ICP DAS USA 7000 User Manual

Page 1
The 7000 Series Bus Converter
User’s Manual
1. Self Tuner Inside
2. Multiple Baud Rate
3. Multiple Data Format
4. Dual WatchDog Inside
5. True Distributed Control
6. High Speed&High Density I/O
Warranty
All products manufactured by ICP DAS are under warranty regarding
7000 New Features
Your Powerful Tools
Create New Ideas
Create New Applications
defective materials for a period of one year from the date of delivery to the original purchaser.
Warning
ICP DAS assumes no liability for damages resulting from the use of this product. ICP DAS reserves the right to change this manual at any time without notice. The information furnished by ICP DAS is believed to be accurate and reliable. However, no responsibility is assumed by ICP DAS for its use, or for any infringements of patents or other rights of third parties resulting from its use.
Copyright
Copyright 1997 by ICP DAS. All rights are reserved.
Trademark
The names used for identification only may be registered trademarks
of their respective companies.
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Table of Contents

1. Introduction..........................................................................................5
1.1 The 7000 series overview ..................................................5
1.2 Related Documentation for the 7000 Series.......................6
1.3 Common Features of the 7000 Series................................7
1.4 The 7000 Series System Network for Bus Type .................8
1.5 The 7000 Series System Network for Star Type.................9
1.6 7000 Dimension.................................................................11
2. I-7520/A/R/AR, PCI-7520AR, PCISA-7520R.......................................13
2.1 I-7520:...............................................................................13
2.1.1 Pin Assignment and Specifications:....................................13
2.1.2 Block Diagram: ..................................................................13
2.1.3 I-7520 is designed Termination resistor (120 Ohm) on board.14
2.2 I-7520R:............................................................................15
2.2.1 Pin Assignment and Specific ations:...................................15
2.2.2 Block Diagram: .................................................................15
2.3 I-7520A: ............................................................................16
2.3.1 Pin Assignment and Specific ations:...................................16
2.3.2 Block Diagram: .................................................................16
2.3.3 I-7520A has three different output type .............................17
2.3.4 I-7520A is designed Termination resistor (120 Ohm) on board 17
2.4 I-7520AR:.........................................................................19
2.4.1 Pin Assignment and Specific ations:...................................19
2.4.2 Block Diagram: .................................................................19
2.5 PCI-7520AR Pin Assignment and Specification:...............20
2.6 PCISA-7520R Pin Assignment and Specification: ............21
2.7 Basic Wire Connection for I-7520:....................................22
2.8 How to select 7520 / 7520R.............................................23
3. I-7560 / I-7561 / I-7563 ........................................................................27
3.1 I-7560 Pin Assignment and Specifications:.......................28
3.1.1 The I-7560 System Network Configuration:.......................29
3.1.2 Block Diagram: .................................................................29
3.1.3 I-7560 Driver Installation...................................................30
3.1.4 Verifying the Installation:...................................................34
3.1.5 Uninstalling the Device Driver...........................................37
3.2 I-7561 Pin Assignment and Specifications........................38
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3.2.1 The I-7561 System Network Configuration:.......................39
3.2.2 The I-7561 Block Diagram: ...............................................39
3.2.3 I-7561 has three different Output type...............................40
3.2.4 I-7561 is designed Termination resistor (120 Ohm) on board 40
3.2.5 I-7561 Driver Installation...................................................42
3.2.6 Installation under Win2000/XP..........................................42
3.2.7 Install USB COM port........................................................45
3.2.8 Uninstall drivers................................................................47
3.2.9 Installation under Win98/ME.............................................49
3.3 I-7563 Pin Assignment and Specifications:.......................54
3.3.1 The I-7563 System Network Configuration:.......................55
3.3.2 The I-7563 Block Diagram: ...............................................55
3.3.3 I-7563 Driver Installation...................................................56
3.3.4 Verifying the Installation:...................................................60
3.3.5 Uninstalling the Device Driver...........................................63
4. I-7551 ..................................................................................................64
4.1 I-7551 Pin Assignment and Specifications:.......................64
4.1.1 The I-7551 System Network Configuration:.......................65
4.1.2 The I-7551 Block Diagram: ...............................................65
5. I-7510 / I-7510A / I-7510AR / I-7513....................................................66
5.1 I-7510:..............................................................................66
5.1.1 Pin Assignment and Specific ations:...................................66
5.1.2 Block Diagram: .................................................................66
5.2 I-7510A:...........................................................................67
5.2.1 Pin Assignment and Specific ations: ..................................67
5.2.2 Block Diagram: .................................................................67
5.3 I-7510AR:.........................................................................68
5.3.1 Pin Assignment and Specifications:..................................68
5.3.2 System Network Configuration: .........................................69
5.3.3 Block Diagram: .................................................................69
5.4 I-7513:..............................................................................70
5.4.1 Pin Assignment and Specifications:..................................70
5.4.2 System Network Configuration:........................................71
5.4.3 Block Diagram: ................................................................71
5.5 Basic Wire Connections for I-7510...................................72
6. 7000 RS-485 Networking...................................................................73
6.1 Standard/Isolation Configuration......................................73
6.2 PLC Networking Applications...........................................77
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6.3 PC Networking Applications.............................................78
6.4 RS-232 Devices Network.................................................79
7. Quick Starting the 7000 Series .........................................................80
7.1 Find Status of Unknown Module.......................................80
7.2 Changing Module Address...............................................81
7.3 Changing Baud Rate........................................................82
7.4 Checksum Enable/Disable...............................................83
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1. Introduction
The 7000 series is a family of remote controllable data acquisition modules. They provide A/D, D/A, DI/O, Timer/Counter, MMI and other functions. These modules can be controlled remotely by a set of commands.
1.1 The 7000 series overview The 7000 series can be divided into several groups based on their
function as follows: Group 1: bus converter modules, support bus converter & repeater
7520/7520R/ISA-7520R/PCISA-7520R: RS-232 to RS-485 converter, 3000V isolation. 7520A: RS-232 to RS485 and RS-422 converter, 3000V isolation. 7520AR/PCI-7520AR: RS-232 to RS485 and RS-422 converter, 3000V isolation. 7561: USB to RS-232/422/485 converter, 3000V isolation. 7560: USB to RS-232 converter. 7510: RS-485 to RS-485 repeater, 3000V isolation 7510A: RS-485 and RS-422 repeater, 3000V isolation 7510AR: RS-485 and RS-422 repeater, Two-way 3000V isolation 7511: 7512: 7513:
Group 2: DIO modules, support TTL, isolated DIO, relay & O. C.
Output
7041: isolated DI, 14*In 7042: isolated O. C. DO, 13*Out 7043: No isolated O.C. 16 channels digital output. 7044: high driver O.C. output I + isolated DI, 4*In+8*Out 7050: TTL IO, 7*In, 8*Out 7052: isolated DI, 8*In 7053: Non-isolated DI, 16*In 7060: isolated DI & relay output, 4*In+4*Relay 7063: isolated DI *8 & 3 form A power relay. 7065: isolated DI *4 & 5 form A power relay. 7066: 7 form A PhotoMOS Relay 7067: Relay output, 7*Relay
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Group 3: DA module, support voltage/current output. 7021: 1 channel analog output. 7022: 2 channel analog output. 7024: 4 channel analog output. Group 4: AD modules, support voltage/current/thermocouple/RTD
measurement 7011/7011D/7011P: single-channel the rmocouple measur ement 7012/7012D/7012F: single-channel lar ge signal measurement 7013/7013D: 1 channel RTD measurement 7033/7033D: 3 channels RTD measurement 7014D: Analog/Transmitter input with LEDs display 7016/7016D/7016P: Strain Gauge input with LEDs display 7017/7018F: Input Range and multi-channel same as 7012.
