) Current (4 to 20mA) Thermocouple (K, J, T) Resistance thermometer (Pt100, Pt1000, Ni100, Ni1000)

Voltage (0 to 10V DC) Current (4 to 20mA)

Thermistor (NTC, PTC) 8 inputs FC4A-J8AT1

Voltage (0 to 10V DC) Current (4 to 20mA)

Voltage (–10 to +10V DC) Current (4 to 20mA)

2 inputs

FC4A-L03A1

1 output

2 inputs

END Refresh Type

FC4A-L03AP1

1 output

2 inputs FC4A-J2A1

4 inputs

FC4A-J4CN1

Ladder Refresh Type

8 inputs FC4A-J8C1

1 output END Refresh Type FC4A-K1A1

2 outputs Ladder Refresh Type FC4A-K2C1

END Refresh Type and Ladder Refresh Type

Depending on the internal circuit design for data refreshing, analog I/O modules are categorized into two types.

Analog I/O Module Category END Refresh Type Ladder Refresh Type

Parameter Refreshing At the end processing in the ﬁrst scan When executing ANST macro

While CPU is running

While CPU is stopped

Data Register Allocation By default Optionally designated in ANST macro

Analog I/O Data Refreshing

Analog Output Data Refreshing

At the end processing

When M8025 (maintain outputs while CPU stopped) is on, output data is refreshed. When off, output is turned off.

END Refresh Type

Each END refresh type analog I/O module is allocated 20 data registers to store analog I/O data and parameters for controlling analog I/O operation. These data registers are updated at ever y end processing while the CPU module is running. WindLDR has ANST macro to program the analog I/O modules.

The CPU module checks the analog I/O conﬁguration only once at the end processing in the ﬁrst scan. If you have changed the parameter while the CPU is running, stop and restar t the CPU to enable the new parameter.

Ladder Refresh Type

Each ladder refresh type analog I/O module can be allocated any data registers to store analog I/O data and parameters for controlling analog I/O operation. The data registers are programmed in the ANST macro. Analog I/O data are updated at the ladder step following the ANST macro. Analog I/O parameters are updated when the ANST macro is executed, so analog I/O parameters can be changed while the CPU is running.

In the step after ANST macro (always refreshed whether input to ANST is on or off)

Maintains output status when the CPU is stopped. Output data can be changed using STPA instruction while the CPU is stopped. See page 26-21.

2-44 FC5A MICROSMART USER’S MANUAL

Parts Description

2: MODULE SPECIFICATIONS

(1) Expansion Connector

(2) Module Label

(3) Power LED (PWR) (3) Status LED (STAT)

(4) Terminal No.

(5) Cable Terminal

The terminal style depends on the model of analog I/O modules.

(1) Expansion Connector Connects to the CPU and other I/O modules.

(The all-in-one 10- and 16-I/O type CPU modules cannot be connected.)

(2) Module Label Indicates the analog I/O module Type No. and speciﬁcations.

(3) Power LED (PWR) END refresh type FC4A-L03A1, FC4A-L03AP1, FC4A-J2A1, FC4A-K1A1:

Turns on when power is supplied to the analog I/O module.

(3) Status LED (STAT) Ladder refresh type FC4A-J4CN1, FC4A-J8C1, FC4A-J8AT1, FC4A-K2C1:

Indicates the operating status of the analog I/O module.

Status LED Analog Input Operating Status

OFF Analog I/O module is stopped

ON Normal operation

Initializing

Flash

Changing conﬁguration Hardware initialization error External power supply error

(4) Terminal No. Indicates terminal numbers.

(5) Cable Terminal All analog I/O modules have a removable terminal block.

FC5A MICROSMART USER’S MANUAL 2-45

2: MODULE SPECIFICATIONS

Analog I/O Module Speciﬁcations

General Speciﬁcations (END Refresh Type)

Type No. FC4A-L03A1 FC4A-L03AP1 FC4A-J2A1 FC4A-K1A1

Rated Power Voltage 24V DC

Allowable Voltage Range 20.4 to 28.8V DC

Ter minal Arrangement See Analog I/O Module Terminal Arrangement on pages 2-52 to 2-55.

Connector on Mother Board MC1.5/11-G-3.81BK (Phoenix Contact)

Connector Insertion/Removal Durability 100 times minimum

Internal Current Draw

External Current Draw (Note) 45 mA (24V DC) 40 mA (24V DC) 35 mA (24V DC) 40 mA (24V DC)

Weight 85g

Note: The external current draw is the value when all analog inputs are used and the analog output value is at 100%.

50 mA (5V DC) 0 mA (24V DC)

General Speciﬁcations (Ladder Refresh Type)

Type No. FC4A-J4CN1 FC4A-J8C1 FC4A-J8AT1 FC4A-K2C1

Rated Power Voltage 24V DC

Allowable Voltage Range 20.4 to 28.8V DC

Ter minal Arrangement See Analog I/O Module Terminal Arrangement on pages 2-52 to 2-55.

Connector on Mother Board MC1.5/10-G-3.81BK (Phoenix Contact)

Connector Insertion/Removal Durability 100 times minimum

Internal Current Draw

External Current Draw (Note) 50 mA (24V DC) 40 mA (24V DC) 25 mA (24V DC) 75 mA (24V DC)

Weight 140g 140g 125g 110g

30 mA (5V DC) 0 mA (24V DC)

50 mA (5V DC) 0 mA (24V DC)

30 mA (5V DC) 0 mA (24V DC)

50 mA (5V DC) 0 mA (24V DC)

30 mA (5V DC) 0 mA (24V DC)

50 mA (5V DC) 0 mA (24V DC)

45 mA (5V DC) 0 mA (24V DC)

2-46 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Analog Input Speciﬁcations (END Refresh Type)

Type No. FC4A-L03A1 / FC4A-J2A1 FC4A-L03AP1

Analog Input Signal Type Voltage Input Current Input Thermocouple

Type K (0 to 1300°C)

Input Range 0 to 10V DC 4 to 20 mA DC

Type J (0 to 1200°C) Type T (0 to 400°C)

Input Impedance 1 MΩ minimum 10Ω 1 MΩ minimum 1 MΩ minimum

Allowable Conductor Resistance (per wire)

———200Ω maximum

Input Detection Current ———1.0 mA maximum

Sample Duration Time 20 ms maximum 20 ms maximum

Sample Repetition Time 20 ms maximum 20 ms maximum

Total Input System Transfer Time 105 ms + 1 scan time (Note 1) 200 ms + 1 scan time (Note 1)

Type of Input

Single-ended input

Differential input

Operating Mode Self-scan Conversion Method ∑∆ type ADC

±0.2% of full scale plus reference junction compensation accuracy (±4°C maximum)

Input Error

Maximum Error at 25°C ±0.2% of full scale

Temperature Coefﬁcient ±0.006% of full scale/°C

Repeatability after Stabilization Time

±0.5% of full scale

Non-lineality ±0.2% of full scale

Maximum Error ±1% of full scale

Digital Resolution 4096 increments (12 bits)

K: 0.325°C

Input Value of LSB 2.5 mV 4 µA

J: 0.300°C T: 0.100°C

Data Type in Application Program

0 to 4095 (12-bit data) –32768 to 32767 (optional range designation) (Note 2)

Monotonicity Ye s

Input Data Out of Range Detectable (Note 3)

Maximum Temporary Deviation during

±3% maximum

Electrical Noise Tests

Noise Resistance

Input Filter No

Recommended Cable

Twisted pair shielded cable is recommended for improved noise immunity

—

Crosstalk 2 LSB maximum

Isolation

Isolated between input and power circuit

Photocoupler-isolated between input and internal circuit

Effect of Improper Input Connection No damage

Maximum Permanent Allowed Overload (No Damage)

13V DC 40 mA DC —

Selection of Analog Input Signal Type Using software programming

Calibration or Veriﬁcation to Maintain Rated Accuracy

Impossible

Resistance

Thermometer

Pt 100 3-wire type (–100 to 500°C)

±0.2% of full scale

0.15°C

Accuracy is not assured when noise is applied

For Note 1 through Note 3, see page 2-51.

FC5A MICROSMART USER’S MANUAL 2-47

2: MODULE SPECIFICATIONS

Analog Input Speciﬁcations (Ladder Refresh Type)

Type No. FC4A-J4CN1 / FC4A-J8C1 FC4A-J4CN1

Analog Input Signal Type Voltage Input Current Input Thermocouple

Type K (0 to 1300°C)

Input Range 0 to 10V DC 4 to 20 mA DC

12Ω

Input Impedance 1 MΩ minimum

Input Detection Current ———0.1 mA

Sample Duration Time

Sample Repetition Time

Total Input System Transfer Time

(Note 1)

Type of Input Single-ended input

Operating Mode Self-scan

Conversion Method

Maximum Error at 25°C ±0.2% of full scale

Cold Junction Compensation Error

Input Error

Digital Resolution 50000 increments (16 bits)

Input Value of LSB 0.2 mV 0.32 µA

Data Type in Application Program

Monotonicity Ye s

Input Data Out of Range Detectable (Note 3)

Temperature Coefﬁcient ——±0.005% of full scale/°C

Repeatability after Stabilization Time

Non-lineality ±0.04% of full scale

Maximum Error ±1% of full scale

5 ms maximum (FC4A-J4CN1) 1 ms maximum (FC4A-J8C1)

40 ms + 1 scan time (FC4A-J4CN1) 6 ms + 1 scan time (FC4A-J8C1)

∑∆ type ADC (FC4A-J4CN1) Successive approximation register method (FC4A-J8C1)

——

±0.5% of full scale

Default: 0 to 50000

Optional: –32768 to 32767 (selectable for each channel) (Note 2)

—Temperature: Celsius, Fahrenheit

(FC4A-J4CN1) 100Ω

(FC4A-J8C1)

Type J (0 to 1200°C) Type T (0 to 400°C)

900Ω minimum —

5 ms maximum

40 ms + 1 scan time

±2.0°C maximum

Approx. 16000 increments (14 bits)

K: 0.079°C J: 0.073°C T: 0.024°C

Default: 0 to 50000

Resistance

Thermometer

Pt100 Pt1000 (–100 to 500°C) Ni100 Ni1000 (–60 to 180°C)

—

Pt100, Ni100:

6000 increments (13 bits)

Pt1000, Ni1000:

60000 increments (16 bits)

Pt100: 0.1°C Pt1000: 0.01°C Ni100: 0.04°C Ni1000: 0.004°C

Pt100, Ni100: 0 to 6000 Pt1000, Ni1000: 0 to 60000

2-48 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Type No. FC4A-J4CN1 / FC4A-J8C1 FC4A-J4CN1

Analog Input Signal Type Voltage Input Current Input Thermocouple

Maximum Temporary Deviation during

Noise Resistance

Isolation

Effect of Improper Input Connection No damage

Maximum Permanent Allowed Overload (No Damage)

Selection of Analog Input Signal Type Using software programming

Calibration or Veriﬁcation to Maintain Rated Accuracy

For Note 1 through Note 3, see page 2-51.

Electrical Noise Tests

Input Filter Yes (software)

Recommended Cable

Crosstalk 2 LSB maximum

Accuracy is not assured when noise is applied

Twisted pair shielded cable is recommended for improved noise immunity

Isolated between input and power circuit

Photocoupler-isolated between input and internal circuit

11V DC 22 mA DC —

Impossible

—

Resistance

Thermometer

FC5A MICROSMART USER’S MANUAL 2-49

2: MODULE SPECIFICATIONS

Analog Input Speciﬁcations (Ladder Refresh Type)

Type No. FC4A-J8AT1

Analog Input Signal Type NTC PTC

Input Range –50 to 150°C Applicable Thermistor 100 kΩ maximum

Input Detection Current 0.1 mA

Sample Duration Time 1 ms maximum Sample Repetition Time 10 ms × channels

Total Input System Transfer Time 10 ms/ch + 1 scan time (Note 1)

Type of Input Single-ended input

Operating Mode Self-scan

Conversion Method Successive approximation register method

Maximum Error at 25°C ±0.2% of full scale

Temperature Coefﬁcient ±0.005% of full scale/°C

Input Error

Digital Resolution 4000 increments (12 bits)

Input Value of LSB 0.05°C

Data Type in Application Program

Monotonicity Ye s

Input Data Out of Range Detectable (Note 3)

Noise Resistance

Isolation

Effect of Improper Input Connection No damage

Selection of Analog Input Signal Type Using software programming

Calibration or Veriﬁcation to Maintain Rated Accuracy

Repeatability after Stabilization Time

Non-lineality No

Maximum Error ±1% of full scale

Maximum Temporary Deviation during Electrical Noise Tests

Input Filter Yes (software)

Recommended Cable Twisted pair shielded cable is recommended for improved noise immunity.

Crosstalk 2 LSB maximum

±0.5% of full scale

Default: 0 to 4000 Optional: –32768 to 32767 (selectable for each channel) (Note 2) Temperature: Celsius, Fahrenheit (NTC only) Resistance: 0 to 10000

Accuracy is not assured when noise is applied.

Isolated between input and power circuit

Photocoupler-isolated between input and internal circuit

Impossible

For Note 1 through Note 3, see page 2-51.

2-50 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Analog Output Speciﬁcations

Category END Refresh Type Ladder Refresh

Type No. FC4A-L03A1 FC4A-L03AP1 FC4A-K1A1 FC4A-K2C1

Output Range

Load Impedance 2 kΩ minimum (voltage), 300Ω maximum (current)

Applicable Load Type Resistive load

Settling Time 50 ms 130 ms 50 ms 1 ms/ch

Total Output System Transfer Time Settling time + 1 scan time

Maximum Error at 25°C

Temperature Coefﬁcient

Repeatability after

Output Error

Digital Resolution 4096 increments (12 bits)

Output Value of LSB

Data Type in Application Program

Monotonicity Yes

Current Loop Open Not detectable

Noise Resistance

Isolation

Effect of Improper Output Connection No damage

Selection of Analog Output Signal Type Using software programming

Calibration or Veriﬁcation to Maintain Rated Accuracy

Stabilization Time

Output Voltage Drop ±1% of full scale

Non-lineality ±0.2% of full scale

Output Ripple 1 LSB maximum

Overshoot 0%

Total Error ±1% of full scale

Maximum Temporary Deviation during Electrical Noise Tests

Recommended Cable

Crosstalk No crosstalk because of 1 channel output 2 LSB maximum

Voltage 0 to 10V DC –10 to +10V DC

Current 4 to 20 mA DC

1 ms × channels + 1 scan time

±0.2% of full scale

±0.015% of full scale/°C

±0.5% of full scale

50000 increments (16 bits)

Voltage 2.5 mV 0.4 mV

Current 4 µA 0.32 µA

–25000 to 25000

0 to 4095

–32768 to 32767 (optional range designation) (Note 2)

±3% maximum Not assured

Twisted pair shielded cable is recommended for improved noise immunity

Isolated between output and power circuit

Photocoupler-isolated between output and internal circuit

Impossible

(voltage)

0 to 50000 (current)

Twisted pair cable

Note 1: Total input system transfer time = Sample repetition time + Internal processing time When using the FC4A-J4CN1, FC4A-J8C1, or FC4A-J8AT1, the total input system transfer time increases in proportion to the number of channels used.

Note 2: The data processed in the analog I/O module can be linear-converted to a value between –32768 and 32767. The optional range designation, and analog I/O data minimum and maximum values can be selected using data registers allocated to analog I/O modules. See page 26-12.

Note 3: When an error is detected, a corresponding error code is stored to a data register allocated to analog I/O operating status. See page 26-6.

FC5A MICROSMART USER’S MANUAL 2-51

2: MODULE SPECIFICATIONS

Analog I/O Module Terminal Arrangement and Wiring Diagrams

FC4A-L03A1 (Analog I/O Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT11P (supplied with the analog I/O module)

24V DC

+–

Analog voltage/current

input device

Analog voltage/current

output device

Analog voltage/current

output device

Fuse

–

Ter minal No. Channel

24V DC–

–

OUT

IN0+

IN1+

• Connect a fuse appropriate for the applied voltage and current draw, at the position shown in the

diagram. This is required when equipment containing the MicroSmar t is destined for Europe.

• Do not connect any wiring to unused terminals.

• Before turn on the power, make sure that wiring to the analog I/O module is correct. If wiring is

incorrect, the analog I/O module may be damaged.

FC4A-L03AP1 (Analog I/O Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT11P (supplied with the analog I/O module)

Ter minal No. Channel

NC A

–B

NC A

–B

Analog voltage/current

input device

Resistance thermometer

Thermocouple

24V DC

+–

–

Fuse

– A

B’

• Connect a fuse appropriate for the applied voltage and current draw, at the position shown in the

diagram. This is required when equipment containing the MicroSmar t is destined for Europe.

• When connecting a resistance thermometer, connect the three wires to RTD (resistance temper-

ature detector) terminals A, B’, and B of input channel IN0 or IN1.

• When connecting a thermocouple, connect the two wires to terminals + and – of input channels

IN0 or IN1.

• Do not connect any wiring to unused terminals.

• Do not connect the thermocouple to a hazardous voltage (60V DC or 42.4V peak or higher).

24V DC–

–

OUT

IN0+B’

IN1+B’

2-52 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

FC4A-J2A1 (Analog Input Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT11P (supplied with the analog input module)

24V DC

+–

Analog voltage/current

output device

Analog voltage/current

output device

Fuse

–

Ter minal No. Channel

• Connect a fuse appropriate for the applied voltage and current draw, at the position shown in the

diagram. This is required when equipment containing the MicroSmar t is destined for Europe.

• Do not connect any wiring to unused terminals.

FC4A-J4CN1 (Analog Input Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT10P (supplied with the analog input module)

24V DC–

—

IN0+

–

IN1+

–

24V DC

+–

Analog voltage output device

Analog current output device

Resistance thermometer

Thermocouple

–

Fuse

–

B’

Ter minal No. Channel

24V

NC —

–

I–

–

I–

–

I–

–

I–

24V DC0V

IN0

IN1

IN2

IN3

• Connect a fuse appropriate for the applied voltage and current draw, at the position shown in the diagram. This is

required when equipment containing the MicroSmar t is destined for Europe.

• When connecting a resistance thermometer, connect three wires B, B’, and A to the CS (current sense), +, and – termi-

nals of input channels IN0 through IN3, respectively.

• When connecting a thermocouple, connect the + wire to the + terminal and the – wire to the CS and – terminals.

• Do not connect the thermocouple to a hazardous voltage (60V DC or 42.4V peak or higher).

• Do not connect any wiring to unused terminals.

• – terminals of input channels IN0 through IN3 are interconnected.

FC5A MICROSMART USER’S MANUAL 2-53

2: MODULE SPECIFICATIONS

FC4A-J8C1 (Analog Input Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT10P (supplied with the analog input module)

24V DC

Analog voltage output device

Analog current output device

Fuse

+–

–

• Connect a fuse appropriate for the applied voltage and

current draw, at the position shown in the diagram. This is required when equipment containing the MicroSmart is destined for Europe.

• Do not connect any wiring to unused terminals.

• – terminals of input channels IN0 through IN7 are

interconnected.

Ter minal No. Channel

24V

24V DC0V

NC —

–

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7

FC4A-J8AT1 (Analog Input Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT10P (supplied with the analog input module)

24V DC

+–

NTC Thermistor

PTC Thermistor

Fuse

Ter minal No. Channel

24V

NC —

• Connect a fuse appropriate for the applied voltage and

current draw, at the position shown in the diagram. This is required when equipment containing the MicroSmart is destined for Europe.

• Do not connect any wiring to unused terminals.

24V DC0V

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7

2-54 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

FC4A-K1A1 (Analog Output Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT11P (supplied with the analog output module)

24V DC

+–

Analog voltage/current

input device

Fuse

–

Ter minal No. Channel

–

• Connect a fuse appropriate for the applied voltage and current draw, at the position shown in the

diagram. This is required when equipment containing the MicroSmar t is destined for Europe.

• Do not connect any wiring to unused terminals.

FC4A-K2C1 (Analog Output Module) — Screw Terminal Type

Applicable Terminal Block: FC4A-PMT10P (supplied with the analog output module)

24V DC–

OUT

—NC

24V DC

Analog voltage

input device

Analog current

input device

Fuse

+–

–

Ter minal No. Channel

24V

NC —

V+

–

V+

–

24V DC0V

OUT0I+

OUT1I+

• Connect a fuse appropriate for the applied voltage and current draw, at the position shown in the

diagram. This is required when equipment containing the MicroSmar t is destined for Europe.

• Do not connect any wiring to unused terminals.

• – terminals of output channels OUT0 and OUT1 are interconnected.

FC5A MICROSMART USER’S MANUAL 2-55

2: MODULE SPECIFICATIONS

Type of Protection

Input Circuits

FC4A-L03A1, FC4A-L03AP1, FC4A-J2A1

+V2 +V1

15 MΩ

NC (A)

+ (B’)

10Ω

– (B)

–V1

1 kΩ

FC4A-J8C1

100Ω

10 kΩ

–

Input Data

Multiplexer

Input Selection Signal

Input Circuit

Input Selection Signal

FC4A-J4CN1

–

I–

FC4A-J8AT1

15Ω

Current

Source

Current

Source

Input Circuit

Output Circuits

FC4A-L03A1, FC4A-L03AP1, FC4A-K1A1 FC4A-K2C1

Output Circuit

–

Output Circuit

V+

I+

–

2-56 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Notes for Using the Analog I/O Modules:

• Use separate power supplies for the MicroSmart CPU module and analog I/O modules. Power up the analog I/O modules

at least 1 second earlier than the CPU module. This is recommended to ensure correct operation of the analog I/O control.

• Separate the analog I/O lines, particularly resistance thermometer inputs, from motor lines as much as possible to sup-

press the inﬂuence of noises.

Separate the analog I/O line from the power line.

Analog voltage/current

input device

Resistance thermometer

Analog voltage/current

output device

24V DC

– A

B’

–

Fuse

+–

Ter minal No. Channel

24V DC–

–

NC A

–B

NC A

–B

OUT

IN0+B’

IN1+B’

FC5A MICROSMART USER’S MANUAL 2-57

2: MODULE SPECIFICATIONS

Expansion Interface Module

Slim type CPU modules can normally connect a maximum of seven I/O modules. Using the expansion interface module makes it possible to connect additional eight I/O modules to expand another 256 I/O points. The maximum number of I/O points is 512, including the I/Os in the CPU module.

Expansion interface modules are available in two mounting styles: for integrated mounting and separate mounting.

For the integrated mounting, expansion interface module FC5A-EXM2 is mounted next to the seventh I/O module and more I/O modules are mounted next to the expansion interface module.

For the separate mounting, expansion interface master module FC5A-EXM1M and expansion interface slave module FC5A-EXM1S are used. The expansion interface master module is mounted at the end of I/O modules, the expansion interface slave module is used at the beginning of the other I/O modules, and the master and slave modules are connected with expansion interface cable FC5A-KX1C.

Expansion Interface Module Type Number

Module Name Type No. Remarks

Expansion Interface Module FC5A-EXM2 For integrated mounting

Expansion Interface Master Module FC5A-EXM1M

For separate mountingExpansion Interface Slave Module FC5A-EXM1S

Expansion Interface Cable FC5A-KX1C

Parts Description

Expansion Interface Module FC5A-EXM2

(6) Expansion Connector 1

(7) Expansion Connector 2

(1) Power LED1 (PWR1)

(2) Power LED2 (PWR2)

(3) Run LED (RUN)

(4) Error LED (ERR)

(8) Module Label

(5) Power Terminal Block

(1) Power LED1 (PWR1) Turns on when power is supplied from the CPU module.

(2) Power LED2 (PWR2) Turns on when power is supplied to trailing I/O modules.

(3) Run LED (RUN) Turns on when the expansion interface module is executing I/O refresh.

(4) Error LED (ERR) Turns on or ﬂashes when an error occurs in the expansion interface module.

(5) Power Terminal Block Connect 24V DC power to these terminals.

(6) Expansion Connector 1 Connects to I/O and function modules mounted on the CPU module side.

(7) Expansion Connector 2 Connects to trailing I/O modules.

(8) Module Label Indicates the expansion interface module Type No. and speciﬁcations.

2-58 FC5A MICROSMART USER’S MANUAL

Expansion Interface Master Module FC5A-EXM1M

(5) Expansion Connector 1

(1) Power LED1 (PWR1)

(3) Run LED (RUN)

(4) Error LED (ERR)

(8) Module Label

(7) Expansion Interface Cable Connector

Expansion Interface Slave Module FC5A-EXM1S

2: MODULE SPECIFICATIONS

(6) Expansion Connector 2

(2) Power LED2 (PWR2)

(8) Module Label

(7) Expansion Interface Cable Connector

(9) Power Terminal Block

(1) Power LED1 (PWR1) Turns on when power is supplied to the expansion interface module.

(2) Power LED2 (PWR2) Turns on when power is supplied to trailing I/O modules.

(3) Run LED (RUN) Turns on when the expansion interface module is executing I/O refresh.

(4) Error LED (ERR) Turns on or ﬂashes when an error occurs in the expansion interface module.

(5) Expansion Connector 1 Connects to I/O and function modules mounted on the CPU module side.

(6) Expansion Connector 2 Connects to trailing I/O modules.

(7) Expansion Interface Cable Connector Connects the expansion interface cable.

(8) Module Label Indicates the expansion interface module Type No. and speciﬁcations.

(9) Power Terminal Block Connect 24V DC power to these terminals.

FC5A MICROSMART USER’S MANUAL 2-59

2: MODULE SPECIFICATIONS

General Speciﬁcations (Expansion Interface Module)

FC5A-EXM2

Type No.

Rated Power Voltage

Allowable Voltage Range

Current Draw

Maximum Power Consumption

(External Power) (Note 1)

Allowable Momentary Power Interruption

Applicable CPU Module Slim type CPU modules

I/O Expansion

I/O Refresh Time See page A-4.

Communication through Expansion Interface Cable

Isolation from Internal Circuit Not isolated Only communication inter face par t is isolated.

Dielectric Strength Between power and terminals: 500V AC, 1 minute Insulation Resistance Between power and terminals: 10 MΩ minimum (500V DC megger)

Noise Resistance

Inrush Current 50A maximum (24V DC)

Grounding Wire UL1015 AWG22, UL1007 AWG18

Power Supply Wire UL1015 AWG22, UL1007 AWG18

EMC Compliant Cable Length — 1m (FC5A-KX1C)

Power Supply Connector

Expansion Cable Connector

Effect of Improper Power Supply Connection

Effect of Improper Expansion Cable Connection

Weight 140g 70g 135g

Connector on Mother Board

Connector Insertion/ Removal Durability

Connector on Mother Board

Connector Insertion/ Removal Durability

Expansion Interface

Module

24V DC (supplied from external power)

20.4 to 26.4V DC (including ripple)

Internal power (supplied from CPU module):

50 mA (5V DC)

0 mA (24V DC) External power: With I/O modules (Note 1)

750 mA (26.4V DC)

19W (26.4V DC) — 19 (26.4V DC)

10 ms minimum (24V DC)

