680GC
SERVICE MANUAL
i
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL
TABLE OF CONTENTS
SECTION SECTION TITLE PAGE NUMBER
SERVICE MANUAL USE 2
1 TOOLS 3
2 SAW SPECIFICATIONS
4
3 SERIAL NUMBER LOCATION 5
4 SPARE PARTS DIAGRAM (TORQUE AND LOCTITE
®
) 6
5 AIR INTAKE 25
6 SPARK PLUG 27
7 CLUTCH & RIM SPROCKET 29
8 STARTER SYSTEM 33
9 WALLWALKER
®
38
10 CYLINDER COVER 40
11 MUFFLER 43
12 CARBURETOR 47
13 CYLINDER & PISTON 49
14 WATER HOSE & CAP 58
15 IGNITION COIL 60
16 F LY WH E EL 62
17 BOTTOM GUARD 64
18 FRONT HANDLE 65
19 FUEL TANK 66
20 CR ANKCASE 67
21 BAR STUDS & BAR PAD 75
22 CHAIN TENSIONER 76
23 CARBURETOR TUNING 77
24 IDLE SPEED ADJUSTMENT 80
25 TROUBLESHOOTING DIAGRAMS 81
26 TROUBLESHOOTING: FUEL SYSTEM LEAKS 83
27 TROUBLESHOOTING: CRANKCASE LEAKS 85
APPENDIX
1. SPARK PLUG REFERENCE GUIDE 86
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
1
SERVICE MANUAL USE
Service Manual Use
This manual contains all the technical information necessary for carrying out repairs on the
680GC saw. For safe, efficient work, it is of prime importance that the values indicated be
adhered to. Routine periodic maintenance is covered in the operator’s manual included with
each saw.
General Shop Rules
• Always use the right tools for the job, otherwise components may be damaged.
• Use a plastic dead blow mallet to separate parts attached solidly to each other.
• Mark mating parts as a reassembly reference.
• Keep component parts together as a group. Assemble screws and nuts into appropriate
subgroups.
680GC SERVICE MANUAL
• When reassembling, clean all parts carefully, lubricate moving parts and replace all oil seals,
o-rings, gaskets, washers and self-locking nuts.
• For best results, use only original ICS
®
replacement parts.
General Recommendations
• Some procedures in this manual require the use of special tools. A complete tool kit for the
680GC is available from ICS®.
• Detailed carburetor maintenance and overhaul information is available in Walbro’s
Diaphragm Carburetor Service Manual. Walbro can be contacted at http:\\www.walbro.com
or by calling 1.989.872.2131.
2
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL
1. TOOLS
680GC Service Tool Kit - P/N 71700
1
6
11
7
12
8
9
14 13
16
Key # Part No. Description
Above 71700 Gas Saw Service Tool Kit, includes all items shown above
1 71521 Scrench 13-19 mm
2 71541 Pressure Gauge Bulb
3 71542 Coil/Flywheel Timing Shim
4 71543 Cylinder Assembly Clamps & Piston Stop
5 71544 Manifold Assembly Tool
6 71546 Shock Absorber Tool
7 71547 Spark Tester
8 71548 Flywheel Disassembly Tool
9 71550 Limiter Cap Puller
10 71565 Electronic Tachometer
11 71569 Induction Seal Flange with Screws
12 71570 Exhaust Seal Flange with Screws
13 71573 Tuning Screwdriver
14 73463 Main Bearing Spacing Tool
15 73425 Fuel Tank Pressure Cap
16 73462 Main Bearing Driver Tool
Items below are not included in P/N 71700, Gas Saw Service Tool Kit, but can be purchased separately
Not Shown 71734 Gasket Set