7018: Thermocouple input, multi-channel 7011 Group 5: Timer/Counter modules: 7080, 7080D Group 6: Man Machine Interface: MMICON=240*64 LCD+4*4 KBDs+8*function key Group 7: Power relay Modules:
RM104/108/116: 4 /8/16 channels of fo rm-C, SPST, 400V AC, 16A RM204/208/216: 4/8 /16 channels of fo rm-C, SPDT, 400V AC, 5A
Group 8: Embedded Processor module
7188, 7188XA, 7188XB, 7188XC, 7188EX, 7188EA Group 9: wireless modem module: SST-288 Group 10: Power supply module
ACE-540A: 24V/2A power supply
DIN-540A: ACE-540A with DIN-RAIL mount
PWR-24/220V: 220V AC input, 24V/0.1A output power adapter
PWR-24/110V: 110V AC input, 24V/0.1A output power adapter
1.2 Related Documentation for the 7000 Series
NAP7000S User Manual: for software NAP7000S, utility program
source
NAP7000P User Manual : for softw are NAP700 0P, DLL driver for 7000
NAP7000D User Manual: for softw are NAP700 0D, DDE driver for 7000
NAP7000L User Manual : for softw are NAP700 0O, OLE driver for 7000
7000 Bus Converter User Manual:
For 7510/7520/7520A/7520R/7561/7510A/7520AR/ISA-7520A/ PCI-7520AR/PCISA-7520R
7000 DIO User Manual: for 7050 /7052/7053/7060/7041/704 2/7044/7067
7000 A/D Group1 User Manual: for
7017/7018/7013/7013D/7033/7033D
7000 A/D Group2 User Manual: for 7011/7011D/7012/7012D/7014D
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7000 D/A User Manuals: for 7021, 7022, and 7024.
7000 Timer/Counter User Manual: for 7080D
7000 Embedded Controller User Manual: for 7188
MMICON Hardware Manual: for MMICON
MMIDOS User Manual: for MMICON software
Application Note: EM001 for MMICON evaluation
1.3 Common Features of the 7000 Series Isolation voltage: 3000 VDC
Communication:
Asynchronous half-duplex 2-wire RS-485 network
Max. Distance without repeater= 1.8Km
Speed=1200,2400,4800,9600,19200,38400,57600,115200
Connecting 256 modules in one RS-485 bus without repeater
Multiple baud rate and multiple data format can share the same
RS-485 bus (7520/7510)
Different baud rate and the same module address can share the same
RS-485 bus
Connecting 256*8=2048 modules max. In one RS-485 bus with
repeater.
7000 series data format=1 start + 8 data + 1 stop + no parity = 10-bit
Two extra checksum bytes can be enable/disable
Built-in transient voltage suppresser and PTC protector
Sharing the same RS-485 bus with the RS-485 or RS-232 device,
which communicates in multiple data format (not 10-bit) and multiple baud rate. (Use 7520 to convert RS-232 to RS-485)
Power:
+10V ~ +30V DC
Power reverse protection, Over-voltage brown-out protection
System:
Dual watchdog inside, power-on start value and safe value for host
failure
Operating temperature: -25 to 75ºC (14 to 185ºF)
Storage temperature: -25 to 80ºC (-13 to 185ºF)
Humidity: 5 to 95%, non-condensing
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1.4 The 7000 Series System Network for Bus Type
Multiple Baud Rate
Multiple Data Format
I-7520: RS-232 to RS-485 Converter
Please refer to section 2.1
I-7561: USB to RS-232/422/485 Converter
Please refer to section 3.2
I-7510: RS-485 Repeater
Please refer to section 5.1
SST-2450: RF Modem (2.4GHz), with RS-232/485
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1.5 The 7000 Series System Network for Star Type
Multiple Baud Rate
Multiple Data Format
I-7520R: I-7520 with 3000VDC isolation at RS-485 side
Please refer to section 2.2
I-7563: USB to 3 Ports RS-485 Converter Hub
Please refer to section 3.3
I-7513: Three-way isolated one to 3 Ports RS-485 Hub
Please refer to section 5.4
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Conventional Two-Wire RS-485 Network: The conventional two-wire RS-485 network uses a DIP SWITCH selectable converter to convert host RS-232 or USB signal to a two-wire RS-485 signal. The baud rate and data format must be set to a fixed value for the whole network.
For example, the user can choose baud rate=9600 and data format=10 bit per character. This limitation is inconvenient for some real world applications. The 7000 series, Adam 4000 series, Nudam 6000 series and DATAFORTH 9B series all use a 10-bit format. Some conventional PLC use 11-bit data format and some weight scale equipment uses 12­bit. If the host-PC has to send command to remote modules, PLC and weight scale equipment, one possibility is to use three independent two-wire RS-485 networks. However, this may increase the system cost and reduced the system reliability.
An other option for the user is to use many modules in the same two­wire RS-485 network for real world applications. All these modules must communicate at the same baud rate in a conventional system. Some of those modules may be very close to the host-PC and will be able to communicate at a high baud rate. Some modules may be far away from the host-PC and will communicate at a low baud rate. Because only one speed is valid in the RS-485 network, the high-speed modules should be forced to communicate at a low speed baud rate. other words, the performance of the whole system should be decreased.
The 7000 Series RS-485 Network: The 7000 RS-485 network is the most powerful and flexible two-wire RS-485 network in the world. It is a multiple baud rate
and multiple data format network system. That is to say, all the remote modules mentioned above, PLCs and weight scale equipment share the same RS-485 network
. The 7520, RS-232 to RS­485 converter, equips a “Self Tuner” inside, therefore it can detect the baud rate and data format automatically and control the direction of the RS-485 network precisely. Therefore the user can connect all this equipment to the same RS-485 network. This method will greatly reduce system cost and increase reliability.
In
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1.6 7000 Dimension
O4.5X4
29.50
35.30
7.30
56.00
25.00
40.50
88.50 2-SCREW
M3
33.00
8
Back View
72.00
33.00
25.00
Side View
Top View
50.00
10.50
56.00
111.00
58.50
72.00
From View
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Stack Mounting
Din – Rail Mounting
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2. I-7520/A/R/AR, PCI-7520AR, PCISA-7520R
2.1 I-7520:
2.1.1 Pin Assignment and Specifications:
7520: RS-232 to RS-485 Converter
Protocol: Differential 2-wire half-duplex RS-485
Connector: plug-in screw terminal block
Speed: “Self Tuner” inside, auto switching baud
rate, from 300 to 115200 BPS
256 modules max in one RS-485 networ
without repeater
2048 modules max in one RS-485 network with
repeater
Option jumper for 120 ohm termination resister
Isolation voltage: 3000V
Isolation site: RS-232
Repeater request: 4,000 feet or over 256
modules
Power requirements: +10V to +30VDCPowe
consumption: 2.2W(Max)
2.1.2 Block Diagram:
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2.1.3 I-7520 is designed Termination resistor (120 Ohm) on board.
Add / Remove resistor Jumper: For Add resistor: Set JP2 jumper to positions 2 and 3.
Default sitting
3
120 Ohm on board
2
1
JP2
For Remove resistor: Set JP2 jumper to positions 1 and 2.
Remove resistor
3 2
1
JP2
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2.2 I-7520R:
2.2.1 Pin Assignment and Specifications:
7520R: RS-232 to RS-485 Converter
Protocol: two-wire RS-485, (D+, D-), protocol
Connector: plug-in screw terminal block
Speed: “Self Tuner” inside, auto switching baud
rate, from 300 to 115200 BPS
256 modules max in one RS-485 networ without repeater
2048 modules max in one RS-485 network with repeater
Isolation voltage: 3000V
Isolation site: RS-485
Repeater request: 4,000 feet or over 256
modules
Power requirements: +10V to +30VDC Powe consumption: 2.2W(Max)
2.2.2 Block Diagram:
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2.3 I-7520A:
2.3.1 Pin Assignment and Specifications:
7520A: RS-232 to RS-422/485 Converter
Protocol: RS-422/485
Connector: plug-in screw terminal block
Speed: “Self Tuner” inside, auto switching baud
rate, from 300 to 115200 BPS
256 modules max in one RS-485 networ without repeater
2048 modules max in one RS-485 network with repeater
Option jumper for 120 ohm termination resister
Isolation voltage: 3000V
Isolation site: RS-232
Repeater request: 4,000 feet or over 256
modules
Power requirements: +10V to +30VDCPowe consumption: 2.2W(Max)
2.3.2 Block Diagram:
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2.3.3 I-7520A has three different output type

How to select I-7520A’s output type?
NOTE: RS-422 and RS-485 output type can’t use at the same time.
Type 1: One channel RS-485 output. Type 2: One channel RS-422 output. Type 3: Two channels RS-485 output.
RS422/485 Output Jumpers settin g: For type 1: Set JP1 jumper to positions 1 and 2. For type 2: Set JP1 jumper to positions 1 and 2. For type 3: Set JP1 jumper to positions 2 and 3.
Default sitting
3
RS-422 or RS-485
2
Set Type 3:
3
2-channels RS-485
2
1
1
JP1
JP1

2.3.4 I-7520A is designed Termination resistor (120 Ohm) on board

Add / Remove resistor Jumper. For RS-485 channel one. For Add resistor: Set JP2 jumper to positions 2 and 3. For Remove resistor: Set JP2 jumper to positions 1 and 2.
3
Default sitting 120 Ohm on board
2
Remove resistor
3 2
1
1
JP2
JP2
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Add / Remove resistor Jumper. For RS-485 channel two. For Add resistor: Set JP3 jumper to positions 2 and 3. For Remove resistor: Set JP3 jumper to positions 1 and 2.
3
Default sitting 120 Ohm on board
2
Remove resistor
3 2
1
1
JP3
JP3
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2.4 I-7520AR:
2.4.1 Pin Assignment and Specifications:
7520AR: RS-232 to RS-422/485 Converter
Protocol: RS-422/485
Connector: plug-in screw terminal block
Speed: “Self Tuner” inside, auto switching baud
rate, from 300 to 115200 BPS
256 modules max in one RS-485 networ without repeater
2048 modules max in one RS-485 network with repeater
Isolation voltage: 3000V
Isolation site: RS-422/485
Repeater request: 4,000 feet or over 256
modules
Power requirements: +10V to +30VDC Powe consumption: 2.2W(Max)
2.4.2 Block Diagram:
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2.5 PCI-7520AR Pin Assignment and Specification:
CN1
1 6
RXD
2 7
TXD
3 8 4 9
GND
5
DB9M FEMALE
CN2
5 9 4 8 3
D-
7
D+
2
D-
6
D+
1
DB9S MALE
RS-485 ( D+, D- ) RS-422 ( RX+, RX-, TX+, TX- )
CN2
DB9S MALE
RX+
5
RX-
9
RX+
4
RX-
8 3
TX-
7 2
TX+ TX-
6
TX+
1
CON2: RS-485/422 DB9 Male Connector
Terminal 2-wire RS-485 4-wire RS-422
1
DATA+ TX+
2 3 Not Connect 4
Not Connect RX+
5 6
DATA- TX-
7 8
Not Connect RX-
9
The PCI-7520AR is exactly the same as 7520AR except for the PCI interface. It is designed for easy installation.
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2.6 PCISA-7520R Pin Assignment and Specification:
CN1
DB9M FEMALE
DCD
1
DSR
6
RXD
2
RTS
7
TXD
3
CTS
8
DTR
4 9
GND
5
CN2
5 9 4 8 3
D-
7
D+
2
D-
6
D+
1
DB9S MALE
RS-485 ( D+, D- )
CON2: RS-485 DB9 Male Connector
Terminal 2-wire RS-485
1
DATA+
2 3 4
Not Connect 5 6
DATA-
7 8
Not Connect 9
The PCISA-7520R is exactly the same as 7520R except for the PCI and ISA interface. It is designed for easy installation.
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2.7 Basic Wire Connection for I-7520:
RS 485 wire connection.
GND  Ext. Power GND +VS   Ext. Power 10V-30V Data- Data­Data+ Data+
RS 232 wire connection
Host pin2 (RXD)  7520_Pin2 Host pin3 (TXD)  7520_Pin3 Host pin5 (GND)  7520_Pin5
Host Computer
6 7 8 9
1 2 3 4 5
Male 9-pin D-sub Com 1/2/3/4 or UART port
RS-232C Signal
11 12 13 14 15
17 18 19
7000
20
7520
7520R
1 2 3 4 5
GND
+VS Data­Data+
Init*
+VS
6
7 8
9
Date+
10 9 8 7 6
5 4 3 2
10 9 8 7 6
5
RS-485 Signal
3 2
­1
GND
24V
External power
Female 9-pin D-sub
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2.8 How to select 7520 / 7520R
The 7520R is exactly the same as 7520 except for the isolation site. The isolation site of the 7520 is located in the RS-232 interface circuit, but the isolation site of the 7520R is located in the RS-485 interface circuit. That is to say, the power input and RS-485 interface is common ground for the 7520 but the power input and RS-232 interface is only common ground for the 7520R as follows:
7520 7520R
RS-485 site Isolation site
Common ground
Power ground
Common ground
RS-232 site Isolation site Applications Most applications. For RS-232 type PLC networking
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f
7520
RS-232
RS-485
Note: the power ground o 7000 and RS-485 is
common ground.
This is the same for Adam
Host PC/PLC
7000 situation
In most applications, the 7520 are used to convert the RS-232 signal to
RS-485 network. Normally the 7520 does not use the same DC power
ground as the Host PC/PLC, and the isolation site is in the RS-232 section. Therefore the Host PC/PLC is isolated from RS-485 network. That is to say, if there is any high voltage transient on RS-485 network, the Host PC/PLC will be free from damage.
4000, Nudam 6000 and DATAFORTH 9B series modules.
WARNING!! ERROR CONDITION 1: if t he 7520 are replaced by 7520R and
the 7520R uses the same DC power ground with 7000. In this situat ion,
(1) The Host PC/PLC is common ground with RS-232 (2) The RS-232 is common ground with power ground of 7520R (3) The power ground of 7520R is common ground with power ground of
7000
(4) The power ground of 7000 is common ground with RS-485
Therefore the Host PC/PLC is common ground with RS-485 network. That is to say, there is no isolation between Host PC/PLC and RS-485 network. The Host PC/PLC may be damaged if there is high voltage transient on RS-485 network.
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WARNING!! ERROR CONDITION 2: if the 7520 uses the same DC power ground with Host PC/PLC (for example, Host PC/PLC provide non-isolated DC power source to 7520). In this situation,
(1) The Host PC/PLC is common ground with power ground of 7520
(2) The power ground of 7520 is common ground with RS-485
Therefore the Host PC/PLC is common ground with RS-485 network. That is to say, there is no isolation between Host PC/PLC and RS-485 network. So the Host PC/PLC may be damaged if there is high voltage transient on RS-485 network.
OK CONDITION: If the DC power ground of 7520 or 7520R is not common
to any module, the Host PC/PLC will be isolated from RS-485 network in all conditions.
The power adapter PWR-24 is designed for single 7000 series modules
only. The 24V DC output of the PWR-24 is isolated from its AC input. If the 7520 or 7520R is connected to the PWR-24, this PWR-24 cannot connect to the other module. Normally the Host PC/PLC uses a switching power and the DC output of this power supply is also isolated from its AC input. Therefore the DC power ground of 7520 or 7520R is isolated from Host PC/PLC. Therefore, the Host PC/PLC is isolated from RS-485 network in all condition.
PWR-24
7520
RS-232
Host PC/PLC
7520R
Connecting 256 modules without repeater, 7510
7000 series
RS-485
7000 series
Host PC/PLC is isolated
from RS-485 network for 7520 or 7520R in all condition
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The 7520R is designed for PLC networking. During normal conditions, the PLC system will have a stable DC-24V power source. The user may use this power source to 7520R(configuration A). When using 7520, the user must use another power source, PWR-24 (configuration B).
RS-485
7520R
7520
PWR-24
The isolation feature is very important in real world applications, therefore the user should pay attention when selecting the correct module. If the wrong module is selected, the isolation will be removed but the module will still function OK. This may cause unexpected damaged by high-energy transients on a RS-485 network.