Between CPU module and expansion interface module:

7 I/O modules maximum

(6 modules maximum incl. a maximum of 2 AS-Interface master modules) Beyond the expansion interface module:

8 digital I/O modules maximum (AC input modules are not applicable) (Note 2)

—Proprietary protocol

DC power terminals: 1.0 kV, 50 ns to 1 µs Expansion interface cable (coupling clamp): 1.5 kV, 50 ns to 1 µs

MSTB2.5/3-GF-5.08BK (Phoenix Contact)

100 times minimum — —

—

— 100 times minimum 100 times minimum

Reverse polarity: No operation, no damage Improper voltage: Permanent damage may be caused Improper lead connection: Permanent damage may be caused

—

FC5A-EXM1M

Expansion Interface

Master Module

—

Internal power (supplied from CPU module):

90 mA (5V DC) 0 mA (24V DC)

—

FCN-365P024-AU (Fujitsu Component)

Reverse polarity: Permanent damage may be caused Improper voltage Permanent damage may be caused Improper lead connection: Permanent damage may be caused

FC5A-EXM1S

Expansion Interface

Slave Module

24V DC (supplied from external power)

20.4 to 26.4V DC (including ripple)

Internal power (supplied from CPU module):

0 mA (5V DC)

0 mA (24V DC) External power: With I/O modules (Note 1)

750 mA (26.4V DC)

10 ms minimum (24V DC)

MKDSN1.5/3-5.08-BK (Phoenix Contact)

FCN-365P024-AU (Fujitsu Component)

Note 1: Power consumption by the expansion interface module and eight I/O modules

Note 2: The maximum number of relay outputs that can be turned on simultaneously is 54 points.

2-60 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Error LED

The ERR LED on expansion interface modules ﬂashes and turns on depending on the error condition.

Error LED Description

When the CPU module has an error.

Turns ON

Flashes (500ms period)

Flashes (1000ms period)

Note: When an AC input module is mounted to the right of the expansion interface module, the ERR LED does not turn on.

Special Data Register for Expansion Interface Module

Slim type CPU modules have a special data register for the expansion interface module. Special data register D8252 stores the refresh time (in units of 100 µs) of additional expansion I/O modules mounted to the right of the expansion interface module.

When the scan time exceeds 1000 ms. (Do not set the constant scan time of special data register D8022 to longer than 1000 ms.)

When the expansion interface module or the expansion interface slave module is not powered by the external power supply.

When an initialization error occurred in an I/O module connected to the right of the expansion interface module. When more than eight I/O modules are mounted to the right of the expansion inter face module. When any module other than digital I/O modules is mounted to the right of the expansion interface module.

DR No. Data Register Function DR Value Updated R/W

D8252 Expansion inter face module I/O refresh time (×100 µs) Ever y scan R

FC5A MICROSMART USER’S MANUAL 2-61

2: MODULE SPECIFICATIONS

Expansion Interface Module Terminal Arrangement

FC5A-EXM2 (Expansion Interface Module)

Applicable Terminal Block: MSTB2.5/3-GF-5.08BK (supplied with the expansion interface module)

PWR1 PWR2 RUN ERR

• For power wiring precautions, see page 2-63.

4V D

FC5A-EXM1M (Expansion Interface Master Module) FC5A-EXM1S (Expansion Interface Slave Module)

PWR2

PWR1 RUN ERR

• For power wiring precautions, see page 2-63.Applicable Cable: FC5A-KX1C

2-62 FC5A MICROSMART USER’S MANUAL

Expansion Interface Module System Setup

FC5A-EXM2 (Expansion Interface Module)

Slim Type CPU Module FC5A-EXM2

FC5A-EXM1M and FC5A-EXM1S (Expansion Interface Master and Slave Modules)

Slim Type CPU Module FC5A-EXM1M

2: MODULE SPECIFICATIONS

FC5A-KX1C (Expansion Interface Cable)

FC5A-EXM1S

(1m)

Notes:

• Use one power supply to power the CPU module and the expansion interface module or expansion interface slave module.

• When using a separate power supply, power up the expansion interface module or expansion inter face slave module ﬁrst,

followed by the CPU module, otherwise the CPU module causes an error and cannot star t and stop operation.

• Use the optional expansion interface cable FC5A-KX1C for connection between the expansion interface master and slave

modules.

• If the expansion interface cable is disconnected during operation, the I/O modules connected to the expansion interface

slave module are reset and all I/O points are turned of f automatically. Then, turn off the power to the CPU module and the expansion interface slave module, connect the cable, and turn on the power again.

• Only one expansion interface module can be used with the CPU module.

• AC input module, analog I/O modules, and AS-Interface master module cannot be connected to the right of the expansion

interface module. When AC input module is connected, the ERR LED on the CPU module does not turn on. Make sure that AC input module is not connected to the right of the expansion interface module.

Power Supply Wiring Example

CPU Module

Slim Type

+ –

Expansion Interface Module

Expansion Interface Slave Module

+ –

24V DC

FC5A MICROSMART USER’S MANUAL 2-63

2: MODULE SPECIFICATIONS

AS-Interface Master Module

The AS-Interface master module can be used with the all-in-one 24-I/O type and any slim type CPU modules to communicate digital data with slaves, such as sensor, actuator, and remote I/O data.

One or two AS-Interface master modules can be used with one CPU module. The AS-Interface master module can connect a maximum of 62 digital I/O slaves. A maximum of seven analog I/O slaves can also be connected to the AS-Interface master module (compliant with AS-Interface ver. 2.1 and analog slave proﬁle 7.3).

AS-Interface Master Module Type Number

Module Name Type No.

AS-Interface Master Module FC4A-AS62M

Parts Description

(5) Unlatch Button

(6) Expansion Connector

(1) LED Indicators

(7) Module Label

(2) Pushbuttons

(3) AS-Interface Cable Terminal Block

(supplied with the AS-Interface master module)

PB1 PB2

(4) AS-Interface Cable Connector

(5) Unlatch Button

(1) LED Indicators Status LEDs: Indicate the AS-Interface bus status.

I/O LEDs: Indicate the I/O status of the slave speciﬁed by the address LEDs. Address LEDs: Indicate slave addresses.

(2) Pushbuttons Used to select slave addresses, change modes, and store conﬁguration.

(3) AS-Interface Cable Terminal Block

Connects the AS-Interface cable. One terminal block is supplied with the AS-Interface master module. When ordering separately, specify Type No. FC4A-PMT3P and quantity (package quantity: 2).

(4) AS-Interface Cable Connector

Installs the AS-Interface cable terminal block.

(5) Unlatch Button Used to unlatch the AS-Interface master module from the CPU or I/O module.

(6) Expansion Connector Connects to the CPU and other I/O modules.

(7) Module Label Indicates the AS-Interface master module Type No. and speciﬁcations.

2-64 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

General Speciﬁcations (AS-Interface Module)

Operating Temperature 0 to 55°C (operating ambient temperature, no freezing)

Storage Temperature –25 to +70°C (no freezing)

Relative Humidity Level RH1, 30 to 95% (non-condensing)

Pollution Degree 2 (IEC 60664)

Degree of Protection IP20

Corrosion Immunity Free from corrosive gases

Altitude

Vibration Resistance

Shock Resistance

External Power Supply AS-Inter face power supply, 29.5 to 31.6V DC

AS-Interface Current Draw

Effect of Improper Input Connection No damage

Connector on Mother Board MSTB2.5/3-GF-5.08BK (Phoenix Contact)

Connector Insertion/Removal Durability 100 times minimum

Internal Current Draw

AS-Interface Master Module Power Consumption

Weight 85g

Operation: 0 to 2,000m (0 to 6,565 feet) Transport: 0 to 3,000m (0 to 9,840 feet)

When mounted on a DIN rail: 10 to 57 Hz amplitude 0.075 mm, 57 to 150 Hz acceleration 9.8 m/s 2 hours per axis on each of three mutually perpendicular axes

When mounted on a panel surface: 2 to 25 Hz amplitude 1.6 mm, 25 to 100 Hz acceleration 39.2 m/s 90 minutes per axis on each of three mutually perpendicular axes

147 m/s

, 11 ms duration, 3 shocks per axis, on three mutually perpendic-

ular axes (IEC 61131)

65 mA (normal operation) 110 mA maximum

80 mA (5V DC) 0 mA (24V DC)

540 mW

Communication Speciﬁcations (AS-Interface Module)

When 1 through 19 slaves are connected: 3 ms When 20 through 62 slaves are connected: 0.156 × (1 + N) ms

Maximum Bus Cycle

Maximum Slaves (Note)

Maximum I/O Points (Note)

Maximum Cable Length

Rated Bus Voltage 30V DC

Note: When using two AS-Interface modules, these quantities are doubled.

where N is the number of active slaves

5 ms maximum when 31 standard or A/B slaves are connected 10 ms maximum when 62 A/B slaves are connected

Standard slaves: 31 A/B slaves: 62

When using a mix of standard slaves and A/B slaves together, the standard slaves can only use addresses 1(A) through 31(A). Also, when a standard slave takes a cer tain address, the B address of the same number cannot be used for A/B slaves.

Standard slaves: 248 total (124 inputs + 124 outputs) A/B slaves: 434 total (248 inputs + 186 outputs)

AS-Interface cable 2-wire ﬂat cable

When using no repeater or extender: 100m When using a total of 2 repeaters or extenders: 300m

Single wires 200 mm

FC5A MICROSMART USER’S MANUAL 2-65

2: MODULE SPECIFICATIONS

HMI Module

The optional HMI module can mount on any all-in-one type CPU module, and also on the HMI base module mounted next to any slim type CPU module. The HMI module makes it possible to manipulate the RAM data in the CPU module without using the Online menu options in WindLDR. For details about operating the HMI module, see page 5-50. For installing and removing the HMI module, see pages 3-3 and 3-4.

HMI Module Type Number

Module Name Type No.

HMI Module FC4A-PH1

Parts Description

(1) Display Screen

(2) ESC Button

(1) Display Screen The liquid cr ystal display shows menus, operands, and data.

(2) ESC Button Cancels the current operation, and returns to the immediately preceding operation.

(3) ▲ Button Scrolls up the menu, or increments the selected operand number or value.

(4) ▼ Button Scrolls down the menu, or decrements the selected operand number or value.

(5) OK Button Goes into each control screen, or enters the current operation.

(6) HMI Connector Connects to the all-in-one CPU module or HMI base module.

(6) HMI Connector(3) ▲ Button (4) ▼ Button (5) OK Button

HMI Module Speciﬁcations

Type No. FC4A-PH1

Power Voltage 5V DC (supplied from the CPU module)

Internal Current Draw 200 mA DC

Weight 20g

Caution

• Turn off the power to the MicroSmart before installing or removing the HMI module to prevent

electrical shocks and damage to the HMI module.

• Do not touch the connector pins with hand, otherwise contact characteristics of the connector

may be impaired.

2-66 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

HMI Base Module

The HMI base module is used to install the HMI module when using the slim type CPU module. The HMI base module also has a port 2 connector to attach an optional RS232C or RS485 communication adapter.

When using the all-in-one type CPU module, the HMI base module is not needed to install the HMI module.

HMI Base Module Type Number

Module Name Type No.

HMI Base Module FC4A-HPH1

Parts Description

(1) HMI Connector

(4) Communication Connector

(2) Hinged Lid

(3) Port 2 Connector

(1) HMI Connector For installing the HMI module.

(2) Hinged Lid Open the lid to gain access to the por t 2 connector.

(3) Port 2 Connector For installing an optional RS232C or RS485 communication adapter.

(4) Communication Connector Connects to the slim type CPU module.

FC5A MICROSMART USER’S MANUAL 2-67

2: MODULE SPECIFICATIONS

Communication Adapters and Communication Modules

All MicroSmart CPU modules have communication port 1 for RS232C communication. In addition, all-in-one type CPU modules have a port 2 connector. An optional communication adapter can be installed on the port 2 connector for RS232C or RS485 communication.

A communication module can be attached to any slim type CPU module to use port 2 for additional RS232C or RS485 communication. When the HMI base module is attached to a slim type CPU module, a communication adapter can be installed to the port 2 connector on the HMI base module.

When using the RS232C communication adapter or communication module for port 2, maintenance communication, user communication, and modem communication are made possible. With the RS485 communication adapter or communication module installed, maintenance communication, user communication, data link communication, and Modbus master and slave communication can be used on port 2.

Communication Adapter and Communication Module Type Numbers

Name Termination Type No.

RS232C Communication Adapter Mini DIN connector FC4A-PC1

RS485 Communication Adapter

RS232C Communication Module Mini DIN connector FC4A-HPC1

RS485 Communication Module

Mini DIN connector FC4A-PC2

Screw Terminal Block FC4A-PC3

Mini DIN connector FC4A-HPC2

Screw Terminal Block FC4A-HPC3

Communication Adapter and Communication Module Speciﬁcations

Type No.

Standards EIA RS232C EIA RS485 EIA RS485

Communication Method Asynchronous Asynchronous Asynchronous

Port No. 22 2

Maximum Connectable Quantity 11 1

Maximum Baud Rate 57,600 bps 57,600 bps 57,600 bps

Maintenance Communication

(Computer Link)

User Communication Possible — Possible

Modem Communication Possible — —

Data Link Communication ——

Modbus Communication Possible (Note 1) — Possible

Maximum Cable Length

Isolation between Internal Circuit and Communication Port

Note 1: 1:1 Modbus communication only

Note 2: For special cables, see page A-7.

Note 3: Recommended cable for RS485: Twisted-pair shielded cable with a minimum core wire of 0.3 mm

Conductor resistance 85 Ω/km maximum, shield resistance 20 Ω/km maximum.

