http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
1
Warranty
All products manufactured by ICPDAS Inc. are warranted against defective
materials for a period of one year from the date of delivery to the original
purchaser.
Warning
ICPDAS Inc. assumes no liability for damages consequent to the use of this
product. ICPDAS Inc. reserves the right to change this manual at any time without
notice. The information furnished by ICPDAS Inc. is believed to be accurate and
reliable. However, no responsibility is assumed by ICPDAS Inc. for its use, or for
any infringements of patents or other rights of third parties resulting from its use.
Copyright
Copyright 1997-2005 by ICPDAS Inc., LTD. All rights reserved worldwide.
Trademark
The names used for identification only maybe registered trademarks of their
respective companies.
License
The user can use, modify and backup this software on a single machine. The
user may not reproduce, transfer or distribute this software, or any copy, in whole
or in part.
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
Connect to the distributed DI/DO module DI Æ max up to 128
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
10
DO Æ max up to 128
Read the status of distributed DI
Control the status of distributed DO
Support interrupt and frequence division function
Reset function
1.3 Environment
Operating Temp: -20 ~ + 75°C
Storage Temp: -30 ~ +85°C
Operating Humidity: 10 ~ 85%,non-condensing
Storage Humidity: 5 ~ 90%,non-condensing
I/O optically isolated 2500Vrms
External Power supply( Input): 24V DC (connect to terminal board)
1.4 Ordering Information
I-8000、W-8000 PAC controllers
i8094 4-axes motion control module
DN-8468GB For general purpose usage
DN-8468MB For Mitsubishi Servo motor
DN-8468PB For Panasonic servo motor
DN-8468DB For Detal servo motor
CA-SCSI15 68-pin SCSI-II cable,length:1.5 m
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
11
2 HARDWARE INSTALLATION
2.1 Checking Package and Installation
2.1.1 Checking package
The i8094 and i8094F are a 4-axes stepping/servo motor control module that can
be used on any of the ICPDAS I-8000 and WinCon series controllers. The base system
package is as below list:
I-8000、W-8000 Embedded PAC control system series(Two systems choose
one)
i8094/i8094F-G/S includes the following item
i8094/i8094F 4-axes motion module
DN-8468 Terminal board for i8094 and i8094F
CA-SCSI15 68-pin SCSI-II cable,length:1.5 m
2.1.2 Installation
Prepare controller
1. Choose a PAC controller of ICPDAS (I-8000 or W-8000series) and have empty
slot.
2. Turn power off
Module Plug in controller and wiring
1. Plug in the i8094/i8094F into a empty slot of I-8000/W-8000.
2. Connect the i8094/i8094F with DN-8468G by a CA-SCSI15 cable, as the below
figure:
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
12
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
13
Figure. i8094 with PAC controller (WinCon-8000 and I-8000)
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
14
2.2 DN-8468G Terminal Board
The DN-8468 is the terminal board for general purpose amplifier usage. It has 4-axis I/O signals.
2.2.1 Board Layout for DN-8468G
107mm
CON6
CON2CON4
EMG
SW
JP5 JP6
JP8
JP9
RJ1
JP7
JP11
JP10
XY
162mm
ZU
JP13
JP12
DN-8468G
Fig. 2.0 Board layout for the DN-8468G
CON1
68 PIN SCSI
JP15
JP14
TB2
CON3CON5
2.2.2 Signal Connections for DN-8468G
Maintaining signal connections is one of the most important factors in ensuring that your
application system is sending and receiving data correctly.
Pin Assignment for CON1
The I/O connector on the DN-8468G is a 68-pin SCSI II connector that enables you to connect to
the I8094/I8094F motion modue. Fig. 2.1 shows the pin assignment for the 68-pin I/O connector
on the DN-8468G (or on the PISO-PS400), and refer to Table 2.1, 2.2 for description of each
motion I/O signal.