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3. I-7560 / I-7561 / I-7563
What is USB?
USB, or Universal Serial Bus is a connectivity specification developed by computer and telecommunication industry members for attaching peripherals to computers. USB is designed to free all the troubles when installing external peripherals. It eliminates the hassle to open computer case for installing cards needed for certain devices. It is designed to meet Microsoft Plug and Play (PnP) specification, meaning users can install, and hot-swap devices without long installation procedures and reboots.
The I-756x USB to RS-232 or RS-485 or RS-422 converter are your smart and convenient accessory for connecting RS-232 serial devices to your USB-equipped Windows host computer. It provides a bridge connection with a standard DB 9-pin male serial port connector in one end and a standard Type-A USB plug connector on the other end. You simply attach the serial device onto the serial port of the cable and plug the USB connector into your PC USB port. It allows a simple and easy way of adding serial connections to your PC without having to go thru inserting a serial card and traditional port configuration.
This USB to Serial adapter is ideal for connecting modems, cellular phones, PDAs, digital cameras, card readers and other serial devices to your computer. It provides serial connections up to 1Mbps of data transfer rate. And since USB does not require any IRQ resource, more devices can be attached to the system without the previous hassles of device and resource conflicts.
Finally, the I-756x USB to Serial adapter is a fully USB Specification compliant device and therefore supports advanced power management such as suspend and resume operations as well as remote wakeup. The I-756x USB Serial products are designed to work on all Windows operating systems.
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3.1 I-7560 Pin Assignment and Specifications:
Introduction
The I-7560 adds a Windows serial Com port via its USB connection and is compatible with new & legacy RS-232 devices. USB Plug and Play allows easy serial port expansion and requires no IRQ, DMA, or I/O port resources. I-7560 features a full set of RS-232 modem data and control signals (TxD, RxD, RTS, CTS, DSR, DTR, DCD, RI, and GND) on its PC compatible DB9 male connector. It also features a high-speed 115.2 Kb/s transmission rate. So you can download program to
I-8000 series, and supports various O.S. No external
power supply is required as I-7560 takes its powe from the USB bus. I-7560 comes complete with drivers for Microsof Windows '98, Windows ME, Windows 2000 and Windows XP. Drivers are also available for Apple OS-10.1, OS-10.2 and Linux.
Specifications
Compatibility: USB 1.1 standard. Input port: USB Output port: 9-wire RS-232 Cable: USB type A connector (Type A to Type B cable provided). RS-232 Signals: TxD, RxD, RTS, CTS, DSR, DTR, DCD, RI, and GNDPower consumption: 1.5 W max. Operating temperature: -25 to +75
Storage temperature: -25 to +80Humidity: 5~ 95%
Driver Supported: Windows 98/ME/2000/XP, Imac OS 10.1X, 10.2.X, Linux
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3.1.1 The I-7560 System Network Configuration:
3.1.2 Block Diagram:
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3.1.3 I-7560 Driver Installation
Installing the Device
This section will guide you on how to install the I-7560 USB to RS-232 converter under Windows XP, Windows 2000, Windows ME, and Windows 98 operating systems. (No support for WinNT). Download driver files from
1. Package CD, \Napdos\7000\756x\7560
2. ftp://ftp.icpdas.com/pub/cd/8000cd/napdos/7000/756x/7560 The following steps will show how to install the device under Windows
2000. Basically, the procedures are also somewhat the same for other Windows operating systems.
1. Power on your computer and boot to Windows.
2. Locate the USB port of your computer and plug in the I-7560.
3. Windows will detect the new device and will initiate the Found New
Hardware Wizard prompting you to install the software for the detected USB Device. Select to install from a list or specific location. Click Next to continue.
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4. An “Install Hardware Device Drivers” window is shown, Click “Next” to
initiate a search for a suitable driver for your device.
5. Select optional search locations, if the “CD-ROM drivers” checkbox is
selected, please insert the driver CD. Click “Next” to start and search.
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6. If the “Specify a location” is selected. Choose the correctpath, E:\Napdos\7000\756x\7560\(The ‘E’ is the Disk that Package CD put in). Click “OK” to start and search.
7. When Windows found a driver. Click “Next” to install the driver.
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8. Windows will then start to install the driver for the USB-to-Serial Comm Port. Once installation is complete, Windows will prompt you that it has finished installing the software. Click Finish to continue.
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3.1.4 Verifying the Installation:
This section will guide you on how to verify if the I-7560 was properly installed. You will also need to determine the COM port assignment made by Windows for the USB to RS-232 converter.
Note: Before you plug in the I-7560 for the first time, make sure that you
do not attach any serial device first to the converter. You must only plug in the I-7560 itself.
To verify if the device is properly installed and determine the COM port assignment of the device:
1. Click Start _ __ _ Control Panel _ __ _ System. Inside System Properties, click on Device Manager. Double-click on Ports (COM & LPT1). You should see the I-7560 USB-to-RS232 (COM3) device listing. This also means that Windows has assigned the device to COM3 port.
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2. If you want to assign the COM Port of the device to another port number, you can double-click on the device (I-7560 USB-to-RS232 Comm Port) to view properties.
3. Inside the USB-to-RS232 Comm Port Properties click on the Port Settings tab. Click on the advanced button.
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4. Inside the Advanced Settings, click on the COM Port Number and
check what other port numbers are unused. If it so happens that Windows assigned a COM5 to the device, you may try to reassign it to a lower unused port number. Click OK when finished. Try running HyperTerminal to test if the new port number is OK.
Note: Some software programs may only support up to COM4 and may
not work if the port is assigned to COM5 or higher.
5. Once you have verified the device to be properly installed, you may
now proceed to using the USB-to-RS232 Converter in connecting to serial devices. Attached the serial device to the serial port of the adapter and then plug in the USB connector to the USB port of your computer. Use the supplied driver of the serial device if needed.
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3.1.5 Uninstalling the Device Driver
It is easy to uninstall the USB to Serial device driver:
1. Run the DRemover98_2K.exe Uninstall program found on Package CD, \Napdos\7000\756x\7560 or
ftp://ftp.icpdas.com/pub/cd/8000cd/napdos/7000/756x/7560
2. The uninstall program will then prompt you if you want to remove the utility program. Click OK to continue.
3. After uninstall is complete, the program will prompt you to restart Windows. Click Yes to continue.
4. Windows will also show a dialog box that the driver was removed successfully. Wait for Windows to restart your computer.
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3.2 I-7561 Pin Assignment and Specifications
Introduction
The I-7561 is a cost-effective module for transfe
serial data over USB. It allows you to connect you serial devices to systems using a USB interface. Connecting the I-7561 to a PC, you get one extra high-speed RS-232/422/485 ports. Like our I-7520A, the I-7561 contains “ Self Tuner “ This chip auto-tunes the baud rate and data format to the RS-485 network. The I-7561 module derives the power from the USB port and doesn’t need any power adapter (when you use I-7561, you should connect power ground to othe modules). It also features a high-speed 115.2 Kb/s transmission rate, and supports various O.S. independent RS-232/422/485 Ports.
Specifications
Compatibility: USB 1.1 stand ard Input port: USB Output port: 3-wire RS-232, RS-422, RS-485. Cable: USB type A connector (Type A to Type B cable provided). Isolation voltage: 3000VDC “Self Tuner” inside, support multiple Baud Rate and multiple Data Format Auto switching baud rate, 300~115.2K BPS 256 modules max. in one RS-422/485 network without repeater Isolation voltage: 3000VDC Repeater request: 4,000 feet or over 256 modules Communication distance:
2.1Km/9600 Bps, 2.7Km/4800 Bps, 3.6Km/2400 Bps
Power requirements: Voltage support by USB interface of the host-PC.
Power co ns u m ption : 1. 5 W max.
