ICP DAS PM-4324A Instruction manual

Chapter 1 Introduction .................................... 4

1.1. PM-4324 introduction ........ 4

1.2. Caution ............................. 5

1.3. Warning ............................ 5

Chapter 2 Specifications ................................. 7

2.1 Specifications.................... 7

2.2 Naming Rules ................... 9

Chapter 3 Installation .................................... 10

3.1 Inspection ....................... 10

3.2 Safety ............................. 10

3.2.1 Dimension and Latch ...... 10

3.2.2 Mounting and Dismounting

5.2 LED Indicator .................. 20

Chapter 6 Modbus-RTU communication ........ 21

6.1.1 SW1－SW6 setting .......... 21

6.2 Modbus-RTU setting ....... 24

6.2.1 Specifications .................. 24

6.2.2 Modbus Register ............. 26

Chapter 7 CANopen communication ............. 47

7.1 CANopen setting ............. 47

7.2 CANopen Protocol ........... 49

7.2.1 SDO Introduction ............. 50

7.2.1.1 Upload SDO Protocol ...... 50

7.2.1.2 Download SDO Protocol .. 52

3.2.3 CT’s installation steps ..... 13

Chapter 4 Wiring Diagrams ........................... 14

4.1 Connection ..................... 14

4.2 Wiring ............................. 16

Chapter 5 Relay output & LED Indicator ....... 20

5.1 Relay .............................. 20

7.2.1.3 Abort SDO Transfer Protocol

7.2.2 PDO Introduction ............. 58

7.2.2.1 PDO COB-ID Parameters 58

7.2.2.2 Transmission Type .......... 59

7.2.2.3 PDO Communication Rule

7.2.3 NMT Introduction ............. 62

7.2.3.1 Module Control Protocol . 62

7.2.3.2 Error Control Protocol ..... 64

7.2.4 Special Functions for

PM-4324-CPS ................. 65

7.2.4.1 Power Meter Data Table . 65

7.2.5 Object Dictionary of

PM-4324-CPS ................. 67

7.2.5.1 Communication Profile Area

Appendix: Questions & Answers ............. 80

Chapter 1 Introduction

1.1. PM-4324 introduction

ICP DAS offers PM-4324 family in a full range of Single-phase and Three-phase smart power meters for power monitoring. The products offer a rich feature set combined with easy-to-integrate communications. With its high accuracy (<0.5%, PF=1), the PM-4324 series products can be applied both on low voltage primary side and/or medium/high voltage secondary side and enable the users to obtain in real time the reliable and accurate energy consumption readings from the monitored equipments while in operation. These compact size and cost effective Power Meters are equipped with revolutionary wired clip-on CT (various types support input current up to 400A) and standard Modbus communication RS-485 protocol for easy deployment. It works with input voltages ranging 10V ~ 500V, supporting a wide range of applications.

The PM-4324A is the same model as the PM-4324, except for the AC Measurement. The PM-4324A has 2 separate main circuit inputs that can use in the different power system.

Features：

 True RMS Power Measurements  Energy Analysis for 3P4W-3CT, 3P3W-2CT, 3P3W-3CT, 1P2W-1CT, 1P3W-2CT  Current Measurements Up to 400 A with Different CT Ratio  Voltage Measurements Up to 500 V  Clip-on CT for Easy Installation  W Accuracy Better than 0.5% (PF=1)  Supports RS-485, Ethernet Interface  Supports Modbus RTU, Modbus TCP protocols.  Supports 2-Power Relay Output (Form A)  2 Independent main circuit inputs

1.2. Caution

1.2.1. Danger

The meter contains hazardous voltages, and should never be disassembled. Failing to follow this practice will result in serious injury or death. Any work on or near energized meters, meter sockets, or other metering equipment could induce a danger of electrical shock. It is strongly recommended that all work should be performed only by qualified industrial electricians and metering specialist. ICP DAS assumes no responsibility if your electrical installer does not follow the appropriate national and local electrical codes.

