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EC-1040 CHASSIS
USER’S MANUAL
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Copyright Notice
This document and product is copyrighted, May 2001, by ICP Electronics Inc. All
rights are reserved. No part of this manual may be reproduced, copied, or translated
without prior notice to ICP Electronics Inc.
The information provided in this document is for reference only. We do not assume
any responsibility arising out of the application of the products. This manual is
subject to change without any notice.
EC-1040 is trademark of ICP Electronics Inc.
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Table of Contents
Chapter 1 Product Information
1.1 General Information
1.2 Product Specifications
1.3 Dimensions
Chapter 2 System Setup
2.1 Filter of the Lockable Door
2.2 The Front Panel of EC-1040
2.3 Removing the chassis cover
2.4 Disk Drives Installation
2.5 Fan Installation
2.6 Power Supply Installation
2.7 The Card Clamp & Backplane Installation
Appendix A Passive Backplane
Appendix B Power supply
Appendix C Drive Bay
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Chapter 1 Product Information
1.1 General Information
EC-1040 is a PC/AT compatible computer designed for i ndustrial applications. It is a
steel rugged chassis specially designed to work under harsh environment for high
reliability application. The EC-1040 features 14-slots passive backplanes and high
reliability AC/DC input power supply (options available are: ACE-920A, ACE-932A,
ACE932T, ACE925T, ACE925C, ACE-916V, ACE-935A, ACE-832A, ACE-R30A…
EC-1040 will withstand shock, vibration, dust and wide range of temperature in
industrial environments. A lockable door protects drives and switches from
unauthorized misuse and particle. Two removable cooling-fans installed in the front
panel for optimum cooling system.
1.2 Product Specifications
General specification
- Construction : Heavy-duty steel
- Disk Driver : Three 5.25” drive and one 3.5” drive open space.
- Cooling Fan : Two ball bearing fans (8cm)
- Indicators : Three LEDs display for temp, LAN and fan alarm activities.
- Dimension : 19” rackmount, 4U height, 431(W) X 177(H) X 480(D) mm
Passive Backplanes (Optional)
Features 14 slots full-length backplanes with the options: PCI-14S, PCI-14S2, PCI-
14S3, BP-14S, PX-14S, PX-14S2, PX-14S3, PX-14S5IP-14S and IP-14S3…
Power Supply
PS/2 type of AT/ATX power supply for EC-1040 are ACE- 920A/ 932T/ 935A/ 925C/
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916V/ 832A. For DC input power supply, you may choose: ACE-932T, ACE-925T,
ACE-925C or ACE-916V. ACE-R30A redundant power supply is optional.
Working Environment
- Operating Temperature : 0~50°C environment
- Relative Humidity : 5~95% Relative
- Vibration : 5-17Hz, 0.1” double amplitude displacement
17-640Hz, 1.5G acceleration peak to peak
- Shock : 10G-acceleration peak to peak
- Safety approval : meet CE, FCC
Cooling Fan
Two removable ball bearing cooling fan (8cmX8cm)
Drive Capacity
Three 5.25” drive and one 3.5” open FDD or HDD space.
Programmable Message and Alarm Function
EC-1040 provides customer a programmable display for server name, IP address,
system time, alarm message,… etc. We can use the utility tool to program message
by RS-232 port. The detail please references the section 2-7 cable management for
system internal connection. The floppy disk (A106 Utility) provides the setting
programming information.
The alarm function support system monitoring that four fan speed monitoring, two
Temp. monitoring, alarm buzzer, alarm message and customer message transfer to
LCD module.
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1.3 Dimensions
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TEMP LED
LAN LED
FAN LED
BUZZER OFF
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Chapter 2 Installation Procedure
The following procedures are provided to assist you in installing the EC-1040,
please follow the steps below:
2.1 Drive of the Lockable Door
A lockable door installed in the front panel .The Drive is located at the inner of
the door. It should be check at least once a month to achieve optimum
performance.
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2.2 The Front Panel of EC-1040
The drive bays , fans and power switch are in the front panel. Drive bays and
power switch are protected by lockable door for unauthorized misuse and
particle environment.
SYSTEM RESET
POWER ON/OFF SWITCH
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EC-1040
EC-1040&DM-62M
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EC-1040&DM-64T
LCD ON/OFF
EXIT
UP
DOWN
MENU
POWER
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EC-1040 & DM-62M & KM-085
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EC-1040 & KM-085
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2.3 Removing the chassis cover
The top cover is fixed by 6 screws at each side and the top of the chassis, remove them and
slide the cover to the rear of the chassis. Figure below shows how to remove the chassis
cover.
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2.4 Disk Drives installation
1. Open the lockable door in the front panel
2. Remove 2 screws that lock the disk drive bay
3. Pull out the disk drive bay
4. Attach the drivers to the bracket with screws and connect flat cable &
power cable to the driver
5. Plug in the drive bay and lock it by screws.
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2.5 Fan Installation
The EC-1040 is easy to install the fan module in the chassis. It's not need any
screw. Plug in the plastic locker; connect the fan cable with the A106 controller
board.
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2.6 Power Supply Installation
2.6.1 General Power Supply
For the EC-1040 installation: ACE-920A/ 932A/ 932T/ 935A /925T/ 925C/ 916V/
32A…
SCREW X 2
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SCREW X 3
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2.6.2 Redundant Power Supply for the EC-1040 installation: ACE-R30A
SCREW X 2
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2.7 The Card Clamp & Backplane Installation
Figure below illustrates how to install the backplanes on the Rack-3000.