Operation temperature: -25℃ to +75℃  Storage temperature: -25℃ to +80℃  Humidity: 5~ 95%
Driver Supported: Windows 98/ME/2000, XP, Linux, MacOS
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3.2.1 The I-7561 System Network Configuration:
Multiple Baud Rate
Multiple Data Format
3.2.2 The I-7561 Block Diagram:
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3.2.3 I-7561 has three different Output type
How to select I-7561’s output type?
NOTE: RS-422 and RS-485 output type can’t use at the same time.
Type 1: One channel RS-485 output. Type 2: One channel RS-422 output. Type 3: Two channels RS-485 output.
RS422/485 Output Jumpers settin g: For type 1: Set JP1 jumper to positions 1 and 2. For type 2: Set JP1 jumper to positions 1 and 2. For type 3: Set JP1 jumper to positions 2 and 3.
Default sitting
3
RS-422 or RS-485
2
Set Type 3:
3
2-channels RS-485
2
1
1
JP1
JP1
3.2.4 I-7561 is designed Termination resistor (120 Ohm) on board
Add / Remove resistor Jumper. For RS-485 channel one. For Add resistor: Set JP2 jumper to positions 2 and 3. For Remove resistor: Set JP2 jumper to positions 1 and 2.
3
Default sitting 120 Ohm on board
2
Remove resistor
3 2
1
1
JP2
JP2
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Add / Remove resistor Jumper. For RS-485 channel two. For Add resistor: Set JP3 jumper to positions 2 and 3. For Remove resistor: Set JP3 jumper to positions 1 and 2.
3
Default sitting 120 Ohm on board
2
Remove resistor
3 2
1
1
JP3
JP3
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3.2.5 I-7561 Driver Installation
The drivers of the I-7561 module include: an USB-RS232/422/485 driver and USB COM Port driver. The drivers are supplied for Windows 98/ME/2000/XP (No support for WinNT). Download driver files from
1. Package CD, \Napdos\7000\7561\driver
2. ftp://ftp.icpdas.com/pub/cd/8000cd/napdos/7000/7561/driver
3.2.6 Installation under Win2000/XP
Follow the steps below: Step 1: Plug the USB cable into the USB HUB port located on the back of
your computer (it is shown in the “found New Hardware” windows as below), click “Next” to continue.
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Step2: An “Install Hardware Device Drivers” window is shown, Click “Next”
to initiate a search for a suitable driver for your device.
Step 3: Select optional search locations, if the “CD-ROM drivers”
checkbox is selected, please insert the driver CD . Click “Next” to start and search.
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If the “Specify a location” is selected. Choose the correct path,H:\Napdos\7000\7561\Driver\(The ‘H’ is the Disk that Package CD put in). Click “OK” to start and search.
Step 4: Click the “Finish” button to complete installation of the device.
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3.2.7 Install USB COM port
The installation method is the same as Sec3.4.1.1 “Install USB-RS232 driver”.
The Completion window is showed as below.
Find the serial number of the Com port Step 1: Select the “Control Panel” from “Start” menu.
1
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Step 2:Double Click “system” icon to open the “system properties”
dialog box and Select the “Device Manager” button from this dialog box.
3
4
2
Step 3:Click the symbol ‘+’ to expand the tree view of Ports from the
“Device Manager” window. Find the Serial number of your com port. (Find the USB serial port “COM3”)
5
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3.2.8 Uninstall drivers
Right-click the “USB High Speed Serial Converter” item, a menu is shown, select the “Uninstall” item to remove the USB-RS232 driver. Uninstalling the driver of the USB COM Port is the same as above.
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3.2.8.1 Changing the COM Port Number
From “Device Manager”, select ”View devices by type”, then “Ports (COM & LPT)”. Select the USB serial port and click ” Properties”. Select the “Port Settings” tab, and then click Advanced. Choose the required COM port number from the list and click OK.
2
3
1
5
4
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3.2.9 Installation under Win98/ME
Follow the steps below: Step 1: Plug the USB cable into the USB HUB port located in the back of
your computer (the “Add New Hardware Wizard” window is shown as below); Click “Next” to continue.
Step 2: Click “Next” to initiate a search for the best driver for your device.
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Step 3: Select optional search locations(like “CD-ROM drive”).
Click “Next” to start and search.
Step 4: Click “Finish” to finish installing the device.
Install USB COM port The installation method is the same as Sec3.2.2.1 “Install USB-RS232 driver”.
Please refer to Page 32.
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3.2.9.1 Find the serial number of Com port
Step 1: Select the “Control Panel” from “Start” menu.
1
Step 2: Double Click the “system” icon to open the “system properties”
dialog box, and Select the “Device Manager” from this dialog box.
3
2
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Step 3: Click the symbol ‘+’ to expand the tree view of Ports from the
“Device Manager” window. Find the Serial number of your com port.(Find the USB serial port “COM3”)
4
3.2.9.2 Uninstall drivers
Right-click the “USB Serial Port (COM3)” item, a menu is shown, select the “Remove” item to remove the USB-RS232 driver. Uninstalling the driver of the USB RS232 driver is the same as above.
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3.2.9.3 Changing the COM Port Number
Step 1: From “Device Manager”, select ”View devices by type”, then
“ Ports (COM & LPT)”. Select the USB serial port (COM3) and right-click to open ” Properties”.
Step 2: Select the “Port Settings” tab, and then click Advanced. Choose
the required COM port number from the list and click OK.
1
2
3
4
6
5
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3.3 I-7563 Pin Assignment and Specifications:
Introduction
( USB )
The I-7563 is a cost-effective module for transfe serial data over USB. It allows you to connect your serial devices to systems using a USB interface. Connecting the I-7563 to a PC, The I- 7563 contains “ Self Tuner “ This chip auto-tunes
I-7563
USB to 3 Ports RS-485 Hub Converter
Variable Baud Rate 300,..9600,..115.2K Variable Rate Format
the baud rate and data format to the Rs-485 network. The I-7563 module derives the powe from the USB port and doesn’t need any powe adapter. It also features a high-speed 115.2 Kb/s transmission rate, and supports various O.S.
( CH 3 )
( CH 2 )
( CH 1 )
Do you have any RS-485 wiring problems? The I-7563 is USB to three ports RS-485 Hub. Each channel has its own RS-485 driver IC on it, so it can support star-shaped wiring.
Specifications
Full compatibility with USB 1.1 specifications. Input Port: USB. Output Port: Three RS-485. Speed: “Self Tuner” inside 3000 V DC Isolation protections provided. 256 modules max. In three channels
RS-485 network without repeater.
2048 modules max. In three channels
RS-485 network with repeater.
Repeater request: 4,000 feet or over 256 modules. Power consumption: 1.5 W max. Storage temperature: -25 to +80
Humidity: 5~ 95% Driver Supported: Windows 98/ME/2000/XP, iMAC
OS 10.1X, 10.2.X, Linux
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3.3.1 The I-7563 System Network Configuration:
Multiple Baud Rate
Multiple Data Format
3.3.2 The I-7563 Block Diagram:
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3.3.3 I-7563 Driver Installation
This section will guide you on how to install the I-7563 USB to 3 Ports RS-485 Hub under Windows XP, Windows 2000, Windows ME, and Windows 98 operating systems. (No support for WinNT). Download driver files from
1. Package CD, \Napdos\7000\756x\7563
2. ftp://ftp.icpdas.com/pub/cd/8000cd/napdos/7000/756x/7563
The following steps will show how to install the device under Windows
2000. Basically, the procedures are also somewhat the same for other
Windows operating systems.
1. Power on your computer and boot to Windows.
2. Locate the USB port of your computer and plug in the I-7563.
3. Windows will detect the new device and will initiate the Found New Hardware Wizard prompting you to install the software for the detected USB Device. Select to install from a list or specific location. Click Next to continue.
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4. An “Install Hardware Device Drivers” window is shown, Click “Next” to initiate a search for a suitable driver for your device.
5. Select optional search locations, if the “CD-ROM drivers” checkbox is selected, please insert the driver CD. Click “Next” to start and search.
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6. If the “Specify a location” is selected. Choose the correct path,
E:\Napdos\7000\756x\7563\(The ‘E’ is the Disk that Package CD put in). Click “OK” to start and search.