1.3. Warning

ICP DAS assumes no liability for any damage resulting from the use of this product. ICP DAS reserves the right to change this manual at any time without notice. The information furnished by ICP DAS is believed to be accurate and reliable. However, no responsibility is assumed by ICP DAS for its use, not for any infringements of patents or other rights of third parties resulting from its use.

1.4. Product Warranty & Customer Support

ICP DAS warrants all products free from defects in material and workmanship for a period of one year from the date of shipping. During the warranty period, we will, at our position, either repair or replace any product that proves to be defective. To report any defect, please contact ：+886-3- 597-3366 or service@icpdas.com.

Please have the model, serial number and a detailed problem description available when you call. If the problem concerns a particular reading, please have all meter readings available. When returning any merchandise to ICP DAS, a return SN. is required.

1.4.1. Limitation of Warranty

This warranty does not apply to defects resulting from unauthorized modification, misuse, or use for reason other than electrical power monitoring. The supplied meter is not a user-serviceable product.

Model

PM-4324A

PM-4324A-MTCP

PM-4324A-CPS

AC Power Measurement

Wiring

1P2W-1CT, 1P3W-2CT, 3P3W-2CT, 3P3W-3CT and 3P4W-3CT

Measurement Voltage

10 ~ 500 V (CAT III)

Measurement Current

CT Φ10 mm (60 A); CTΦ16 mm (100 A); CTΦ24 mm (200 A); CTΦ36m (300 A); CTΦ36m (400 A)

Measurement Frequency

50-60 Hz

W Accuracy

Better than 0.5% (PF:1)

Starting Current

>0.03A ( 60A ), >0.05A (100A ), >0.09A( 200A )

Power Parameter Measurement

True RMS voltage (Vrms), True RMS current (Irms), Active Power (kW), Active Energy (kWh), Apparent Power (kVA), Apparent Energy (kVAh), Reactive Power (kVAR), Reactive Energy (kVARh), Power Factor (PF), Frequency(Hz)

Data Update Rate

1 Second

Communication

RS-485

Protocol

Modbus-RTU

-

Baud rate

9600,19200 (default), 38400, 115200; DIP Switch Selectable

Data

format

N,8,1 (default); N,8,2; E,8,1; E,8,2; O,8,1; O,8,2

Isolation

3000 VDC

-

Bias Resistor

No (Usually supplied by the

RS-485 Master. Alternatively, add a tM-SG4 or SG-785)

Ethernet

Protocol

-

Modbus TCP

CANopen

Protocol

CANopen

Alarm Output

Power Relay

Form A (Normal Open) x 2; Relay Contact Voltage Range: 5 A @ 250 VAC (47 ~ 63Hz), 5 A @ 30 VDC

Chapter 2 Specifications

2.1 Specifications

Aux Power

Input Range

+100 ~ +240 VAC

Power Consumption

6 W

Dimensions (W x L x H)

237 mm x 52 mm x 134 mm

Environment

Operating Temperature

-20 ~ +70 °C

Storage Temperature

-25 ~ +80 °C

Field Wiring Terminal Markings:

3.81mm (For Measurement Current and Communication): Use Copper Conductors Only, wires range 16-26 AWG, torque value 3.0 lb-in.

5.08mm (For Measurement Voltage, Aux Power and Alarm Output):

Use Copper Conductors Only, wires range 12-24 AWG, torque value 7.0 lb-in.

7.62mm: Use Copper Conductors Only, wires range 12-24 AWG, torque value 4.5 lb-in.

2.2 Naming Rules

Chapter 3 Installation

3.1 Inspection

The instrument is no longer safe when, a) Shows clear signs of damage b) Does not work c) Long storage under extreme conditions d) Damage during shipment

3.2 Safety

Please use the soft dry clothes to clean the instrument. Please do not use any chemical or detergent or volatile solvents to clean the instrument, in order to avoid any possibility of the cover damage.