The proper tightening torque of the terminal screws on the RS485 communication adapter and RS485 communication module is 0.22 to 0.25 N·m. For tightening the screws, use screwdriver SZS 0,4 x 2,5 (Phoenix Contact).

FC4A-PC1

FC4A-HPC1

Possible Possible Possible

Special cable (Note 2)

Not isolated Not isolated Not isolated

Special cable (Note 2)

FC4A-PC2

FC4A-HPC2

FC4A-PC3

FC4A-HPC3

Possible (31 slaves max.)

200m (Note 3)

2-68 FC5A MICROSMART USER’S MANUAL

Parts Description

2: MODULE SPECIFICATIONS

RS232C Communication Adapter (Mini DIN)

RS485 Communication Adapter (Screw Terminal)

RS485 Communication Adapter (Mini DIN)

(1) Port 2

(2) Connector

(1) Port 2

(2) Connector

(1) Port 2 RS232C or RS485 communication port 2. (2) Connector Connects to the port 2 connector on the all-in-one type CPU module or HMI base module.

RS232C Communication Module (Mini DIN)

RS485 Communication Module (Screw Terminal)

RS485 Communication Module (Mini DIN)

(3) Hinged Lid

(1) Communication

Connector

(3) Hinged Lid

(1) Communication

Connector

(2) Port 2

(1) Communication Connector Connects to the slim type CPU module. (2) Port 2 RS232C or RS485 communication port 2. (3) Hinged Lid Open the lid to gain access to port 2.

Expansion RS232C Communication Module (Screw Terminal)

(1) Expansion Connector

(2) Module Label

(3) Power LED (PWR)

(4) Terminal No.

(5) Cable Terminal

(1) Expansion Connector Connects to the CPU and other I/O modules. (2) Module Label Indicates the module Type No. and speciﬁcations. (3) Power LED Turns on when power is supplied to the module. (4) Terminal No. Indicates terminal numbers. (5) Cable Terminal Removable terminal blocks

(2) Port 2

FC5A MICROSMART USER’S MANUAL 2-69

2: MODULE SPECIFICATIONS

Installing the Communication Adapter and Communication Module

Caution

• Before installing the communication adapter or communication module, turn off the power to the

MicroSmart CPU module. Otherwise, the communication adapter or CPU module may be dam-

aged, or the MicroSmart may not operate correctly.

Communication Adapter

To install the communication adapter on the all-in-one type CPU module, open the hinged lid and remove the dummy cartridge. Push the communication adapter into the port 2 connector from the front until it bottoms and is secured by the latches. Similarly, when installing the communication adapter on the HMI base module, open the hinged lid, and push the communication adapter into the port 2 connector from the front until it bottoms and is secured by the latches.

Communication Adapter

Hinged Lid

Communication Adapter

Port 2 Connector

Dummy Cartridge After installing the communication adapter,

attach the dummy cartridge again.

After installing the communication adapter on an all-in-one type CPU module, view the communication adapter through the dummy cartridge opening, and check to see that the PC board of the communication adapter is in a lower level than the top of the terminal block.

Hinged Lid

Communication Adapter PC Board

Port 2 Connector

Ter minal Block

2-70 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Communication Module

Communication Module Slim Type CPU Module

When installing a communication module on the slim type CPU module, remove the communication connector cover from the slim type CPU module. See page 3-6.

Place the communication module and CPU module side by side. Put the communication connectors together for easy alignment.

With the communication connectors aligned correctly and the blue unlatch button in the down position, press the communication module and CPU module together until the latches click to attach the modules together ﬁrmly. If the unlatch button is in the up position, push down the button to engage the latches.

Unlatch Button Communication Connector Cover

Removing the Communication Adapter and Communication Module

Caution

• Before removing the communication adapter or communication module, turn off the power to the

MicroSmart CPU module. Otherwise, the communication adapter or CPU module may be dam-

aged, or the MicroSmart may not operate correctly.

Communication Adapter

To remove the communication adapter from the all-in-one type CPU module, ﬁrst remove the dummy cartridge. While pushing up the communication adapter PC board with a ﬁnger through the dummy cartridge opening, disengage the latches from the communication adapter using a ﬂat screwdriver. Pull out the communication adapter from the port 2 connector. When removing the communication adapter from the HMI module, take similar steps.

Communication Module

If the modules are mounted on a DIN rail, ﬁrst remove the modules from the DIN rail as described on page 3-7.

Push up the blue unlatch button to disengage the latches, and pull the modules apart as shown on the right.

Unlatch Button

FC5A MICROSMART USER’S MANUAL 2-71

2: MODULE SPECIFICATIONS

Memory Cartridge

A user program can be stored on an optional memory cartridge installed on a MicroSmart CPU module from a computer running WindLDR, and the memory cartridge can be installed on another MicroSmart CPU module of the same type. Using a memory cartridge, the CPU module can exchange user programs where a computer cannot be used.

This feature is available on all models of CPU modules.

Memory Cartridge Type Number

Module Name Type No.

32KB Memory Cartridge FC4A-PM32

64KB Memory Cartridge FC4A-PM64

User Program Execution Priority

Depending whether a memory cartridge is installed on the MicroSmart CPU module or not, a user program stored on the memory cartridge or on the CPU module EEPROM is executed, respectively.

Memory Cartridge User Program Execution Priority

The user program stored on the memor y car tridge is executed. When the memory cartridge does not store a user program, the user program

Installed on the CPU Module

Not installed on the CPU Module The user program stored on the EEPROM in the CPU module is executed.

on the CPU module EEPROM is executed. When a memory cartridge is installed on the CPU module, the user program can be downloaded from the memory cartridge to the CPU module by designating in WindLDR Function Area Settings.

Memory Cartridge Speciﬁcations

Type No. FC4A-PM32 FC4A-PM64

Memory Type EEPROM

Accessible Memory Capacity 32 KB 64 KB

Hardware for Storing Data CPU module

Software for Storing Data WindLDR

Quantity of Stored Programs One user program can be stored on one memory cartridge.

Note: The optional clock cartridge (FC4A-PT1) and the memory car tridge cannot be used together on the all-in-one type CPU

module. The clock cartridge and the memory cartridge can be used together on the slim type CPU module.

User Program Compatibility

The CPU module can execute only user programs created for the same CPU module type. When installing a memory cartridge, make sure that the user program stored on the memory cartridge matches the CPU module type. If the user program is not for the same CPU module type, a user program syntax error occurs and the CPU module cannot run the user program.

Caution

• Compatibility of User Program with CPU Modules

When a memory cartridge contains a user program for higher functionality, do not install the memory cartridge into CPU modules with lower functionality, otherwise the user program is not executed correctly. Make sure that the user program in the memory cartridge is compatible with the CPU module.

2-72 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Downloading and Uploading User Program to and from Memory Cartridge Using WindLDR

When a memory cartridge is installed on the CPU module, a user program is downloaded to and uploaded from the memory cartridge using WindLDR on a computer. When a memory cartridge is not installed on the CPU module, a user program is downloaded to and uploaded from the CPU module. For the procedures to download a user program from WindLDR on a computer, see page 4-10.

With a memory cartridge installed on a CPU module, if the user program stored on the memory cartridge does not match the CPU module type, downloading is possible, but uploading is not possible. To upload a user program, make sure that the existing user program stored on the memory cartridge matches the CPU module type. Downloading is always possible to new blank memory cartridges installed on any type of CPU modules.

Downloading User Program from Memory Cartridge to the CPU Module

Using WindLDR settings, the user program stored on the memory cartridge can be downloaded to the CPU module.

Programming WindLDR

1. From the WindLDR menu bar, select Conﬁgure > Function Area Settings. The Function Area Settings dialog box

appears.

2. Select the Others tab.

3. Under Memory Cartridge Setting, click the check box to the left of Download the user program from a memory cartridge when installed on a CPU module.

Checked: The user program is downloaded from the memory car tridge to the CPU module.

Unchecked: The user program is not downloaded from the memor y car tridge to the CPU module.

With the user program in the CPU module is write-protected or read/write-protected, the user program can be downloaded only when the password in the memory cartridge matches the password in the CPU module. For user program protection password, see page 5-38.

FC5A MICROSMART USER’S MANUAL 2-73

2: MODULE SPECIFICATIONS

Installing and Removing the Memory Cartridge

Caution

• Before installing or removing the memory cartridge, turn off the power to the MicroSmart CPU

module. Otherwise, the memory cartridge or CPU module may be damaged, or the MicroSmart may not operate correctly.

• Do not touch the connector pins with hand, otherwise electrostatic discharge may damage the

internal elements.

All-in-One Type CPU Module

The cartridge connector is normally closed with a dummy cartridge. To install the memory cartridge, open the terminal cover and remove the dummy cartridge from the CPU module. Make sure of correct orientation of the memory cartridge. Insert the memory cartridge into the cartridge connector until it bottoms. Do not insert the memory cartridge diagonally, otherwise the terminal pins will be deformed.

After installing the memory cartridge, close the terminal cover.

To remove the memory cartridge, hold both edges of the memory cartridge and pull it out.

Slim Type CPU Module

Cartridge connectors 1 and 2 are normally closed with a dummy cartridge. To install the memory cartridge, open the hinged lid and remove the dummy cartridge from the CPU module. Make sure of correct orientation of the memory cartridge, and insert the memory cartridge into cartridge connector 1 or 2 until it bottoms. After installing the memory cartridge, close the hinged lid.

Only one memory cartridge can be installed to either cartridge connector 1 or 2 on the slim type CPU module. A memory cartridge and a clock cartridge can be installed at the same time.

To remove the memory cartridge, hold both edges of the memory cartridge and pull it out.

Ter minal Cover

Memory Cartridge

FC4A-PM32

Cartridge

Connector

Hinged Lid

Cartridge Connector 1

Memory Cartridge

FC4A-PM32

Cartridge Connector 2

2-74 FC5A MICROSMART USER’S MANUAL

2: MODULE SPECIFICATIONS

Clock Cartridge

With the optional clock cartridge installed on any type of MicroSmart CPU modules, the MicroSmar t can be used for time-scheduled control such as illumination and air conditioners. For setting the calendar/clock, see page 15-6.

Clock Cartridge Type Number

Module Name Type No.

Clock Cartridge FC4A-PT1

Clock Cartridge Speciﬁcations

Accuracy ±30 sec/month (typical) at 25°C

Backup Duration Approx. 30 days (typical) at 25°C after backup batter y fully charged

Battery Lithium secondary batter y

Charging Time Approx. 10 hours for charging from 0% to 90% of full charge

Battery Life Approx. 100 recharge cycles after discharging down to 10% of full charge

Replaceability Impossible to replace battery

The optional memory cartridge (FC4A-PM32) and the clock cartridge cannot be used together on the all-in-one type CPU module. The memory cartridge and the clock cartridge can be used together on the slim type CPU module.

Installing and Removing the Clock Cartridge

Caution

• Before installing or removing the clock cartridge, turn off the power to the MicroSmart CPU

module. Otherwise, the clock cartridge or CPU module may be damaged, or the MicroSmart may not operate correctly.

• After installing the clock cartridge, set the calendar/clock using WindLDR. If the calendar/clock is

set before installing the clock cartridge, clock IC error occurs, turning on the ERR LED.

All-in-One Type CPU Module

The cartridge connector is normally closed with a dummy cartridge. To install the clock cartridge, open the terminal cover and remove the dummy cartridge from the CPU module. Make sure of correct orientation of the clock cartridge. Insert the clock cartridge into the cartridge connector until it bottoms. Do not insert the clock cartridge diagonally, otherwise the terminal pins will be deformed. After installing the clock cartridge, close the terminal cover.

To remove the clock cartridge, hold both edges of the clock cartridge and pull it out.

Slim Type CPU Module

To install the clock cartridge, open the hinged lid and remove the dummy cartridge from the CPU module. Make sure of correct orientation of the clock cartridge, and insert the clock cartridge into cartridge connector 1 or 2 until it bottoms. After installing the clock cartridge, close the hinged lid.

Only one clock cartridge can be installed to either cartridge connector 1 or 2 on the slim type CPU module. A clock cartridge and a memory cartridge can be installed at the same time.

To remove the clock cartridge, hold both edges of the clock cartridge and pull it out.

Ter minal Cover

Clock Cartridge

FC4A-PT1

Cartridge

Connector

Hinged Lid

Cartridge Connector 1

Clock Cartridge

FC4A-PT1

Cartridge Connector 2

FC5A MICROSMART USER’S MANUAL 2-75

2: MODULE SPECIFICATIONS

Dimensions

All MicroSmart modules have the same proﬁle for consistent mounting on a DIN rail.

CPU Modules

FC5A-C10R2, FC5A-C10R2C, FC5A-C16R2, FC5A-C16R2C

FC5A-C24R2, FC5A-C24R2C

80.0

90.04.5*

*8.5 mm when the clamp is pulled out.

95.0 70.0

70.0

90.04.5*

*8.5 mm when the clamp is pulled out.

2-76 FC5A MICROSMART USER’S MANUAL

All dimensions in mm.

IDEC FC5A Series Users Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY PRECAUTIONS

TABLE OF CONTENTS

1: GENERAL INFORMATION

About the MicroSmart

Features

Special Functions

System Setup

2: MODULE SPECIFICATIONS

CPU Modules (All-in-One Type)

CPU Modules (Slim Type)

Input Modules

Output Modules

Mixed I/O Modules

Analog I/O Modules

Type of Protection

Expansion Interface Module

AS-Interface Master Module

HMI Module

HMI Base Module

Communication Adapters and Communication Modules

Memory Cartridge

Clock Cartridge

Dimensions