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
15
Fig. 2.1 I/O connector pin assignment for the CON1
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
16
Table 2.1 DN-8468G I/O connector signal description (part 1)
Pin name Pin number Description
XECA 1 Encoder A-phase signal for X axis
YECA 36 Encoder A-phase signal for Y axis
ZECA 33 Encoder A-phase signal for Z axis
UECA 68 Encoder A-phase signal for U axis
XECB 2 Encoder B-Phase signal for X axis
YECB 37 Encoder B-Phase signal for Y axis
ZECB 32 Encoder B-Phase signal for Z axis
UECB 67 Encoder B-Phase signal for U axis
XINPOS 3 In-position signal for X axis
YINPOS 38 In-position signal for Y axis
ZINPOS 31 In-position signal for Z axis
UINPOS 66 In-position signal for U axis
XALARM 4 Alarm signal for X axis
YALARM 39 Alarm signal for Y axis
ZALARM 30 Alarm signal for Z axis
UALARM 65 Alarm signal for U axis
XLMTP 5 Limit switch input signal (+) for X axis
YLMTP 40 Limit switch input signal (+) for Y axis
ZLMTP 29 Limit switch input signal (+) for Z axis
ULMTP 64 Limit switch input signal (+) for U axis
XLMTM 6 Limit switch input signal (-) for X axis
YLMTM 41 Limit switch input signal (-) for Y axis
ZLMTM 28 Limit switch input signal (-) for Z axis
ULMTM 63 Limit switch input signal (-) for U axis
XIN3 7 Input 3 signal for X axis
YIN3 42 Input 3 signal for Y axis
ZIN3 27 Input 3 signal for Z axis
UIN3 62 Input 3 signal for U axis
XIN2 8 Input 2 signal for X axis
XIN2 43 Input 2 signal for Y axis
XIN2 26 Input 2 signal for Z axis
XIN2 61 Input 2 signal for U axis
XIN1 9 Input 1 signal for X axis
YIN1 44 Input 1 signal for Y axis
ZIN1 25 Input 1 signal for Z axis
UIN1 60 Input 1 signal for U axis
XIN0 10 Input 0 signal for X axis
YIN0 45 Input 0 signal for Y axis
ZIN0 24 Input 0 signal for Z axis
UIN0 59 Input 0 signal for U axis
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
17
Table 2.2 DN-8468G I/O connector signal description (part 2)
Pin name Pin number Description
XEXPP 11 EXT pulsar input signal (+) for X axis
YEXPP 46 EXT pulsar input signal (+) for Y axis
ZEXPP 23 EXT pulsar input signal (+) for Z axis
UEXPP 58 EXT pulsar input signal (+) for U axis
XEXPM 12 EXT pulsar input signal (-) for X axis
YEXPM 47 EXT pulsar input signal (-) for Y axis
ZEXPM 22 EXT pulsar input signal (-) for Z axis
UEXPM 57 EXT pulsar input signal (-) for U axis
XDRIVE 13 Driver enable signal for X axis
YDRIVE 48 Driver enable signal for Y axis
ZDRIVE 21 Driver enable signal for Z axis
UDRIVE 56 Driver enable signal for U axis
XPP 14 Driving pulsar signal (+) for X axis
YPP 49 Driving pulsar signal (+) for Y axis
ZPP 20 Driving pulsar signal (+) for Z axis
UPP 55 Driving pulsar signal (+) for U axis
XPM 15 Driving pulsar signal (+) for X axis
YPM 50 Driving pulsar signal (+) for Y axis
ZPM 19 Driving pulsar signal (+) for Z axis
UPM 54 Driving pulsar signal (+) for U axis
XOUT1 16 Output 1 signal for X axis
YOUT1 48 Output 1 signal for Y axis
ZOUT1 21 Output 1 signal for Z axis
UOUT1 56 Output 1 signal for U axis
EXPLSN1 17 EXT pulse input signal for interpolation
EMGN1 52 Emergency stop input signal
FrnetA 16 FRnet port A
FrnetB 18 FRnet port B
XDCC 51 Deviation Counter Clear for X axis
YDCC 53 Deviation Counter Clear for Y axis
GND 34 Ground
VCC 35 External power (12~24V)
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
18
CON2 ~ CON5 (I/O connector for each AXIS)
The connectors CON2 ~ CON5 are 20-pin connectors that enable you to connect to the I/O
signals for general purpose motor drivers. Fig. 2.2 shows the pin assignment for the 20-pin
connector on the DN-8468G, and the Table 2.3 shows its I/O connector signal description.
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
19
CON6
The connector CON6 is 16-pin connector that enables you to connect to the signals of your
motor drivers. The FRnet connectors, FR-A and FR-B, can be used to serially connect a I/O
module of FRnet series, as FR-2053,FR-2057…. The more information, please refer to
Fig.2.5shows the pin assignment for the 8-pin connector on the DN-8468G, and the Table 2.6
shows its I/O connector signal description.
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
21
2.2.3 Jumper and Switch Settings
JP7
Jumper 7 controls the EMG-A signal of the CON6 connector. The following diagram is shown the
selection condition of the jumper 7.
Fig. 2.6 Jumper 7 setting
JP8/9, JP10/11, JP12/13, JP14/15
The Jumper8~15 are used to set the signal type of the pulse output signals. The output signal
type could be differential line driver output or open collector output. The JP8 ~JP9 are set XPP、
XPM for X-axis(CON1), JP10 ~JP11 are for Y-axis, JP12 ~JP13 are for Z-axis and JP14 ~JP15
are for U-axis. The 2-3 Pin short is the differential line driver mode. The 1-2 Pin short is the Open
Collector mode, as below example
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
22
EMG SW
The emergency stop signal for each servo ampilfier can be selected from EMG SW. The
number 1, 2 , 3, 4 on EMG SW are denoted as axis X, Y, Z, U, respectively. Fig. 2.7 is the
default setting to connect the EMG singals to GND. The EMG signals from CN1 ~ CN4 will not
take effect. If the switch is disconnected as shown in Fig. 2.8, the emergency stop signals can
be controlled from EMG signals in CON6.
Fig. 2.7 EMG SW setting for normally GND (Default setting)
Fig. 2.8 EMG SW setting for user controlled signals.
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
23
2.3 Input/Output Connections
The signal connections of all the I/O signals are described in this chapter. Please refer
the contents of this chapter befor wiring the cable between the i8094/i8094F and the
motor drivers.
2.3.1 Pulse output signals
There are 4-axes pulse output signals on I8094/I8094F, For every axis, two pairs of CW
and CCW signals are used to send the pulse train. The CW and CCW signals can also
be programmed as PULSE and DIR signals pait.
Differential-Type and Open-Collector Type, can be selected from JP8/9, JP10/11, JP12/13, and
JP14/15 and are described in section 2.2.3.
The following wiring diagram is for the CW and
Two types of the pulse output signal,
CCW signals of the 4-axes.
Fig. 2.8 Differential-Type pulse output circuit
Fig. 2.9 The wiring is open collector output
Example: wiring of pulse signal
Two types of pulse output signal, Differential-Type and Open-Collector Type, can be
selected from JP8/9, JP10/11, JP12/13, and JP14/15 for each axis. The following wiring
diagram is an example to select pulse type of the output signal.
Fig. 2.10 Output pulse example
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
24
Pulse/Direction Pulse Output Mode:
In Pulse/Direction pulse output mode, the PULSE signal is output only at Pulse pins (P+,
P-). The driving direction is decided from the electric potential of Direction pins (N+, N-).
The following diagram is example signal of Pulse/Direction pulse output mode.
Positive CommandNegative Command
CW/CCW Pulse Output Mode:
In CW/CCW pulse output mode, the PULSE signal is output at both CW pins (P+, P-)
and CCW pins(N+, N-). At the same time, the driving direction is determined directly.
The following diagram is example signal of CW/CCW pulse output mode.
P±
N±
P±
N±
Positive Command
Negative Command
2.3.2 Connection for Limit switch Signal
Limit Switch Signal can prevent the over traveling appearance of the motion system.
User can set the hardware limit switch signal to be normal open or normal close by the
software instruction in I8094/I8094F software manual. The following figure indicates
that the photo couplers are used to keep out the sensor noise of the Limit Switch.
Fig. 2.11 Limit switch signal circuit
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
25
2.3.3 General Purpose Input Signals(nINPOS,nALARM)
INPOS is a digital input signal to indicate the In-Position signal of the driver. User can
enable or disable the signal from the software instruction in I8094/I8094F software
manual.
ALARM is a digital input signal to indicate the servo alarm signal of the driver. The
output pulse will be stop if PISO-PS400 receives the ALARM signal. User can enable
or disable the signal from the software instruction in I8094/I8094F software manual.
Fig. 2.12 General Digital Input circuit
2.3.4 Encoder Signals
The following diagram is for Differential-Type encoder signals. Connect the Phase A
signal to A+ and A- pins and connect Phase B signal to B+ and B- pins. After the high
speed photo coupler isolation, the isolated encoder signals are connected to motion IC.
Fig. 2.13 Encoder signal connection
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
26
2.3.5 Emergency Stop Signal
The following diagram is for Emergency STOP signal. If the emergency signal is
occurred, the output pulse for all axes will be STOP and the error flag will be set as 1.
After the photo coupler isolation, the isolated emergency signal is connected to motion
IC.
Fig. 2.14 Emergency Stop Signal connection
2.3.6 Manual Pulse Generator Input Signal (EXP+,EXP-)
The signals, EXP+ and EXP-, are used for manual pulsar signals. The following
diagram is an example connection for the external inputs. User can set the signals as
fixed pulse CW/CCW mode, continuous pulse CW/CCW mode, or A/B phase manual
pulsar mode by using the setting in section 3.5.
Fig. 2.15 EXP+/- connection diagram
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
27
2.3.7 General Purpose Output signals(Servo On/Off)
The following diagram is a digital output signal for driver Servo On/Off signal. The
output signal enable or disable the driver.
Fig. 2.16 Servo On/Off signal connection diagram
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
28
2.4 Connection Example for Motor Driver
The following diagram is the connection example between MITSUBISH MR-J2S AC servo driver
and the extension boardDN-8468G.
Fig. 2.17 The connection between MR-J2S AC servo driver and DN-8468G extension board.
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
29
3 Software Development Overview
3.1 Software development Overview
Please refer to the demo_start sample
http:/www.icpdas.com I8094Getting Started ManualVer.2.3 2008/4/28
30
Loading...
+ 73 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.