Mexico:
The Floor Standing Gas Boiler
The Ideal Mexico is a range of cast iron floor standing gas central heating boilers. Both
balanced or conventional flue versions are available. A complete range of both natural
gas and propane models. The range offers Super models and, for when space is tight,
there are Slimline models available.
Mexico: Britain’s biggest selling floor standing boiler
The ideal replacement boiler...
Easy to install, easy to operate and easy to service. The Ideal Mexico really is the
ultimate replacement floor standing range - you can depend on it.
Proven reliability...
Proven cast iron heat exchanger engineered and refined to be the most dependable
floor standing boiler ensuring totally calm operation and quiet running, whatever the
system demands.
Complete range...
27 models, including 4 Slimline models at only 250mm wide and 8 propane Super
models. Option kit availability includes an easy to use programmer kit available on all
models, an overheat thermostat kit for all models and a pump kit that can be housed
within the casing, available for all models except the Super CF 3/140 & CF 3/140P.
Full system suitability...
All models are suitable for connection to pumped open vent central heating systems,
pumped central heating combined with pumped or gravity indirect domestic hot water
supply systems. They can also be used on sealed water systems when used in
conjunction with the optional Overheat Thermostat Kit.
Free Guarantee: 1st Year Ideal Care
The home owner is entitled to 12 months free Ideal Care, which includes both parts
and labour, to restore the boiler to full function. Please encourage the home owner to
complete and return the registration form in their Householder’s pack within 30 days of
installation.
Optional Extra Year Cover with Ideal Care
You may wish to offer your own annual service plan or you may wish to advise the
home owner to complete their application form for the appropriate level of extended
Ideal Care - Silver, Gold or Platinum. Full details are available in the Ideal Care brochure.
CAUTION.
of this appliance, care should be taken when handling edges of sheet steel components.
2
To avoid the possibility of injury during the installation, servicing or cleaning
Mexico Super CF 3/40 - 3/80 - Installation
GENERAL
Table 1 - General Data
Boiler Size CF 3/40 CF 3/50 CF 3/60 CF 3/70 CF 3/80
Gas Supply Connection in. BSP Rc 1/2 (1/2)
Number of Boiler Sections 2 3 3 3 3
Flow and Return Connections Rc 1 (1" BSP)
MAXIMUM Static Water Head m (ft.) 30.5 (100) (3 bar)
MINIMUM Static Water Head m (ft.) 1.0 (3.3)
Electrical Supply 230 V ~50 Hz
External Fuse Rating (Power Consumption) 3 A (5 W)
Water Content litre (gal.) 5.0 (1.1) 7.4 (1.6) 7.4 (1.6) 7.4 (1.6) 7.4 (1.6)
Dry Weight kg. (lb.) 68 (150) 90 (198) 90 (198) 90 (198) 90 (198)
Boiler Size Height mm (in.) 850 (33.5)
Width mm (in.) 440. (17.4)
Depth mm (in.) 533 (21.0)
Gas Type Natural 2 H
Gas Supply Pressure 20 mb
Flue Connection mm (in.) 100 (4) 125 (5)
Table 2 - Performance Data
Boiler Size CF 3/40 CF 3/50 CF 3/60 CF 3/70 CF 3/80
Boiler Input
MINIMUM kW (Btu/h) 11.3 ( 38 600) 15.0 (51 300) 18.9 (64 400) 22.1 (75 500) 26.0 (88 600)
3
Gas Consumption l/s (ft.
/h) 0.29 (37.1) 0.39 (49.3) 0.49 (62.1) 0.57 (72.6) 0.67 (85.4)
MID kW (Btu/h) 13.1 (44 600) 16.8 (57 300) 20.5 (70 000) 23.8 (81 100) 27.7 (94 600)
3
Gas Consumption l/s (ft.
