Ideal TP10KAC-DX User Manual

TP10KAC-DX

Two Post Clear Floor

‘Bi-Symmetric’ Automotive Lift

10,000 lb. Capacity

(2,500 lbs. Max Capacity per Arm)

Installation & Operation Manual

IMPORTANT!!

READ MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING,

SERVICING OR MAINTAINING LIFT

July 2017

INDEX

PREFACE--------------------------------------------------------------------------- PAGE 2 PRODUCT IDENTIFICATION-------------------------------------------------- PAGE 2 SAVE THESE INSTRUCTIONS---------------------------------------------- PAGE 2 OWNER / EMPLOYER OBLIGATIONS------------------------------------- PAGE 3 IMPORTANT SAFETY INSTRUCTIONS----------------------------------- PAGE 4 LOCATION------------------------------------------------------------------------- PAGE 5 SAFETY DECALS---------------------------------------------------------------- PAGE 6 IMPORTANT INFORMATION------------------------------------------------- PAGE 7 PRODUCT INFORMATION---------------------------------------------------- PAGE 8 INSTALLATION------------------------------------------------------------------- PAGE 11 OPERATION----------------------------------------------------------------------- PAGE 25 INSPECTION & MAINTENANCE INSTRUCTIONS--------------------- PAGE 28 EXPLODED VIEWS & PARTS LISTS -------------------------------------- PAGE 31 TROUBLESHOOTING GUIDE------------------------------------------------ PAGE 36 WARRANTY POLICY------------------------------------------------------------ PAGE 37

PREFACE

Prior to the operation of your lift make sure that you have read the instructions thoroughly. These instructions are found in this manual. Please note that your warranty can be voided if you do not read the manual and understand its content. If you have any questions, concerning operation, safety or application of your lift, please consult your distributor.

PRODUCT IDENTIFICATION

IMPORTANT

SAVE THESE INSTRUCTIONS

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July 2017

OWNER / EMPLOYER OBLIGATIONS

1. The Owner/Employer shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer’s operating instructions; ALI/SM10-1, ALI

Lifting it Right safety manual; ALI/ST-10 ALI Safety Tips card; ANSI/ALI ALOIM-2008 (R2013), American National Standard for Automotive Lifts - Safety Requirements for Operation, Inspection and Maintenance; ALI/WL101 Series, ALI Uniform Warning Label Decals/Placards; and in the case of frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide for Frame Engaging Lifts.

2. The Owner/Employer shall establish procedures to periodically inspect the lift in accordance with

the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008 (R2013), American National

Standard for Automotive Lifts - Safety Requirements for Operation, Inspection and Maintenance; and the Employer shall ensure that the lift inspectors are qualified and that they are

adequately trained in the inspection of the lift.

3. The Owner/Employer shall establish procedures to periodically maintain the lift in accordance with

the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008 (R2013), American National

Standard for Automotive Lifts - Safety Requirements for Operation, Inspection and Maintenance; and the Employer shall ensure that the lift maintenance personnel are qualified and

that they are adequately trained in the maintenance of the lift.

4. The Owner/Employer shall maintain the periodic inspection and maintenance records

recommended by the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008 R2013), American

National Standard for Automotive Lifts - Safety Requirements for Operation, Inspection and Maintenance.

5. The Owner/Employer shall display the lift manufacturer’s operating instructions; ALI/SM 10-1, ALI

Lifting it Right safety manual; ALI/ST-10 ALI Safety Tips card; ANSI/ALI ALOIM-2008 (R2013), American National Standard for Automotive Lifts - Safety Requirements for Operation, Inspection and Maintenance; ALI/WL Series, ALI Uniform Warning Label Decals/Placards; and in the case of frame engaging lifts, ALI/LP- GUIDE, Vehicle Lifting Points/Quick Reference Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to the

operator.

6. The Owner/Operator shall provide necessary lockout/tag out means for energy sources per ANSI

Z244.1-1982 (R1993), Safety Requirements for the Lockout / Tag out of Energy Sources, before beginning any lift repairs and maintenance.

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7. The Owner/Employer shall not modify the lift in any manner without the prior written consent of the

manufacturer.

IMPORTANT SAFETY INSTRUCTIONS

When using this lift, basic safety precautions should always be followed,

including the following:

1. Do not raise a vehicle on the lift until the installation is completed as described in this manual.

2. Always position the arms and adapters properly out of the way before pulling the vehicle into, or out of the bay. Failure to do so could damage the vehicle and/or the lift.

3. Do not overload the lift. The capacity of the lift is shown on cover of this document and on the lift’s serial number tag.

4. Note that the removal or installation of some vehicle parts may cause a critical load shift in the center of gravity and may cause the vehicle to become unstable. Refer to the vehicle manufacturer’s service manual for recommended procedures.