To install the backplanes in the chassis, remove the clamp panel first, then put
the backplanes inside the chassis and screw it.
Use 2 screws(6#32*6) to fix the card clamp
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Cable Management
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POWER CABLE
32100-033600
POWER SUPPLY
BACKPLANE
FAN2
FAN1
DM-64T LCD MODULE
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4P DC POWER CABLE
32100-042500
7
8CM FAN
31100-000049
1
EXT. VGA Cable
M TO F
JP8
JP7
JP6
JP5
JP12
32000-022301
JP1
JP2
A106
JP10
2
EXT. VGA Cable
3
M TO M
32000-023200
CPU CARD
M TO M TO PC
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5V S/B
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KM-085 KEYBOARD
RESET
4
RS-232 to A106
32000-026200
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JP15
JP12
SPEAKER
OFF
32100-034900
ATX Power Switch Cable
轉換線
32000-017300
WIRE CABLE
32100-035600
BACKPLANE
I
JP9
O
8
SENSOR 1
CABLE
SENSOR
32100-030201
SENSOR 2
32100-042600
TEMP
FAIL
FAN
FAIL
WIRE CABLE G04 TO A106
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ITEM PART NO SPECIFICATTION Q'TY
1 32000-022301 EXT VGA CABLE M TO F 1
2 32000-023200 EXT VGA CABLE M TO M 1
3 32000-025600 RS232 D_SUB 9P F TO M 1
4 32000-026200 RS232 D_SUB 9P 1
5 32100-033600 POWER CABLE 1
6 32100-042500 4P DC POWER CABLE 1
7 31100-000049 8CM FAN 2
8 32100-030201 SENSOR CABLE 2
9 32100-042600 WIRE CABLE 1
10 32100-034900 ATX POWER SWITCH 1
11 32100-035600 WTRE CABLE 1
12 32000-017300 MINDIN TO MOUSE K/B 1
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A106 & G04 Controller
A106 Alarm board
G04 LED board
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APPENDIX A PASSIVE BACKPLANES
Model ISA PCI PICMG PCISA Remark
PCI-14S
PCI-14S2
PCI-14S3
BP-14S
PX-14S
PX-14S1
PX-14S2
PX-14S3
PX-14S5
IP-14S
IP-14S3
8 4 2 0
7 4 2 0
8 4 2 0
14 0 0 0
6 7 2 0
5 7 2 0
5 7 2 0
1 12 2 0
5 7 2 0
8 4 0 2
9 2 0 3
ISA/PICMG option
PCI/PICMG option
PCI-14S Serial
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BP-14S Serial
PX-14S Serial
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APPENDIX B POWER SUPPLY
RACK-3000 was designed for PS/2 size power supply.
ACE-R30A
PS/2 POWER SUPPLY SERIAL
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size DC input power
input power supply
input power supply
Input Range
Rating (max.)
Description
160W PS/2 size 12V
48V DC input power
250W PS/2 size 24V
Input Range
Rating (max.)
UL/CSA/TUV/CE
UL/CSA/TUV/CE
UL/CSA/TUV/CE
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Model Name ACE-920A ACE-932T ACE-932A ACE-935A ACE-832A
Description 250W PS/2 size AC
AC 85~265VAC
DC - -40~-70VDC - - -
+5V 20A 40A 33A 40A 30A
+3.3V - - - - 28A
Output
Voltages
MTBF
(hours)
Safety UL/CSA/TUV UL/CSA/TUV/CE UL/CSA/TUV UL/CSA/TUV UL/CSA/TUV
+12V 4A 12A 8A 8A 15A
-5V 0.5A 0.5 0.5A 0.3A 0.3A
-12V 0.5A 3A 3A 0.7A 0.8A
+5VSB
input power supply
(PFC)
@47~63Hz
200W 300W 300W 350W 300W
- - - - 2A
216700 141000 124100 200050 100000
300W -48V PS/2
supply
- 85~130VAC or
300W PS/2 size AC
180~265VAC
@47~63Hz Auto-
switch
350W PS/2 size AC
85~140VAC or
180~270VAC
@47~63Hz
300W PS/2 size ATX
power supply
95~132VAC,
180~264VAC
@47~63Hz Auto-
range
Model Name ACE-916V ACE-925T ACE-925C ACE-R30A
Output
Voltages
MTBF
(hours)
Safety
DC input power
supply
AC - - - 90~132V or 180~264VAC
DC 8.5~16VDC -40~-65VDC 19~30VDC -
160W 250W 250W 300W
+5V 25A 30A 30A 35A
+3.3V - - - 15A
+12V 7A 12A 12A 15A
-5V 0.5A 1A 1A 0.5A
-12V 0.5A 2A 2A 0.8A
+5VSB
- - - 1.5A
202500 198500 206000 50000
250W PS/2 size -
supply
DC input power
supply
300W PS/2 size ATX redundant power
supply (include two ACE-R30A power
module)
@47~63Hz Switch select
(2.5A min.)
(0.5A min.)
(0.5A min.)
UL/CSA/TUV
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APPENDIX C Drive Bay
5.25" Drive Bay 3 open space
3.5" Drive Bay 2 open
1 Internal space
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