/h) 0.34 (43) 0.43 (67.3) 0.53 (67.3) 0.61 (78.2) 0.72 (91)
MAXIMUM kW (Btu/h) 14.9 (50 800) 18.5 (63 200) 22.3 (75 900) 25.5 (87 100) 29.5 (100 800)
3
Gas Consumption l/s (ft.
/h) 0.39 (48.9) 0.48 (60.8) 0.58 (73.2) 0.66 (83.7) 0.76 (96.9)
Boiler Output to Water
MINIMUM kW (Btu/h) 8.8 (30 000) 11.7 (40 000) 14.7 (50 000) 17.6 (60 000) 20.5 (70 000)
MID kW (Btu/h) 10.3 (35 000) 13.2 (45 000) 16.1 (55 000) 19.0 (65 000) 22.0 (75 000)
MAXIMUM kW (Btu/h) 11.7 (40 000) 14.7 (50 000) 17.6 (60 000) 20.5 (70 000) 23.4 (80 000)
Burner Setting Pressure (hot)
MINIMUM mbar (in w.g.) 6.3 (2.5) 8.6 (3.4) 10.1 (4.0) 9.2 (3.7) 12.3 (4.9)
MID mbar (in w.g.) 8.8 (3.5) 10.7 (4.3) 11.9 (4.8) 10.8 (4.3) 14.0 (5.6)
MAXIMUM mbar (in w.g.) 11.3 (4.5) 12.7 (5.1) 13.7 (5.5) 12.4 (5.0) 15.9 (6.4)
Flue Gas Flow Rate g/s 7.0 8.7 10.5 12.0 13.9
o
Flue Gas Temperature
C 95 109 126 129 118
*Seasonal Efficiency (SEDBUK) % 71.6 71.0 71.7 72.5 72.3
*The value is used in the UK government's Standard Assessment Procedure (SAP) for energy rating of dwellings.
The test data from which it has been calculated have been certified by BGplc 0087
Note.
Gas consumption is calculated using a calorific value
of 38.7 MJ/m3 (1038 Btu/ft3) gross or 34.9 MJ/m
3
(935 Btu/ft3) nett
To obtain the gas consumption at a different calorific
value:-
a. For l/s - divide the gross heat input (kW) by the
gross C.V. of the gas (MJ/m
3
).
b. For ft3/h - divide the gross heat input (Btu/h) by
the gross C.V. of the gas (Btu/ft3).
Mexico Super CF 3/40 - 3/80 - Installation
Key to symbols
GB = United Kingdom IE = Ireland (Countries of destination)
PMS = Maximum operating pressure of water
= An appliance designed for connection to a flue discharging the
B
11BS
products of combustion outside the room, with air for combustion
being drawn directly from the room where the appliance is installed,
without a fan in the combustion products circuit and fitted with a
combustion products discharge safety device.
I
= An appliance designed for use on 2nd Family gas, Group H only.
2H
3
GENERAL
CONTENTS
Air Supply. ..................................................................... 7
Boiler Assembly - Exploded view ................................ 9
Boiler Clearances .......................................................... 6
Burner Assembly - Exploded view ............................ 33
Control Panel Assembly - Exploded view ................. 32
Downdraught thermostat ............................................. 7
Electrical Connections .............................................. 15
Electrical Diagram ....................................................... 15
Electrical Supply ........................................................... 8
Fault Finding ................................................................ 30
Flue Connection .......................................................... 14
Flueing ........................................................................... 7
Mexico Super CF
Mexico Super CF 3/40 G.C. No. 41 348 10
Mexico Super CF 3/50 G.C. No. 41 348 12
Mexico Super CF 3/60 G.C. No. 41 348 13
Mexico Super CF 3/70 G.C. No. 41 348 14
Mexico Super CF 3/80 G.C. No. 41 348 16
Natural Gas only Appliance type: B
B.G. Certified - P.I. No.87 AT 15
Destination Countries: GB, IE
INTRODUCTION
The Mexico Super CF range is of floor standing, natural
draught, open flue gas boilers. They are range-rated to provide
central heating outputs of 8.8 kW (30,000 Btu/h) to 23.4 kW
(80,000 Btu/h).
The boiler has a cast iron heat exchanger and is supplied fully
assembled, complete with a white enamelled mild steel casing.
BS
11
Gas Safety (Installation & Use)
Regulations, 1994.......................................................... 5
Gas Supply .................................................................... 5
Initial Lighting.............................................................. 19
Installation ..................................................................... 9
Mandatory Requirements ............................................. 5
Pump .............................................................................. 4
Servicing ...................................................................... 21
Short List of Parts ....................................................... 31
System Electrical Diagrams ....................................... 16
Water Circulation .......................................................... 8
Water Connections ....................................................... 6
Water Systems ............................................................ 12
The boilers are suitable, as standard, for connection to openvented systems ONLY. An overheat thermostat kit is available to
allow the boiler to be used on sealed water systems.
The systems may be:
z pumped or gravity circulating indirect DHW only.
z pumped central heating only.
z pumped central heating combined with either a pumped or
gravity circulating indirect DHW circuit.
OPTIONAL EXTRA KITS
Programmer Kit Fits neatly within the casing. Separate
fitting instructions are included with this kit.
Pump Kit Fits neatly within the casing. Separate
fitting instructions are included with this kit.
Overheat Available to allow the boiler to be used on
Thermostat Kit sealed water systems.
NOTE TO THE INSTALLER:
LEAVE THESE
INSTRUCTIONS ADJACENT TO THE GAS METER.
ALSO COMPLETE THE BENCHMARK LOG BOOK
AND GIVE THIS TO THE CUSTOMER.
4
Mexico Super CF 3/40 - 3/80 - Installation
GENERAL
GAS SAFETY
Gas safety (Installation and Use) Regulations 1994,
amendments 1996 or rules in force.
It is law that all gas appliances are installed by a CORGI registered
installer (identified by
Failure to install appliances correctly could lead to prosecution. It
is in your own interest, and that of safety, to ensure the law is
complied with.
The installation of the boiler MUST also be in accordance with the
latest I.E.E. (BS 7671) Wiring Regulations, local building
regulations, bylaws of the local water authority, the Building
Regulations and Building Standards (Scotland) and any relevant
requirements of the local authority.
Detailed recommendations are contained in the following British
Standard Codes of Practice:
BS. 6891 Low pressure installation pipes.
BS. 6798 Installation of gas fired hot water boilers of rated
input not exceeding 60 kW.
BS. 5449:1 Forced circulation hot water systems (small bore and
microbore domestic central heating systems).
BS. 5546 Installation of gas hot water supplies for domestic
purposes (2nd Family Gases).
BS. 5440: 1 Flues for gas appliances of rated input not
exceeding 60 kW.
BS. 5440: 2 Ventilation for gas appliances of rated input not
exceeding 60 kW.
BS 7593 Treatment of water in Domestic Hot Water Central
Heating Systems.
Health and Safety Document No. 635.
) in accordance with the above regulations.
The boiler may be fitted on a combustible floor.
Insulation is not necessary, unless required by the local authority.
The boiler must not be fitted outside.
The boiler must not be installed in a bedroom or in a room
containing a bath or shower.
Timber Framed Buildings
If the boiler is to be fitted in a timber framed building it should be
fitted in accordance with the Institute of Gas Engineering document
IGE/UP/7:1998.
Compartment Installations
A compartment used to enclose the boiler MUST be designed
and constructed specially for this purpose.
An existing cupboard or compartment may be used, providing it
is modified for the purpose.
Details of essential features of cupboards /compartment design,
including airing cupboard installation, are to conform to the
following:
zz
z BS. 6798.
zz
zz
z The position selected for installation MUST allow
zz
adequate space for servicing in front of the boiler
and for air circulation around the boiler.
Side clearance is only necessary for installation. The amount
of side clearance will depend upon the type of connection used.
z This position MUST also permit the provision of a satisfactory
flue and an adequate air supply.
z For the minimum clearances required for safety, and
subsequent service, see Frame 2.
The Electricity at Work Regulations, 1989.
Manufacturer’s notes must NOT be taken in any way as overriding
statutory obligations.
IMPORTANT. These appliances are certificated by the British
Standards Institution for safety and performance. It is important,
therefore, that no external control devices, e.g. flue dampers,
economisers etc., are directly connected to these appliances unless
covered by these Installation and Servicing Instructions or
otherwise recommended by Caradon Plumbing Limited in writing.
If in doubt please enquire.
Any direct connection of a control device not approved by Caradon
Plumbing Limited could invalidate the BSI Certification and the
normal appliance warranty. It could also infringe the Gas Safety
Regulations and the above regulations or other statutory
requirements.
LOCATION OF BOILER
The boiler must be installed on a flat and level floor, capable of
adequately supporting the weight of the boiler and any ancillary
equipment.
GAS SUPPLY
The local gas supplier should be consulted, at the installation
planning stage, in order to establish the availability of an adequate
supply of gas. An existing service pipe must NOT be used without
prior consultation with the local gas supplier.
The boiler is to be installed only on a gas supply with a governed
meter.
A gas meter can only be connected by the local gas supplier or by
a local regional contractor.
Check that the appliance is suitable for the proposed gas supply.
An existing meter should be checked, preferably by the gas supplier,
to ensure that the meter is adequate to deal with the rate of gas
supply required. A minimum gas pressure of 20 mbar MUST be
available at the boiler inlet, with the boiler operating.
Installation pipes MUST be fitted in accordance with BS. 6891.
Pipework from the meter to the boiler MUST be of an adequate
size.
The complete installation MUST be tested for gas soundness and
purged as described in the above code.
Mexico Super CF 3/40 - 3/80 - Installation
5
GENERAL
1
BOILER WATER CONNECTIONS
1. This appliance is NOT suitable for use in a direct hot
water system.
2. If the boiler is to be used on a sealed system, an
Overheat Thermostat Kit is available and must be
installed in accordance with the instructions supplied
with the kit.
Boiler Dim. A
CF3/40 152 (6")
CF3/50 - 3/80 226 (8 7/8")
2
FLOOR MOUNTING AND BOILER CLEARANCES
Flammable materials must not be placed in close proximity to the appliance.
Materials giving off flammable vapours must not be stored in the same room as the appliance.
BOILER CLEARANCES
The minimum overall dimensions of the space in which the
boiler is to operate and to facilitate servicing are as follows:-
Boiler Clearances Top One side Aggregate Total
'A' or 'B' 'A' + 'B' Width C
CF3/40 20 (
CF3/50,60,70 20 (
CF3/80 20 (
Additional space will be required for installation, depending upon site
conditions.
3/4")10 (3/8") 50 (2") 490 (19 1/4")
3/4")10 (3/8") 110 (4 1/2") 550 (21 5/8")
3/4") 55 (2 1/4") 110 (4 1/2") 550 (21 5/8")
FLOOR MOUNTING
1. The floor must be flat, level and
of suitable load bearing
capacity.
2. The back of the boiler may be
fitted up to the wall.
IMPORTANT. In order to facilitate gas
connection, a clearance of at least 100
mm (4") must be available at either the
LH side or the RH side DURING
installation. Refer to Frame 7.
A MINIMUM clearance of 25mm (1")
MUST also be maintained between the
flue pipe and any adjacent combustible
material.
In addition a MINIMUM clearance of
533 mm (21") MUST be available at
the front of the boiler, for servicing.
6
Mexico Super CF 3/40 - 3/80 - Installation
GENERAL
FLUE INSTALLATION
The flue must be installed in accordance with the
recommendations of BS. 5440:1.
The following notes are intended for general guidance:
1. The cross-sectional area of the flue, serving the boiler,
MUST NOT be less than the area of the flue outlet of the
boiler.
If flue pipe is to be used it MUST NOT be less than the
diameter of the flue outlet connection on the boiler.
2. Flue pipes and fittings should be constructed from one of the
following materials:
a. Aluminium or stainless steel.
b. Cast iron, coated on the inside with acid resistant vitreous
enamel.
c. Other approved material.
3. If twin walled flue pipe is used it should be of a type
acceptable to British Gas.
4. If a chimney is to be used it should preferably be one that is
composed of, or lined with, a non-porous acid resistant
material.
The TTB is an automatic device which will reset once the wind
conditions have returned to normal, subject to a built-in reset
delay in excess of 10 minutes
The TTB is an important safety device and must not be put out
of action or interfered with in any way.
This device in not a substitute for an independently mounted
carbon monoxide detector.
In cases of repeated or continuous shutdown a competent
person should be called to investigate and rectify the condition
causing this and carry out an operational test after each
intervention on the device. Only the manufacturer's original parts
should be used for replacement.
AIR SUPPLY
Detailed recommendations for air supply are given in BS.5440:2.
The following notes are for general guidance:
1. The room or internal space in which the boiler is installed
MUST have, or be provided with, a permanent air vent. This
vent MUST be either direct to outside air or to an adjacent
room or internal space which must itself have, or be provided
with, a permanent air vent at least the same size direct to
outside air.
Table 3
Boiler size 3/40 3/50 3/60 3/70 3/80
Notes.
Chimneys lined with salt -glazed earthenware pipes are
acceptable if the pipes comply with BS.65 and BS.5440:1.
A flue pipe constructed from one of the materials listed in
2 a-c should form the initial connection to the lined chimneys.
Where a chimney is to be used that is not composed of, or
lined with, a non-porous, acid resistant material it should be
lined with a stainless steel flexible flue liner which complies
with BS.715.
5. Before connecting the boiler to, or inserting a liner into, a flue
that has been previously used then the flue MUST be
thoroughly swept clean of any soot or loose material. If a
register plate, restrictor plate or damper etc., is fitted in the
flue then it MUST be removed before connecting the boiler
to, or inserting a liner into, the flue.
6. The flue should terminate in accordance with the relevant
recommendations given in BS.5440:1.
7. The flue MUST be fitted with a terminal (or ridge tile up to 5"
flue diameter). The terminal shall be of a type which has
been tested and found satisfactory by British Gas. This
terminal must NOT be installed within 600mm (24") of an
opening window, air vent or any other ventilation opening.
8. The chimney / flue lining MUST be sealed at both the top
and the bottom.
IMPORTANT. It is absolutely ESSENTIAL to ensure, in practice,
that the flue discharge is in a downdraught- free zone and that
products of combustion discharging from the terminal cannot reenter the building or any other adjacent building through
ventilators, windows, doors, other sources of natural air
infiltration or forced ventilation / air conditioning systems.
TTB DOWNDRAUGHT THERMOSTAT
This appliance is fitted with a TTB downdraught thermostat for
added safety and protection. If this thermostat should operate
and switch off the appliance it is because the flue is subject to
downdraught, probably as a result of adverse wind conditions .
Effective 40 56 72 93 111
area
2
cm
(in2) (7) (9) (12) (15) (18)
The minimum effective area of the permanent air vent(s) are
specified below and are related to maximum rated heat input
of the boiler (see Table 3).
The air vent(s) must NOT have provision for closing or
adjustment and should be sited to avoid risk of accidental
damage or blockage.
If other methods of ventilation are envisaged, British Gas
should be consulted before proceeding.
2. If the boiler is to be installed in a cupboard or compartment,
permanent air vents are required (for combustion, flue
dilution and cooling purposes) in the cupboard /
compartment, at both high and low levels to ensure safe and
efficient combustion and ventilation.
The air vents may either communicate with room/internal
space (appropriately ventilated) or be direct to outside air.
The minimum effective areas of the permanent air vents,
required in the cupboard / compartment, are specified as
follows and are related to maximum rated heat input of the
boiler (see Table 4).
Notes.
a. Both air vents MUST communicate with the same room or
internal space or MUST be on the same wall to outside air.
b. In siting the air vents care must be taken to avoid the
freezing of pipework.
c. Where cupboard / compartment air vents are open to a room
or internal space, the room or internal space MUST itself be
provided with a permanent air vent, as previously specified.
d. The cupboard / compartment air vents must NOT
communicate with a bedroom, bed-sitting room or a room
containing a bath or shower.
Mexico Super CF 3/40 - 3/80 - Installation
7
GENERAL
Table 4 - High and low vent areas
Boiler Air from room/internal Air direct from outside
space cm2 (in.2)cm
High Level Low Level High level Low Level
CF 3/40 142 (22) 284 (44) 71 (11) 142 (22)
CF 3/50 174 (27) 348 (54) 87 (14) 174 (27)
CF 3/60 206 (32) 412 (64) 103 (16) 206 (32)
CF 3/70 248 (39) 496 (78) 124 (20) 248 (39)
CF 3/80 284 (44) 586 (88) 142 (22) 284 (44)
2
(in.2)
The central heating system should be in accordance with
BS. 6798 and, in addition, for smallbore and microbore systems,
BS. 5449:1.
The domestic hot water system, if applicable, should be in
accordance with the relevant recommendations of BS. 5546.
Copper tubing to BS. 2871:1 is recommended for water carrying
pipework.
The hot water storage cylinder MUST be of the indirect type
and should preferably be manufactured of copper.
EFFECT OF AN EXTRACTOR FAN
If there is any type of extractor fan fitted in the premises there is
a possibility that, if an adequate air inlet area from outside is not
provided, spillage of the boiler flue products could occur when
the fan is in operation. Where such installations occur a spillage
test, as detailed in BS.5440:1 MUST be carried out and any
necessary action taken.
VENTILATION IN SERIES
In installations requiring 2 ventilators to be fitted in series, e.g.
across a cavity wall, EACH ventilator should be sized in
accordance with the above data. Where there are more than 2
ventilators in series, EACH should have an area of 50% in
excess of the value quoted above.
WATER CIRCULATION SYSTEM
The boiler is suitable for connection to pumped open vent
central heating systems, pumped central heating combined with
pumped or gravity indirect domestic hot water supply systems
and gravity or pumped indirect domestic hot water supply
systems.
The boiler is NOT suitable for gravity heating systems.
The hydraulic resistance of the boiler at maximum output with 11
o
o
C (20
F) temperature differentials are shown in the following
graph:
Water Flow Rate and Pressure Loss
Single feed, indirect cylinders are not recommended.
The hot water cylinder and ancillary pipework not forming part of
the useful heating surface should be lagged to prevent heat loss
and any possible freezing - particularly where pipes run through
roof spaces and ventilated underfloor spaces.
IMPORTANT
The boiler must be vented. If venting cannot be done via a flow
connection a separate vent MUST be fitted by the installer.
Draining taps MUST be located in accessible positions, which
permit the draining of the whole system, including the boiler and
hot water storage vessel. They should be at least
1/2" BSP
nominal size and be in accordance with BS. 2879.
If required, a drain tap (not supplied) may be fitted to an unused
bottom (1" BSP) tapping on the front of the boiler.
THERMOSTATIC RADIATOR VALVES
Caradon Plumbing Limited recommend that heating systems
utilising full thermostatic radiator valve control of temperature in
individual rooms should also be fitted with a room thermostat
controlling the temperature in a space served by radiators not
fitted with such a valve, as stated in BS. 5449.
When thermostatic radiator valves are used, the space heating
temperature control over a living / dining area or hallway having
a heating requirement of at least 10% of the boiler heat output
should be achieved using a room thermostat, whilst other rooms
are individually controlled by thermostatic radiator valves.
However, if the system employs thermostatic radiator valves on
all radiators, or two port valves without end switches then a
bypass must be fitted in order to ensure a flow of water should
all the valves be in the closed position.
Dotted lines indicate flow rates equivalent to a temperature rise
o
of 11
C (20 oF)
8
ELECTRICAL SUPPLY
WARNING. The appliance MUST be efficiently earthed.
Wiring external to the appliance MUST be in accordance with
the current I.E.E. (BS 7671) Wiring Regulations and any local
regulations which apply.
The boiler is supplied for 230 V ~ 50 Hz single phase.
Fuse rating is 3A.
Connection must be made in a way that allows complete
isolation of the electrical supply such as a double pole switch
having 3mm (1/8") contact separation in both poles, or a plug
and socket, serving only the boiler and system controls. The
means of isolation must accessible to the user after installation.
Mexico Super CF 3/40 - 3/80 - Installation
3
BOILER ASSEMBLY - Exploded View
INSTALLATION
INSTALLATION
Mexico Super CF 3/40 - 3/80 - Installation
LEGEND
1. Heat exchanger assy.
2. End section.
3. Middle section.
4. Section alignment rings
and 'O' rings.
5. Thermostat pocket.
6. Distributor tube.
7. Combustion chamber.
11. Collector hood.
12. Cleanout cover.
13. Front plate assy.
21. Gas valve.
23. Piezo igniter.
27. Gas cock.
33. Phial retaining clip.
34. Split pin.
45. Flue baffle.
46. Boiler base plate.
48. Draught diverter back panel assembly
49. TTB downdraught thermostat & bracket.
50. Heat shield.
9
4
UNPACKING
The boiler is supplied fully assembled in Pack A.
Unpack and check the contents.
Pack A Contents
z complete boiler
INSTALLATION
z the Hardware Pack (listed separately below)
z these Installation and Servicing Instructions
z User's Instructions.
INSTALLATION
HARDWARE PACK
z 1" BSP plugs - 6 off
z 1" x 1/2" BSP reducing bush - 1 off
z Distributor tube
z Thermostat pocket -1 off
z Thermostat clip - 1 off
CF3/50,60,70, & 80
z Thermostat retaining pin - 1 off
z Output setting label -1 off
10
Mexico Super CF 3/40 - 3/80 - Installation
INSTALLATION
5
BOILER CASING REMOVAL
To install the boiler the casing MUST be removed.
1. Lift off the lower front panel.
2. Remove 2 screws and lift off grille assembly.
3. Remove the gas valve cover by removing the retaining
screw. Disconnect the electrical leads.
4. Release the gas valve lead from the retaining clip.
5. Remove the thermostat phial from the pocket as shown.
6. Remove the 2 screws securing the control panel and
disengage the panel by lowering and pulling it forward.
INSTALLATION
11. Repeat steps 9 & 10 to remove the R.H. panel.
12. The boiler is held to the packaging base by 4 M6 hex head
screws. Remove the front screws, slacken the rear screws &
remove the boiler from the packaging base.
6
CHECKING THE FLUEWAY BAFFLES
1. Remove the flue cleanout cover.
7. Remove the 2 screws securing the top panel to the
side.
8. Draw the top panel forward & lift it off the boiler.
9. Remove the 2 screws securing L.H. side panel to the
flue collector & baseplate.
10. Pull the panel forward, lifting it clear of the locating peg
& remove.
2. CF 3/ 40, 50, 70 & CF 3/ 80 only. Ensure that the baffle(s)
are fully inserted in the flueways.
Mexico Super CF 3/40 - 3/80 - Installation
11
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