Not Shown 70249 14T Bar Nose Sprocket Repair Kit
Not Shown 71625 Carburetor Tuning Kit
Not Shown 505882 2-Stroke Oil, 25:1 Mix, 5.2 oz (158 ml) (6-Pack)
Not Shown 505883 2-Stroke Oil, 25:1 Mix, 5.2 oz (158 ml) (24-Pack)
5 4 3 2
10
15
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
3
2. SPECIFICATIONS
Engine Type 2-stroke Single Cylinder Air Cooled
Displacement 4.7 cu-in (76.5 cc)
Horsepower 5 hp (3.7 kW) @ 9,500 rpm
680GC SERVICE MANUAL
Specifications
Torque 36.3 in-lbs (4.1 Nm) @ 6,500 rpm
Engine Speed
2,800-3,200 rpm (idle)
21 lbs (9.5 kg) without guidebar and
11,500 +/- 500 rpm (max)
Weight
diamond chain
18 inches (46cm) length
Dimensions
11.5 inches (29cm) height
10 inches (25cm) width
Air Filter Water resistant polyester
Carburetor Walbro WJ122B
Starter Dust and water resistant
Special water resistant electronic
Ignition
ignition
Clutch Centrifugal, three shoe, single spring
Fuel ratio 25:1 (4%) gasoline-to-oil
Fuel Capacity 0.23 gal (.88 liter)
Water Supply Minimum 20 psi (1.5 bar)
Water Flow Minimum: 2 gpm (8 lpm)
Noise Level 101 dB at 3 ft (1m)
Vibration Level
Engine Break-in Period
Spark Plug
4
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
7.2 m/s
8.5 m/s
2
(front handle)
2
(rear handle)
One tank, without cutting, cycling
throttle
NGK BPMR8Y
Electrode gap .020 in (0.5 mm)
680GC SERVICE MANUAL
3 This section shows the two locations of the serial number.
3. SERIAL # LOCATION
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
5
4. SPARE PARTS DIAGRAM
680GC SERVICE MANUAL
4 This section covers torque, Loctite ®, and lubrication requirements of the
individual components.
STARTER ASSEMBLY
For saws with
serial number
2
3
1
4
10
KEY DESCRIPTION
1
SCREW 4.0 35 X 73230
2
STARTER ROPE HANDLE 530208
3
STARTER ROPE 73904
4
STARTER COIL SPRING & HOUSING 531103
5
STARTER CASE PLATE 71451
6
SCREW 505380
7
STARTER ROPE PULLEY 528661
8
STARTER PULLEY WASHER 73905
9
STARTER PULLEY SCREW 5.9 52 X 73907
10
11
12
13
STARTER COVER ASSEMBLY 528637
STARTER ASSEMBLY WASHER 530367
SPRING HOUSING WASHER 532026
STARTER ASSEMBLY CAP 508853
12
5
6
7
12
6
11
9
13
8
TORQUE LOCTITE
Nm in‑lbs. 242
starting 967 &
977.
®
PART NUMBER
6
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL
FLYWHEEL & STARTER PAWL ASSEMBLY
4. SPARE PARTS DIAGRAM
For saws with serial
numbers starting
967.
(see page 8 for serial
number starting 977)
KEY DESCRIPTION
31 FLYWHEEL SHROUD 531109
45 FLYWHEEL ASSEMBLY 6.9 61 528651
48 NUT 29.3 260 73891
51 WASHER 73911
57 WASHER 73912
71 STARTER PAWL ASSEMBLY 509163
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
7
4. SPARE PARTS DIAGRAM
FLYWHEEL & STARTER PAWL ASSEMBLY
1
680GC SERVICE MANUAL
2
For saws with serial
numbers starting 977.
(see page 7 for serial number
starting 967)
3
KEY DESCRIPTION
1 FLYWHEEL SHROUD 531109
2 FLYWHEEL ASSEMBLY KIT 29.3 260 545963
3 STARTER PAWL ASSEMBLY 509163
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
8
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL
For saws with serial numbers starting 967.
(see page 10 for serial number starting 977)
4. SPARE PARTS DIAGRAM
CYLINDER AND INTAKE ASSEMBLY
KEY DESCRIPTION
1 INTAKE MANIFOLD CLAMP 73867
2 INTAKE MANIFOLD 73868
3 WRIST PIN NEEDLE BEARING 73869
4 COMPLETE PISTON/CYLINDER ASSEMBLY 71413
5 CYLINDER BASE GASKET ASSEMBLY 71412
6 SPARK PLUG 27. 5 243 514770
11 CYLINDER BOLT 10.7 95 X 73874
13 CARBURETOR PULSE TUBE 73898
16 CARBURETOR, WALBRO WJ-122B 528628
17 INTAKE MANIFOLD FLANGE SCREW 4.0 35 X 73901
19 CARBURETOR SUPPORT BRACKET 73895
20 DECOMPRESSION VALVE 12.8 113 71642
21 INTAKE MANIFOLD FLANGE 73947
22 INTAKE MANIFOLD 71735
23 CARBURETOR SPRING 73888
24 WASHER 73897
25 SCREW & WASHER 505469
26 SCREW 73866
27 SCREW GUIDE 517547
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
9
680GC SERVICE MANUAL4. SPARE PARTS DIAGRAM
CYLINDER AND INTAKE ASSEMBLY
For saws with serial numbers starting 977.
(see page 9 for serial number starting 967)
14
15
3
5
1
6
7
4 2
KEY DESCRIPTION
9
8
12
10
11
13
17
18
TORQUE LOCTITE
Nm in‑lbs. 242
16
®
PART NUMBER
1 SCREW & WASHER 505469
2 WASHER 73897
3 INTAKE MANIFOLD 71735
4 INTAKE MANIFOLD FLANGE SCREW 4.0 35 X 73901
5 INTAKE MANIFOLD FLANGE 73947
6 CARBURETOR SPRING 73888
7 CARBURETOR PULSE TUBE 545877
8 CARBURETOR, WALBRO WJ-122B 528628
9 SCREW 4.0 35 X 73866
10 CARBURETOR SUPPORT BRACKET 73895
11 SCREW GUIDE 517547
12 INTAKE MANIFOLD 73868
13 INTAKE MANIFOLD CLAMP 73867
14 SPARK PLUG 2 7.8 243 X 514770
15 CYLINDER BOLT 10.7 95 X 73874
16 COMPLETE PISTON/CYLINDER ASSEMBLY 548084
17 GASKET, BASE 545874
18 WRIST PIN NEEDLE BEARING 73869
10
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL4. SPARE PARTS DIAGRAM
MUFFLER ASSEMBLY
For saws with serial numbers starting 967.
(see page 12 for serial number starting 977)
KEY DESCRIPTION
7 CYLINDER TO MUFFLER GASKET 73881
9 SERRATED WASHER 73327
10 MUFFLER ASSEMBLY 71411
12 MUFFLER MOUNTING SCREW 9.8 87 73883
14 MUFFLER SUPPORT BRACKET 73884
15 MUFFLER SUPPORT BRACKET SCREW 8.8 78 73885
24 WASHER 73897
26 SCREW 4.0 35 X 73866
28 MUFFLER DEFLECTOR 71481
29 SCREW 4.0 35 X 71482
11
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
680GC SERVICE MANUAL
For saws with serial numbers starting 977.
(see page 11 for serial number starting 967)
4. SPARE PARTS DIAGRAM
MUFFLER ASSEMBLY
3
4
KEY DESCRIPTION
1 CYLINDER TO MUFFLER GASKET 545875
2 MUFFLER ASSEMBLY 545872
3 SCREW & WASHER 9.8 87 505469
4 SCREW 4.0 35 X 73866
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
12
680GC SERVICE MANUAL
For saws with serial number starting 967 & 977
4. SPARE PARTS DIAGRAM
CRANKSHAFT ASSEMBLY
KEY DESCRIPTION
1 CRANKSHAFT SEAL FLYWHEEL SIDE 73877
2 CRANKSHAFT BEARING 73209
3 CRANKSHAFT FLYWHEEL WOODRUFF KEY 73878
4 CRANKSHAFT ASSEMBLY 71410
5 WRIST PIN NEEDLE BEARING 73869
6 CRANKSHAFT SEAL CLUTCH SIDE 73289
7 CRANKSHAFT BUSHING 71452
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
13
4. SPARE PARTS DIAGRAM
For saws with serial number starting 967 & 977
680GC SERVICE MANUAL
CL UTC H A SS EM B LY
KEY DESCRIPTION
1 OUTER CRANKCASE SEAL, CLUTCH SIDE 73931
2 OUTER CRANKCASE SEAL BODY 73949
3 BOLT 2.9 26 73940
4 WASHER 73285
5 CLUTCH SPACER WASHER 73945
6 8T RIM SPROCKET KIT 70949
7 CLUTCH NEEDLE BEARING 73939
8 CLUTCH DRUM ASSEMBLY 71520
9 CLUTCH SPACER WASHER, INSIDE 73941
10 CLUTCH ASSEMBLY 33.3 295 71419
11 CLUTCH SPRING 73943
14
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
680GC SERVICE MANUAL
For saws with serial numbers starting 967.
(see page 16 for serial number starting 977)
4. SPARE PARTS DIAGRAM
CRANKCASE ASSEMBLY
KEY DESCRIPTION
1 FUEL LINE GROMMET, CRANKCASE 73390
2 & 5 CRANKCASE ASSEMBLY, RIGHT & LEFT 528653
3 CRANKCASE DOWEL PIN 73281
4 CRANKSHAFT BEARING 73209
7 CHOKE LEVER SPLIT PIN 73927
8 CRANKCASE GASKET 73934
9 CRANKCASE BOLT 7.8 69 X 73930
10 WASHER 73897
11 CHAIN GUARD 528657
12 BAR MOUNT PAD SPACER 71740
13 COVER GUARD MOUNTING BOLT 7. 8 69 X 73397
14 SCREW 4.9 43 X 73379
15 BAR MOUNTING STUD 11. 8 104 73933
16 SCREW 7.8 69 73284
17 BAR MOUNT PAD COVER PLATE 71738
18 PREMIUM TENSIONER KIT 73935
19 TENSIONER SCREW RETAINER 73936
20 CHOKE LEVER 530469
21 CRANKCASE GROMMET, RIGHT SIDE 531107
22 CHOKE LEVER BUSHING 73955
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
15
4. SPARE PARTS DIAGRAM
For saws with serial numbers starting 977.
(see page 15 for serial number starting 967)
680GC SERVICE MANUAL
CRANKCASE ASSEMBLY
4
7
5
19
21
KEY DESCRIPTION
11
14
4
20
9
8
10
9
9
12
TORQUE LOCTITE
Nm in‑lbs. 242
17
16
18
15
13
®
PART NUMBER
1 FUEL LINE GROMMET, CRANKCASE 73390
2 CRANKCASE ASSEMBLY, RIGHT & LEFT 545967
3 CRANKCASE DOWEL PIN 73281
4 CRANKSHAFT BEARING 545969
5 CHOKE LEVER SPLIT PIN 73927
6 O-RING 71748
7 CRANKCASE GASKET 545968
8 CRANKCASE BOLT 7.8 69 X 73930
9 WASHER 73897
10 CHAIN GUARD 528657
11 BAR MOUNT PAD SPACER 71740
12 COVER GUARD MOUNTING BOLT 7. 8 69 X 73397
13 SCREW 4.9 43 X 73379
14 BAR MOUNTING STUD 11. 8 104 73933
15 SCREW 7.8 69 73284
16 BAR MOUNT PAD COVER PLATE 71738
17 PREMIUM TENSIONER KIT 73935
18 TENSIONER SCREW RETAINER 73936
19 CHOKE LEVER 530469
20 CRANKCASE GROMMET, RIGHT SIDE 531107
21 CHOKE LEVER BUSHING 73955
16
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL
For saws with serial numbers starting 967.
(see page 18 for serial number starting 977)
4. SPARE PARTS DIAGRAM
FUEL TANK AND HANDLE ASSEMBLY
KEY DESCRIPTION
1 FUEL TANK ASSEMBLY 528655
2 REAR HANDLE HALF 531105
3 SCREW 73976
4 THROTTLE LEVER 530479
5 FUEL CAP ASSEMBLY, WITH OUTER SEAL RING 530471
6 FUEL CAP O-RING 73448
7 FUEL FILTER 73459
8 TRIGGER LOCKOUT LEVER 532028
9 TRIGGER LOCKOUT LEVER SPRING 73988
10 WASHER 73897
11 SCREW 73982
12 SHOCK ABSORBER 73980
13 CLIP, FUEL FILTER 71588
14 FUEL LINE 73375
15 SHOCK ABSORBER, REAR HANDLE 71745
16 BUMPER, SHOCK ABSORBER, FUEL TANK TOP 73270
17 FRONT HANDLE BOLT 7.8 69 X 73983
18 FRONT HANDLE 509205
19 FUEL BREATHER COMPLETE 71748
20 WATER DEFLECTOR, BOTTOM 71766
21 BREATHER TUBE BODY 71751
22 BREATHER TUBE ELBOW 71759
23 FUEL BREATHER, REMOTE 71761
24 BREATHER TUBE EXTENSION 71777
25 TUBE CLAMP 71760
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
17
4. SPARE PARTS DIAGRAM
FUEL TANK AND HANDLE ASSEMBLY
For saws with serial numbers starting 977.
(see page 17 for serial number starting 967)
680GC SERVICE MANUAL
23
21
20
KEY DESCRIPTION
1 FUEL TANK ASSEMBLY 528655
2 REAR HANDLE HALF 531105
3 SCREW 73976
4 THROTTLE LEVER 530479
5 FUEL CAP ASSEMBLY, WITH OUTER SEAL RING 530471
6 FUEL CAP O-RING 73448
7 FUEL FILTER 73459
8 TRIGGER LOCKOUT LEVER 532028
9 TRIGGER LOCKOUT LEVER SPRING 73988
10 WASHER 73897
11 SCREW 73982
12 SHOCK ABSORBER 73980
13 CLIP, FUEL FILTER 71588
14 FUEL LINE 73375
15 BUMPER, SHOCK ABSORBER, FUEL TANK TOP 73270
16 FRONT HANDLE BOLT 7.8 69 X 73983
17 FRONT HANDLE 545971
18 FUEL BREATHER COMPLETE 71748
19 WATER DEFLECTOR, BOTTOM 71766
20 BREATHER TUBE BODY 71751
21 BREATHER TUBE ELBOW 71759
22 FUEL BREATHER, REMOTE 71761
23 BREATHER TUBE EXTENSION 71777
24 TUBE CLAMP 71760
22
18
24
15
17
16
19
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
18
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL
For saws with serial numbers starting 967.
(see page 20 for serial number starting 977)
4. SPARE PARTS DIAGRAM
AIR INTAKE ASSEMBLY
KEY DESCRIPTION
1 CYLINDER COVER ASSEMBLY 71754
2 AIR FILTER CANISTER, POLYESTER 71752
3 AIR FILTER COVER 530473
4 FILTER COVER SCREW 73992
5 FILTER SUPPORT 73338
6 FILTER COVER GASKET 71756
SCREW, CYLINDER COVER, LONG, SOCKET
7
HEAD
8 PREFILTER PLASTIC, SECONDARY FILTER 73336
9 AIR FILTER FLANGE 71758
10 FILTER SUPPORT SCREW 2.9 26 X 73337
11 FILTER CANISTER GASKET 73335
12 O-RING 71472
13 TUBE CLAMP 71760
14 COMPENSATOR TUBE 505382
15 BREATHER GROMMET 19.7 174 71763
16 THROTTLE ASSEMBLY 71750
17 O-RING, AIR FILTER 73331
18 WASHER 73897
TORQUE LOCTITE
Nm in‑lbs. 242
X X X
®
PART NUMBER
71771
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
19
4. SPARE PARTS DIAGRAM
For saws with serial numbers starting 977.
(see page 19 for serial number starting 967)
680GC SERVICE MANUAL
AIR INTAKE ASSEMBLY
KEY DESCRIPTION
1 CYLINDER COVER ASSEMBLY 545973
2 AIR FILTER CANISTER, POLYESTER 71752
3 AIR FILTER COVER 530473
4 FILTER COVER SCREW 73992
5 FILTER SUPPORT 73338
6 FILTER COVER GASKET 71756
SCREW, CYLINDER COVER, LONG, SOCKET
7
HEAD
8 PREFILTER PLASTIC, SECONDARY FILTER 73336
9 AIR FILTER FLANGE 71758
10 FILTER SUPPORT SCREW 2.9 26 X 73337
11 FILTER CANISTER GASKET 73335
12 O-RING 71472
13 TUBE CLAMP 71760
14 COMPENSATOR TUBE 505382
15 BREATHER GROMMET 19.7 174 71763
16 THROTTLE ASSEMBLY 71750
17 O-RING, AIR FILTER 73331
18 WASHER 73897
TORQUE LOCTITE
Nm in‑lbs. 242
X X X
®
PART NUMBER
71771
20
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL
1
2
3
4
6
5
7
19
21
22
23
24
25
27
26
20
8
9
10
17
16
18
15
14
13
12
11
16
4. SPARE PARTS DIAGRAM
WALL WALKER
KEY DESCRIPTION
1 GUARD FLAP X X 71534
2 WALLWALKER
3 GUARD FLAP CLAMP X X 71531
4 SCREW & WASHER X X 505469
5 GUARD FLAP SCREW X X 4.8 43 X 71479
6 WASHER X X 73951
7 GUARD FLAP SPACER X X 71480
8 WATER HOSE GASKET X 71469
9 FITTING X X 71467
10 CLIP X X 545975
11 RING NUT X X 71457
12 WATER HOSE O-RING X X 71468
13 WATER SHUT-OFF VALVE X X 71458
14 FITTING X X 71454
15 TUBE X X 71455
16 HOSE CLAMP X X 71465
17 HOSE HANGER X X 71461
18 WATER HOSE COVER X X 71464
19 WATER HOSE SCREW X X 19.7 174 71463
20 FITTING X X 71453
21 COPPER WASHER X X 71456
22 WATER TANK CAP X X 73923
23 FUEL CAP O-RING X X 73448
24 TUBE X X 71459
25 FITTING X X 71470
26 FITTING X X 71471
27 O-RING X X 71472
28 HOSE HANGER BUTTON X X 71744
®
LEVER ARM X X 71532
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
®
AND WATER DELIVERY SYSTEM
For saws with serial
number starting 967
& 977
SERIAL NUMBER
STA RTIN G
TORQUE LOCTITE
967 977 Nm in‑lbs. 242
®
PART NUMBER
21
4. SPARE PARTS DIAGRAM
For saws with serial number starting 967 & 977
680GC SERVICE MANUAL
SIDE COVER ASSEMBLY
KEY DESCRIPTION
1 SIDE COVER INSERT, TOP 71534
2 SIDE COVER NUT 71532
3 CHAIN COVER CAP 71531
4 NUT 505469
5 WALLWALKER
6 WASHER 73951
7 WALLWALKER
8 SCREW 71469
9 SIDE COVER PLATE 71467
10 LOWER GUARD 545975
11 SIDE COVER INSERT, BOTTOM REAR 71457
12 SIDE COVER INSERT, TOP REAR 71468
13 RUBBER BUMPER COVER 71458
14 SIDE COVER ASSEMBLY, COMPLETE 71454
®
SIDE ARM 4.8 43 X 71479
®
SIDE ARM SCREW 71480
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
22
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL
For saws with serial number starting 967 & 977
4. SPARE PARTS DIAGRAM
CARBURETOR REPAIR KIT
KEY DESCRIPTION
1 CARBURETOR, WALBRO WJ-122B 528628
2 CARBURETOR REPAIR KIT 73996
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
TORQUE LOCTITE
Nm in‑lbs. 242
®
PART NUMBER
23
This page intentionally left blank.
680GC SERVICE MANUAL
24
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
680GC SERVICE MANUAL
5. AIR INTAKE
5. This section covers the disassembly, inspection and assembly air induction system.
5.1
Loosen the air filter cover screws and remove
air filter cover.
5.2
Remove air filter from cover.
A. Inspect air filter
B. Replace if necessary
5.3
Clean filter with cleaning solution and a nylon
brush.
A. Clean filter with cleaning solution and
water.
B. Let dry and reinstall.
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012
25
5. AIR INTAKE
5.4
Inspect air filter cover gasket.
A. Replace if permanently depressed or
hard, due to slurry.
5.5 Inspect filter canister gasket.
680GC SERVICE MANUAL
A. Clean
B. Replace if necessary
5.6
Check air filter mount screws and lightly
secure them if they are loose.
26
© 2011 ICS- Bl ount Inc Specications and pricing are subject to change without notice. P/N 525747 REV12Sep2012