5. Positioning the vehicle is very important. Only trained technicians should position the vehicle on the lift. Never allow anyone to stand in the path of the vehicle as it is being positioned and never raise vehicle with passengers inside.

6. Position the arms to the vehicle manufacturer’s recommended pickup points. Raise the lift until contact is made with the vehicle. Make sure that the arms have properly engaged the vehicle before raising the lift to a working height.

7. Keep everyone clear of the lift when the lift is moving, the locking mechanism is disengaged, or the vehicle is in danger of falling.

8. Unauthorized personnel should never be in the shop area when the lift is in use.

9. Inspect the lift daily. The lift should never be operated if it has damaged components, or is malfunctioning. Only qualified technicians should service the lift.

10. Replace damaged components with manufacturer’s parts, or equivalent.

11. Keep the area around the lift clear of obstacles.

12. Never override the self-returning lift controls.

13. Use safety stands when removing or installing heavy vehicle components.

14. Avoid excessive rocking of the vehicle when it is on the lift.

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July 2017

15. To reduce the risk of personal injury, keep hair, loose clothing, fingers, and all body parts away

the equipment.

from moving parts.

16. To reduce the risk of electric shock, do not use the lift when wet, do not expose the lift to rain.

17. To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids (gasoline).

18. Use the lift only as described in this manual, use only manufacturer’s recommended attachments.

19. Unusual vehicles, such as limousines, RV’s, and long wheelbase vehicles, may not be suitable for lifting on this equipment. If necessary, consult with the manufacturer or the manufacturer’s representative.

20. The troubleshooting and maintenance procedures described in this manual can be done by the lift’s owner/employer. Any other procedure should only be performed by trained lift service personnel. These restricted procedures include, but are not limited to, the following: cylinder replacement, carriage and safety latch replacement, leg replacement, over-head structure replacement.

21. Anyone who will be in the vicinity of the lift when it is in use should familiarize themselves with following Caution, Warning, and Safety related decals supplied with this lift, and replace them if they are illegible or missing.

WARNING!! Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance, property damage, or personal injury.

For additional safety instructions regarding lifting, lift types, warning labels, preparing to lift, vehicle

spotting, vehicle lifting, maintaining load stability, emergency procedures, vehicle lowering, lift limitations, lift maintenance, good shop practices, installation, operator training and owner/employer responsibilities, please refer to “Lifting It Right” (ALI/SM) and “Safety Tips” (ALI/ST) and vehicle lift points for service garage lifting SAE J2184.

For additional instruction on general requirements for lift operation, please refer to “Automotive LiftSafety Requirements for Operation, Inspection and Maintenance” (ANSI/ALI ALOIM).

Installation shall be performed in accordance with ANSO/ALI ALIS, Safety Requirements for Installation and Service of Automotive Lifts.

LOCATION

This lift has been evaluated for INDOOR USE ONLY with an operating ambient temperature range of 5 - 40°C (41-104°F)

ATTENTION! This lift is intended for indoor installation only. It is prohibited to install this product outdoors. Operating environment temperature range should be 41 – 104 °F (5 – 40 °C).

Failure to adhere will result in decertification, loss of warranty, and possible damage to

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SAFETY DECALS

10,000 LBS.

These Decals Must Be Applied to Lift.

NOTE: SOME IMAGES IN THIS MANUAL ARE GENERIC AND MAY NOT RESEMBLE THE LIFT

YOU HAVE PURCHASED.

REFERENCE: AUTOMOTIVE LIFT INSTITUTE, Inc.

CAUTION

RELEASE ALL LATCHES

BEFORE LOWERING LIFT

MAXIMUM CAPACITY

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July 2017

IMPORTANT INFORMATION

Please deliver this manual to the lift owner and/or operator along with all other documentation provided with the lift. Failure to operate this equipment as intended may cause injury or death.

1. Read this manual thoroughly before installing, operating, or maintaining this lift.

2. This lift is designed for indoor use only, and should not be installed in a pit or depression.

3. The floor on which the lift is to be installed must be 4-1/4” minimum thickness concrete,

with a minimum compressive strength of 3,000 psi.

4. The lift has specific electrical requirements as described in the Installation Instructions section of this manual.

5. This lift has a minimum ceiling height requirement as described in the Installation Instructions section of this manual.

6. It is recommended that the lift to be located 10’ – 12’ from the nearest obstruction in

front of the lift and 2’ – 3’ from the nearest obstruction on each side of the lift.

7. Failure by the owner to provide the recommended shelter, mounting surface, electrical supply, and ceiling height could result in unsatisfactory lift performance, property damage, or

personal injury.

8. The operation of the lift is permitted by authorized person only.

9. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC). When required, it is recommended to contact a qualitied engineer to address the specific UBC and/or IBC code requirements.

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1. PRODUCT INFORMATION

1.1 Product Description

The TP10KAC-DX 2-post hydraulic lift is a surface mounted, frame contact lift incorporating the latest safety technologies. Designed and manufactured for a lifting capacity of 10,000 lbs. (Max 2,500 lbs. per Lifting Arm) and is fully capable for lifting vehicles, vans and light trucks by safely holding them in an elevated position. The TP10KC-DX also incorporates the Bi-Symmetric feature, which allows the Arms to be configured for both asymmetrical & symmetrical lifting configurations.

The TP10KC-DX 2-post hydraulic lift consists of a fixed structural unit (Crossbeam and Columns), the mobile units (Carriages and Lift Arms), and the Hydraulic Power System and Safety devices.

A. Crossbeam B. Column C. Carriage D. Lifting Arm E. Power Unit F. Overhead Safety Shut-Off Bar G. Single Point Safety-Latch

Release

1.2 Technical Data

Capacity Height Overall Width Overall w/ Power Unit Max Lifting Height Max Lifting Height w/ Tallest Adaptor Width Between Columns Min Pad Height Drive Thru Clearance Front Arm Reach – Min / Max Rear Arm Reach – Min / Max Electrical Power Max Hydraulic Pressure

TP10KAC-DX

10,000 lbs. (

Max 2,500 lbs. per Arm)

144” 145-1/2” 71” 76-1/2” 116” 4” 104” 23” – 45” 41” – 57” 220V, 20 Amp, 1 Phase 3,050 PSI

July 2017

Figs. 1 & 2 Elevation & Floor Layout

Fig. 1 - Elevation View

POWER UNIT MUST BE INSTALLED ON THE PASSENGER SIDE. FAILURE TO DO SO CAN RESULT WITH INTERFERECE BETWEEN THE POWER UNIT AND SHORT SWING ARM, THUS CAUSING DAMAGE TO POWER UNIT.

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Bi-Symmetric (Asymmetric & Symmetric) Configurations

Fig. 2 - Floor Layout

NOTE:

Power Unit must be

mounted on

Passenger Side,

beside the long/rear

Swing Arm.

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2. INSTALLATION

2.1 Site Selection

The hydraulic lift is designed only for indoor use. Application in a room with explosion hazard is not permitted. Setting in a wet place, a car wash center for instance, is prohibited.

2.2 Surface Condition / Foundation & Anchoring

The 2-post hydraulic lift should be installed on level ground. The foundation must be 4-1/4” minimum thickness concrete, with a minimum compressive strength of 3,000 psi. Failure to meet the foundation requirement may cause the lift instability or personal injury. Installing on asphalt, soft clay floor or near the expansion gap is prohibited.

FOUNDATION and ANCHORING REQUIREMENTS

1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4-1/4” in order to achieve a minimum anchor embedment of 3-1/4”. NOTE: When using the standard supplied 3/4” x 5-1/2” long anchors, if the top of the anchor exceeds 2-1/4” above the floor grade, you DO NOT have enough embedment.

2. Maintain a 6” minimum distance from any slab edge or seam. Hole to hole spacing should be a minimum 6” in any direction. Hole depth should be a minimum of 4-1/4”.

3. DO NOT install on asphalt or other similar unstable surface. Columns are supported only by anchoring to floor.

4. Using the horseshoe shims provided, shim each column base as required until each column is plumb. If one column has to be elevated to match the plane of the other column, full size base shim plates should be used. Torque anchors to 110 ft-lbs. Shim thickness MUST NOT exceed 1/2” when using the 5-1/2” long anchors provided with the lift.

5. If anchors do not tighten to 110 ft-lbs. installation torque, replace the concrete under each column base with a 4’ x 4’ x 6” thick 3,000 PSI minimum concrete pad keyed under and flush with the top of existing floor. Allow concrete to cure before installing lifts and anchors (typically 2 to 3 weeks).

ANCHORING TIPS

1. Use a concrete hammer drill with a carbide tip, solid drill bit the same diameter as the anchor, 3/4” - (.775 to .787 inches diameter). Do not use excessively worn bits or bits which have been incorrectly sharpened.

2. Keep the drill in a perpendicular line while drilling.

3. Let the drill do the work. Do not apply excessive pressure. Lift the drill up and down occasionally to remove residue to reduce binding.

4. Drill the hole to depth of 2” deeper than the length of anchor. NOTE: Drilling thru concrete (recommended) will allow the anchor to be driven thru the bottom of foundation if the threads are damaged or if the lift will need to be relocated.

5. For better holding power blow dust from the hole.

6. Place a flat washer and hex nut over threaded end of anchor, leaving the nut almost flush with the top of the anchor bolt. Carefully tap anchor into hole. Do not damage threads. Tap anchor into the concrete until nut and flat washer are against base plate. Do not use an impact wrench to tighten! Tighten the nut, two or three turns on average after the concrete has cured (28-day cure). If the concrete is very hard only one or two turns may be required.

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