7. When Windows found a driver. Click “Next” to install the driver.
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8. Windows will then start to install the driver for the USB-to-3 Ports Comm Port. Once installation is complete, Windows will prompt you that it has finished installing the software. Click Finish to continue.
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3.3.4 Verifying the Installation:
This section will guide you on how to verify if the I-7563 was properly installed. You will also need to determine the COM port assignment made by Windows for the USB to 3 Ports RS-485 Hub.
Note: Before you plug in the I-7563 for the first time, make sure that you
do not attach any serial device first to the converter. You must only plug in the I-7560 itself.
To verify if the device is properly installed and determine the COM port assignment of the device:
1. Click Start _ __ _ Control Panel _ __ _ System. Inside System Properties, click on Device Manager. Double-click on Ports (COM & LPT1). You should see the I-7563 USB-to-3 Ports RS485 Hub (COM3) device listing. This also means that Windows has assigned the device to COM3 port.
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2. If you want to assign the COM Port of the device to another port number, you can double-click on the device (I-7563 USB-to-RS485 Hub) to view properties.
3. Inside the USB-to-3 Ports RS485 Hub Properties, click on the Port Settings tab. Click on the Advanced button.
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4. Inside the Advanced Settings, click on the COM Port Number and
check what other port numbers are unused. If it so happens that Windows assigned a COM5 to the device, you may try to reassign it to a lower unused port number. Click OK when finished. Try running HyperTerminal to test if the new port number is OK.
Note: Some software programs may only support up to COM4 and may
not work if the port is assigned to COM5 or higher.
5. Once you have verified the device to be properly installed, you may
now proceed to using the USB-to-3 Ports RS485 Hub in connecting to serial devices. Attached the serial device to the serial port of the adapter and then plug in the USB connector to the USB port of your computer. Use the supplied driver of the serial device if needed.
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3.3.5 Uninstalling the Device Driver
It is easy to uninstall the USB to Serial device driver:
1. Run the DRemover98_2K.exe Uninstall program found on Package CD, \Napdos\7000\756x\7563 or
ftp://ftp.icpdas.com/pub/cd/8000cd/napdos/7000/756x/7563
2. The uninstall program will then prompt you if you want to remove the utility program. Click OK to continue.
3. After uninstall is complete, the program will prompt you to restart Windows. Click Yes to continue.
4. Windows will also show a dialog box that the driver was removed successfully. Wait for Windows to restart your computer.
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4. I-7551
4.1 I-7551 Pin Assignment and Specifications:
Introduction
( RS-232_OU T )

I-7551

RS-232 to RS-232 Converter One channel RS-232 Input
One channel RS-232 Output
( RS-232_IN)
The I-7551 Photo coupler provides a complete full-duplex (including control signal) electrical isolation channel between two RS-232 devices. This isolation is an important consideration if a system uses different power sources, has noisy signals or must operate at different ground potentials. The I-7551 has the option of reconfiguring which control signal is used. CTS can be selected instead of DCD and RTS instead of DTR. The I-7551 incorporates two DC-to-DC converters; the isolation site of I-7551 is located in the input and output interface circuit. In other words, I-7551 is three- way isolation RS-232-to­RS-232 converter.
Specifications
Input: RS-232 (TxD, RxD, CTS, RTS, GND or TxD, RxD,
DCD, DTR, GND)
Output:
RS-232 (TxD, RxD, CTS, RTS, GND or TxD, RxD, DCD, DTR, GND)
Output Port: Three RS-485. Three-way Isolation voltage: 3000VDC 2500Vrms Channel to Channel isolation Power consumption: 1.5 W max. Storage temperature: -25 to +80
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4.1.1 The I-7551 System Network Configuration:
Multiple Baud Rate
Multiple Data Format
4.1.2 The I-7551 Block Diagram:
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5. I-7510 / I-7510A / I-7510AR / I-7513
5.1 I-7510:
5.1.1 Pin Assignment and Specifications:
7510: RS-485 Repeater
Input: two-wire RS-485, (D+, D-)
Output: two-wire RS-485, (D+, D-)
Speed: “Self Tuner” inside, auto switching
baud rate, from 300 to 115200 BPS
Isolation voltage: 3000V
Connector: plug-in screw terminal block
Power requirements: +10V to +30VDC
• Power consumption: 2.2W(Max)
5.1.2 Block Diagram:
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5.2 I-7510A:
5.2.1 Pin Assignment and Specifi cations:
7510A: RS-485/RS-422 Repeater
Input: RS-485/RS-422
Output: RS-485/RS-422
Speed: “Self Tuner” inside, auto switching
baud rate, from 300 to 115200 BPS
Isolation voltage: 3000V
Connector: plug-in screw terminal block
Power requirements: +10V to +30VDC
• Power consumption: 2.2W(Max)
5.2.2 Block Diagram:
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5.3 I-7510AR:
5.3.1 Pin Assignment and Specifications:
Introduction
I-7510AR is exactly the same as I-7510A except for the isolation site, The isolation site of I-7510A is located in the input interface circuit, but the isolation site of the I-7510AR is located in the input and output interface circuit. In other words, I-7510AR is three- way isolation repeater module.
( RS-485 )
RS-422/485 Repeter
Variable Baud Rate 300,..9600,..115.2K Variable Rate Format
( RS-422 )
I-7510AR
( RS-485 ) ( RS-422 )
Specifications
Input: RS-485/RS-422
Output: RS-485/RS-422
Speed: “Self Tuner” inside, auto switching
baud rate, from 300 to 115200 BPS
Isolation voltage: Three-way 3000Vdc
Connector: plug-in screw terminal block
Power requirements: +10V to +30VDC
• Power consumption: 2.2W(Max)
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5.3.2 System Network Configuration:
Multiple Baud Rate
Multiple Data Format
5.3.3 Block Diagram:
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5.4 I-7513:
5.4.1 Pin Assignment and Specifications:
Introduction
( CH 1 ) ( CH 2 ) ( CH 3 )
I-7513 is 3-Channel RS-485 Active Star Wiring Hub. The unit has 3 independent RS485
output channels each with their own driver, which can transmit signals along 4,000 ft
I-7513
RS-485 HUB One channel RS-485 Input
Three channels RS-485 Output
( CH 0 )
(1.2Km). Of cable on each channel. I-7513 includes both Hub and Repeater
function. So each output channel can be connected anther hub.
The isolation site of I-7513 is located in the input and output interface circuit. In other words, I-7513 is three- way isolation module.
Specifications
Input: one port RS-485, (D+, D-)
Output: three-port RS-485, (D+, D-)
Speed: “Self Tuner” inside, auto switching
baud rate, from 300 to 115200 BPS
Isolation voltage: Three-way 3000Vdc
Connector: plug-in screw terminal block
Power requirements: +10V to +30VDC
Power consumption: 2.2W(Max)
Each channel on the hub is driven by it's
own RS-485 driver.
Each channel maximum line length about of 4000 ft.
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5.4.2 System Network Configuration:
Multiple Baud Rate
Multiple Data Format
5.4.3 Block Diagram:
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5.5 Basic Wire Connections for I-7510
(1) Extends RS-485 network if the path is over 4000 ft or 1.2 Km (2) Extends RS-485 network if connecting over 256 modules (3) Cuts a long RS-485 path into several isolated short RS-485 paths
for protection
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r
6. 7000 RS-485 Networking
6.1 Standard/Isolation Configuration
Standard Configuration.
Host PC PLC
7520, isolated 232/485 converter
R
RS232
T
Gnd
RS485
Is terminator
D+ D-
RS-485
7510, isolated 485/485 repeate
RS485
RS485
D+ D-
RS-485
Max 2048 7xxx modules in one RS-485 network
7xxx
7xxx ~<=256
7xxx
~<=2048
The Host PC/PLC will send out a command string from its RS-232 port. The 7520 will convert these RS-232 signals into a RS-485 signal and isolate the host from RS-485 network.
The 7000 series modules, including D/I, D/O, A/D, D/A, Timer/Counter and MMI modules, will be directly connected to RS-485. These 7000 series modules can connect a max. Of 256 modules to the RS-485 network without a repeater, the 7510. That it to say, there can be 256 modules from 7xxx to 7xxx. If there are over 256 modules, the repeater 7510 must be added to extend the RS-485 to RS-485. Then there can be another 256 modules connected to the RS-485 network. This is the first function of the 7510.
The module address can be changed from 00 to FF a total of 256 max. Therefore there are maxes. Of 256 modules in one RS-485 network if all the modules communicate with the same speed.
(1) Because the 7000 can communicate with different baud rates in the
same RS-485 network, the 7xxx, 7xxx and 7xxx can be communicated to HOST PC/PLC with a different baud rate.
(2) The 7000 series can be programmed to 1200, 2400, 4800, 9600,
19200, 38400, 57600, 115200,a total of 8 different speed.
(3) The 7000 modules can share the same module address if their baud
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rates are different. For example,
7xxx=module address 01, baud rate=1200
7xxx=module address 01, baud rate=9600
7xxx=module address 01, baud rate=115200
These three modules can share the same RS-485 network, generated by 7520. (4) Therefore there is 256*8=2048 modules max.
In one RS-485 network
with a repeater (7510).
The “search function” given in NAP7000S can search for al l these 2048 modules in one RS-485 network. Refer to “NAP7000S User Manual” for completely source listing of “search function”.
When the RS-485 network is over 4000 ft or 1.2Km
, the RS-485 repeater (7510) must be added to extend the RS-485 network. For example, if the RS-485 is over 4000 ft or 1.8 Km, the 7510 must be added to extend RS-485 to RS-485. And if the RS-485 is too long, the user should use another 7510 to extend another RS-485 network. This is the sec o nd function of 7510.
The power ground
of the 7000 series is common ground to the RS­485 network. This feature is the same as the Adam 4000, Nudam 6000 and DATAFORTH 9B series. Therefore all the modules in the same RS­485 network are common ground. For example, the all modules between 7xxx and 7xxx share the same RS-485 network and all are common ground. The RS-485 length can be up to 4000 ft or 1.2 km, this is a very long path. This long path makes the RS-485 network very susceptible to network noise by high energy transient in this environment. If this noise is too great, all the modules in the RS-485 network may be damaged simultaneously. This is highly possible and occurs often in real world applications. It is strongly recommended to add another isolation repeater, the 7510, to break the long path RS-485 network into several short RS­485 networks to avoid all the modules being damaged at the same time. This is the third function of 7510.
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f
For example, the 7510, 7510, 7510 are used to isolate local modules from RS-485 network. If there is high energy transient on RS-485 network, all the local modules will be safe.
Isolation Configuration (Strongly Recommended)
Host PC PLC
RS232 RS485
R T
RS485
GND
Is terminator
Group A
7xxx
7xxx
7520
D+
D- D-
7510
RS485
RS-485
7xxx
7510
Group B
7xxx
7xxx
7510
D+
RS485
7510
Group C
RS485 RS485
7xxx
7xxx
RS485 RS485RS485
RS-485
7xxx
If the RS-485 network is not over 100 meters, the terminated resistors are not needed. However, it may be necessary to insert two terminated resistors at both end of the RS-485 segment. It is not easy to calculate the value of a terminator resistor. The best way to do this is to use an oscilloscope to check the RS-485 signal directly. If the impedance match of RS-485 network is OK, the oscilloscope will show a very nice square wave. If these square wave signals are distorted, the user will need to insert two terminators at both end of the RS-485 segment.
OK
Resistor value o terminator is too small
Resistor value of terminator is too big
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It is recommended to use the “trial and error” rule. The trial and error
rules are given as follows:
(1) If the length of RS-485 is about 1.2 Km, try 120 first
(2) Run TEST.EXE of NAP7000S
Select function_5, run continuously for at least 8 hours to make
sure communication is OK.
(3) If function_5 finds many communication errors, use an
oscilloscope to check the waveform. The waveform will tell you whether the terminator is too small or too big. Then adjust your terminator and run TEST.EXE again.
(4)
(5) If the correct terminators are found, run the TEST.EXE
continuously for at least 8 hours to make sure there are no communication errors.
The function_5 of TEST.EXE, given in NAP7000S, will automatically read “testing command” from TEST.DAT and continuously perform “send­receive-testing”. It will continuously test and record all testing results. Therefore this function is especially designed for RS-485 network stability evaluation. If you run this function_5 continuously for 8 hours and find no check errors, this means that your RS-485 network is very stable. Also this means that your terminators match well now.
NOTE 1: The value of the terminator depends on the RS-485 wire used. If the RS-485 path is very long, don’t use a cheaper wire. It is recommended to select a high quality wire
such as the Belden 1583A.
NOTE 2: The terminator is different for various applications. Therefore we can’t provide a terminator with the 7520 or the 7510. The user must choose the correct terminator by them self. It is recommended to use a carbon, 1/4w resistor.
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A
A
A

6.2 PLC Networking Applications

PC
RS2 32
7520
R T
GND
RS485
RS232
D+ D-
7520R
RS232
T R
PLC 1
DC power
Gnd
ddress=1
DC power
7510
RS485
RS485
7520R
RS485RS485
RS232
R
Gnd
T
PLC n
ddress=
n
DC power
D+
D-
7520R
RS485
RS232
R
T
PLC m
ddress=m
Gnd
These PLCs can be used at different baud rates & different configurations. For example, PLC-1=1 start + 7 data + 1 stop=9-bit/byte, baud rate=1200 PLC-n=1 start + 8 data + 1 parity + 1 stop=11-bit/byte, baud rate=9600 PLC-m=1 start + 8 data + 1 parity + 2 stop=12-bit/byte, baud rate=115200
OMRON CQM1 = 1 start + 7 data + 1 even parity + 2 stop =11-bit/byte OMRON C200 = 1 start + 7 data + 1 even parity + 2 stop = 11-bit/byte
The 7520 can be the 7520 or 7520R, refer to Sec. 2.5 for details.
The 7520R, 7520R, 7520R can be the 7520 or 7520R, refer to Sec. 2.5 for details. In this configuration, the PLC1, PLCn, PLCm provides DC power to 7520R, 7520R, 7520R. This is the cheapest to the 3000V high isolation. The user should not replace the 7520R, , , , with the 7520.
Refer to “NAP7000S User Manual” for PLC networking software details.
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6.3 PC Networking Applications
Host PC
Remote-PC
Remote-PC
RS-232
7520
7520
RS-232
Connecting 256 remote-PC max. Without a repeater, the 7510
RS-232
PPWR-24
RS-485
7000 series
7520
Every remote-PC must have a unique address.
This unique address is similar to the module address of the 7000 series. We call it a “slave-PC address”. The module address of the 7000 series is limited to 256, but the slave-PC address is unlimited. The user can connect thousands of PCs in one RS-485 network by using a repeater, the 7510.
Refer to “NAP7000S User Manual” for software details. Using this software, the host-PC can send out commands to remote-PCs, just like sending commands to the 7000 series modules. The remote-PC will receive these commands and execute the command if the destination addresses matches it’s local address.
These remote-PC and 7000 series modules can use the same RS­485 network. The host-PC can send out the 7000 series commands and send out PC-networking commands at different times. The modules and remote-PCs will receive their command respectively. This makes the network very low cost, with high flexibility and reliability. This unique feature is not found elsewhere in the world.
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6.4 RS-232 Devices Network
Host PC
RS-232 device
RS-232 device
RS-232
RS-232
Connecting 256 RS-232 devices max. Without a repeater, the 7510
RS-232
7520
7520
PWR-24
7000 series
RS-485
7520
Fig 34
Some RS-232 devices can be connected to the 7000 RS-485 network very easily, just like the PC or PLC introduced in Sec 2.7 and Sec.
2.8. These RS-232 devices must adhere to 3 rules given as follows:
Rule 1: cannot send out the RS-232 signal in normal,
operating state. Rule 2: every device has a unique device address Rule 3: will not send out a RS-232 signal if the destination
address does not match with the device address
The software for RS-232 device networking and PLC
networking is very similar. The only difference is the command format. The command format of PLC is always different for different manufacturers. Refer to “NAP000S User Manual” for software details.
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7. Quick Starting the 7000 Series
7.1 Find Status of Unknown Module
Wire connection: Refer to Sec. 2.7 Test program: Refer to “NAP7000S User Manual” for TEST.EXE
Connect I NIT*_pin to GND_pin first as follows.
The steps to finding the status of an unknown module are given as follows.
1. Wire connection, INIT*_pin=GND, power on and run test.exe
2. Press 2
3. Press $002[Enter] Receive=! 02080A40
4. Press 2
5. Press %0001080600[Enter] Receive=! 01
6. Power off, disconnect INIT*_pin (pin 6) and GND_pin (pin_10) and power on
7. Press 2
8. Press $012[Enter]  Receive=! 01080600
9. Press 2
10. Press $01M[Enter] Receive=! 017017
11. Press 2
12. Press $01F[Enter] Receive=! 01A1.3 Step 3: read the module status with the INIT*_pin connected to the
GND_pin and find that module address=02, ba ud rate= 115200, checksum is enable.
Step 5: change this module to address=01, baud rate=9600, checksum
disable
Step 6-12: disconnect the INIT*_pin and read back the module status
NOTE: If the INIT*-pin is connected to GND-pin, the 7xxx will go to its
default setting as follows: (1) Module address=00; (2) baud rate=9600; (3) checksum is disable
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7.2 Changing Module Address Wire connection: Refer to Sec. 2.7
Test program: Refer to “NAP7000S User Manual” for TEST.EXE
The steps to change module address are given as follows.
1. Wire connection, power on and run test.exe
2. Press 2
3. Press $012[Enter] Receive=! 01080600
4. Press 2
5. Press %0102080600[Enter] Receive=! 02
6. Press 2
7. Press $022[Enter]  Receive=! 02080600
8. Press 2
9. Press $02M[Enter]  Receive=! 027017
10. Press 2
11. Press $02F[Enter]  Receive=! 02A1.3
Step 3: read the module status and find that module address =01, baud rate = 9600, checksum is enable.
Step 5: change the module addre ss from 01 to 02, the module address c an be changed immediately, no need to power-off then power-on
Step 7: read the module status based on the module address=02
Step 9: read the module name
• Step 11: read the firmware number of this module
NOTE: If the user uses $AA2 command to change module configuration, the
new configuration code will be stored into EEPROM immediately. The configuration code includes module address, module type, baud rate code, checksum enable/disable code, calibration code, power-on value and safe value. The EEPROM data of t he 7000 series can be read an infinite number or times and can be written about 100,000 times max. Therefore the user should not cha nge the confi gurati on code o ften whe n testing.
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7.3 Changing Baud Rate
Wire connection: Refer to Sec. 2.7 Test program: Refer to “NAP7000S User Manual” for TEST.EXE
The steps to change the baud rate of communication are given as follows.
1. Wire connection, power on and run test.exe
2. Press 2
3. Press $012[Enter] Receive=! 01080600
4. Press 2
5. Press %0101080A00[Enter] Receive=? 01
6. Connect INIT*_pin (pin 6) to GND_pin (pin_10)
7. Press 2
8. Press %0101080A00[Enter] Receive=! 01
9. Press 2
10. Press $012[Enter] Receive=! 01080A00
11. Power off, disconnect INIT*_pin and
GND_pin, power on and run test.exe
12. Press 0
13. Press 1[Enter](1/2/3/4 for COM 1/2/3/4)
14. Press 115200[Enter]
15. Press 0[Enter]
16. Press 2
17. Press $012[Enter] Receive=! 01080A00
Step 3: read the module status, baud rate=9600
Step 5: change baud rate with the INIT*_pin flo ating and the f unction will fail
failure. If the user want to change the baud rate of the 7000 module, the INIT*_pin must be connected to the GND_Pin. If the INIT *_pin is left floating (unconnected), the 7000 module will echo ?AA to the user.
Step 8: change baud rate to 115200 with the INIT*_pin connected to the GND_Pin. After this command, th e baud rate will remain at 9600. T he baud rate of the 7000 series will be changed only during the power-on interval.
Step 10: read the module status, baud rate= 115200(this value, is stored in the EEPROM only). The baud rate is cha nged in step 8 but the baud rate of this module is still at 9600 BPS. When the module has powered-off-and­powered-on, the baud rate will be changed to 115200.
Step 11: power off, then power on. The module will change its baud rate based on the EEPROM value only when the module has first powered-on
Step 13-16: change TEST.EXE to baud rate 115200
NOTE:
(1) To change the baud rate, the
INIT*-pin must be connected to GND-pin
(2) The baud rate will be saved into
EEPROM immediately.
(3) The module will change its baud
rate only during the first power­on time.
Step 17: use baud rate 115 200 to read ba ck the module statu s and find that
the module is now communicating at baud rate 115200.
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7.4 Checksum Enable/Disable
Wire connection: Refer to Sec. 2.7 Test program: Refer to “NAP7000S User Manual” for TEST.EXE
The steps to enable/disable checksum status are given as following.
1. Wire connection, power on and run test.exe
2. Press 2
3. Press $012[Enter] Receive=! 01080600
4. Press 2
5. Press %0101080640[Enter] Receive=? 01
6. Connect the INIT*_pin (pin 6) to the GND_pin (pin_10)
7. Press 2
8. Press %0101080640[Enter] Receive=! 01
9. Press 2
10. Press $012[Enter]  Receive=! 01080640
11. Power off, disconnect the INIT*_pin and the GND_pin
12. Power on and run test.exe, then press 0
13. Press 1[Enter](1/2/3/4 for COM 1/2/3/4)
14. Press 9600[Enter]
15. Press 1[Enter]
16. Press 2
17. Press $012[Enter]  Receive=!01080640B1
NOTE:
(1) To enable the checksum, the INIT*-pin must be connected to the GND-pin (2) The checksum status will be saved into the EEPROM immediately. (3) The module will change its checksum state only during the first power-on time (4) The TEST.EXE will send out the extra checksum byte if checksum is enabled. (5) The 7000 will echo the extra checksum byte. The extra checksum byte is “B1” in
this example.
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Step 3: read the module status, chksum=DISABLE
Step 5: enable checksum with the INIT*_ pin floating, so the function f ails. If
the user want to enable the checksum bytes of the 7000 module, the INIT*_pin must be connected to the GND_pin. If the INIT*_pi n is left floating (unconnected), the 7000 module will echo ?AA to the user.
Step 8: enable checksum with the INIT*_pin connected to the GND_pin. After this command, the checksum is still in the DIS ABLE state. The state of checksum will be changed only during the power-on period. But the checksum status is saved into EEPROM immediately.
Step 10: read the module status from EE PROM and find that checksum is in the ENABLE state. The state of checksum was changed in step 8 but this module is still in checksum DISABLE state. Only when the module has powered-off-and-powered-on, the state of checksum will be changed to ENABLE
Step 11: power off, disconnect the INIT*_pin and the GND_pin. Power on. The checksum status of this module is enabled now.
Step 12-17: Changes T EST.EXE to baud rate 9600 and checksum enable, then read back the module status and find that the module is in checksum enable state now.
The steps to compute checksum are given as follows:

step 1: checksum=0;

1. Step 2: for all command byte checksum = checksum + command byte
2. Step 3: checksum=checksum&0xff
3. Step 4: convert checksum to ASCII high byte and ASCII low byte
For example, command = $012[Enter]
Checksum = $+0+1+2=0x24+0x30+0x31+0x32=0xB7 Checksum & 0xff = 0xB7 Checksum ASCII high byte = ASCII B = 0x42 Checksum ASCII low byte = ASCII 7 = 0x37 Command with checksum = $012B7[Enter
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