3.2.1 Dimension and Latch

 Products come with external split type clip-on CT’s. Disconnect the CT’s or use

other CT’s is highly prohibited.

 Please read this operation manual carefully before using.  Please re-confirm the measure position.  PM-4324A series can be installed as rail mounting mode or embedded, no need to

drill a hole or screw to fix it (rail mounting width can up to the length of 35 mm).

 Meter auxiliary power is +100 ~ +240 VAC.

3.2.2 Mounting and Dismounting

 Mounting

Assembly: Place the PM-4324A on the DIN-Rail. Push the front of the PM-4324A toward the mounting surface until it audibly snaps into place. Dismantling: Pull out the latch and then remove the PM-4324A from the DIN-Rail.

 Wire Disconnection

1. Open the CT clip to detach the CT, do not remove the CT terminal lines if possible Note: if you need to remove the terminal lines, always detach the CT before removing the CT terminal lines. Otherwise the CT may develop open-circuit

secondary voltages which may be hazardous to personnel or damaging to the CT or equipment connected in the secondary circuit.

2. Disconnect the voltage input wires from terminals and wrap the wire tips with plastic tape.

3. Disconnect the communication wires from terminal.

4. Disconnect the auxiliary power from terminal and wrap the wire tip with plastic tape.

 At the bottom of the CT, there is a

“K→L” mark.

 Open the CT clip.

 Make sure the power current

direction follow the “K→L” mark on the CT and then close the CT clip.

 Installation steps finished.

3.2.3 CT’s installation steps

Chapter 4 Wiring Diagrams

4.1 Connection

Please firstly check the current input terminal, and then in white black, white black, white black wire sequences (CT1-K, CT1-L, CT2-K, CT2-L, CT3-K, CT3-L). Then

connect the CT’s, and close the CT clip. Make sure the arrow direction sign on CT’s

follows current flow direction（K→L）

Note: it must be in the same direction. Connect the voltage input terminal N C B A. for PM-4324, in the three phase order as follows on N C B A.

Attention please!! For 3P3W-2CT, connect in N C A phase sequence, do not connect phase B (Check the diagram).

Voltage Input

1. PM-4324A series: Input Voltage up to 500V. For any higher Input Voltage large than 500V, please add the PT (power transformer), and Change PT RATIO setup for reference voltage V1 or V2.

2. Confirm the RST (ABC) phase sequence.

Current Input

1. The external CT’s are fragile, please handle with care.

2. The current input of PM-4324A series is in mA range. Only the ex-factory attached CT’s can be used. The other CT’s, for example, from panel will damage the instrument due to its large current (around 5A)

3. When more than one smart meter (PM-4324A series) are installed, please do not disconnect the CT with its original meter and mix use with each other. Since each set of smart meter (PM-4324A series) and its attached split type clip-on CT are calibrated set by set. The mix use may cause wrong measurements.

4. To install CT’s correctly, please ensure the CT lines sequences is right before clip the CT’s onto the power cable of the monitoring equipment. (Detail will be found in next section)

5. When measuring the current, the secondary circuit of a CT should never be opened when a load is passing

through its primary. Make sure you always open the CT clip to detach the CT before removing the terminal lines. Otherwise, it will cause severe injury.

6. Please handle with extra care, especially when the operation space of CT’s is limited.

7. The current direction must follow K-L marked on CT’s.

8. Please select the right size CT’s for different size of monitoring equipment cables: power cable diameter ＜Φ10 use 60A CT，Φ10～Φ16 use 100A CT，Φ16～Φ24 use 200A CT，Φ24～Φ36 use 300A CT or 400A CT。

9. The maximum current value cannot exceed the CT rating.

10. The CT1~CT12 using reference voltage V1 as voltage input, CT13~CT24 using reference voltage V2 as voltage input.

4.2 Wiring

Main Circuit Wiring (Reference voltage)

Example: